CN111157188A - Floating ring seal universal tester and detection system - Google Patents

Floating ring seal universal tester and detection system Download PDF

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Publication number
CN111157188A
CN111157188A CN202010025912.XA CN202010025912A CN111157188A CN 111157188 A CN111157188 A CN 111157188A CN 202010025912 A CN202010025912 A CN 202010025912A CN 111157188 A CN111157188 A CN 111157188A
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CN
China
Prior art keywords
floating
tester
ring seal
floating ring
taper sleeve
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010025912.XA
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Chinese (zh)
Inventor
罗辉
吴新洲
向威
刘定发
刘新学
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aecc Changjiang Engine Co ltd
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Aecc Changjiang Engine Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Aecc Changjiang Engine Co ltd filed Critical Aecc Changjiang Engine Co ltd
Priority to CN202210607085.4A priority Critical patent/CN114812973A/en
Priority to CN202010025912.XA priority patent/CN111157188A/en
Publication of CN111157188A publication Critical patent/CN111157188A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention discloses a floating ring seal universal tester and a floating ring seal universal testing system, and belongs to the technical field of mechanical equipment detection. The floating ring seal universal tester comprises a taper sleeve and an adapter ring, wherein the taper sleeve is detachably sleeved at the front end part of the main shaft and synchronously and rotatably connected with the main shaft; the adapter ring is fixed on the periphery of the taper sleeve, and a floating cavity for mounting a workpiece to be tested is formed between the taper sleeve and the adapter ring; during testing, a workpiece to be tested is sleeved in the floating cavity, and then the actual working condition is simulated for sealing detection; the taper sleeve and the adapter ring can be replaced, so that floating cavities with different sizes can be formed to match workpieces to be detected with different sizes, when floating ring seal assemblies with different sizes are detected, only the taper sleeve and the adapter ring need to be detached and replaced, and the universality of the floating ring seal universal tester is improved; the detection system comprising the floating ring seal universal tester can detect a plurality of floating ring seal assemblies with different sizes.

Description

Floating ring seal universal tester and detection system
Technical Field
The invention relates to the technical field of mechanical equipment detection, in particular to a floating ring seal universal tester and a detection system.
Background
The floating ring seal assembly is a dynamic seal assembly which prevents a medium from leaking outwards by utilizing an oil film with higher pressure between the floating ring and a rotating shaft. The floating ring sealing assembly is used as a complete part for users to install in the complete machine, the sealing performance of the floating ring sealing assembly is difficult to detect in the complete machine, and therefore the product is required to simulate the actual working condition of the floating ring sealing assembly for performance detection before leaving a factory.
There are testing devices or platforms in the industry for performance testing of floating ring seal assemblies, but these existing testing devices or platforms have a common disadvantage: the universality is not strong, namely, only a certain size of the floating ring seal assembly can be detected, if the floating ring seal assemblies with different sizes need to be detected, equipment needs to be replaced or greatly changed, and the cost is increased greatly.
In view of the above, a new technical solution is urgently needed to solve the above technical problems.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a floating ring seal universal tester and a floating ring seal universal testing system, which can test floating ring seal assemblies with different sizes and have strong universality.
In order to achieve the purpose, the invention adopts the following technical scheme:
a general tester for floating ring sealing comprises a main shaft and a tester body provided with a test cavity, wherein a taper sleeve and a switching ring are arranged in the test cavity;
the taper sleeve is detachably sleeved at the front end part of the main shaft and is synchronously and rotatably connected with the main shaft; the adapter ring is detachably fixed on the periphery of the taper sleeve, and the outer ring wall of the adapter ring is tightly attached to the inner cavity wall of the test cavity to be in sealing connection;
a floating cavity for mounting a workpiece to be tested is formed between the outer cylindrical surface of the taper sleeve and the inner annular wall of the adapter ring;
the taper sleeve and the adapter ring can be replaced to match workpieces to be measured with different sizes.
