CN111167140A

CN111167140A - Large-scale processing equipment for film concentration

Info

Publication number: CN111167140A
Application number: CN202010022715.2A
Authority: CN
Inventors: 许华清
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-01-09
Filing date: 2020-01-09
Publication date: 2020-05-19

Abstract

The invention provides large-scale processing equipment for film concentration, which structurally comprises a flow guide chamber, a feed hole, a case, a manipulator, a window, a flow guide frame, a heater, an auxiliary support plate, a discharge hole and a film special-shaped structure, the feeding hole is welded above the flow guide chamber, the invention adopts the special-shaped plate frame structure, when the film is required to be processed into an arc state, the electric elevator is controlled to extend, thereby causing the flexible special-shaped steel plate to deform and to be in an arc state, stopping when reaching the assumed arc degree, thereby being capable of carrying out special-shaped concentration on the film to change the state of the film, and connecting the rotating rod to drive the wheel carrier to rotate by arranging the lifting support rod so as to lead the rolling wheel attached on the object liquid to roll up and down, so as to carry out the homogenization and avoid scratching to form an initial thin film when the material liquid is homogenized.

Description

Large-scale processing equipment for film concentration

Technical Field

The invention relates to the technical field of film processing, in particular to large processing equipment for film concentration.

Background

The film evaporator is a type of evaporator, and is characterized in that material liquid flows in a film shape along the wall of a heating pipe to conduct heat transfer and evaporation, and the film evaporator has the following characteristics in the film concentration process: the heating temperature of the leaching liquor is low, the concentration speed is high, and the heating time is short; the gasification device has a very large gasification surface, is not influenced by hydrostatic pressure and overheating, and is not easy to damage components; can be operated continuously and can be carried out under normal pressure or reduced pressure; the solvent can be recycled, but the prior art has the following defects:

when the film is concentrated, generally, after a liquid flows into a pipe wall, after the liquid is heated, the pipe wall is in a support plate state, so that the concentrated film of the processed film is in a straight plate state, when some arc-shaped objects are packaged and sealed, the arc-shaped objects cannot be effectively wrapped, the film can generate folds at the arc position, and when the arc-shaped objects are homogenized, the original formed film is easily scraped by adopting a scraper form.

Summary of the invention

Technical problem to be solved

The invention provides large processing equipment for film concentration, which solves the problems that when a film is concentrated, generally, after a liquid flows into a pipe wall, the pipe wall is in a support plate state after being heated, the concentrated film shape of the treated film is in a straight plate state, when some arc-shaped objects are packaged and sealed, the arc-shaped objects cannot be effectively wrapped, the film can generate wrinkles at the arc-shaped position, and when the arc-shaped objects are homogenized, the original formed film is easily scraped and broken by adopting a scraper form.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a film is concentrated and uses large-scale processing equipment, its structure includes water conservancy diversion room, feed port, quick-witted case, controller, window, water conservancy diversion frame, heater, auxiliary stand board, discharge opening, film dysmorphism structure, the feed port welds in water conservancy diversion room top, the window is inlayed and is installed on quick-witted case, controller fixed mounting is in quick-witted case top, the inside water conservancy diversion frame that is equipped with of water conservancy diversion room, quick-witted incasement portion is equipped with the heater, quick-witted case rear end is equipped with the discharge opening, auxiliary stand board fixed mounting is on quick-witted case, film dysmorphism structural mechanical connection is on film dysmorphism structure, film dysmorphism structure is including promoting to grind flat structure, special-shaped grillage structure, lift driver, it just adopts the line contact to promote to grind flat structural mounting between special-shaped grill.

Preferably, the pushing and grinding structure comprises a lifting and retracting support rod, a first connecting rod, a first half gear, a driving connecting gear, connecting support plates and a second connecting rod, the lifting and retracting support rod is hinged to the first connecting rod, the first connecting rod is welded to the first half gear, the first half gear is meshed with the driving connecting gear, the connecting support plates are movably connected with the second connecting rod, the driving connecting gear is installed between the connecting support plates, the number of the second connecting rods is four, and the second connecting rods are respectively installed on the lifting and retracting support rod and connected through hinges.

