CN111162144B - Solar power generation panel manufacturing device and method - Google Patents
Solar power generation panel manufacturing device and method Download PDFInfo
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- CN111162144B CN111162144B CN202010008881.7A CN202010008881A CN111162144B CN 111162144 B CN111162144 B CN 111162144B CN 202010008881 A CN202010008881 A CN 202010008881A CN 111162144 B CN111162144 B CN 111162144B
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- 238000010248 power generation Methods 0.000 title claims abstract description 404
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title abstract description 15
- 239000012528 membrane Substances 0.000 claims description 49
- 238000003466 welding Methods 0.000 claims description 48
- 238000001514 detection method Methods 0.000 claims description 46
- 238000005452 bending Methods 0.000 claims description 27
- 125000006850 spacer group Chemical group 0.000 claims 1
- 238000003860 storage Methods 0.000 description 77
- 230000005611 electricity Effects 0.000 description 33
- 238000005520 cutting process Methods 0.000 description 16
- 238000001179 sorption measurement Methods 0.000 description 8
- 238000000926 separation method Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a solar power generation panel manufacturing device and a method, wherein the solar power generation panel manufacturing device comprises: the conveying unit comprises a conveying track and a transfer plate, the transfer plate is arranged on the conveying track, and the transfer plate is used for transferring along the conveying track; the power generation piece laying unit is used for laying at least two power generation pieces on the flow plate in an array form to form a power generation piece array and fixing two adjacent power generation pieces in the power generation piece array to form a first power generation device; the electrode strip laying unit is used for laying the electrode strips on the first power generation device and fixing the electrode strips and the first power generation device to form a second power generation device; and the diode element laying unit is used for arranging the diode element on the second power generation device and fixing the diode element and the second power generation device to form the solar power generation panel. The embodiment of the invention can realize the automatic manufacture of the solar power generation panel.
Description
Technical Field
The invention relates to the technical field of solar power generation panel manufacturing, in particular to a solar power generation panel manufacturing device and method.
Background
With the increasing demand for clean energy, the market demand for solar panels is also increasing.
At present, the traditional solar power generation panel is generally manufactured in a manual production mode.
The solar power generation panel manufactured in the manual production mode is low in efficiency, and the product quality cannot be guaranteed.
Therefore, a new technical solution is needed to solve the above technical problems.
Disclosure of Invention
The invention aims to provide a solar power generation panel manufacturing device and method, which can realize automatic manufacturing of a solar power generation panel.
In order to solve the problems, the technical scheme of the invention is as follows:
a solar panel manufacturing apparatus, the apparatus comprising: the conveying unit comprises a conveying track and a transfer plate, the transfer plate is arranged on the conveying track, and the transfer plate is used for transferring along the conveying track; the power generation piece laying unit is used for laying at least two power generation pieces on the circulation plate in an array form to form a power generation piece array and fixing two adjacent power generation pieces in the power generation piece array to form a first power generation device; the electrode strip laying unit is used for laying the electrode strips on the first power generation device and fixing the electrode strips and the first power generation device to form a second power generation device; and the diode element laying unit is used for arranging a diode element on the second power generation device and fixing the diode element and the second power generation device to form the solar power generation panel.
In the solar power generation panel manufacturing apparatus, the power generation sheet laying unit includes: the first mechanical arm is used for grabbing the power generation sheet and placing the power generation sheet on the circulation plate; the welding equipment is used for welding two adjacent power generation pieces in the power generation piece combination in the power generation piece array so as to fix the two adjacent power generation pieces; and the connecting strip setting equipment is used for setting the connecting strip on the position, corresponding to the connecting part between the two power generation sheet combinations, of the power generation sheet array and fixing the connecting strip and the two power generation sheet combinations to form the first power generation device.
In the solar power generation panel manufacturing apparatus, the power generation sheet laying unit further includes a bending device and a gasket setting device; the first mechanical arm is also used for placing the power generation sheet in the bending equipment; the gasket setting equipment is used for setting a gasket on the power generating sheet placed on the bending equipment; the bending equipment is used for bending the power generation sheet, wherein the gasket is clamped between the bending part and the main body part of the power generation sheet; the first mechanical arm is also used for placing the bent power generation piece on the circulation plate, so that the bent power generation piece is arranged at the first position or the last position of the power generation piece combination.
In the solar power generation panel manufacturing apparatus described above, the power generation sheet laying unit further includes: and the generating piece detecting equipment is used for detecting at least one of the length, the width and the warping degree of the generating piece.
In the above solar-power generation panel manufacturing apparatus, the electrode bars include first electrode bars and second electrode bars; the electrode strip laying unit includes: the first electrode strip laying subunit is used for superposing the first electrode strip on a first membrane strip, placing the combination of the first electrode strip and the first membrane strip on the first power generation device, and fixing the combination of the first electrode strip and the first membrane strip with the first power generation device; and the second electrode strip laying subunit is used for superposing the second electrode strips on second membrane strips, placing the combination of the second electrode strips and the second membrane strips on the first power generation device, and fixing the combination of the second electrode strips and the second membrane strips with the first power generation device to form the second power generation device.
A solar power panel manufacturing method, the method comprising: step A, laying at least two power generation pieces on a flow plate in an array form to form a power generation piece array; b, fixing the connecting strip and two adjacent power generation pieces in the power generation piece array to form a first power generation device; step C, laying the electrode strips on the first power generation device; step D, fixing the electrode strips and the first power generation device to form a second power generation device; step E, arranging a diode element on the second power generation device; and F, fixing the diode element and the second power generation device to form the solar power generation panel.
In the above solar power generation panel manufacturing method, the step a includes: step a1, detecting at least one of the length, the width and the warping degree of the power generation sheet, and generating a first detection result; a2, grabbing the power generation sheet under the condition that the first detection result meets the preset condition; a step 4, placing the power generation sheet on the transfer plate; step a5, welding two adjacent power generation sheets in the power generation sheet combination in the power generation sheet array so as to fix the two adjacent power generation sheets.
In the above solar power generation panel manufacturing method, before the step a2, the step a further includes: a6, arranging a gasket on the power generating sheet; and a7, bending the power generation sheet, wherein the gasket is clamped between the bending part and the main body part of the power generation sheet.
In the above solar power generation panel manufacturing method, the step B includes: b1, arranging a connecting strip on the position, corresponding to the connecting part between the two power generation sheet combinations, of the power generation sheet array; and b2, fixing the connecting strip and the two power generation sheet combinations to form the first power generation device.