As a further improvement, the main shaft and the taper sleeve are in conical surface fit connection and are fastened through a locking screw.
As a further improvement, the matched taper angle of the main shaft and the taper sleeve ranges from 7 degrees to 12 degrees.
As a further improvement, the tester body includes a main casing body, a stepped hole penetrating through front and rear surfaces of the main casing body is formed in the main casing body, the stepped hole includes a large-diameter section and a small-diameter section, the large-diameter section forms the test cavity, and the small-diameter section is used for mounting the main shaft.
As a further improvement, the main shaft is mounted in the small diameter section through two bearings, and the two bearings are respectively located at the front and rear positions of the small diameter section.
As a further improvement, the tester body further comprises an inner cover, the inner cover is in a circular ring plate shape, the inner cover is fixedly sealed at the opening of the test cavity, and the inner edge of the inner cover abuts against the end face of the adapter ring.
As a further improvement, the inner hole wall of the inner cover extends towards one side to form a circle of flange, and the flange is inserted into the inner hole of the adapter ring during assembly.
As a further improvement, the tester body further comprises an outer cover fixedly sealed on the front end face of the main shell, the outer cover is in a ring shape, and a glass plate for observation is arranged at one end, far away from the main shell, of the outer cover.
As a further improvement, the tester body is also provided with a water cooling pipeline, an air passage and an oil passage;
the water cooling pipeline is externally connected with cooling water for cooling and heat dissipation;
the gas circuit is used for being externally connected with a gas source so as to block the leakage of the fluid medium;
the oil circuit is externally connected with an oil tank to provide test oil.
The invention also aims to provide a floating ring seal assembly detection system, which comprises a controller, a cooling device, an air supply device, an oil supply device, a driving device, a camera device and the above-mentioned floating ring seal universal tester;
the driving device is installed behind the tester body, and an output shaft of the driving device is in transmission connection with the main shaft;
the camera device is opposite to the test cavity and used for observing the motion state of the floating ring sealing assembly in the floating cavity.
Compared with the prior art, the invention has the following beneficial effects:
the general tester for the floating ring seal comprises a taper sleeve and a switching ring, wherein the taper sleeve is detachably sleeved at the front end part of a main shaft and is synchronously and rotatably connected with the main shaft; the adapter ring is fixed on the periphery of the taper sleeve, and a floating cavity for mounting a workpiece to be tested is formed between the taper sleeve and the adapter ring; during testing, a workpiece to be tested is sleeved in the floating cavity, and then the actual working condition is simulated for sealing detection; because the taper sleeve and the adapter ring can be replaced, floating cavities with different sizes can be formed to match workpieces to be measured with different sizes.
When floating ring seal assemblies with different sizes are detected, only the taper sleeve and the adapter ring need to be disassembled and replaced, so that the universality of the floating ring seal universal tester is improved; the detection system comprising the floating ring seal universal tester can detect a plurality of floating ring seal assemblies with different sizes.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 illustrates a side view of a detection system for a floating ring seal assembly in accordance with a preferred embodiment of the present invention;
FIG. 2 illustrates a front view of a detection system for a floating ring seal assembly in accordance with a preferred embodiment of the present invention;
FIG. 3 shows a cross-sectional view of the floating ring seal universal tester of the present invention;
FIG. 4 shows a perspective cross-sectional view of the main housing of the present invention;
FIG. 5 is a sectional view showing an assembled state of the spindle and the taper sleeve of the present invention;
FIG. 6 shows a partial enlarged view at A in FIG. 3;
fig. 7 shows a partial enlarged view at B in fig. 3.
