The invention comprises the following steps:
the invention aims to solve the problems in the prior art and provides an internal circulation rock debris material dehumidifying device which meets the requirements of oil and gas exploration sites and can efficiently and automatically clean rock debris particles.
The technical scheme of the invention is as follows:
the utility model provides an inner loop detritus material dehydrating unit, includes air heater, desiccator, motor, the desiccator sets up the feed inlet in confined urceolus one end, set up the moisture evaporation mouth below in urceolus other end top and set up the discharge gate, be provided with hollow rotor shaft along urceolus axle center, set up hot-blast hole and continuous spiral wing on the rotor shaft, the one end of corresponding rotor shaft feed inlet is connected the sleeve pipe, sleeve pipe outside stator passes through fixed disk and urceolus terminal surface fixed connection, sleeve pipe inside rotor is connected with the rotor shaft, rotary seal cooperates in the rotor of sleeve pipe has the intake pipe, the intake pipe outer end passes through the gas-supply pipe and is connected with the air outlet of air heater, the air inlet inner communicates with the cavity of rotor shaft and the hot-blast hole on the rotor shaft, the sleeve pipe other end is connected to the rotor shaft, sleeve pipe outside stator passes through fixed disk and urceolus terminal surface fixed connection, sleeve pipe inside rotor is connected with the rotor shaft; and the output end of the motor is connected with the rotor of the coupling sleeve.
The above scheme further includes:
the air heater is a frequency-regulating air heater, temperature and gas flow sensors are arranged at an air outlet of the air heater, humidity sensors are respectively arranged at a feed inlet and a discharge outlet of the dryer, and the air heater, the humidity sensors, the temperature sensors and the gas flow sensors are connected to a central controller.
The motor is a speed regulating motor and is connected with the central controller.
The stator, the rotor and the air inlet pipe of the coupling sleeve are in rotary sealing fit through sealing bearings, and the stator and the rotor of the coupling sleeve are in rotary sealing fit through sealing bearings.
An auxiliary air inlet is further arranged at the lower position of the feed inlet end of the dryer and is connected with the air outlet of the air heater through an air pipe.
Stirring teeth are arranged on the periphery of the spiral wing of the dryer.
The below of desiccator sets up the support frame, and the desiccator passes through the fixed plate to be connected with the support frame, sets up the supporter in the motor below simultaneously, and the supporter is connected with the motor to keep motor output shaft and desiccator rotor shaft coaxial coupling.
During the use process of the internal circulation rock debris material dehumidifying device, rock debris enters from the feed inlet, is pushed to move forward under the action of the spiral wings, is subjected to multiple times of rotary drying by the rotor shaft hot air port in the forward moving process, is finally discharged through the discharge port, and is emptied through the moisture evaporation port. The automatic drying device is matched with the central controller and the sensor, can monitor the drying condition of the rock debris in real time, automatically control the temperature and the air quantity of the air heater, and can control the flow speed of the rock debris by adjusting the rotating speed of the motor so as to achieve the aim of automatic drying. The device is integrally detachable and combined, is convenient to maintain, replaces manual operation by automatic drying, saves manpower and material resources, improves the safety of field operation, and protects the occupational health of operators.
The specific embodiment is as follows:
the invention will be further described with reference to the drawings and the specific examples.
Example 1:
referring to fig. 1-3, an internal circulation rock debris material dehumidifying device comprises hot air, 13, a dryer and a motor 9, wherein one end of a closed outer barrel 4 is provided with a feed inlet 1, the other end of the outer barrel 1 is provided with a discharge outlet 11 below a water evaporation port 7, a hollow rotor shaft 3 is arranged along the axis of the outer barrel 4, a hot air hole 5 and a continuous spiral wing 2 are arranged on the rotor shaft 3, one end corresponding to the feed inlet 1 of the rotor shaft is connected with a sleeve 17, an external stator 21 of the sleeve 17 is fixedly connected with the end face of the outer barrel 4 through a fixed disc, an internal rotor 27 of the sleeve 17 is connected with the rotor shaft 3, an air inlet pipe is in rotary sealing fit with the rotor 27 of the sleeve 17, the outer end of the air inlet pipe is connected with an air outlet of the hot air blower 13 through an air pipe, the inner end of the air inlet pipe is communicated with the hollow space of the rotor shaft 3 and the hot air hole 5 on the rotor shaft 3, the other end of the rotor shaft 3 is connected with a sleeve 8, the external stator 21 of the sleeve 8 is fixedly connected with the end face of the outer barrel 4 through a fixed disc, a front rotor 20 of the sleeve 8 is connected with the rotor shaft 3, and a rear rotor 22 is connected with the output end of the motor 9.
