CN111153195A - Automatic winding production line for double-mold strips - Google Patents

Automatic winding production line for double-mold strips Download PDF

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Publication number
CN111153195A
CN111153195A CN201911405088.4A CN201911405088A CN111153195A CN 111153195 A CN111153195 A CN 111153195A CN 201911405088 A CN201911405088 A CN 201911405088A CN 111153195 A CN111153195 A CN 111153195A
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China
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plate
strip
die
cylinder
production line
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CN201911405088.4A
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CN111153195B (en
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吴粤
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Zhongshan Weiding Machinery Manufacturing Co ltd
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Zhongshan Weiding Machinery Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/901Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention relates to the technical field of mechanical equipment, and discloses an automatic winding production line for double-mold strips, which comprises a feeding conveying mechanism and a winding host, wherein the winding host comprises a host die head and a tensioner, the production line also comprises a bracket provided with a conveying device, a material distribution mechanism arranged on the feeding conveying mechanism, a disc swinging machine matched with the feeding conveying mechanism and a double-mold strip mechanical arm used for grabbing the mold strips; the double-mould strip mechanical arm is arranged on the conveying device and used for clamping the mould strips separated by the material distribution mechanism, then conveying the mould strips to the winding host machine for winding, and finally clamping and taking down the mould strips wound with wires from a host machine head of the winding host machine to convey the mould strips to the disc swinging machine for disc swinging. The production line is a full-automatic production line, the production line automatically loads and unloads the die strips, and the die strips wound by the production line are automatically placed in a tray; the production line is completely automatic in conveying from feeding, winding to discharging, labor cost is saved, production efficiency is improved, and production cost is reduced.

Description

Automatic winding production line for double-mold strips
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to an automatic dual-mold strip winding production line.
Background
The development of LED lighting technology, a large amount of LED products have got into people's family, and simultaneously, LED's a large amount of demands, corresponding LED supporting production facility are also growing constantly, and wherein the required mould strip of production LED is just one of them, and LED mould strip has a process to be the wire winding, and the production process of current stand-alone wire winding production line is like: the mould strip is put on the conveyer belt of material loading transport mechanism earlier, then the manual work is packed into the mould strip and is wound on the host computer die head of wire winding host computer, the mould strip is taken off the mould strip from the host computer die head of wire winding host computer after the line is wound, the mould strip around the line is put on the tray and is piled up the back neat, then will put the tray of mould strip and lift next process department, this kind of mould strip wire winding production line of current needs the manual work to go to pack mould strip lower mould strip, the mould strip around the line carries out the manual work again and puts the dish. Therefore, the labor is required, the time and the labor are wasted, the efficiency is low, and the production cost is high.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic dual-mold strip automatic winding production line, which automatically loads and unloads mold strips, automatically arranges the wound mold strips, saves labor, improves production efficiency and reduces production cost.
In order to solve the technical problems, the technical scheme of the invention is as follows: an automatic winding production line for double-mold strips comprises a feeding conveying mechanism and a winding host, wherein the winding host comprises a host die head and a tensioner, the production line further comprises a bracket provided with a conveying device, a material distribution mechanism arranged on the feeding conveying mechanism, a tray swinging machine matched with the feeding conveying mechanism and a double-mold strip mechanical arm used for grabbing the mold strips; the double-mould strip mechanical arm is arranged on the conveying device;
the material distribution mechanism is divided into two parts which are arranged oppositely and respectively arranged at two sides of the feeding and conveying mechanism and used for simultaneously jacking two die strips and spacing the two die strips which are close together into a distance which is convenient for a double-die strip mechanical arm to grab;
the tray arranging machine comprises a transmission device and a tray arranged on the transmission device, notches for limiting die strips are respectively arranged at two ends of the tray, a die strip reference plate is arranged at one notch, die strip pressing mechanisms for pressing the die strips into the notches are respectively arranged at the upper ends of the notches, and a die strip ejecting mechanism for ejecting and aligning the die strips is arranged at the other end far away from the die strip reference plate;
the double-mold strip mechanical arm comprises a driving module and two material clamping cylinders, the driving module drives the two material clamping cylinders to do reciprocating linear motion, and each material clamping cylinder drives one group of air clamps respectively.