In the above solar power generation panel manufacturing method, the electrode bars include first electrode bars and second electrode bars; the step C comprises the following steps: step c1, superposing the first electrode strip on the first membrane strip; step c2, placing the first electrode strip and the first film strip combination on the first power generation device; the step D comprises the following steps: d1, fixing the combination of the first electrode strip and the first film strip with the first power generation device; the step C further comprises the following steps: step c3, superposing the second electrode strip on a second membrane strip; step c4, placing the combination of the second electrode strip and the second film strip on the first power generation device; the step D also comprises the following steps: step d2 of securing the combination of the second electrode strip and the second film strip to the first power generating device to form the second power generating device.
Compared with the prior art, the solar power generation panel manufacturing device provided by the embodiment of the invention comprises: the device comprises a conveying unit, a power generation sheet laying unit, an electrode strip laying unit and a diode element laying unit, wherein the power generation sheet laying unit lays at least two power generation sheets on the flow rotating plate in an array form to form a power generation sheet array, and fixes two adjacent power generation sheets in the power generation sheet array to form a first power generation device; the electrode strip laying unit lays the electrode strips on the first power generation device and fixes the electrode strips and the first power generation device to form a second power generation device; the diode element laying unit is used for arranging a diode element on the second power generation device and fixing the diode element and the second power generation device to form the solar power generation panel. Therefore, automatic manufacturing of the solar power generation panel can be achieved, the manufacturing of the solar power generation panel is changed from a manual production mode to an automatic production mode, the manufacturing efficiency of the solar power generation panel is improved, and the product quality of the solar power generation panel is improved.
Drawings
Fig. 1 is a schematic view of a solar panel manufacturing apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic view of a part of components in a power generation sheet laying unit of a solar power generation panel manufacturing apparatus according to an embodiment of the present invention.
Fig. 3 is a schematic view of a welding device in a power generation sheet laying unit of a solar power generation panel manufacturing apparatus according to an embodiment of the present invention.
Fig. 4 is a schematic view of a connecting bar setting device in a power generation sheet laying unit of a solar power generation panel manufacturing apparatus according to an embodiment of the present invention.
Fig. 5 is a schematic diagram of a first electrode strip laying subunit in the electrode strip laying unit of the solar power generation panel manufacturing apparatus according to the embodiment of the present invention.
Fig. 6 is a schematic diagram of a second electrode strip laying subunit in the electrode strip laying unit of the solar power generation panel manufacturing apparatus according to the embodiment of the present invention.
Fig. 7 is a schematic view of a diode element laying unit of the solar panel manufacturing apparatus according to the embodiment of the present invention.
Fig. 8 is a schematic view of a pickup unit of the solar panel manufacturing apparatus according to the embodiment of the present invention.
Fig. 9 is a flowchart of a method for manufacturing a solar panel according to an embodiment of the present invention.
Fig. 10 is a flowchart of a step of laying at least two power generation sheets in an array on a flow-around plate to form an array of power generation sheets in the solar power generation panel manufacturing method shown in fig. 9.
Detailed Description
The word "embodiment" as used herein means an example, instance, or illustration. In addition, the articles "a" and "an" as used in this specification and the appended claims may generally be construed to mean "one or more" unless specified otherwise or clear from context to be directed to a singular form.
The solar power generation panel manufacturing device provided by the embodiment of the invention is used for manufacturing the solar power generation panel, wherein the solar power generation panel comprises a plurality of power generation sheets, and the power generation sheets are arranged in a two-dimensional array form to form a power generation sheet array. The power generation sheet array comprises two power generation sheet combinations, the two power generation sheet combinations are arranged in parallel along the length direction of the power generation sheets, the power generation sheet combinations comprise at least two power generation sheets, and the at least two power generation sheets are arranged in a one-dimensional array mode along the direction perpendicular to the length direction of the power generation sheets.
Referring to fig. 1 to 8, the solar-power-generation-panel manufacturing apparatus includes a conveying unit 101, a power-generation-sheet laying unit 102, an electrode-strip laying unit 103, a diode-element laying unit 104, and a pickup unit 105.
The conveying unit 101 comprises a conveying track 1011 and a flow plate 1012, the flow plate 1012 is arranged on the conveying track 1011, the conveying track 1011 is used for conveying the flow plate 1012, and specifically, the conveying track 1011 is used for conveying the flow plate 1012 to a position corresponding to the position of any one of the power generation sheet laying unit 102, the electrode strip laying unit 103, the diode element laying unit 104 and the pickup unit 105. The flow plate 1012 is used for carrying power generation blades in the process of flowing along the conveying track 1011. The circulation plate 1012 is provided with a magnetic film, and the magnetic film is used for applying a magnetic field acting force to the power generating sheet laid on the circulation plate 1012 so as to relatively fix the positions of the power generating sheet and the circulation plate 1012.
The conveying track 1011 extends along a straight line, a broken line or a curve, and any one of the power generation sheet laying unit 102, the electrode strip laying unit 103, the diode element laying unit 104 and the pickup unit 105 is arranged on one side of the conveying track 1011 and/or erected on the conveying track 1011.
The conveying unit 101 further includes a sensor and a positioning member, the positioning member is configured to fix the circulation plate 1012 at a predetermined position when the sensor senses that the circulation plate 1012 is conveyed to the predetermined position by the conveying track 1011, and to release the circulation plate 1012 from the predetermined position, so that the conveying track 1011 continues to convey the circulation plate 1012. Specifically, the positioning member is provided on one side of the conveying rail 1011, and the positioning member is used to fix the circulation plate 1012 from the side of the circulation plate 1012.
The conveying unit 101 further includes a board returning lifting device for lifting the circulation board 1012 returned to the initial position of the conveying track 1011 from a first horizontal plane to a second horizontal plane to circulate (be conveyed) the circulation board 1012 on the second horizontal plane.
Preferably, in the case that the conveying rail 1011 extends along a broken line, the conveying unit 101 further includes a lift-up reversing apparatus for lifting up the circulation board 1012 to lift the circulation board 1012 from the second horizontal plane to a third horizontal plane, and for rotating the circulation board 1012 about a vertical direction to rotate the circulation board 1012 by a predetermined angle (e.g., 90 degrees) during the lifting up of the circulation board 1012 or while being located at the third horizontal plane, thereby reversing the circulation board 1012, and for lowering the circulation board 1012 from the third horizontal plane to the second horizontal plane.
The electricity generating sheet laying unit 102 is configured to lay at least two electricity generating sheets in an array on the flow diversion plate 1012 to form an electricity generating sheet array, and to fix two adjacent electricity generating sheets in the electricity generating sheet array of the connection bar to form a first electricity generating device.
The power generation sheet laying unit 102 is provided on one side of a conveying track 1011 of the conveying unit 101. The two power generation sheet laying units 102 lay the power generation sheets on the transfer plate 1012 on both sides of the conveying track 1011, respectively, to form the power generation sheet combination.
The power generation sheet laying unit 102 is configured to lay at least two power generation sheets on the flow turning plate 1012 in a direction perpendicular to a longitudinal direction of the power generation sheets.
