CN111156811A - Steel belt type drying device - Google Patents
Steel belt type drying device Download PDFInfo
- Publication number
- CN111156811A CN111156811A CN202010095080.9A CN202010095080A CN111156811A CN 111156811 A CN111156811 A CN 111156811A CN 202010095080 A CN202010095080 A CN 202010095080A CN 111156811 A CN111156811 A CN 111156811A
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- steel belt
- steel
- belt
- metal mesh
- drying apparatus
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 144
- 239000010959 steel Substances 0.000 title claims abstract description 144
- 238000001035 drying Methods 0.000 title claims abstract description 32
- 239000002184 metal Substances 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims description 76
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
- F26B15/18—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention provides a steel belt type drying device, which comprises: steel belt, power plant; the steel strip comprises: the metal mesh belt is connected end to end and is annular; the steel belt bearing plates are long-strip-shaped, a plurality of through holes are formed in the thickness direction, the steel belt bearing plates are arranged on the outer surface of the metal mesh belt in a manner of being perpendicular to the movement direction of the metal mesh belt, the steel belt bearing plates are fixed on the metal mesh belt on the same side in the width direction, and the other sides of the steel belt bearing plates are lapped on the adjacent steel belt bearing plates; the power device comprises two round rollers which are arranged on the inner sides of the two ends of the metal mesh belt, at least one round roller is driven by a motor to rotate, and the motor drives the round rollers to rotate so as to drive the steel belt to rotate. The steel belt type drying device of the embodiment can stably run at different temperatures and in the temperature conversion process, and has the advantages of small abrasion, heavy bearing and high reliability.
Description
Technical Field
The invention relates to the technical field of drying devices, in particular to a steel belt type drying device.
Background
At present, the common belt type drying equipment is a net chain machine or a chain plate machine. Namely, chains are arranged on two sides of the metal mesh belt or two sides of the hinged plates, and the transmission mesh or the hinged plates are driven to move by the chains.
Solid bulk materials produced by industrial production equipment such as sintering furnaces, blast furnaces, converters, electric furnaces and the like have high moisture, and when the solid bulk materials are dried, the drying temperature is usually 800 ℃ plus 100 ℃. If the existing mesh chain type or plate chain type is used, the phenomena of deformation of the chain under the condition of hot-state operation for a long time and uneven accumulated expansion total amount of the chains on two sides cannot be avoided, so that accidents such as deviation of the drying machine, chain shaking, chain jumping, chain clamping and the like are caused.
In addition, the net chain machine or the chain plate is driven only by the transmission chain, the average service life of the plate chain, the die forging chain or the circular ring chain on the two sides and the head driving chain wheel is less than 2 years, the serious abrasion can occur after the net chain machine or the chain plate normally operates for a period of time, the net chain machine or the chain plate needs to be replaced completely, the overhaul and maintenance cost is high, and the equipment availability ratio is low. And when the large-capacity (more than 15t/h) materials are dried, the transmission chain is easy to break suddenly, so that serious accidents of equipment shutdown are caused, and the requirement for drying the large-capacity materials in the heavy industry is difficult to meet.
Disclosure of Invention
In order to overcome the problems, the invention provides a steel belt type drying device which can overcome the problems and specifically comprises a shell, a material inlet, a material outlet, a conveying device, a heat source and a heat source outlet,
the conveying device comprises a steel belt and a power device;
the steel strip comprises:
the metal mesh belt is connected end to end and is annular;
the steel belt bearing plates are long-strip-shaped, a plurality of through holes are formed in the thickness direction, the steel belt bearing plates are arranged on the outer surface of the metal mesh belt in a manner of being perpendicular to the movement direction of the metal mesh belt, the steel belt bearing plates are fixed on the metal mesh belt on the same side in the width direction, and the other sides of the steel belt bearing plates are lapped on the adjacent steel belt bearing plates;
the power device comprises two round rollers which are arranged on the inner sides of the two ends of the metal mesh belt, at least one round roller is driven by a motor to rotate, and the motor drives the round rollers to rotate so as to drive the steel belt to rotate.