Furthermore, the material distribution mechanism comprises a top template, a material distribution front-rear air cylinder for controlling the top template to move back and forth, and a material distribution upper-lower air cylinder for controlling the top template to move up and down, wherein a material distribution block for distributing the die strips is installed on the top template, the material distribution block comprises a first material distribution block and a second material distribution block, a material distribution air cylinder for controlling the second material distribution block to move is installed on the top template, and the second material distribution block is arranged close to the material distribution air cylinder.
Furthermore, a material distributing guide rail is installed on the top template, a material distributing sliding block is installed on the material distributing guide rail, a guide plate is fixed on the material distributing sliding block in a threaded mode, the end portion of a piston of the material distributing cylinder is fixed on the guide plate and controls the guide plate to conduct reciprocating linear motion along the material distributing guide rail, and the second material distributing block is fixed on the guide plate.
Furthermore, the top template is a U-shaped plate, two protruding ends are arranged on the top template and respectively provided with a first protruding block and a second protruding block, the first distributing block is fixed on the first protruding block of the U-shaped plate, and the distributing cylinder is fixed on the second protruding block.
Furthermore, the material distributing guide rail is arranged between the first protruding block and the second protruding block, a limiting rod used for limiting the moving distance of the guide plate is arranged on the second protruding block, and the limiting rod and the guide plate are located on the same plane.
Further, the top die strip mechanism comprises a top head group, a swinging plate up-and-down cylinder for controlling the top head group to move up and down, and a swinging plate front-and-back cylinder for controlling the top head group to move back and forth; the ejector group is provided with a plurality of independent ejectors for ejecting the die strips, and the number of the ejectors is consistent with that of the notches of the tray.
Further, the top includes ladder screw rod, spring, top cap and spacer pin, the thin one end of ladder screw rod is fixed on top group with the nut, the spring housing is established the other end of ladder screw rod, the top cap is arranged in the tip of the ladder screw rod of this one end that the cover was equipped with the spring and is cooperated with the spring, the spacer pin pass behind the top cap with the cooperation of ladder screw rod.
Furthermore, the driving module comprises a module frame and a module motor installed on the module frame, a sliding rail is arranged on the module frame, the mechanical arm further comprises upper and lower sliding plates arranged on the periphery of the module frame, a first material clamping cylinder and a second material clamping cylinder are respectively installed and fixed on two opposite surfaces of the upper and lower sliding plates, and the two material clamping cylinders respectively drive one group of air clamps.
Furthermore, the upper and lower sliding plates are provided with a first cylinder guide rail and a second cylinder guide rail which are matched with the first material clamping cylinder and the second material clamping cylinder, the first cylinder guide rail and the second cylinder guide rail are respectively provided with a first material distribution slide block and a second material distribution slide block which are matched with the first cylinder guide rail and the second cylinder guide rail, the first material distribution slide block and the second material distribution slide block are respectively and fixedly provided with a first base plate and a second base plate, pistons of the first material clamping cylinder and the second material clamping cylinder are respectively and fixedly arranged on the first base plate and the second base plate, the first base plate and the second base plate are respectively and fixedly provided with a first transverse plate and a second transverse plate, and the first transverse plate and the second transverse plate are respectively and fixedly provided with a group of air clamps.
Furthermore, the upper and lower sliding plates are assembled by four plates, which are respectively a first sliding plate, a second sliding plate, a third connecting plate and a fourth connecting plate, the first sliding plate and the second sliding plate are arranged oppositely, the second sliding plate is fixedly arranged on the module sliding block, and the module sliding block is matched with the sliding rail.
The invention discloses an automatic dual-mould strip winding production line which mainly comprises a feeding and conveying mechanism, a winding host machine, a material distribution mechanism, a disc swinging machine and a dual-mould strip mechanical arm, wherein the dual-mould strip mechanical arm is used for clamping mould strips separated by the material distribution mechanism, then conveying the mould strips to the winding host machine for winding, and finally clamping and taking down the mould strips wound with wires from a host machine model of the winding host machine to convey the mould strips to the disc swinging machine for disc swinging. The production line is a full-automatic production line, the production line automatically loads and unloads the die strips, and the die strips wound by the production line are automatically placed in a tray; the production line is completely automatic in conveying from feeding, winding to discharging, labor cost is saved, production efficiency is improved, and production cost is reduced.