In the power generation sheet combination, at least one part of one power generation sheet is overlapped with at least one part of another adjacent power generation sheet. In the power generation sheet assembly, at least a part (a portion not overlapped) of the power generation sheets arranged at the head or the end is bent toward a surface facing away from the flow turning plate 1012, and particularly, an edge portion of a long side of the power generation sheet arranged at the head or the end is bent toward a surface facing away from the flow turning plate 1012.
As shown in fig. 2, the electricity generation sheet laying unit 102 includes an electricity generation sheet lifting device 1021, an electricity generation sheet separating device, and an electricity generation sheet take-out device 1023.
At least two of the power generating sheets are stored in the first storage container 1022 in a stacked manner.
The electricity generating sheet lifting device 1021 is used to lift the first storage container 1022 storing the electricity generating sheets from the fourth level to the fifth level, and place the first storage container 1022 on the loading platform of the electricity generating sheet laying unit 102.
The first storage container 1022 is used to lift the position of the power generating sheets such that the power generating sheets stacked on top are positioned at the opening of the first storage container 1022. Specifically, the first storage container 1022 is independent from the side portion at the bottom thereof, and the first storage container 1022 is used to lift the bottom thereof so that the power generating sheets on the bottom are lifted relative to the side portion of the first storage container 1022, so that the power generating sheets stacked on the top are positioned at the opening of the first storage container 1022. Alternatively, the first storage container 1022 may be provided at a side portion thereof with an opening communicating the inner space and the outer space of the first storage container 1022, and the first storage container 1022 may further include a lifting claw for protruding into the first storage container 1022 through the opening, and being inserted into the bottom of the stacked power generation strips and lifting the stacked power generation strips.
The electricity generating sheet separating apparatus is used to separate two electricity generating sheets stacked together in the first storage container 1022. In particular, the solar cell separation apparatus includes a separation blade having a cutting edge inserted between two of the power generation tabs stacked together to break a connector connecting the two power generation tabs together, thereby separating the two power generation tabs.
The electricity-generating sheet take-out device 1023 is used to take out the electricity-generating sheets stored in the first storage container 1022. Specifically, the electricity generation piece taking-out device 1023 includes a motor, an overturning arm and an adsorption member, the adsorption member is disposed at one end of the overturning arm, the other end of the overturning arm is connected with a rotating shaft of the motor, the overturning arm is used for rotating around the rotating shaft, the motor is used for driving the overturning arm to rotate towards the direction pointing to the first storage container 1022, so that the adsorption member contacts with the surface of the electricity generation piece in the first storage container 1022, and drives the overturning arm to overturn towards the direction back to the first storage container 1022 after the adsorption member adsorbs the electricity generation piece, and therefore the electricity generation piece is taken out from the first storage container 1022.
The state of the power generating sheet after being taken out of the first storage container 1022 is turned over by 180 degrees with respect to the state before being taken out of the first storage container 1022.
The first storage container 1022 lifts the height of the power generation sheet by one every time the power generation sheet taking-out apparatus 1023 takes out the power generation sheet from the first storage container 1022.
The power generation patch laying unit 102 further includes a power generation patch detection device 1024. The power generation sheet detection equipment 1024 is used for detecting at least one of the length, the width and the warping degree (whether the corners of the power generation sheet are warped) of the power generation sheet and generating a first detection result. Specifically, the power generation sheet detection device 1024 is configured to photograph the power generation sheet from at least one of a front surface, a rear surface, a side surface, a top surface, and a bottom surface of the power generation sheet to obtain a first image of the power generation sheet, and identify the first image to obtain at least one of a length and a width of the power generation sheet; the power generation sheet detection device 1024 is further configured to shoot the power generation sheet from at least one of the front, the back, and the side of the power generation sheet to obtain a second image of the power generation sheet, and identify the second image to obtain the warpage of the power generation sheet. Specifically, the power generation sheet detection device 1024 includes a first camera, a second camera, and an image recognition chip, and the first camera and the second camera are electrically connected to the image recognition chip. The first camera is arranged at one of the upper side, the lower side, the front side, the rear side, the left side and the right side of the power generation sheet to be detected, and the second camera is arranged at one of the front side, the rear side, the left side and the right side of the power generation sheet to be detected.
As shown in fig. 2, the power generation sheet laying unit 102 further includes a first robot 1025, a bending apparatus 1026, a pad setting apparatus 1027, a welding apparatus 1027, a first cutting apparatus 1028, and a connecting bar setting apparatus 10210.
The first robot 1025 is used to grasp the power generation blades and to place the power generation blades onto the manifold plate 1012. Specifically, the first mechanical arm 1025 is configured to grasp the power generation sheet and place the power generation sheet onto the transfer plate 1012 when the first detection result is that at least one of the length, the width, and the curling degree of the power generation sheet meets a predetermined condition. The first mechanical arm 1025 is further used for grabbing the power generation sheet and placing the power generation sheet into a waste collection container if the first detection result is that at least one of the length, the width and the warping degree of the power generation sheet does not meet a preset condition.
In particular, the first mechanical arm 1025 is configured to bridge a portion of one power strip to a portion of another adjacent power strip during placement of the power strip onto the manifold plate 1012.
The first robot arm 1025 is also used to place the power generation sheet in the bending apparatus 1026.
The shim setting apparatus 1027 is used to set shims on the power generating blades placed on the bending apparatus 1026.
The bending device 1026 is configured to bend the power generation sheet, wherein the gasket is interposed between the bending portion and the main body portion of the power generation sheet. Specifically, the bending apparatus 1026 is configured to bend the power generation sheet around an axis parallel to the long side of the power generation sheet.
The first mechanical arm 1025 is further configured to place the bent power generation piece on the flow plate 1012, so that the bent power generation piece is arranged at the first position or the last position of the power generation piece combination.
The welding device 1027 is configured to weld two adjacent power generation sheets in a power generation sheet combination in the power generation sheet array, so that the two adjacent power generation sheets are fixed. As shown in fig. 3, the welding apparatus 1027 includes a first sliding rail 10271, a welding carriage 10272, and a welding head array, the first sliding rail 10271 is erected on the conveying rail 1011, a portion of the welding carriage 10272 is disposed on the first sliding rail 10271, the welding carriage 10272 is located above the conveying rail 1011, the welding carriage 10272 is configured to slide on the first sliding rail 10271 along a length direction of the power generating blade, the welding head array is disposed on the welding carriage 10272, the welding head array includes at least two first welding heads 10273, one end of the first welding head 10273 is fixed on the welding carriage 10272, and the other end of the first welding head 10273 faces the conveying rail 1011. The first slide rail 10271 is used for aligning a first welding head 10273 in the welding head array with a portion where two adjacent power generation chips overlap, and for moving the first welding head 10273 along the length direction of the power generation chips during welding of the power generation chips by the first welding head 10273 to weld the two adjacent power generation chips into a whole.