Example 2:
referring to fig. 4, on the basis of the above embodiment 1, the air heater 13 is a variable-frequency air heater, temperature and gas flow sensors are disposed at the air outlet of the air heater 13, humidity sensors are disposed at the feed inlet 1 and the discharge outlet 11 of the dryer, and the air heater 13, the humidity sensors, the temperature sensors and the gas flow sensors are connected to a central controller.
Further, the motor 9 is a speed regulating motor, and the motor 9 is connected with the central controller.
The central controller in this embodiment can be a PC or a singlechip, and through setting up the dry humidity value of discharge gate, the temperature sensor and the gas flow sensor of real-time supervision air heater, feed inlet humidity sensor and motor rotational speed, adjust air heater's hot-blast temperature and flow and/or adjustment motor rotational speed, realize the purpose of automatic drying of detritus particulate matter.
Example 3:
further on the basis of embodiment 2, the stator 21, the rotor 27 and the air inlet pipe of the coupling sleeve 17 are in a rotary sealing fit by means of sealing bearings, and the stator 21 and the rotor (20/22) of the coupling sleeve 8 are in a rotary sealing fit by means of sealing bearings.
An auxiliary air inlet is further arranged at the lower position of the feed inlet end of the dryer and is connected with the air outlet of the air heater 13 through an air pipe.
Stirring teeth 6 are arranged on the outer periphery of the spiral wing 2 of the dryer.
The below of desiccator sets up support frame 12, and the desiccator passes through fixed plate 15 and is connected with support frame 12, sets up support body 10 simultaneously in motor 9 below, and support body 10 is connected with motor 9 to keep motor 9 output shaft and desiccator rotor shaft 3 coaxial coupling.
Typical application example 4:
an internal circulation rock debris material dehumidifying device comprises hot air, 13, a dryer and a motor 9.
The dryer comprises an outer cylinder 4, a spiral wing 2, a rotor shaft 3, a connecting shaft sleeve 8 and a connecting shaft sleeve 17. Wherein the method comprises the steps of
The outer cylinder 4 is a main body of ventilation drying of rock dust particles, namely a hot air drying cavity, and is cylindrical, and the length of the outer cylinder is 1000mm, the outer diameter is 170mm, and the wall thickness is 5mm; the two ends of the outer cylinder 4 are a hot air blower disc surface (seat end in the figure) and a motor disc surface (right end in the figure), and the two disc surfaces are fixedly connected with the wire holes of the outer cylinder 4 and are used for connecting a receiving dryer with an external motor and the hot air blower. The coupling sleeve 17 has: the rotor 27 is a solid disk with a through hole of 25mm in diameter, and the rotor 27 is 50mm in diameter by 30mm in thickness. The front disc surface of the rotor 27 is a plane without grooves, grooves for placing balls are arranged on the rear disc surface of the rotor 27, the grooves are arranged on the periphery of the middle through hole, and the diameter of each groove is 8mm and the depth of each groove is 3.5mm. The rotor is provided with three pin holes with the diameter of 6mm, and the pin holes are fixed with the butt screws of the holes on the connecting shaft rod 19; the stator 21 is a solid disk with a through hole of 25mm in diameter and 70mm x 30mm in thickness. The front disc surface of the stator 21 is provided with a notch for placing balls, the notch is positioned at the periphery of the middle through hole, the diameter of the notch is 8mm, the depth of the notch is 3.5mm, and the rear disc surface of the stator 21 is a plane without the notch. Balls are placed in grooves of the rotor 27 and the stator 21, the diameter of each ball is 8mm, and a 1mm rotating gap is reserved between the rotor and the stator after lamination; the fixed disk 28 is an outer ring