Drawings
FIG. 1 is a perspective view of a production line of the present disclosure;
FIG. 2 is a perspective view of another orientation of the disclosed manufacturing line;
FIG. 3 is a perspective view of the feed mechanism just after it has been ejected to the die strip;
FIG. 4 is a perspective view of the dispensing mechanism in a dispensing strip state;
FIG. 5 is a perspective view of the dispensing mechanism in a second orientation with the die strip separated;
FIG. 6 is a perspective view of the third direction of the dispensing mechanism in a state of separating the mold bars;
FIG. 7 is a perspective view of the feeding conveyor;
FIG. 8 is a perspective view of the distributor block;
FIG. 9 is a perspective view of a die strip;
FIG. 10 is a perspective view of the wobble plate machine;
FIG. 11 is a perspective view of the wobble plate machine in another direction
FIG. 12 is a perspective view of a wobble plate machine with partial mold bars installed;
FIG. 13 is a perspective view of the die strip mechanism mounted to the slide rail assembly;
FIG. 14 is a perspective view of the top molding mechanism mounted to the slide rail assembly;
FIG. 15 is a perspective view of the tray;
FIG. 16 is an orthographic view of the tray;
FIG. 17 is an enlarged view of a portion of FIG. 16 at A;
figure 18 is an exploded view of the top assembly with one of the heads disassembled;
FIG. 19 is a perspective view of the overcap;
FIG. 20 is a cross-sectional view of the overcap;
FIG. 21 is a perspective view of a robotic arm disclosed herein;
FIG. 22 is an orthographic view of a robotic arm of the present disclosure;
FIG. 23 is a perspective view of another orientation of the robotic arm disclosed in the present invention;
in the figure: 1, a feeding and conveying mechanism, 2, a winding host, 201 host die heads, 202 tensioners, 3 conveying devices and 4 supports;
5 material distributing mechanism, 51 top template, 511 first bump, 512 second bump, 5101 material distributing guide rail, 5102 material distributing slide block, 5103 guide plate, 5104 spacing rod, 52 material distributing front and rear cylinders, 53 material distributing upper and lower cylinders, 54 material distributing block, 541 first material distributing block, 542 second material distributing block and 55 material distributing cylinder;
56 piston, 57 fixture block, 571 first fixture block, 572 second fixture block, 58 die strip and 581 ear buckle;
6 a tray swinging machine, 61 a tray swinging machine frame, 62 a transmission chain, 63 trays, 631 notches, 6311 spring steel materials, 632 a die strip datum plate, 633 handles, 64 die strip mechanisms, 641 die plates, 642 die plate upper and lower cylinders, 6401 a first die strip mechanism and 6402 a second die strip mechanism;
65 top die strip mechanisms, 651 oscillating disc upper and lower cylinders, 652 oscillating disc front and rear cylinders, 66 top head groups, 67 top heads, 671 step screws, 672 springs, 673 top head caps, 6731 spring accommodating cavities, 6732 limit pin accommodating cavities, 674 limit pins, 68 slide rail devices, 681 guide rails and 682 oscillating disc sliding blocks; 69 adjustable foot cup;
7, a double-mould strip mechanical arm, a 71 driving module, a 7101 module frame, a 7102 module motor, a 7103 sliding rail, a 72 up-down sliding plate, a 721 first sliding plate, a 722 second sliding plate, 723 a third connecting plate and a 724 fourth connecting plate;
73 a first material clamping cylinder, 731 a first cylinder guide rail, 732 a first material distribution slide block, 733 a first backing plate, 734 a first transverse plate and 735 a first set of air clamps;
74 a second material clamping cylinder, 741 a second cylinder guide rail, 742 a second material distribution slide block, 743 a second base plate, 744 a second transverse plate and 745 a second group of air clamps; 75 clamping jaws, 76 module sliding blocks and 78 air clamps.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
As shown in the figure, the invention discloses a double-mould strip automatic winding production line which mainly comprises a feeding and conveying mechanism 1, a winding host machine 2, a material distribution mechanism 5, a disc swinging machine 6 and a double-mould strip mechanical arm 7, wherein the double-mould strip mechanical arm 7 is used for clamping a mould strip 58 separated by the material distribution mechanism 5, then conveying the mould strip to the winding host machine 2 for winding, and finally clamping and taking down the mould strip 58 wound with a line from a host machine head of the winding host machine 2 to convey the mould strip to the disc swinging machine 6 for disc swinging.