Preferably, the connecting support plates are provided with two groups, each group is provided with two pieces, and one side close to the gear is in a smooth surface state.

Preferably, the special-shaped plate frame structure comprises an outer supporting plate, a flexible special-shaped steel plate, a limiting slide block and an electric elevator, wherein the outer supporting plate is fixedly installed on the flexible special-shaped steel plate, the limiting slide block is welded on the left side of the outer supporting plate, the right side of the electric elevator is connected with the left side of the flexible special-shaped steel plate, and a square rigid plate is arranged on the left side of the flexible special-shaped steel plate and used for being connected with the electric elevator.

Preferably, the lifting driver comprises a gear strip, a connecting sliding block, a driving motor, a second half gear and a rack, the gear strip is fixedly connected with the connecting sliding block, the lower end of the gear strip and the upper end of the rack are integrally cast and molded, the rack is provided with the connecting sliding block, the second half gear is meshed with the rack, the rotating shaft of the driving motor is embedded in the center of the second half gear, and the connecting sliding block is of a square structure.

Preferably, the lifting and retracting support rod comprises a connecting rod, a buffer spring, a sliding block, a pushing wheel mechanism and a connecting support rod, the sliding block is welded with the connecting support rod, the pushing wheel mechanism is hinged with the connecting support rod, the sliding block is movably connected with the connecting rod through the buffer spring, the sliding block is attached to the inner wall of the connecting rod and is in sliding connection with the inner wall of the connecting rod, and the sliding block is of a circular structure.

Preferably, one half of the connecting rod is in a solid state, the other half of the connecting rod is in a hollow slotted state, and the hollow slotted state is in a circular column structure.

Preferably, the pushing wheel mechanism comprises a rolling wheel, a wheel frame, an embedded rod, a connecting rotating rod and a rolling sleeve, the rolling sleeve is sleeved on the embedded rod, the embedded rod is welded between the wheel frames, an inner ring of the rolling wheel is connected with an outer ring of the sleeve, the connecting rotating rod is welded with the wheel frame, and an outer ring of the rolling sleeve is a smooth surface.

(III) advantageous effects

The invention provides large processing equipment for film concentration. The method has the following beneficial effects:

1. according to the invention, the special-shaped plate frame structure is arranged, the heater is started to heat the flexible special-shaped steel plate, then the liquid flows in from the feeding hole, the liquid flows downwards along the guide frame, flows onto the outer support plate along the guide plate on the guide frame, and continuously flows downwards along the outer support plate to flow onto the flexible special-shaped steel plate, when the film is required to be processed into an arc state, the flexible special-shaped steel plate is deformed and takes the arc state by controlling the electric lifter to extend, and when the arc degree is reached, the film is stopped, so that the special-shaped concentration can be carried out on the film, and the state of the film is changed.

2. According to the invention, the lifting support rod is arranged, when the material liquid is homogenized, the connecting rotating rod on the connecting support rod is driven to rotate by the connecting rod, so that the connecting rotating rod drives the wheel carrier to rotate, the rolling wheel attached to the material liquid rolls up and down to homogenize the material liquid, and the rolling wheel and the rolling sleeve are in a linear connection state, so that the rolling smoothness of the rolling wheel is higher, and the material liquid is prevented from being scratched to form an initial film when being homogenized.

Drawings

FIG. 1 is a schematic view showing the internal structure of a large-scale processing apparatus for thin film concentration according to the present invention;

FIG. 2 is a schematic structural view of a large-scale processing apparatus for thin film concentration according to the present invention;

FIG. 3 is a schematic front view of the film profile structure of the present invention;

FIG. 4 is a schematic front view of a push grind flat configuration of the present invention;

FIG. 5 is a schematic structural view of the initial shape of the special-shaped board frame structure of the present invention;

FIG. 6 is a front view of the lift drive of the present invention;

FIG. 7 is a front view of the telescopic bracket rod of the present invention;

FIG. 8 is a front view of the push wheel mechanism of the present invention.