As shown in fig. 4, the connecting strip storing apparatus 10211 is used to release (pull out) at least a part of a connecting strip in a roll shape into the first transfer table 1029. The first cutting apparatus 1028 is configured to cut at least a portion of the connecting strip in the roll form on the first relay station 1029 into the connecting strip of a first predetermined length. The first cutting apparatus 1028 can be, for example, a guillotine.
The connecting strip disposing apparatus 10210 is configured to dispose a connecting strip on the power generating strip array at a position corresponding to a connection portion between two power generating strip combinations, and to fix the connecting strip and the two power generating strip combinations to form the first power generating device.
The connecting strip setting apparatus 10210 includes a second sliding rail and a first grasping member, a part of the first grasping member is slidably connected to the second sliding rail, the second sliding rail is erected on the conveying rail 1011, and the first grasping member is located above the conveying rail 1011. The first grabbing component is provided with a second welding head and used for sliding along the second sliding rail and grabbing a connecting strip, the connecting strip is placed on the power generation sheet array and corresponds to the connecting part between the two power generation sheet combinations, and the connecting strip and the two power generation sheet combinations are welded into a whole to form the first power generation device.
The electrode strip laying unit 103 is used for laying electrode strips on the first power generation device and fixing the electrode strips with the first power generation device to form a second power generation device.
The electrode bars include a first electrode bar (positive and negative electrode bus bars) and a second electrode bar (non-outlet bus bar).
The electrode strip laying unit 103 includes a first electrode strip laying subunit 1031 and a second electrode strip laying subunit 1032.
The first electrode strip laying subunit 1031 is configured to superimpose the first electrode strip on a first film strip, place the combination of the first electrode strip and the first film strip on the first power generation device, and fix the combination of the first electrode strip and the first film strip and the first power generation device.
Specifically, as shown in fig. 5, the first electrode strip applying sub-unit 1031 includes a first membrane strip receiving apparatus 10311, a second cutting apparatus, a second grasping apparatus 10312, a second transfer table 10315, a third grasping apparatus 10313, a fourth grasping apparatus 10314, and a first alignment state detecting apparatus.
The first film strip receiving apparatus 10311 is used to release at least a portion of a first film strip in a roll. The second cutting device is used for cutting at least one part of the first film strip in the roll shape into a second preset length of the first film strip. The second cutting device may be, for example, a guillotine.
The third grabbing device 10313 is disposed on one side of the conveying track 1011, and the third grabbing device 10313 is used for grabbing the cut first film strip onto the second transferring table 10315.
The first electrode strip includes a positive electrode strip and/or a negative electrode strip.
The second storage container 103123 includes two positive electrode bar storage slots and two negative electrode bar storage slots, any two of which are used to simultaneously protrude out to provide a positive electrode bar and/or a negative electrode bar, and the other two are used to simultaneously retract (or keep still), at which time, the retracted (or keep still) two do not provide a positive electrode bar and/or a negative electrode bar. For example, one positive electrode bar storage groove and one negative electrode bar storage groove are simultaneously extended, and the other positive electrode bar storage groove and the other negative electrode bar storage groove are simultaneously retracted (or kept still), or, both positive electrode bar storage grooves are simultaneously extended and both negative electrode bar storage grooves are simultaneously retracted (or kept still), or, both negative electrode bar storage grooves are simultaneously extended and both positive electrode bar storage grooves are simultaneously retracted (or kept still).
The second grasping apparatus 10312 is disposed at one side of the conveying track 1011, and the second grasping apparatus 10312 is configured to grasp the first electrode strip from the second storage container 103123 storing the first electrode strip and place the first electrode strip on the first membrane strip on the second transfer table 10315, wherein the first electrode strip is aligned with the first membrane strip in a direction perpendicular to the horizontal plane. Specifically, the second grasping device 10312 is used to grasp the first electrode strips (positive electrode strips and/or negative electrode strips) from both of the positive electrode strip storage tanks and the negative electrode strip storage tanks to which the positive electrode strips and/or the negative electrode strips are supplied.
As shown in fig. 5, the second grasping apparatus 10312 includes a third slide rail 103121 and a second grasping member 103122, a portion of the second grasping member 103122 is disposed on the third slide rail 103121, and the second grasping member 103122 is configured to slide along the third slide rail 103121 and grasp the first electrode strip from the second storage container 103123 and place the first electrode strip on the first membrane strip on the second relay table 10315.
The fourth grasping apparatus 10314 is configured to grasp the first electrode strip and the first membrane strip combination from the second transfer table 10315, place the first electrode strip and the first membrane strip combination on the first power generation device, and fix the first electrode strip and the first membrane strip combination with the first power generation device.
As shown in fig. 5, the fourth grasping apparatus 10314 includes a fourth slide rail 103141, a fifth slide rail 103142, and a third grasping member 103143. The fourth sliding rail 103141 is mounted on the conveying rail 1011, a portion of the fifth sliding rail 103142 is disposed on the fourth sliding rail 103141, the fifth sliding rail 103142 is configured to slide along the fourth sliding rail 103141, a portion of the third grabbing member 103143 is disposed on the fifth sliding rail 103142, a third welding head is disposed on the third grabbing member, and the third grabbing member 103143 is configured to slide along the fifth sliding rail 103142, grab the combination of the first electrode strip and the first membrane strip from the second transfer table 10315, place the combination of the first electrode strip and the first membrane strip on the first power generation device, and weld the combination of the first electrode strip and the first membrane strip to the first power generation device through the third welding head.
The first alignment state detection apparatus is configured to detect whether the first electrode strip and the first film strip are aligned after the third grasping member 103143 grasps the combination of the first electrode strip and the first film strip from the second transferring table 10315, and generate a second detection result.
The third grasping member 103143 is configured to place the combination of the first electrode strip and the first membrane strip on the first power generation device and to fix the combination of the first electrode strip and the first membrane strip with the first power generation device when the second detection result is that the first electrode strip and the first membrane strip are in an aligned state; and a second transfer table 10315 for placing the combination of the first electrode strip and the first membrane strip on the second transfer table 10315 when the second detection result is that the first electrode strip and the first membrane strip are not in an aligned state.
The first alignment state detection device is used for photographing the combination of the first electrode strip and the first film strip from the bottom of the combination of the first electrode strip and the first film strip, identifying the photographed picture, detecting whether the first electrode strip and the first film strip are aligned, and generating the second detection result.
The second grasping apparatus 10312 is configured to grasp the first electrode strip from the second relay station 10315 and replace the first electrode strip on the first membrane strip of the second relay station 10315 when the second detection result is that the first electrode strip and the first membrane strip are not in an aligned state.