Furthermore, a plurality of metal columns or metal plates are vertically arranged on the outer side surface of the steel strip bearing plate.
Furthermore, the outer sides of the two ends of the steel strip bearing plate in the length direction are provided with baffles.
Furthermore, the steel belt conveyor belt device further comprises a plurality of upper steel belt bearing support rollers, and the upper steel belt bearing support rollers are arranged on the lower portion of the steel belt moving range.
And the lower steel belt bearing support wheels are arranged on two sides of the lower part of the steel belt return stroke in pairs.
Further, still include material collection device for collect the material that falls from the steel band is gone up to spill, include:
the two material guide plates are arranged between the forward stroke and the return stroke of the steel belt in a herringbone shape and guide the materials scattered from the steel belt to the two sides of the steel belt;
the material collecting hopper is arranged at the lower part of the steel belt return stroke and is used for receiving the material falling after passing through the material guide plate;
and the heat source inlet is used for guiding hot air to a position between the material guide plate and the steel strip forward pass.
Further, a flow regulating valve is arranged at the heat source inlet.
Further, the device also comprises a steel belt automatic tensioning device.
Furthermore, the motor is electrically connected with the frequency converter, and the motor is controlled to rotate by the frequency converter.
Furthermore, a heat insulation material is arranged on the shell.
Compared with the existing mesh chain machine or chain plate machine, the steel belt type drying device has the advantages that the conveying device can stably run at different temperatures and in the temperature change process, the abrasion is small, the bearing weight is high, and the reliability is high.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of a steel belt type drying device;
FIG. 2 is a schematic sectional view taken along line A-A' of FIG. 1;
FIG. 3 is a side view of a section of steel strip;
FIG. 4 is a top view of FIG. 3 with a partial cross-sectional view;
FIG. 5 is a schematic structural view of a steel strip of the steel strip carrying plate with baffles;
FIG. 6: a structural schematic diagram of a steel belt automatic tensioning device.
Description of reference numerals: 1. a housing; 2. a material inlet; 3. a material outlet; 4. a steel belt; 4-1, a metal mesh belt; 4-2, carrying a steel strip plate; 4-2-1, through holes; 4-2-2, metal columns; 4-2-3, metal plate; 4-2-4, a baffle; 5. a screw block; 6. a round roller; 7. a heat source outlet; 8. an upper steel belt bearing idler; 9. the lower steel belt bears the riding wheel; 10. a material guide plate; 11. a material collecting hopper; 12. a heat source inlet; 13-1, a base; 13-2, a guide through hole; 13-3, a spring; 13-4, a movable rod; 13-5, shaft seats; 14. an inlet material deflector; 15. a spiral wire; 16. stringing the silk.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
The general belt type drying device comprises a shell 1, a material inlet 2, a material outlet 3, a conveying device, a heat source and a heat source outlet 7, and the principle is that the conveying device conveys materials entering from the material inlet to the material outlet, the materials are heated by the heat source in the conveying process so as to achieve the drying effect, air carrying water molecules is discharged from the heat source outlet, the general heat source is introduced with hot air, and the part is that a heating plate is arranged at the lower part of the conveying device for conveying the materials so as to heat the materials.
Note that, a portion B in fig. 4 is a schematic partial cross-sectional view of the metal mesh belt 4-1 in fig. 4.
The embodiment provides a steel belt type drying device, which is an improvement on a conveying device in the existing belt type drying device, as shown in fig. 1-4, specifically, the conveying device comprises a steel belt 4 and a power device;
the steel strip 4 comprises:
the metal mesh belt 4-1 is in a ring shape in end-to-end connection. In this embodiment, the metal mesh belt adopts a "double-winding positive and negative rotation reinforced metal mesh belt", and a specific structure is shown in a part B in fig. 4: the winding directions of the adjacent spiral wires are opposite, each spiral wire is double-stranded, the structure can prevent the metal mesh belt 4-1 from being suddenly broken, so that equipment is prevented from being stopped or the equipment is prevented from load-reducing operation, the reliability is high, and the requirement for drying heavy industrial large-capacity materials can be met.