Description of the main element symbols:
100-a detection system; f-a floating ring seal assembly; theta-mating taper angle; 1-a tester; 10-tester body; 101-a main housing; 1011-a test chamber; 102-an inner cover; 103-outer cover; 104-a bearing; 105-a glass plate; 106-outer press plate; 107-observation room; 108-a flange; 109-large flexible graphite seal ring; 110-small flexible graphite seal rings; 1012-water inlet hole; 1013-water outlet; 1014-an air inlet; 1015-vent; 11-a main shaft; 12-taper sleeve; 121-fastening screws; 122-a compression ring; 13-a transfer ring; 2-a controller; 3-a camera device; 4-a high-speed motor; 5-high temperature high pressure gas heater; 61-a hydraulic press; 62-a fuel tank; 63-an oil-gas separator; 9-underframe.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Examples
Referring to fig. 1 and 2, the present embodiment provides a detection system 100 (hereinafter referred to as a detection system 100) for performing a tightness test on a floating ring seal assembly, which includes a floating ring seal general purpose tester 1, a controller 2, a cooling device, an air supply device, an oil supply device, a driving device, and a camera device 3. The following description is with reference to the orientation of fig. 1.
The floating ring seal universal tester 1 (hereinafter referred to as tester 1) is a key component of the whole detection system 100, and a workpiece to be detected is arranged in the floating ring seal universal tester to simulate the actual working condition of the workpiece, so that the detection is completed. In this embodiment, the floating ring seal universal tester 1 is mounted on a chassis 9.
Referring to fig. 3, 4 and 5, the floating ring seal universal tester 1 includes a tester body 10 and a main shaft 11; the tester body 10 is provided with a test cavity 1011 (shown in FIG. 4), and the spindle 11 is rotatably arranged on the axis of the test cavity 1011; the interior of the test cavity 1011 is also provided with a taper sleeve 12 and an adapter ring 13.
Referring to fig. 5, the taper sleeve 12 is detachably sleeved at the front end of the main shaft 11 and is synchronously and rotatably connected with the main shaft 11; the adapter ring 13 is fixed on the periphery of the taper sleeve 12, and the outer ring wall of the adapter ring 13 is tightly attached to the inner cavity wall of the test cavity 1011 to be connected in a sealing manner.
A floating cavity (not marked in the figure) for mounting a workpiece to be tested is formed between the outer cylindrical surface of the taper sleeve 12 and the inner annular wall of the adapter ring 13; the taper sleeve 12 and the adapter ring 13 can be replaced to match workpieces to be measured with different sizes.
The workpiece to be detected is a floating ring sealing assembly F to be detected, exemplarily, the floating ring sealing assembly comprises two floating rings which are oppositely arranged along the same axis, and an elastic part, such as a wave spring, is compressed between the two floating rings. The floating ring seal assembly F is a conventional seal product in the art, and the specific structure and specifications thereof are well known and will not be described herein.
The floating cavity formed between the taper sleeve 12 and the adapter ring 13 actually simulates the working condition of a workpiece to be detected, so that the sealing performance of the floating ring sealing assembly F can be detected before leaving a factory, and the basic function of the invention is realized.
The taper sleeve 12 and the adapter ring 13 can be replaced to match workpieces to be detected with different sizes, that is, the thickness of the taper sleeve 12 and the thickness of the adapter ring 13 have different specifications, so that a floating cavity formed by the taper sleeve 12 and the adapter ring is changed along with the thickness of the adapter ring 13, and the floating ring sealing assembly has different sizes, so that the floating ring sealing assembly F with different sizes can be matched and subjected to sealing detection.
When detecting the floating ring seal assembly F of different sizes, only need with taper sleeve 12 and adapter ring 13 dismantle the replacement can, need not to change other parts or whole tester 1, compare in prior art and can only detect the floating ring seal assembly F of a certain specific size, the tester 1 of this embodiment has stronger commonality. The taper sleeve 12 and the adapter ring 13 in the embodiment are detachably mounted, and replacement is also extremely convenient.
Referring to fig. 5, preferably, the taper sleeve 12 is in taper fit connection with the main shaft 11.
Specifically, the front end of the main shaft 11 is a conical surface, the inner surface of the conical sleeve 12 is also a conical surface, and the matching cone angles θ of the two conical surfaces are consistent and range from 7 ° to 12 °.