In the figure: a diversion chamber-1, a feed port-2, a case-3, a manipulator-4, a window-5, a diversion frame-6, a heater-7, an auxiliary bracket plate-8, a discharge port-9, a film special-shaped structure-10, a pushing and grinding structure-D1, a special-shaped plate frame structure-D2, a lifting driver-D3, a lifting bracket rod-C1, a first connecting rod-C2, a first half gear-C3, a driving connecting gear-C4, a connecting bracket plate-C5, a second connecting rod-C6, an outer bracket-DD 1, a flexible special-shaped steel plate-DD 2, a limiting slider-DD 3, an electric lifter-DD 4, a gear bar-D31, a connecting slider-D32, a driving motor-D33, a second half gear-D34, a gear rack-D35, a connecting rod-T1, a motor-D4, a film-shaped, Buffer spring-T2, slide block-T3, push wheel mechanism-T4, connecting support rod-T5, rolling wheel-TT 1, wheel carrier-TT 2, embedded rod-TT 3, connecting rotating rod-TT 4 and rolling sleeve-TT 5.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

As shown in figures 1 to 8:

the embodiment of the invention provides large-scale processing equipment for film concentration, which structurally comprises a flow guide chamber 1, a feed hole 2, a case 3, a manipulator 4, a window 5, a flow guide frame 6, a heater 7, an auxiliary support plate 8, a discharge hole 9 and a film special-shaped structure 10, wherein the feed hole 2 is welded above the flow guide chamber 1, the window 5 is embedded in the case 3, the manipulator 4 is fixedly arranged above the case 3, the flow guide frame 6 is arranged in the flow guide chamber 1, the heater 7 is arranged in the case 3, the discharge hole 9 is arranged at the rear end of the case 3, the auxiliary support plate 8 is fixedly arranged on the case 3, the film special-shaped structure 10 is mechanically connected to the film special-shaped structure 10, the film special-shaped structure 10 comprises a pushing and flattening structure D1, a special-shaped frame structure D2 and a lifting driver D3, the pushing and flattening structure D1 is arranged between the frame structures D2 and adopts line contact, the push grind flat structure D1 is mechanically connected to a lift drive D3.

The pushing and grinding structure D1 comprises a lifting and retracting bracket rod C1, a first connecting rod C2, a first half gear C3, a driving connecting gear C4, a connecting support plate C5 and a second connecting rod C6, the lifting and retracting bracket rod C1 is hinged to the first connecting rod C2, the first connecting rod C2 is welded to the first half gear C3, the first half gear C3 is meshed with the driving connecting gear C4, the connecting support plate C5 is movably connected with the second connecting rod C6, the driving connecting gear C4 is installed between the connecting support plates C5, the second connecting rod C6 is provided with four connecting rods which are respectively installed on the lifting and retracting bracket rod C1 and hinged to play a role in auxiliary supporting of the lifting and retracting bracket rod C1 and also play a role in limiting the moving track of the lifting and retracting bracket rod C1.

The connecting support plates C5 are provided with two groups, each group is provided with two pieces, and one side close to the gear is in a smooth surface state and is used for fixing the gear.

The special-shaped plate frame structure D2 comprises an outer support plate DD1, a flexible special-shaped steel plate DD2, a limiting slide block DD3 and an electric elevator DD4, wherein the outer support plate DD1 is fixedly installed between the flexible special-shaped steel plate DD2, the limiting slide block DD3 is welded on the left side of the outer support plate DD1, the right side of the electric elevator DD4 is connected with the left side of the flexible special-shaped steel plate DD2, a square rigid plate is arranged on the left side of the flexible special-shaped steel plate DD2 and used for being connected with the electric elevator DD4, and therefore the electric elevator DD4 can directly push the flexible special-shaped steel plate DD2 to deform in an arc shape when pushing the square rigid plate.