The steel strip bearing plate 4-2 is, as shown in fig. 1-5, strip-shaped, and is provided with a plurality of through holes 4-2-1 in the thickness direction, as shown in fig. 4, the through holes may be circular or strip-shaped, a plurality of the steel strip bearing plates 4-2 are arranged on the outer surface of the metal mesh belt 4-1 perpendicular to the movement direction of the metal mesh belt 4-1, the plurality of the steel strip bearing plates 4-2 are all fixed on the metal mesh belt 4-1 at the same side in the width direction, and the other side is lapped on the adjacent steel strip bearing plate 4-2, in this embodiment, as shown in fig. 3-4, the metal mesh belt 4-1 is internally provided with screw blocks 5, the screw blocks 5 are metal plates provided with threaded through holes, and the steel strip bearing plates 4-2 are all screwed on the left side in the width direction, The screw block 5 is fixed on the metal mesh belt 4-1, and the right side of the steel strip bearing plate 4-2 is lapped on the steel strip bearing plate 4-2 on the right side of the steel strip bearing plate, so that a continuous closed metal steel strip is formed;
the power device comprises two round rollers 6 which are arranged on the inner sides of two ends of the metal mesh belt 4-1, at least one round roller is driven by a motor to rotate, the motor drives the round rollers 6 to rotate so as to drive the steel belt to rotate, specifically, the mode that the existing commonly used motor drives the round rollers to rotate through a reduction box is used in the embodiment, and therefore, the explanation is not excessively carried out on characters and drawings.
It should be noted that, when a person skilled in the art specifically uses the technical solution of this embodiment, the through hole 4-2-1 with a corresponding size and shape may be selected according to the property of the material.
The working principle of the technical scheme is as follows: the round roller 6 is driven to rotate by a motor, so that the steel belt is driven to move, and the material conveying function is achieved.
The heat source heats the materials through the heat conduction of the steel strip bearing plate 4-2 and the through holes 4-2-1, thereby playing a role of drying the materials.
The whole round roller 6 drives the metal mesh belt 4-1 to move in a static friction mode, so that the abrasion is small; the whole metal mesh belt 4-1 is driven to move, so that the whole metal mesh belt 4-1 drives the material to move, heavier materials can be borne, and the ideal scheme for drying the heavy industrial large-capacity materials is met; under the working conditions of cold state and hot state, the metal mesh belt 4-1 can contract and expand without affecting the stable operation of the whole steel belt because the displacement can exist between the steel belt bearing plates 4-2 on the metal mesh belt 4-1.
The beneficial effects of the above technical scheme are: in different temperatures and temperature conversion processes, the conveying device can stably run, has small abrasion, heavy bearing capacity and high reliability.
In one embodiment, as shown in FIGS. 3 and 4, a plurality of metal columns 4-2-2 or metal plates 4-2-3 are vertically arranged on the outer side surface of the steel strip bearing plate 4-2.
By arranging the metal column 4-2-2 or the metal plate 4-2-3, the contact area of the steel strip bearing plate 4-2 and the material thereon can be increased, so that the heat conduction effect can be increased, and the material drying effect can be better achieved.
In one embodiment, as shown in fig. 1, 2, 5 and 6, the steel strip bearing plate 4-2 is provided with baffles 4-2-4 at the outer sides of both ends in the length direction.
The baffle plates 4-2-4 are arranged so that the steel belt 4 can prevent the possibility that materials fall from two sides of the steel belt 4 during the material conveying process.
In addition, as shown in fig. 1 and fig. 2, an inlet material guide plate 14 is further arranged at the lower side of the material inlet 2, and the lower parts of the two inlet material guide plates 14 face the baffle 4-2-4, so that the falling material is further prevented from falling from the two sides of the steel belt 4 at the material inlet 2.