Specifically, this production line includes material loading transport mechanism 1 and wire winding host computer 2, and wire winding host computer 2 includes host computer die head 201 and tensioner 202, its characterized in that: the production line further comprises a support 4 provided with a conveying device 3, a material distribution mechanism 5 arranged on the feeding conveying mechanism 1, a disc swinging machine 6 matched with the feeding conveying mechanism 1 and a double-mould strip mechanical arm 7 used for grabbing the mould strips 58; a double strip robot arm 7 is mounted on the conveyor 3.
The material distribution mechanism 5 is divided into two parts which are arranged oppositely and respectively arranged at two sides of the material distribution conveying mechanism 1 and used for simultaneously jacking two die strips 58 and spacing the two die strips 58 which are close together into a distance which is convenient for the double-die strip mechanical arm 7 to grab.
The tray arranging machine 6 comprises a transmission device and a tray 63 arranged on the transmission device, two ends of the tray 63 are respectively provided with a notch 631 used for limiting the die strip 58, one notch 631 is provided with a die strip reference plate 632, the upper ends of the notches 631 are respectively provided with a die strip pressing mechanism 64 used for pressing the die strip 58 into the notch 631, and the other end far away from the die strip reference plate 632 is provided with a die strip ejecting mechanism 65 used for ejecting the die strip 58.
The double-mold strip mechanical arm 7 comprises a driving module 71 and two material clamping cylinders, wherein the driving module 71 drives the two material clamping cylinders to do reciprocating linear motion, and each material clamping cylinder drives one group of air clamps 78 respectively.
The material distributing mechanism 5 disclosed by the invention is divided into two parts which are arranged oppositely and respectively arranged at two sides of the material loading conveying mechanism 1; the material distributing mechanism 5 comprises a top template 51, a material distributing front-back air cylinder 52 used for controlling the top template 51 to move back and forth, and a material distributing upper-lower air cylinder 53 used for controlling the top template 51 to move up and down, wherein a material distributing block 54 used for distributing the die strips 58 is installed on the top template 51, the material distributing block 54 comprises a first material distributing block 541 and a second material distributing block 542, a material distributing air cylinder 55 used for controlling the second material distributing block 542 to move is installed on the top template 51, and the second material distributing block 542 is arranged close to the material distributing air cylinder 55.
The top die plate 51 is provided with a material distributing guide rail 5101, the material distributing guide rail 5102 is provided with a material distributing slider 5102, a guide plate 5103 is fixed on the material distributing slider 5102 in a threaded manner, the end part of the piston 56 of the material distributing cylinder 55 is fixed on the guide plate 5103 and controls the guide plate 5103 to do reciprocating linear motion along the material distributing guide rail 5101, and the second material distributing block 542 is fixed on the guide plate 5103. Thus, the piston 56 of the feed cylinder 55 can drive the second feed block 542 to reciprocate linearly along the guide 681 to effect separation of the die sliver 58.
The top template 51 is a U-shaped plate and has two protruding ends, namely a first bump 511 and a second bump 512, the first distributing block 541 is fixed on the first bump 511 of the U-shaped plate, and the distributing cylinder 55 is fixed on the second bump 512. The dispensing guide 5101 is disposed between the first tab 511 and the second tab 512.
The second protrusion 512 is provided with a limiting rod 5104 for limiting the moving distance of the guide plate 5103, and the limiting rod 5104 and the guide plate 5103 are located on the same plane. The length of the limiting rod 5104 is fixed, because the limiting rod 5104 and the guide plate 5103 are in the same plane, when the material distribution slider 5102 carries the guide plate 5103 to move towards the limiting rod 5104, the limiting rod 5104 pushes against the guide plate 5103, so that the guide plate 5103 cannot move towards the second bump 512 continuously, the distance between the first material distribution block 541 and the second material distribution block 542 is fixed, and accurate separation of the die strips 58 is realized.
The material separating up-down cylinder 53 is fixed on the material feeding conveying mechanism 1, and a piston 56 of the material separating up-down cylinder 53 props against the material separating front-back cylinder 52 to move up and down. The piston 56 of the material separating front and rear air cylinder 52 is pressed against the top template 51 to move the material separating front and rear.