disk on the stator, the diameter is 85mm and the middle hole is 70mm, the fixed disk 28 is sleeved and welded on the stator 21, six screw holes with the diameter of 6mm are uniformly distributed on the fixed disk 28 and are used for being fixed with one end of the hot air fan disk surface of the outer cylinder 4; the shaft rod 19 passes through the stator 21 and the rotor 27 with an outer diameter of 25mm x a wall thickness of 5mm. The coupling rod 19 is welded to the rear disk surface of the stator 21 in a plane, and the other end of the coupling rod 19 is in a plane with the front disk surface of the rotor 27. The stator 21 and the rotor 27 are pressed together, the pin holes are locked after being butted, at the moment, the stator 21 is fixed on the end wall of the outer cylinder 4, and the rotor 27 rotates along with the rotation of the rotor shaft 3; the diameter of the air inlet pipe is 15mm, the wall thickness is 2.5mm, the length is 120mm, the pipe sleeve of the air inlet pipe penetrates through the connecting rod 19, the air inlet pipe is a hot air passage and is used for connecting a hot air blower, and the air inlet pipe is clamped and fixed with the rear disk surface of the stator 21 and the front disk surface of the rotor 27 through bearings. The motor 9 is connected with the rotor shaft 3 of the dryer through a connecting shaft sleeve 8, and the connecting shaft sleeve 8 is provided with: the front rotor 20 is a solid disk, a through hole with the diameter of 25mm is formed in the middle, and the diameter of the front rotor 20 is 50mm multiplied by the thickness of 30mm. The front disk surface of the front rotor 20 is a plane without grooves, grooves for placing balls are arranged on the rear disk surface of the front rotor 20, the grooves are positioned at the periphery of the middle through hole, and the diameter of the grooves is 8mm and the depth of the grooves is 3.5mm; the stator 21 is a solid disk with a through hole of 25mm in diameter and 70mm x 30mm in thickness. The front and rear disc surfaces of the stator 21 are provided with grooves for placing balls, the diameter of each ball is 8mm, a rotating gap of 1mm is formed between the rotor and the stator after lamination, the grooves are positioned on the periphery of the middle through hole, and the diameter of each groove is 8mm and the depth of each groove is 3.5mm; the rear rotor 22 is a solid disk with teeth on the outer ring, the diameter is 50mm multiplied by 30mm, a through hole with the diameter of 25mm is formed in the middle, a notch for placing balls is formed in the front disk surface of the rear rotor 22, the notch is positioned on the periphery of the middle through hole, the diameter of the notch is 8mm multiplied by the depth of the notch is 3.5mm, and the rear disk surface of the rear rotor 22 is a plane without the notch. After the front rotor 20, the stator 21 and the rear rotor 22 are pressed together, the rotation gaps of the front rotor and the rear rotor and the stator are 1mm; the fixed disk 28 is an outer ring disk on the stator 21, the diameter is 85mm multiplied by the middle hole is 70mm, the fixed disk is sleeved and welded on the stator, six screw holes with the diameter of 6mm are uniformly distributed on the fixed disk and are used for being fixed with one end of a motor disk surface of the outer cylinder. After the front rotor, the rear rotor and the stator are pressed, one end of the stator and one end of the outer cylinder are fixed, and the front rotor and the rear rotor coaxially rotate; the connecting rod 19 is a solid rod with the diameter of 25mm multiplied by 92mm, 3 fixing pin holes are respectively formed on the connecting rod 19 and the sleeving surfaces of the front rotor and the rear rotor, and after the front rotor, the rear rotor and the stator are pressed, the connecting rod is sleeved, and the connecting rod is fixed through the fixing pin holes and the pin holes on the connecting rod to form a whole.