In one embodiment, as shown in fig. 1 and 2, the steel belt conveyor further comprises a plurality of upper steel belt carrying idlers 8, and the upper steel belt carrying idlers 8 are arranged at the lower part of the steel belt outgoing path.
In this application, the section of the steel strip that feeds the material from the material inlet to the material outlet is referred to as the strip forward stroke, and the section of the steel strip that returns from the material outlet to the material inlet is referred to as the strip return stroke, and specifically, as shown in fig. 1, the steel strip located at the upper part between the round rollers 6 is the strip forward stroke, and the steel strip located at the lower part is the return stroke.
The upper steel belt carrier roller 8 in this embodiment is a general round roller, and the specific structure of the upper steel belt carrier roller is as shown in fig. 2, and when the steel belt 4 sends the material from the material inlet to the material outlet, the upper steel belt carrier roller supports the steel belt 4, so that when the material is more, the conveying device can still stably operate.
In one embodiment, as shown in fig. 1, 2 and 6, the steel strip return device further comprises a plurality of lower steel strip bearing riding wheels 9, and the lower steel strip bearing riding wheels are arranged on two sides of the lower return of the steel strip in pairs.
The lower steel belt carrying riding wheel 9 in this embodiment has a specific structure as shown in fig. 2 and 6, and supports the steel belt 4 during the steel belt return stroke.
In one embodiment, as shown in fig. 1 and 2, the apparatus further comprises a material collecting device for collecting the material scattered from the steel strip 4, comprising:
the two material guide plates 10 are arranged between the forward stroke and the return stroke of the steel belt 4 in a herringbone shape, and guide the materials scattered from the steel belt 4 to the two sides of the steel belt;
the material collecting hopper 11 is funnel-shaped, is arranged at the lower part of the return stroke of the steel belt 4 and is used for receiving the material falling after passing through the material guide plate 10;
the heat source inlet 12, in this embodiment, the heat source inlet 12 is a metal circular tube, and introduces a heat source medium between the material guide plate and the steel strip forward pass.
The working principle of the technical scheme is as follows: since the through holes 4-2-1 are arranged on the steel strip bearing plate 4-2, when transporting solid bulk material, it is inevitable that small particles will leak from the through holes 4-2-1, and the falling material can be received by the material flow guide plate 10 in this embodiment and guided into the material collecting hopper 11 from both sides of the return stroke of the steel strip 4.
In addition, since the material guide plate 10 is provided, the present embodiment is specially provided and limited in the position of the heat source inlet 12.
The beneficial effects of the above technical scheme are: the material falling from the through hole 4-2-1 is collected.
In one embodiment, the heat source inlet is provided with a flow regulating valve.
In this embodiment, the heat source inlet 12 is a metal circular tube, and a heat source medium is introduced from the heat source inlet 12 to heat the metal circular tube, and adding a flow valve to the circular tube to control the flow of the heat source medium is a conventional technical solution in the art, and is not described in detail in this application.
In one embodiment, the device further comprises a steel belt automatic tensioning device.
As shown in fig. 6, the present embodiment provides an automatic steel belt tensioning apparatus including:
one end of the base 13-1 is fixedly arranged on the shell 1, and a plurality of guide through holes 13-2 are vertically formed in the other end of the base 13-1;
the springs 13-3 are respectively arranged above the guide through holes 13-2;
the movable rod 13-4 is respectively arranged in the spring 13-3 and the guide through hole 13-2 in a penetrating manner;
the shaft seat 13-5 is a base of a mounting shaft, the shaft seat 13-5 is fixedly arranged at the upper end of the movable rod 13-4, and the shaft seat 13-5 is used for mounting the lower steel belt bearing riding wheel 9;
the steel belt automatic tensioning device is at least arranged on the pair of lower steel belt bearing riding wheels 9.