The distributor block 54 is provided with mounting holes, and the distributor block 54 is further provided with clamping blocks 57 for clamping the die strips 58. The two clamping blocks 57 are respectively a first clamping block 571 and a second clamping block 572, and the two clamping blocks 57 are vertically distributed. Fig. 9 is a perspective view of a die strip 58 according to an embodiment of the present invention, and it can be seen that two inwardly bent ear-clasps 581 are disposed on the upper and lower sides of the die strip 58, and the two ear-clasps 581 are engaged with the retainers 57 of the distributor block 54.
The working process is as follows: the material distributing mechanism 5 is divided into two parts which are arranged oppositely and respectively arranged at two sides of the material loading conveying mechanism 1. Firstly, the material distributing front and rear cylinders 52 act, the pistons 56 extend out of the top die plates 51 at two sides of the material loading and conveying mechanism 1 to be controlled to be close to each other, so that the two groups of material distributing blocks 54 respectively prop against one die strip 58, and specifically, the two material distributing blocks 54 on the group of material distributing blocks 54 respectively prop against two end faces of one die strip 58; then the material distributing upper and lower cylinders 53 act to send the abutted die strips 58 upwards, then the material distributing cylinder 55 acts to separate the two abutted die strips 58 to a set distance, then the manipulator moves downwards to clamp the two abutted die strips 58, then the material distributing front and rear cylinders 52 act to retract the top template 51 part, then the manipulator sends the two clamped die strips 58 to the winding host machine 2 for clamping, the material distributing cylinder 55 retracts to the original point, the material distributing upper and lower cylinders 53 retract to the original point, the whole set of actions is completed, and the next cycle is waited.
The above-mentioned separating cylinder 55 separates the two adhered die strips 58 to a predetermined distance, which is the distance between the two die heads of the winding machine 2 for winding, and is also called the distance between the spindles, and in the separating mechanism 5, the distance is controlled by the stopper 5104.
The invention discloses a plate-arranging machine 6, which mainly comprises the following large blocks: a transport mechanism, a die strip mechanism 64, a top strip mechanism 65, and a tray 63. Specifically, the apparatus includes a wobble plate frame 61, with the lower portion of the wobble plate frame 61 supported by an adjustable foot cup 69. And the transmission chain 62 is arranged on the wobble plate rack 61, and the transmission chain 62 is a roller chain. The device also comprises a tray 63 which is arranged on the transmission chain 62 and matched with the transmission chain, two ends of the tray 63 are respectively provided with a notch 631 used for limiting the die strip 58, one notch 631 is provided with a die strip reference plate 632, and the upper ends of the notches 631 are respectively provided with a die strip pressing mechanism 64 used for pressing the die strip 58 into the notch 631; the cross-section of the slot 631 is wide at the top and narrow at the bottom, and the upper part of the wall of the slot 631 is covered with a layer of spring steel material 6311. The spring 672 steel is bent and fixed on the upper wall surface of the notch 631, and the lower part of the notch 631 does not need to be coated with the spring 672 steel, so that the die strip 58 is conveniently pressed into the notch 631 to be fixed.
The other end far away from the die strip reference plate 632 is provided with a top die strip mechanism 65 matched with the tray 63, and the top die strip mechanism 65 comprises a top head group 66, a material separating up-down cylinder 53 for controlling the top head group 66 to move up and down and a material separating front-back cylinder 52 for controlling the top head group 66 to move back and forth; the ejector group 66 is provided with a number of individual ejectors 67 for the ejector strip 58, the number of ejectors 67 corresponding to the number of notches 631 in the tray 63.
The top head 67 is used for ejecting the die strip 58 to the position of the mold strip reference plate 632, wherein the top head 67 comprises a stepped screw 671, a spring 672, a top head cap 672 and a limit pin 674, the thin end of the stepped screw 671 is fixed on the top head group 66 through a nut, the spring 672 is sleeved at the other end of the stepped screw 671, the top head cap 672 is arranged at the end of the stepped screw 671 sleeved with the end of the spring 672 and matched with the spring 672, and the limit pin 674 penetrates through the top head cap 672 and then is matched with the stepped screw 671. There is the through-hole in the middle of top cap 672, and the one end of top cap 672 and spring 672 butt forms spring and holds chamber 6731, and the other end forms the spacer pin and holds chamber 6732.