There are two considerations in setting the angular range:
firstly, under the condition that the self-locking taper angle of the steel part is smaller than 7 degrees, namely the fit taper angle theta is smaller than 7 degrees, the taper sleeve 12 and the main shaft 11 can have a self-locking phenomenon, and the taper sleeve and the main shaft are combined too tightly to be convenient for disassembly, so the fit taper angle theta between the taper sleeve and the main shaft cannot be smaller than 7 degrees;
secondly, if the fitting taper angle θ exceeds 12 °, the taper sleeve 12 and the spindle 11 are not firmly joined, and it is not ensured that the two are always concentric in a high-speed motion, and the two are easily loosened, so that the fitting taper angle θ cannot exceed 12 °.
Specifically, the shaft end of the main shaft 11 is further provided with a screw hole, when assembling, the taper sleeve 12 is sleeved at the front end part of the main shaft 11, the two taper surfaces are tightly connected, and the two are firmly connected together through a fastening screw 121; preferably, a compression ring 122 is padded between the fastening screw 121 and the taper sleeve 12.
It should be understood that the spindle 11 and the taper sleeve 12 are not limited to the above-mentioned taper fit connection, and for example, the spindle 11 and the taper sleeve 12 may be connected by a spline structure, so that the spindle 11 and the taper sleeve 12 can be detachably connected without affecting the concentricity of the spindle and the taper sleeve.
Specifically, in the present embodiment, the tester body 10 includes a main housing 101, an inner cover 102, and an outer cover 103, and the outer cover 103 is fixedly covered on the front end surface of the main housing 101.
Specifically, a stepped hole penetrating through the front surface and the rear surface of the main housing 101 is formed in the main housing 101, the stepped hole includes a large-diameter section and a small-diameter section (as shown in fig. 4), the large-diameter section forms the test cavity 1011, and the front end portion of the main shaft 11, the taper sleeve 12 and the adapter ring 13 are all installed in the test cavity 1011; the small diameter section is used for installing the right end of the main shaft 11, a bearing 104 is respectively installed at the front and rear positions of the small diameter section, and the main shaft 11 is installed on the bearing 104 (as shown in fig. 6).
Referring to fig. 1 and 2, the outer cover 103 is in a ring shape, and both the outer cover 103 and the main housing 101 are provided with flanges, which are fastened to each other through the flanges; the end of the outer cover 103 remote from the main housing 101 is fitted with a glass plate 105 for viewing.
Referring to fig. 3, a first flexible graphite sealing ring (not shown) is disposed between the glass plate 105 and the end edge of the outer cover 103, and the outer side of the glass plate 105 is pressed by the outer pressing plate 106 and then fastened to the outer cover 103 by screws.
The glass plate 105 is spaced apart from the front end surface of the main casing 101 to form an observation chamber 107.
The inner cover 102 is in a circular ring plate shape, the inner cover 102 is fixedly sealed at the opening of the test cavity 1011, and the inner edge of the inner cover 102 abuts against the end face of the adapter ring 13. When assembled, the inner cover 102 abuts the outer side of the adapter ring 13 for fixing the axial position of the adapter ring 13.
Referring to fig. 7, preferably, the inner hole wall of the inner cover 102 extends to one side to form a ring of flange 108, and the flange 108 is inserted into the inner hole of the adapter ring 13 during assembly, so as to provide better fixing effect. Of course, the inner hole wall of the adapter ring 13 may be adaptively configured, for example, a circle of groove is formed, and the depth of the groove is consistent with the thickness of the flange 108, so as to ensure that the flange 108 is just embedded into the groove during assembly.
It should be noted that, during assembly, a large flexible graphite seal ring 109 is provided between the outer annular wall of the adapter ring 13 and the inner cavity wall of the test cavity 1011, and a small flexible graphite seal ring 110 is provided between the outer wall of the floating ring seal assembly F and the inner annular wall of the adapter ring 13, so as to prevent fluid from leaking from the assembly gap.