The second electrode strip laying subunit 1032 is configured to superimpose the second electrode strip on a second film strip, place the combination of the second electrode strip and the second film strip on the first power generation device, and fix the combination of the second electrode strip and the second film strip with the first power generation device to form the second power generation device.
Specifically, as shown in fig. 6, the second electrode strip laying sub-unit 1032 includes a second film strip housing apparatus 10321, a third cutting apparatus, a fifth grasping apparatus 10322, a third middle turn table 10325, a sixth grasping apparatus 10323, a seventh grasping apparatus 10324, and a second alignment state detecting apparatus.
The second film strip receiving apparatus 10321 is for releasing at least a portion of the second film strip in a roll form. The third cutting device is used for cutting at least one part of the second film strip in the roll shape into a third preset length of the second film strip. The third cutting apparatus may be, for example, a guillotine.
The sixth grabbing device 10323 is disposed on one side of the conveying track 1011, and the sixth grabbing device 10323 is configured to grab the second cut film strip onto the third transfer table 10325.
The fifth grasping apparatus 10322 is disposed at one side of the conveying track 1011, and the fifth grasping apparatus 10322 is configured to grasp a second electrode strip from a third storage container 103223 storing the second electrode strip and place the second electrode strip on a second film strip on the third transfer table 10325, wherein the second electrode strip is aligned with the second film strip in a direction perpendicular to a horizontal plane.
As shown in fig. 6, the fifth grasping apparatus 10322 includes a sixth slide rail 103221 and a fourth grasping member 103222, a portion of the fourth grasping member 103222 is disposed on the sixth slide rail 103221, and the fourth grasping member 103222 is configured to slide along the sixth slide rail 103221 and grasp the second electrode strip from the third storage container 103223 and place the second electrode strip on the second film strip on the third relay table 10325.
The seventh grasping apparatus 10324 is configured to grasp the combination of the second electrode strip and the second film strip from the third transfer stage 10325 and place the combination of the second electrode strip and the second film strip on the first power generating device, and to fix the combination of the second electrode strip and the second film strip with the first power generating device.
As shown in fig. 6, the seventh gripper apparatus 10324 includes a seventh slide rail 103241, an eighth slide rail 103242, and a fifth gripper member 103243. The seventh slide rail 103241 is mounted on the conveying rail 1011, a portion of the eighth slide rail 103242 is disposed on the seventh slide rail 103241, the eighth slide rail 103242 is configured to slide along the seventh slide rail 103241, a portion of the fifth grabbing member 103243 is disposed on the eighth slide rail 103242, a fourth welding head is disposed on the fifth grabbing member 103243, and the fifth grabbing member 103243 is configured to slide along the eighth slide rail 103242, grab the combination of the second electrode strip and the second membrane strip from the third transfer table 10325, place the combination of the second electrode strip and the second membrane strip on the first power generating device, and weld the combination of the second electrode strip and the second membrane strip with the first power generating device through the fourth welding head.
The second alignment state detection apparatus is configured to detect whether the second electrode bar and the second film bar are aligned after the fifth grasping member 103243 grasps the combination of the second electrode bar and the second film bar from the third relay table 10325, and generate a third detection result.
The fifth grasping member 103243 is configured to place the combination of the second electrode strip and the second film strip on the first power generation device and to fix the combination of the second electrode strip and the second film strip with the first power generation device when the third detection result is that the second electrode strip and the second film strip are in an aligned state; and for placing the combination of the second electrode strip and the second membrane strip onto the third turntable 10325 when the third detection result is that the second electrode strip and the second membrane strip are not in an aligned state.
The second alignment state detection device is configured to photograph the combination of the second electrode strip and the second film strip from the bottom of the combination of the second electrode strip and the second film strip, and identify the photographed picture to detect whether the second electrode strip and the second film strip are aligned, and generate the third detection result.
The fifth grasping apparatus 10322 is configured to grasp the second electrode strip from the third relay station 10325 and replace the second electrode strip on the second membrane strip of the third relay station 10325 when the third detection result is that the second electrode strip and the second membrane strip are not in an aligned state.
The diode element laying unit 104 is configured to arrange a strip-shaped diode element on the second power generation device, and fix the diode element and the second power generation device to form the solar power generation panel.
As shown in fig. 7, the diode component laying unit 104 includes a diode component carrying tray, a carrying tray lifting device, a transfer carrying tray, and a second robot 1041. The diode element bearing disc is used for bearing diode elements, and the bearing disc lifting equipment is used for lifting the diode element bearing disc from a sixth horizontal plane to a seventh horizontal plane.
A sixth grabbing member and a fifth welding head are arranged on the second mechanical arm 1041. The second robot arm 1041 is configured to grasp the diode element from the diode element carrying tray by the sixth grasping member and to dispose the diode element on the power generation chip array, and the fifth welding head is configured to weld the diode element to the second power generation device to fix the diode element to the second power generation device. The second mechanical arm 1041 is further configured to grasp the diode element from the relay carrier tray by the sixth grasping member in the process of replacing the transport cart that transports the diode element carrier tray, which is beneficial to avoiding stopping the diode element from being laid on the second power generation device in the process of replacing the transport cart, so that the continuity of the diode element laying process can be ensured, and the laying efficiency can be improved.
As shown in fig. 8, the pickup unit 105 is used for taking out the solar power generation panel from the flow board 1012. Specifically, the pickup unit 105 includes a third robot 1051, and the third robot 1051 is provided with an adsorption member (e.g., a suction cup), and the third robot 1051 is configured to adsorb the solar power generation panel by the adsorption member and to take out the solar power generation panel from the circulation plate 1012.
In the above technical solution, the solar panel manufacturing apparatus provided in the embodiment of the present invention includes: the device comprises a conveying unit, a power generation sheet laying unit, an electrode strip laying unit and a diode element laying unit, wherein the power generation sheet laying unit lays at least two power generation sheets on the flow rotating plate in an array form to form a power generation sheet array, and fixes two adjacent power generation sheets in the power generation sheet array to form a first power generation device; the electrode strip laying unit lays the electrode strips on the first power generation device and fixes the electrode strips and the first power generation device to form a second power generation device; the diode element laying unit is used for arranging a diode element on the second power generation device and fixing the diode element and the second power generation device to form the solar power generation panel. Therefore, automatic manufacturing of the solar power generation panel can be achieved, the manufacturing of the solar power generation panel is changed from a manual production mode to an automatic production mode, the manufacturing efficiency of the solar power generation panel is improved, and the product quality of the solar power generation panel is improved.