The purpose of the top mold strip 58 is to stack the mold strip 58 in order to facilitate the next process, the top heads 67 for the top mold strip 58 are independent, each top head 67 is provided with a spring 672 for buffering, and the spring 672 is added to prevent the cylinder force from being large and the top mold strip 58 is hard-topped in the top-pushing process, so that the top mold strip 58 is deformed. The heads 67 are formed independently because the lengths of the mold strips 58 are incorrect, and if formed as a single unit, the long mold strips 58 will only be ejected and the short mold strips 58 will not be ejected, thus the purpose of aligning the mold strips 58 will not be achieved.
The device also comprises a slide rail device 68 arranged on the wobble plate rack 61, a guide rail 681 and a wobble plate slide block 682 matched with the guide rail 681 are arranged on the slide rail device 68, and the die strip mechanism 64 can be fixed on the wobble plate slide block 682 so as to realize the forward and backward movement of the die strip mechanism 64 on the wobble plate rack 61; the top die bar mechanism 65 can be fixed on the wobble plate slider 682 so as to realize the back and forth movement of the top die bar mechanism 65 on the wobble plate frame 61.
The die-pressing bar mechanism 64 includes a die plate 641 and a die plate up-down cylinder 642 controlling the up-down movement of the die plate 641. The die-line mechanism 64 has two, a first die-line mechanism 6401 provided at the end of the top-line mechanism 65 and a second die-line mechanism 6402 provided at the end of the die-line reference plate 632.
Handles 633 are arranged at two ends of the tray 63, and the tray 63 is conveniently taken and placed by the handles 633.
The invention discloses a working principle of an automatic tray arranging machine 6, which comprises the following steps: the manipulator puts the wound die strips 58 into the notches 631 in the tray 63 one by one at a time, the tray 63 is fully arranged, then the tray swinging up and down cylinder 651 of the die strip pressing mechanism 64 acts to press all the die strips 58 clamped in the notches 631 into the notches 631, then the tray swinging up and down cylinder 651 of the die strip ejecting mechanism 65 acts downwards to move the ejector head group 66 downwards to a position horizontal to the notches 631 of the tray 63, then the tray swinging front and rear cylinder 652 of the die strip ejecting mechanism 65 extends out to eject the die strips 58 to the die strip reference plate 632 on the other side of the tray 63, and after all the die strips 58 are aligned to one side, the roller chain drives the tray 63 to convey the tray 63 to the next step. The whole process of arranging the die strip 58 is full-automatic, the cost of manual arrangement can be saved, the reject ratio of products caused by errors generated by manual arrangement can be reduced, and the production cost is reduced. The equipment can quickly and efficiently automatically stack the mould bars 58 wound on the wire in order, improves the production efficiency, enables the whole production line to be in seamless butt joint, and is smoother and automatic.
The invention discloses a double-mould-strip mechanical arm 7 which comprises a driving module 71, wherein the driving module 71 comprises a module rack 7101, a module motor 7102 arranged on the module rack 7101, and a sliding rail 7103 is arranged on the module rack 7101. The double-mould-strip mechanical arm 7 further comprises upper and lower sliding plates 72 arranged on the periphery of the module rack 7101, and the module motor 7102 drives the upper and lower sliding plates 72 to slide back and forth along the direction of the sliding rail 7103. A first clamping cylinder 73 and a second clamping cylinder 74 are respectively and fixedly arranged on two opposite surfaces of the up-down sliding plate 72, a first cylinder guide rail 731 and a second cylinder guide rail 741 matched with the first clamping cylinder 73 and the second clamping cylinder 74 are respectively arranged on the up-down sliding plate 72, a first material distribution slider 732 and a second material distribution slider 742 matched with the first cylinder guide rail 731 and the second cylinder guide rail 741 are respectively arranged on the first cylinder guide rail 731 and the second cylinder guide rail 741, a first base plate 733 and a second base plate 743 are respectively and fixedly arranged on the first material distribution slider 732 and the second material distribution slider 742, pistons 56 of the first clamping cylinder 73 and the second clamping cylinder 74 are respectively and fixedly arranged on the first base plate 733 and the second base plate 743, a first transverse plate 734 and a second transverse plate 744 are respectively and fixedly arranged on the first base plate 733 and the second base plate 743, and a group of air clamps 78 are respectively and fixedly arranged on the first transverse plate 734 and the second transverse plate 744.