Wherein, lift driver D3 includes rack D31, connection slider D32, driving motor D33, second half-gear D34, rack D35, rack D31 and connection slider D32 fixed connection, rack D31 lower extreme and rack D35 upper end are integrated into one piece casting moulding, be equipped with connection slider D32 on rack D35, second half-gear D34 meshes with rack D35 mutually, driving motor D33 pivot is inlayed in second half-gear D34 center, connection slider D32 is square fast structure for with supplementary cradling plate 8 intercommissuring, make rack D31, rack D35 can keep sliding on the straight line.

The specific working process is as follows:

when the film is concentrated, the heater 7 is started to heat the flexible special-shaped steel plate DD2, then the liquid flows in from the feeding hole 2, the liquid flows downwards along the guide frame 6, flows onto the outer support plate DD1 along the guide plate on the guide frame 6, continues to flow downwards along the outer support plate DD1 and flows onto the flexible special-shaped steel plate DD2, in the process, under the driving of the driving motor D33, the rack D35 drives the gear strip D31 to move up and down, the driving connecting gear C4 is driven to rotate reversely and clockwise, so that the driving connecting gear C4 drives the first half gear C3 and the first connecting rod C2 to move, the lifting and contracting support rod C1 on the lifting and contracting support rod C1 performs slurry homogenization on the liquid on the flexible special-shaped steel plate DD2, when the film is required to be processed into an arc state, the electric lifting and lifting the DD4 are controlled to extend, so that the flexible special-shaped steel plate DD2 deforms, is in an arc state, stops when reaching the assumed arc degree, and takes out the film from the discharge hole 9 after processing.

Example 2

The embodiment of the invention provides large processing equipment for film concentration, wherein the lifting and contracting support rod C1 comprises a connecting rod T1, a buffer spring T2, a sliding block T3, a pushing wheel mechanism T4 and a connecting support rod T5, the sliding block T3 is welded with the connecting support rod T5, the pushing wheel mechanism T4 is hinged with the connecting support rod T5, the sliding block T3 is movably connected with the connecting rod T1 through the buffer spring T2, the sliding block T3 is attached to the inner wall of the connecting rod T1 in a sliding mode, the sliding block T3 is of a circular structure, the outer end face of the sliding block is in a smooth face state, and a large amount of friction force is prevented from being generated during sliding.

One half of the connecting rod T1 is in a solid state, the other half of the connecting rod T1 is in a hollow slotted state, and the hollow slot state is in a circular column structure and is used for being connected with the sliding block T3, so that the sliding block T3 can slide in the hollow slot.

The push wheel mechanism T4 comprises a rolling wheel TT1, a wheel carrier TT2, an embedded rod TT3, a connecting rotating rod TT4 and a rolling sleeve TT5, wherein the rolling sleeve TT5 is sleeved on the embedded rod TT3, the embedded rod TT3 is welded between the wheel carriers TT2, an inner ring of the rolling wheel TT1 is connected with an outer ring line of the sleeve TT5, the connecting rotating rod TT4 is welded with the wheel carrier TT2, and an outer ring of the rolling sleeve TT5 is in a smooth surface, so that friction between the rolling wheel TT1 and the rolling sleeve TT5 is lower, and the rolling wheel TT1 can roll better.

The specific working process is as follows:

when the slurry is homogenized, the connecting rotating rod TT4 on the connecting support rod T5 is driven by the connecting rod T1 to rotate, so that the connecting rotating rod TT4 drives the wheel carrier TT2 to rotate, the rolling wheel TT1 attached to the slurry rolls up and down, the slurry is homogenized, and the rolling wheel TT1 and the rolling sleeve TT5 are in a linear connection state, so that the rolling smoothness of the rolling wheel TT1 is higher.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A large processing device for film concentration structurally comprises a flow guide chamber (1), a feed hole (2), a case (3), a controller (4), a window (5), a flow guide frame (6), a heater (7), an auxiliary support plate (8), a discharge hole (9) and a film special-shaped structure (10), wherein the feed hole (2) is welded above the flow guide chamber (1), the window (5) is embedded and installed on the case (3), the controller (4) is fixedly installed above the case (3), the flow guide frame (6) is arranged inside the flow guide chamber (1), the heater (7) is arranged inside the case (3), the discharge hole (9) is arranged at the rear end of the case (3), the auxiliary support plate (8) is fixedly installed on the case (3), and the film special-shaped structure (10) is mechanically connected on the film special-shaped structure (10), the method is characterized in that:

film dysmorphism structure (10) are including promoting to grind flat structure (D1), dysmorphism grillage structure (D2), lift driver (D3), promote to grind flat structure (D1) and install between dysmorphism grillage structure (D2) and adopt line contact, it grinds flat structure (D1) and lift driver (D3) mechanical connection to promote.

2. The large-scale processing equipment for membrane concentration according to claim 1, wherein: the push grinding structure (D1) comprises a lifting and retracting support rod (C1), a first connecting rod (C2), a first half gear (C3), a driving connecting gear (C4), a connecting support plate (C5) and a second connecting rod (C6), the lifting and retracting support rod (C1) is hinged to the first connecting rod (C2), the first connecting rod (C2) is welded to the first half gear (C3), the first half gear (C3) is meshed with the driving connecting gear (C4), the connecting support plate (C5) is movably connected with the second connecting rod (C6), and the driving connecting gear (C4) is installed between the connecting support plates (C5).

3. The large-scale processing equipment for membrane concentration according to claim 2, wherein: the connecting support plates (C5) are provided with two groups, and each group is provided with two pieces.

4. The large-scale processing equipment for membrane concentration according to claim 1, wherein: the special-shaped plate frame structure (D2) comprises an outer supporting plate (DD1), a flexible special-shaped steel plate (DD2), a limiting slide block (DD3) and an electric elevator (DD4), wherein the outer supporting plate (DD1) is fixedly installed on the flexible special-shaped steel plate (DD2), the limiting slide block (DD3) is welded on the left side of the outer supporting plate (DD1), and the right side of the electric elevator (DD4) is connected with the left side of the flexible special-shaped steel plate (DD 2).

5. The large-scale processing equipment for membrane concentration according to claim 1, wherein: lifting drive (D3) includes rack (D31), link block (D32), driving motor (D33), second half-gear (D34), rack (D35), rack (D31) and link block (D32) fixed connection, rack (D31) lower extreme and rack (D35) upper end are integrated casting into one piece, be equipped with link block (D32) on rack (D35), second half-gear (D34) and rack (D35) mesh mutually, driving motor (D33) pivot is inlayed in second half-gear (D34) center.

6. The large-scale processing equipment for membrane concentration according to claim 2, wherein: lift and contract cradling piece (C1) includes connecting rod (T1), buffer spring (T2), slider (T3), promotes wheel mechanism (T4), connects cradling piece (T5), slider (T3) welds with connecting cradling piece (T5) mutually, promote wheel mechanism (T4) and connect cradling piece (T5) hinged joint, slider (T3) pass through buffer spring (T2) and connecting rod (T1) swing joint, slider (T3) and connecting rod (T1) inner wall laminating and be sliding connection.

7. The large-scale processing equipment for membrane concentration according to claim 6, wherein: one half of the connecting rod (T1) is in a solid state, and the other half of the connecting rod is in a hollow slotted state.

8. The large-scale processing equipment for membrane concentration according to claim 6, wherein: the push wheel mechanism (T4) comprises a rolling wheel (TT1), a wheel carrier (TT2), an embedded rod (TT3), a connecting rotating rod (TT4) and a rolling sleeve (TT5), wherein the rolling sleeve (TT5) is sleeved on the embedded rod (TT3), the embedded rod (TT3) is welded between the wheel carriers (TT2), the inner ring of the rolling wheel (TT1) is connected with the outer ring line of the sleeve (TT5), and the connecting rotating rod (TT4) is welded with the wheel carrier (TT 2).