The adapter ring 13, the taper sleeve 12 and the main shaft 11 are fixed in position and are in a concentric position relation; after the floating ring sealing assembly F is installed in the floating cavity, the initial position of the floating ring sealing assembly F is not 100% concentric with the three parts, and the floating ring sealing assembly F falls down due to the self gravity, the circle center position of the floating ring sealing assembly F is slightly lower than the circle centers of the three parts, and the root of the falling is that the inner hole of the floating ring sealing assembly F is slightly larger than the outer diameter of the taper sleeve 12. When the main shaft 11 rotates at a high speed, the floating ring seal assembly F is kept in a floating state separated from the main shaft 11, and the floating ring seal assembly F keeps a concentric position relation with the main shaft 11.
In the starting and stopping stages of the tester 1, friction is generated between the outer cylindrical surface of the taper sleeve 12 and the inner cylindrical surface of the floating ring sealing assembly F, and the outer cylindrical surface of the taper sleeve 12 is damaged in the long term, so that a wear-resistant layer is formed by spraying tungsten carbide or chromium oxide on the outer cylindrical surface of the taper sleeve 12, the wear resistance of the taper sleeve 12 can be improved, and the service life of the taper sleeve is prolonged. Generally, the inner cylindrical surface of the floating ring sealing component F is made of carbon graphite materials, and the floating ring sealing component F is high in hardness and strong in wear resistance.
Referring to fig. 7, the installation process of the floating ring seal assembly F of the present embodiment is as follows:
the adapter ring 13 with the two large flexible graphite seal rings 109 installed is installed in the test chamber 1011 of the main housing 101, and the two large flexible graphite seal rings 109 prevent the left fluid from leaking from the gap between the main housing 101 and the adapter ring 13;
the floating ring sealing component F provided with the two small flexible graphite sealing rings 110 is arranged in an inner hole corresponding to the adapter ring 13, and the two small flexible graphite sealing rings 110 prevent sealing fluid from leaking from the middle of the outer ring of the floating ring sealing component F to two sides;
the inner cover 102 is assembled from left to right and is fastened by screws, the front end of a flange 108 of the inner cover 102 compresses a small flexible graphite sealing ring 110, and the floating ring sealing assembly F is axially positioned;
the taper sleeve 12 and the pressing ring 122 are installed and fastened by a fastening screw 121.
The tester 1 works under the high-temperature condition, so that the sealing ring in the test cavity 1011 is made of high-temperature-resistant flexible graphite.
The driving device of the embodiment adopts the high-speed motor 4, the high-speed motor 4 is installed behind the tester body 10, an output shaft of the high-speed motor 4 is in transmission connection with the spindle 11, and the high-speed motor 4 drives the spindle 11 to rotate. It should be noted that, in other embodiments, the high-speed motor 4 may be replaced by other driving devices with an output shaft, such as a diesel engine, a gasoline engine, and the like. The high-speed motor 4 is provided with a speed reducing mechanism, and a bearing 104 of the high-speed motor is cooled by water. The spindle 11 rotates at 3-5 ten thousand revolutions per minute, and at such high speeds, the bearing 104 must be cooled.
Referring to fig. 1 to 3, the tester body 10 of the present embodiment is provided with a water cooling pipeline, an air passage and an oil passage.
Specifically, the cooling device of this embodiment is mainly used for cooling and dissipating heat of the bearing 104, and specifically uses input and output fluid (water) for cooling, for this purpose, a water cooling pipeline is arranged inside the main housing 101, the water cooling pipeline is specifically arranged at a small diameter section of the main housing 101, a water inlet 1012 is arranged above the right side of the main housing 101, an annular groove (not labeled in the figure) is arranged at the left bearing 104, the water inlet 1012 is communicated with the annular groove, and cooling water in the annular groove reaches the left end face of the left bearing 104 through a radial groove of the pressing threaded sleeve, and then enters the bearing cavity; after passing through the right bearing 104, the cooling water is finally discharged from outlet hole 1013 below the main housing 101, and the cooling water takes away the heat of the bearing 104. The connecting parts of the cooling device are connected through water pipes.