The air clamps 78 fixed to the ends of the first cross plate 734 are a first set of air clamps 735, and the air clamps 78 fixed to the ends of the second cross plate 744 are a second set of air clamps 745. A set of air clamps 78 can grip a strip of mold strip 58. The air clamp 78 is provided with a plurality of clamping jaws 75, and the clamping jaws 75 are symmetrically arranged on two sides of the air clamp 78. In the present invention, a clamping jaw 75 is provided on one air clamp 78 for gripping the die strip 58.
The upper and lower sliding plates 72 are assembled by four plates, which are a first sliding plate 721, a second sliding plate 722, a third connecting plate 723 and a fourth connecting plate 724, respectively, the first sliding plate 721 and the second sliding plate 722 are disposed opposite to each other, the second sliding plate 722 is fixedly mounted on the module sliding block 76, and the module sliding block 76 is matched with the sliding rail 7103.
The first backing plate 733 and the second backing plate 743 are respectively provided with a mounting threaded hole. The first cross plate 734 and the second cross plate 744 are respectively provided with a mounting threaded hole.
In operation, the module motor 7102 drives the upper and lower slide plates 72 to move downwardly and then the first clamp cylinder 73 near the main frame is actuated, the piston 56 is extended to move the first set of clamps 735 downwardly, the first set of clamps 735 are actuated, the jaws 75 are opened to place the die strip 58 in the slot 631 in the tray 63 below, and the first set of clamps 735, which have just been placed, are retracted while the drive module 71 is reset. The second material clamping cylinder 74 of the other side of the strip 58 is then actuated and the piston 56 is extended to move the second set of air clamps 745 downwardly to place the strip 58 into the notches 631 in the lower tray 63 and complete the operation.
The invention discloses an automatic dual-mould strip winding production line which mainly comprises a feeding and conveying mechanism, a winding host machine, a material distribution mechanism, a disc swinging machine and a dual-mould strip mechanical arm, wherein the dual-mould strip mechanical arm is used for clamping mould strips separated by the material distribution mechanism, then conveying the mould strips to the winding host machine for winding, and finally clamping and taking down the mould strips wound with wires from a host machine model of the winding host machine to convey the mould strips to the disc swinging machine for disc swinging. The production line is a full-automatic production line, the production line automatically loads and unloads the die strips, and the die strips wound by the production line are automatically placed in a tray; the production line is fully automatic in conveying from feeding, winding to discharging, labor cost is saved, production efficiency is improved, and production cost is reduced
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (10)

1. The utility model provides an automatic production line that winds of bimodulus strip, includes material loading transport mechanism (1) and wire winding host computer (2), wire winding host computer (2) include host computer die head (201) and tensioner (202), its characterized in that: the production line further comprises a support (4) provided with a conveying device (3), a material distribution mechanism (5) arranged on the feeding conveying mechanism (1), a disc swinging machine (6) matched with the feeding conveying mechanism (1) and a double-mould strip mechanical arm (7) used for grabbing mould strips (58); the double-mould strip mechanical arm (7) is arranged on the conveying device (3).
2. The dual-die strip automatic winding production line as claimed in claim 1, wherein: the material distribution mechanism (5) is divided into two parts which are arranged oppositely and respectively arranged at two sides of the feeding and conveying mechanism (1) and used for simultaneously jacking two die strips (58) and spacing the two die strips (58) which are close together into a distance which is convenient for the double-die strip mechanical arm (7) to grab;
the tray arranging machine (6) comprises a transmission device and a tray (63) arranged on the transmission device, two ends of the tray (63) are respectively provided with a notch (631) used for limiting a mold strip (58), one notch (631) is provided with a mold strip reference plate (632), the upper end of the notch (631) is respectively provided with a mold strip pressing mechanism (64) used for pressing the mold strip (58) into the notch (631), and the other end far away from the mold strip reference plate (632) is provided with a mold strip ejecting mechanism (65) used for ejecting and aligning the mold strip (58);
the double-mold strip mechanical arm (7) comprises a driving module (71) and two material clamping cylinders, wherein the driving module (71) drives the two material clamping cylinders to do reciprocating linear motion, and each material clamping cylinder drives one group of air clamps (78) respectively.