Referring to fig. 9 and 10, a solar power generation panel manufacturing method according to an embodiment of the present invention is used for manufacturing a solar power generation panel, and the method includes the steps of:
the conveying rail 1011 conveys the circulation board 1012, and specifically, the conveying rail 1011 conveys the circulation board 1012 to a position corresponding to the first robot arm in the electricity generating sheet laying unit 102. The flow plate 1012 carries a power generation blade during a flow along the conveying rail 1011.
The positioning member of the conveying unit 101 is configured to fix the circulation plate 1012 at a predetermined position and release the circulation plate 1012 from the predetermined position when the sensor senses that the circulation plate 1012 is conveyed to the predetermined position by the conveying track 1011, so that the conveying track 1011 continues to convey the circulation plate 1012. In particular, the positioning member secures the flow diversion plate 1012 from the side of the flow diversion plate 1012.
The return plate lifting device of the conveying unit lifts the circulation plate 1012 returned to the initial position of the conveying rail 1011 from a first level to a second level to circulate (be conveyed) the circulation plate 1012 on the second level.
Preferably, in a case where the conveying rail 1011 extends along a broken line, the lift-up reversing apparatus of the conveying unit 101 lifts up the circulation board 1012 to lift the circulation board 1012 from the second horizontal plane to a third horizontal plane, and rotates the circulation board 1012 about a vertical direction to rotate the circulation board 1012 by a predetermined angle (e.g., 90 degrees) during the lifting up of the circulation board 1012 or while being located at the third horizontal plane, thereby reversing the circulation board 1012, and lowers the circulation board 1012 from the third horizontal plane to the second horizontal plane.
In step 901, the electricity generating sheet laying unit 102 lays at least two electricity generating sheets in an array on a flow turning plate 1012 to form an electricity generating sheet array.
In step 901, the electricity-generating sheet laying unit 102 lays at least two electricity-generating sheets on the flow-diversion plate 1012 in a direction perpendicular to a longitudinal direction of the electricity-generating sheets.
The two power generation sheet laying units 102 lay the power generation sheets on the transfer plate 1012 on both sides of the conveying track 1011, respectively, to form the power generation sheet combination.
Specifically, the step 901 includes:
the electricity generating sheet lifting device 1021 lifts the first storage container 1022 storing the electricity generating sheets from the fourth level to the fifth level, and places the first storage container 1022 on the loading platform of the electricity generating sheet laying unit 102.
The first storage container 1022 raises the position of the power generating sheets such that the power generating sheets stacked on top are positioned at the opening of the first storage container 1022. Specifically, the first storage container 1022 lifts the bottom thereof such that the power generating sheets on the bottom are lifted relative to the sides of the first storage container 1022, so that the power generating sheets stacked on the top are positioned at the opening of the first storage container 1022; alternatively, the lifting claws of the first storage container 1022 protrude into the first storage container 1022 through openings in the side portions of the first storage container 1022, and are inserted into the bottoms of the stacked power generation tabs, and lift the stacked power generation tabs.
The electricity generating sheet separating apparatus separates two electricity generating sheets stacked together in the first storage container 1022. In particular, the solar cell separation apparatus includes a separation blade having a cutting edge inserted between two of the power generation tabs stacked together to break a connector connecting the two power generation tabs together, thereby separating the two power generation tabs.
The electricity-generating sheet taking-out device 1023 takes out the electricity-generating sheets stored in the first storage container 1022. Specifically, the motor of the electricity generating piece taking-out apparatus 1023 rotates the turning arm in a direction toward the first storage container 1022 to bring the adsorption member into contact with the surface of the electricity generating piece in the first storage container 1022 and, after the adsorption member adsorbs the electricity generating piece, rotates the turning arm in a direction away from the first storage container 1022 to take out the electricity generating piece from the first storage container 1022, wherein the state of the electricity generating piece after being taken out from the first storage container 1022 is turned 180 degrees with respect to the state before being taken out from the first storage container 1022.
The first storage container 1022 lifts the height of the power generation sheet by one every time the power generation sheet taking-out apparatus 1023 takes out the power generation sheet from the first storage container 1022.
Before the step 9012, the step 901 further includes.
In step 9014, the gasket setting device 1027 sets a gasket on the power generating sheet placed on the bending device 1026.
The step 9016 further includes: the first mechanical arm 1025 places the bent power generating pieces on the circulation plate 1012 so that the bent power generating pieces are arranged at the first position or the last position of the power generating piece combination.
The conveying track 1011 conveys the circulation board 1012 to a position corresponding to the welding apparatus 1027.
And 9017, welding two adjacent power generation sheets in the power generation sheet combination in the power generation sheet array by the welding equipment 1027 so as to fix the two adjacent power generation sheets.
Specifically, the welding carriage 10272 of the welding apparatus 1027 slides on the first slide rail 10271 along the length direction of the power generating blades to align the first welding head 10273 of the welding head array with the overlapping portion of two adjacent power generating blades, and moves the first welding head 10273 along the length direction of the power generating blades during welding of the power generating blades by the first welding head 10273 to weld the two adjacent power generating blades together.
The transfer rail 1011 transfers the circulation board 1012 to a position corresponding to the connection bar setting apparatus 10210.
Specifically, the connecting strip housing apparatus 10211 in the power generation sheet laying unit 102 releases (pulls out) at least a part of the connecting strip in a roll form into the first relay table 1029. The first cutting apparatus 1028 cuts at least a portion of the connecting strip in the roll form on the first relay table 1029 into the connecting strip of a first predetermined length.
The connecting strip setting apparatus 10210 sets a connecting strip at a position corresponding to a connection portion between two power generation strip combinations on the power generation strip array, and fixes the connecting strip and the two power generation strip combinations to form the first power generation device.
The first grasping member of the connecting strip setting apparatus 10210 slides along the second sliding rail, grasps the connecting strip, places the connecting strip on the power generating sheet array at a position corresponding to a connecting portion between the two power generating sheet assemblies, and welds the connecting strip and the two power generating sheet assemblies into one body by a second welding head to form the first power generating device.
Wherein the electrode bars include a first electrode bar (positive and negative electrode bus bars) and a second electrode bar (non-outlet bus bar).
The conveying track 1011 conveys the circulation board 1012 to a position corresponding to the first electrode strip applying subunit 1031.
The first electrode strip application subunit 1031 of the electrode strip application unit 103 superimposes the first electrode strip on the first film strip, places the combination of the first electrode strip and the first film strip on the first power generation device, and fixes the combination of the first electrode strip and the first film strip and the first power generation device.
The conveying rail 1011 conveys the circulation board 1012 to a position corresponding to the second electrode strip laying sub-unit 1032.
The second electrode strip laying subunit 1032 of the electrode strip laying unit 103 superimposes the second electrode strip on the second film strip, places the combination of the second electrode strip and the second film strip on the first power generation device, and fixes the combination of the second electrode strip and the second film strip with the first power generation device to form the second power generation device.