The feeding port 1 is an inlet of rock debris particles, is funnel-shaped and is positioned right above one end of the outer cylinder air heater, the diameter of the upper port is 150mm, the diameter of the lower port is 100mm, the height is 150mm, and the particle materials are pushed forward under the action of a rotor wing after entering the outer cylinder; the discharge port 11 is an outlet of the granular material and is positioned right below one end of the outer cylinder motor, and is bent into a cylinder shape with the diameter of 100mm. Under the action of the advancing of the rotor wing, the rock dust particle materials dried by hot air are discharged through the discharge hole under the action of hot air power and particle gravity; the water evaporation port 7 is a dissipation port of the dried water and is positioned right above one end of the outer cylinder motor, and is bent into a cylinder with the diameter of 120mm; the rotor shaft 3 drives the spiral wing wound on the rotor shaft to rotate, and the outer diameter of the rotor shaft 3 is 60mm, the wall thickness is 5mm, and the length is 940mm. The rotor shaft is fixedly connected with the connecting shaft sleeve and the connecting shaft sleeve, six hot air holes 5 with the diameter of 2mm are formed between each rotor wing on the rotor shaft 3, and hot air sprayed out by the rotating hot air holes of the rotor shaft 3 also moves forward along with axial rotation and propulsion, so that large-area dynamic heating is carried out on particles in the hot air holes, and moisture is evaporated; the rotor shaft 3 is uniformly provided with 18 rotor blades (spiral wings), the rotor blades are provided with stirring teeth 6, the stirring teeth 6 are positioned at two opposite angles of each wing, the stirring teeth 6 stir rock debris particles to move in a diffusion way in a rotor cavity, and the rock debris particles are heated and evaporated by hot air in the movement to enable moisture to escape and out, so that the rock debris particles are dried in the stirring forward movement; six screw holes with the diameter of 6mm are uniformly distributed on the circumference of the two disk surfaces, and six screw holes are respectively arranged at the joint positions of the two ends of the outer cylinder and the two disk surfaces, and are fixedly connected with Ji Sikong screws.
The outer cylinder 4 is fixed on the bottom support frame 12 below through four fixing plates 15 at two ends, and the fixing plates 15 are welded on the outer wall of the outer cylinder 4 and are connected and fixed with the wire holes of the bottom support frame 12.
The air heater 13 adopts an industrial air heater, one path is connected with a coupling pipe sleeve 17 through a tee joint by a hot air hose, and the other path is connected with an outer cylinder auxiliary hot air port 16 through a tee joint.
The auxiliary hot air opening 16 of the outer cylinder is arranged below the cylinder wall of the feed inlet 1 and at a position of a 30-degree oblique upper cutting angle of the cylinder wall, and is connected with a hose to an outlet tee joint of the hot air blower 13, and the tee joint is controlled by a switch.
The front end of the motor pivot is provided with a gear disc which is sleeved on the rear rotor 22 with teeth, and the motor 9 rotates to drive the rear rotor 22 to rotate, so that the rotor shaft 3 is driven to rotate. The motor is fixed to the fixed support body 10.
Rock scraps enter from the feed inlet, are pushed to move forward under the action of the spiral wings, are subjected to multiple times of rotary drying by the hot air of the rotor shaft in the forward moving process, are discharged through the discharge outlet, and are emptied through the water evaporation port. The device is integrally and integrally detachable and is convenient to maintain, manual operation is replaced by automatic drying, manpower and material resources are saved, site operation safety is improved, and occupational health of operators is protected.
The device has the following performances and advantages:
the occupation of labor force is liberated, and the labor cost expenditure in the production operation of enterprises is reduced;
(2) the rock debris air-drying device is not limited by the external natural environment conditions, and the rock debris air-drying under all-weather environment is realized;
(3) continuous operation, no time difference and large drying quantity, and completely meets specific analysis requirements;
(4) dynamic hot air drying, the moisture of the rock scraps is sufficiently dissociated, the original state of the rock scraps is preserved, and the application range is wide;
(5) the device can realize hot ventilation drying, exhaust gas is directly exhausted, and professional health of operators is maintained;
(6) the hot ventilation drying is automatic and continuous, so that the construction condition requirements of efficient exploration are met;
(7) the manual electric appliance control operation is not needed, and the safety performance is high.