Specifically, the gas supply device of the embodiment uses the high-temperature high-pressure gas heater 5 as a gas source to supply gas to the tester 1, and the gas is used for blocking the leakage of the fluid medium. The high-temperature high-pressure gas heater 5 is provided with an automatic temperature control device, and the gas pressure of the high-temperature high-pressure gas heater is controlled by a pressure sensor of the tester 1, so that the pressure requirement of the sealing gas of the tester 1 can be accurately maintained.
The air passage is arranged inside the main housing 101, and the air passage further comprises an air inlet 1014 and an air outlet 1015, wherein the air inlet 1014 is arranged at the bottom of the main housing 101, and the air outlet 1015 is arranged at the top of the main housing 101. The connecting parts of the air supply device are connected through pipelines.
Specifically, the oil supply device of the embodiment supplies oil by using the hydraulic machine 61, the test oil enters the oil tank 62, the oil tank 62 is placed in the heater, the test oil is heated to a required temperature and then is input into the tester 1, and the test oil discharged from the lower part of the tester 1 enters the oil storage tank 62 of the hydraulic machine 61 after being cooled by the oil-gas separator 63 for recycling. The test oil is sealing lubricating oil, and all connecting parts of the oil supply device are connected through connection.
The camera 3 is placed at a proper position in front of the tester body 10 and faces the test cavity 1011. The camera device 3 is used for shooting the motion state of the floating ring sealing assembly F in the floating cavity, and the formed image data is used for analyzing the floating working condition of the floating ring sealing assembly F, so that a judgment basis is provided for a detection result.
The working principle and process of the embodiment are described as follows:
after the floating ring sealing assembly F and all the pipelines are installed and connected, firstly, the oil is supplied to the oil tank 62 by the hydraulic machine 61, after the floating ring sealing assembly F and all the pipelines are heated and reach the specified temperature, the switch is turned on, the test oil enters the tester 1 from the bottom of the tester 1, the internal gap of the tester 1 is filled with the oil, and all the air in the tester 1 is exhausted. Then starting the high-speed motor 4, opening a bearing cooling water switch to introduce cooling water, inputting high-temperature and high-pressure air into the tester 1, and enabling the tester 1 to enter a working state.
The leakage quantity of the floating ring sealing assembly F is detected by adopting two detection methods:
1. manual reading detection
And (3) testing from an oil inlet end, namely after the tester 1 enters a normal working state, closing an oil inlet valve of the hydraulic machine 61, and reading the descending scale of the test oil on the upper part of the oil tank 62 in set time to calculate the leakage rate of the floating ring sealing assembly F in unit time.
2. Automatic detection
And testing from the oil return end, detecting at the oil return end by using a flowmeter, and obtaining the leakage amount and the process curve on a computer.
The invention can realize artificial intelligent control, temperature, pressure and overheating protection of the high-temperature high-pressure gas heater 5, temperature of the oil tank 62, overheating protection of the oil tank 62, speed control of the high-speed motor 4, outlet pressure of high-temperature high-pressure sealing gas, temperature test of the thermocouple of the test cavity 1011, flow of test oil and the like which are all uniformly controlled and calculated by the controller 2.
In summary, the invention brings the following beneficial effects:
1) the general tester 1 for the floating ring seal comprises a taper sleeve 12 and an adapter ring 13, wherein the taper sleeve 12 is detachably sleeved at the front end part of a main shaft 11 and is synchronously and rotatably connected with the main shaft; the adapter ring 13 is fixed on the periphery of the taper sleeve 12, and a floating cavity for mounting a workpiece to be tested is formed between the taper sleeve 12 and the adapter ring 13; during testing, a workpiece to be tested is sleeved in the floating cavity, and then the actual working condition is simulated for sealing detection; because the taper sleeve 12 and the adapter ring 13 can be replaced, floating cavities with different sizes can be formed to match workpieces to be tested with different sizes, and the universality of the tester 1 is improved.