The first film strip receiving apparatus 10311 of the first electrode strip applying subunit 1031 releases at least a portion of the first film strip in a roll form. The second cutting device cuts at least a portion of the rolled first film strip into a second predetermined length of the first film strip.
The third grasping apparatus 10313 grasps the cut first film strip onto the second transfer table 10315.
Any two of the two positive electrode strip storage slots and the two negative electrode strip storage slots in the second storage container 103123 are simultaneously extended to provide a positive electrode strip and/or a negative electrode strip, and the other two are simultaneously retracted (or kept still), at which time the retracted (or kept still) two do not provide a positive electrode strip and/or a negative electrode strip. For example, one positive electrode bar storage groove and one negative electrode bar storage groove are simultaneously extended, and the other positive electrode bar storage groove and the other negative electrode bar storage groove are simultaneously retracted (or kept still), or, both positive electrode bar storage grooves are simultaneously extended and both negative electrode bar storage grooves are simultaneously retracted (or kept still), or, both negative electrode bar storage grooves are simultaneously extended and both positive electrode bar storage grooves are simultaneously retracted (or kept still).
The second grasping apparatus 10312 grasps the first electrode strip from the second storage container 103123 storing the first electrode strip and places the first electrode strip on the first membrane strip on the second relay table 10315, wherein the first electrode strip and the first membrane strip are aligned in a direction perpendicular to the horizontal plane. Specifically, the second grasping device 10312 grasps the first electrode strip (positive electrode strip and/or negative electrode strip) from both of the positive electrode strip storage tanks and the negative electrode strip storage tanks to which the positive electrode strip and/or the negative electrode strip are supplied.
The second grasping apparatus 10312 includes a third slide rail 103121 and a second grasping member 103122, a portion of the second grasping member 103122 is disposed on the third slide rail 103121, and the second grasping member 103122 grasps the first electrode strip from the second storage container 103123 and places the first electrode strip on the first membrane strip on the second relay holder 10315.
The fourth grasping apparatus 10314 grasps the combination of the first electrode strip and the first film strip from the second transferring table 10315, places the combination of the first electrode strip and the first film strip on the first power generating device, and fixes the combination of the first electrode strip and the first film strip to the first power generating device.
The fifth slide rail 103142 of the fourth grasping apparatus 10314 slides along the fourth slide rail 103141, the third grasping member 103143 slides along the fifth slide rail 103142, and grasps the combination of the first electrode strip and the first film strip from the second transfer table 10315, and places the combination of the first electrode strip and the first film strip onto the first power generating device, and welds the combination of the first electrode strip and the first film strip to the first power generating device by a third welding head.
The first alignment state detection apparatus detects whether the first electrode strip and the first film strip are aligned after the third grasping member 103143 grasps the combination of the first electrode strip and the first film strip from the second transferring table 10315, and generates a second detection result.
The third grasping member 103143 places the combination of the first electrode strip and the first film strip on the first power generation device and fixes the combination of the first electrode strip and the first film strip with the first power generation device when the second detection result is that the first electrode strip and the first film strip are in an aligned state; and placing the combination of the first electrode strip and the first membrane strip on the second transfer table 10315 when the second detection result is that the first electrode strip and the first membrane strip are not in an aligned state.
The first alignment state detection device photographs the combination of the first electrode strip and the first film strip from the bottom of the combination of the first electrode strip and the first film strip, and identifies the photographed picture to detect whether the first electrode strip and the first film strip are aligned, and generates the second detection result.
The second grasping apparatus 10312 grasps the first electrode strip from the second relay station 10315 and re-places the first electrode strip on the first membrane strip of the second relay station 10315 when the second detection result is that the first electrode strip and the first membrane strip are not in an aligned state.
Specifically, the second film strip receiving apparatus 10321 of the second electrode strip applying subunit 1032 releases at least a portion of the second film strip in a roll form. The third cutting apparatus cuts at least a portion of a second film strip in roll form into a third predetermined length of the second film strip.
The sixth grasping apparatus 10323 grasps the cut second film strip onto the third relay table 10325.
The fifth grasping apparatus 10322 grasps a second electrode strip from the third storage container 103223 in which the second electrode strip is stored, and places the second electrode strip on a second film strip on the third relay table 10325, wherein the second electrode strip and the second film strip are aligned in a direction perpendicular to the horizontal plane.
The fifth grasping apparatus 10322 includes a sixth slide rail 103221 and a fourth grasping member 103222, a portion of the fourth grasping member 103222 is disposed on the sixth slide rail 103221, and the fourth grasping member 103222 slides along the sixth slide rail 103221 and grasps the second electrode strip from the third storage container 103223 and places the second electrode strip on the second film strip on the third relay table 10325.
The seventh grasping apparatus 10324 grasps the combination of the second electrode strip and the second film strip from the third relay stage 10325, places the combination of the second electrode strip and the second film strip onto the first power generating device, and fixes the combination of the second electrode strip and the second film strip to the first power generating device.
The eighth slide rail 103242 of the seventh gripper device 10324 slides along the seventh slide rail 103241, the fifth gripper member 103243 slides along the eighth slide rail 103242, and grips the combination of the second electrode strip and the second film strip from the third transfer stage 10325 and places the combination of the second electrode strip and the second film strip onto the first power generating device, and welds the combination of the second electrode strip and the second film strip to the first power generating device by a fourth welding head.
The second alignment state detection apparatus detects whether or not the second electrode bar and the second film bar are aligned after the fifth grip member 103243 grips the combination of the second electrode bar and the second film bar from the third relay table 10325, and generates a third detection result.
The fifth grasping member 103243 places the combination of the second electrode strip and the second film strip on the first power generation device and fixes the combination of the second electrode strip and the second film strip with the first power generation device when the third detection result is that the second electrode strip and the second film strip are in an aligned state; and placing the combination of the second electrode strip and the second membrane strip onto the third transfer stage 10325 when the third detection result is that the second electrode strip and the second membrane strip are not in an aligned state.
The second alignment state detection device photographs the combination of the second electrode strip and the second film strip from the bottom of the combination of the second electrode strip and the second film strip, and recognizes the photographed picture to detect whether the second electrode strip and the second film strip are aligned, and generates the third detection result.
The fifth grasping apparatus 10322 grasps the second electrode bar from the third relay stage 10325 and re-places the second electrode bar on the second film bar of the third relay stage 10325 when the third detection result is that the second electrode bar and the second film bar are not in an aligned state.
The conveying rail 1011 conveys the circulation board 1012 to a position corresponding to the diode element laying unit 104.
The tray lifting device of the diode component placement unit 104 is used to lift the diode component tray from the sixth level to the seventh level.