The working principle of the technical scheme is as follows: in this embodiment, the spring 13-3 is a compression spring all the time, that is, the spring 13-3 always gives an upward force to the lower steel belt bearing riding wheel 9 through the base 13-1, so as to always give an upward force to the return stroke of the steel belt 4, and thus when the metal mesh belt 4-1 in the steel belt 4 is heated to expand, the steel belt 4 can be kept in a tensioned state.
The beneficial effects of the above technical scheme are: so that the steel belt 4 can always keep a tension state.
In one embodiment, the motor is electrically connected with a frequency converter, and the motor is controlled to rotate by the frequency converter.
In the embodiment, the frequency converter is used for controlling the rotation of the motor, so that the rotating speed of the motor can be controlled, and the round roller 6 is controlled to rotate, so that the movement of the steel belt 4 is controlled. It is conventional technology known in the art that the frequency converter controls the rotation of the motor, and the details are not described in the present application.
In one embodiment, the housing is provided with a thermal insulating material. Thereby reducing the heat loss of the drying device to the environment.
In this application, an insulating layer is disposed on the inner side of the casing 1, which is a conventional technical solution in the field and is not described in detail in this application.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. A steel belt type drying device comprises a shell, a material inlet, a material outlet, a conveying device, a heat source and a heat source outlet,
the conveying device comprises a steel belt and a power device;
the steel strip comprises:
the metal mesh belt is connected end to end and is annular;
the steel belt bearing plates are long-strip-shaped, a plurality of through holes are formed in the thickness direction, the steel belt bearing plates are arranged on the outer surface of the metal mesh belt in a manner of being perpendicular to the movement direction of the metal mesh belt, the steel belt bearing plates are fixed on the metal mesh belt on the same side in the width direction, and the other sides of the steel belt bearing plates are lapped on the adjacent steel belt bearing plates;
the power device comprises two round rollers which are arranged on the inner sides of the two ends of the metal mesh belt, at least one round roller is driven by a motor to rotate, and the motor drives the round rollers to rotate so as to drive the steel belt to rotate.
2. A steel belt drying apparatus according to claim 1,
the outer side surface of the steel strip bearing plate is vertically provided with a plurality of metal columns or metal plates.
3. A steel belt drying apparatus according to claim 1,
the outer sides of two ends of the steel strip bearing plate in the length direction are provided with baffles.
4. A steel belt drying apparatus according to claim 1,
the steel belt conveying device is characterized by further comprising a plurality of upper steel belt bearing support rollers, wherein the upper steel belt bearing support rollers are arranged on the lower portion of the steel belt conveying path.
5. A steel belt drying apparatus according to claim 1,
the steel belt return stroke device is characterized by further comprising a plurality of lower steel belt bearing supporting wheels, wherein the lower steel belt bearing supporting wheels are arranged on two sides of the lower portion of the steel belt return stroke in pairs.
6. A steel belt drying apparatus as claimed in claim 1 further comprising material collection means for collecting material falling from the steel belt, comprising:
the two material guide plates are arranged between the forward stroke and the return stroke of the steel belt in a herringbone shape and guide the materials scattered from the steel belt to the two sides of the steel belt;
the material collecting hopper is arranged at the lower part of the steel belt return stroke and is used for receiving the material falling after passing through the material guide plate;
and the heat source inlet is used for guiding hot air to a position between the material guide plate and the steel strip forward pass.
7. The steel belt drying apparatus of claim 6, wherein the heat source inlet is provided with a flow regulating valve.
8. A steel belt drying apparatus according to claim 5,
the automatic steel belt tensioning device is further included.
9. The steel belt drying apparatus of claim 1, wherein the motor is electrically connected to a frequency converter, and the motor is controlled to rotate by the frequency converter.
10. A steel belt drying apparatus according to claim 1, wherein said housing is provided with thermal insulation.
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CN202010095080.9A CN111156811A (en) | 2020-02-13 | 2020-02-13 | Steel belt type drying device |
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CN202010095080.9A CN111156811A (en) | 2020-02-13 | 2020-02-13 | Steel belt type drying device |
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