2) When the floating ring sealing assemblies F with different sizes are detected, the taper sleeve 12 and the adapter ring 13 are only required to be disassembled and replaced, and the tester 1 is not required to be replaced; the detection system 100 comprising the floating ring seal universal tester 1 can detect a plurality of floating ring seal assemblies F with different sizes, and the universality is improved.
3) By arranging the water cooling pipeline on the tester body 10, the bearing 104 rotating at high speed is cooled, so that a better cooling and heat dissipation effect can be achieved, and the service life of the bearing 104 is prolonged.
4) The controller 2 is used for uniformly controlling and calculating the cooling device, the air supply device, the oil supply device, the driving device and the camera device 3, so that automatic detection can be realized, and the working efficiency is improved.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (10)

1. The utility model provides a float ring seals general tester which characterized in that: the tester comprises a main shaft and a tester body provided with a test cavity, wherein a taper sleeve and a switching ring are arranged in the test cavity;
the taper sleeve is detachably sleeved at the front end part of the main shaft and is synchronously and rotatably connected with the main shaft; the adapter ring is detachably fixed on the periphery of the taper sleeve, and the outer ring wall of the adapter ring is tightly attached to the inner cavity wall of the test cavity to be in sealing connection;
a floating cavity for mounting a workpiece to be tested is formed between the outer cylindrical surface of the taper sleeve and the inner annular wall of the adapter ring;
the taper sleeve and the adapter ring can be replaced to match workpieces to be measured with different sizes.
2. The floating ring seal universal tester of claim 1, wherein: the spindle is matched and connected with the conical surfaces of the taper sleeves and is fastened through a locking screw.
3. The floating ring seal universal tester of claim 2, wherein: the matched taper angle of the main shaft and the taper sleeve ranges from 7 degrees to 12 degrees.
4. The floating ring seal universal tester of claim 1, wherein: the tester body includes the main casing body, main casing body inside is equipped with the shoulder hole that runs through its front and back surface, the shoulder hole includes big footpath section and path section, big footpath section forms the test chamber, the path section is used for the installation the main shaft.
5. The floating ring seal universal tester of claim 4, wherein: the main shaft is installed in the small-diameter section through two bearings, and the two bearings are respectively located at the front and rear positions of the small-diameter section.
6. The floating ring seal universal tester of claim 4, wherein: the tester body still includes the inner cup, the inner cup is the annular plate form, the fixed closing cap of inner cup is in the opening part of test chamber, just the inner edge of inner cup is in the terminal surface of switching ring.
7. The floating ring seal universal tester of claim 6, wherein: the inner hole wall of the inner cover extends towards one side to form a circle of flange, and the flange is inserted into the inner hole of the adapter ring during assembly.
8. The floating ring seal universal tester of claim 4, wherein: the tester body still includes fixed closing cap and is in the enclosing cover of main casing body front end face, the enclosing cover is the ring form, the enclosing cover is kept away from the one end of main casing body is equipped with the glass board that is used for the observation.
9. The floating ring seal universal tester of claim 1, wherein: the tester body is provided with a water cooling pipeline, an air path and an oil path;
the water cooling pipeline is externally connected with cooling water for cooling and heat dissipation;
the gas circuit is used for being externally connected with a gas source so as to block the leakage of the fluid medium;
the oil circuit is externally connected with an oil tank to provide test oil.
10. A detection system comprising a controller, a cooling device, a gas supply device, an oil supply device, a driving device, a camera device and the floating ring seal universal tester as claimed in any one of claims 1 to 9;
the driving device is installed behind the tester body, and an output shaft of the driving device is in transmission connection with the main shaft;
the camera device is opposite to the test cavity and used for observing the motion state of the floating ring sealing assembly in the floating cavity.
CN202010025912.XA 2020-01-10 2020-01-10 Floating ring seal universal tester and detection system Pending CN111157188A (en)

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Application publication date: 20200515