The second robot 1041 of the diode element placement unit 104 grasps the diode element from the diode element carrying tray by a sixth grasping member and places the diode element on the power generation chip array, and the second robot 1041 welds the diode element and the second power generation device by a fifth welding head to fix the diode element and the second power generation device.
The second robot arm 1041 grabs the diode element from the relay carrier tray by the sixth grabbing member in the process of replacing the cart for transporting the diode element carrier tray, which is advantageous for avoiding stopping the diode element from being laid on the second power generating device in the process of replacing the cart, so that the continuity of the diode element laying process can be ensured, thereby improving the laying efficiency.
The conveying track 1011 conveys the circulation plate 1012 to a position corresponding to the pickup unit 105.
The pickup unit 105 is taken out from the solar power generation panel from the circulation board 1012. Specifically, the third robot 1051 of the pickup unit 105 sucks the solar power generation panel by the suction member and takes out the solar power generation panel from the circulation board 1012.
In the above technical solution, the power generation sheet laying unit lays at least two power generation sheets on the circulation plate in an array form to form a power generation sheet array, and fixes two adjacent power generation sheets in the power generation sheet array to form a first power generation device; the electrode strip laying unit lays the electrode strips on the first power generation device and fixes the electrode strips and the first power generation device to form a second power generation device; the diode element laying unit is used for arranging a diode element on the second power generation device and fixing the diode element and the second power generation device to form the solar power generation panel. Therefore, automatic manufacturing of the solar power generation panel can be achieved, the manufacturing of the solar power generation panel is changed from a manual production mode to an automatic production mode, the manufacturing efficiency of the solar power generation panel is improved, and the product quality of the solar power generation panel is improved.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention shall be determined by the appended claims.
Claims (8)
1. A solar-electricity-generating panel manufacturing apparatus, characterized in that the apparatus comprises:
the conveying unit comprises a conveying track and a transfer plate, the transfer plate is arranged on the conveying track, and the transfer plate is used for transferring along the conveying track;
the power generation piece laying unit is used for laying at least two power generation pieces on the circulation plate in an array form to form a power generation piece array and fixing two adjacent power generation pieces in the power generation piece array to form a first power generation device;
the electrode strip laying unit is used for laying the electrode strips on the first power generation device and fixing the electrode strips and the first power generation device to form a second power generation device;
a diode element laying unit for arranging a diode element on the second power generation device and fixing the diode element and the second power generation device to form the solar power generation panel;
the electrode strips comprise first electrode strips and second electrode strips;
the electrode strip laying unit includes:
the first electrode strip laying subunit is used for superposing the first electrode strip on a first membrane strip, placing the combination of the first electrode strip and the first membrane strip on the first power generation device, and fixing the combination of the first electrode strip and the first membrane strip with the first power generation device;
and the second electrode strip laying subunit is used for superposing the second electrode strips on second membrane strips, placing the combination of the second electrode strips and the second membrane strips on the first power generation device, and fixing the combination of the second electrode strips and the second membrane strips with the first power generation device to form the second power generation device.
2. The solar-electric-power-generation-panel manufacturing apparatus according to claim 1, wherein the electric-power-generation-sheet laying unit includes:
the first mechanical arm is used for grabbing the power generation sheet and placing the power generation sheet on the circulation plate;
the welding equipment is used for welding two adjacent power generation pieces in the power generation piece combination in the power generation piece array so as to fix the two adjacent power generation pieces;
and the connecting strip setting equipment is used for setting the connecting strip on the position, corresponding to the connecting part between the two power generation sheet combinations, of the power generation sheet array and fixing the connecting strip and the two power generation sheet combinations to form the first power generation device.
3. The solar-power generation panel manufacturing apparatus according to claim 2, wherein the power generation sheet laying unit further includes a bending device and a spacer setting device;
the first mechanical arm is also used for placing the power generation sheet in the bending equipment;
the gasket setting equipment is used for setting a gasket on the power generating sheet placed on the bending equipment;
the bending equipment is used for bending the power generation sheet, wherein the gasket is clamped between the bending part and the main body part of the power generation sheet;
the first mechanical arm is also used for placing the bent power generation piece on the circulation plate, so that the bent power generation piece is arranged at the first position or the last position of the power generation piece combination.
4. The solar-electric-generation-panel manufacturing apparatus according to claim 1, wherein the electric-generation-sheet laying unit further includes:
and the generating piece detecting equipment is used for detecting at least one of the length, the width and the warping degree of the generating piece.
5. A solar panel manufacturing method, characterized by comprising:
step A, laying at least two power generation pieces on a flow plate in an array form to form a power generation piece array;
b, fixing the connecting strip and two adjacent power generation pieces in the power generation piece array to form a first power generation device;
step C, laying the electrode strips on the first power generation device;
step D, fixing the electrode strips and the first power generation device to form a second power generation device;
step E, arranging a diode element on the second power generation device;
step F, fixing the diode element and the second power generation device to form the solar power generation panel;
the electrode strips comprise first electrode strips and second electrode strips;
the step C comprises the following steps:
step c1, superposing the first electrode strip on the first membrane strip;
step c2, placing the first electrode strip and the first film strip combination on the first power generation device;
the step D comprises the following steps:
d1, fixing the combination of the first electrode strip and the first film strip with the first power generation device;
the step C further comprises the following steps:
step c3, superposing the second electrode strip on a second membrane strip;
step c4, placing the combination of the second electrode strip and the second film strip on the first power generation device;
the step D also comprises the following steps:
step d2 of securing the combination of the second electrode strip and the second film strip to the first power generating device to form the second power generating device.
6. The solar-electric-generation-panel manufacturing method according to claim 5, wherein the step a includes:
step a1, detecting at least one of the length, the width and the warping degree of the power generation sheet, and generating a first detection result;
a2, grabbing the power generation sheet under the condition that the first detection result meets the preset condition;
a step 4, placing the power generation sheet on the transfer plate;
step a5, welding two adjacent power generation sheets in the power generation sheet combination in the power generation sheet array so as to fix the two adjacent power generation sheets.
7. The solar-electric-generation-panel manufacturing method according to claim 6, wherein, before the step a2, the step a further includes:
a6, arranging a gasket on the power generating sheet;
and a7, bending the power generation sheet, wherein the gasket is clamped between the bending part and the main body part of the power generation sheet.
8. The solar-electric-generation-panel manufacturing method according to claim 5, wherein the step B includes:
b1, arranging a connecting strip on the position, corresponding to the connecting part between the two power generation sheet combinations, of the power generation sheet array;
and b2, fixing the connecting strip and the two power generation sheet combinations to form the first power generation device.
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Inventor after: Zhao Daxi Inventor after: He Jun Inventor after: Wang Bin Inventor after: Li Dong Inventor before: Zhao Daxi Inventor before: He Jun Inventor before: Wang Bin Inventor before: Li Dong |
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