3. The dual-die strip automatic winding production line as claimed in claim 2, wherein: the material distribution mechanism (5) comprises a top template (51), a material distribution front-rear air cylinder (52) used for controlling the front-rear movement of the top template (51) and a material distribution upper-lower air cylinder (53) used for controlling the up-down movement of the top template (51), a material distribution block (54) used for distributing a mold strip (58) is installed on the top template (51), the material distribution block (54) comprises a first material distribution block (541) and a second material distribution block (542), a material distribution air cylinder (55) used for controlling the second material distribution block (542) to move is installed on the top template (51), and the second material distribution block (542) is close to the material distribution air cylinder (55).
4. The automatic dual-die strip winding line as claimed in claim 3, wherein: the material distributing device is characterized in that a material distributing guide rail (5101) is installed on the top template (51), a material distributing sliding block (5102) is installed on the material distributing guide rail (5101), a guide plate (5103) is fixed to the material distributing sliding block (5102) in a threaded mode, the end portion of a piston (56) of the material distributing cylinder (55) is fixed to the guide plate (5103) and controls the guide plate (5103) to conduct reciprocating linear motion along the material distributing guide rail (5101), and the second material distributing block (542) is fixed to the guide plate (5103).
5. The dual-die strip automatic winding production line as claimed in claim 4, wherein: the top template (51) is a U-shaped plate, two protruding ends are arranged on the top template, the protruding ends are respectively a first protruding block (511) and a second protruding block (512), the first distributing block (541) is fixed on the first protruding block (511) of the U-shaped plate, and the distributing cylinder (55) is fixed on the second protruding block (512).
6. The dual-die strip automatic winding production line as claimed in claim 5, wherein: the material distributing guide rail (5101) is arranged between the first lug (511) and the second lug (512), a limiting rod (5104) used for limiting the moving distance of the guide plate (5103) is arranged on the second lug (512), and the limiting rod (5104) and the guide plate (5103) are located on the same plane.
7. The dual-die strip automatic winding production line as claimed in claim 2, wherein: the die strip ejecting mechanism (65) comprises a top head group (66), a swinging plate up-and-down cylinder (651) for controlling the top head group (66) to move up and down, and a swinging plate front-and-back cylinder (652) for controlling the top head group (66) to move back and forth; a plurality of independent ejecting heads (67) used for ejecting the mould strips (58) are arranged on the ejecting head group (66), and the number of the ejecting heads (67) is consistent with that of the notches (631) of the tray (63).
8. The dual-die strip automatic winding production line of claim 7, wherein: the top head (67) comprises a stepped screw rod (671), a spring (672), a top head cap (672) and a limit pin (674), the thin one end of the stepped screw rod (671) is fixed on a top head group (66) through a nut, the spring (672) is sleeved at the other end of the stepped screw rod (671), the top head cap (672) is arranged at the end part of the stepped screw rod (671) sleeved with the one end of the spring (672) and is matched with the spring (672), and the limit pin (674) passes through the top head cap (672) and is matched with the stepped screw rod (671).
9. The dual-die strip automatic winding production line as claimed in claim 2, wherein: the driving module (71) comprises a module frame (7101) and a module motor (7102) installed on the module frame (7101), a sliding rail (7103) is arranged on the module frame (7101), the mechanical arm further comprises an upper sliding plate and a lower sliding plate (72) which are arranged on the periphery of the module frame (7101), a first material clamping cylinder (73) and a second material clamping cylinder (74) are respectively installed and fixed on two opposite surfaces of the upper sliding plate and the lower sliding plate (72), and the two material clamping cylinders respectively drive a group of air clamps (78).
10. The dual-die strip automatic winding production line of claim 9, wherein: a first cylinder guide rail (731) and a second cylinder guide rail (741) which are matched with the first material clamping cylinder (73) and the second material clamping cylinder (74) are arranged on the upper sliding plate and the lower sliding plate (72), a first material distribution slide block (732) and a second material distribution slide block (742) which are matched with the first cylinder guide rail (731) and the second cylinder guide rail (741) are respectively arranged on the first cylinder guide rail and the second cylinder guide rail, a first backing plate (733) and a second backing plate (743) are respectively and fixedly arranged on the first material distribution slide block (732) and the second material distribution slide block (742), the pistons (56) of the first material clamping cylinder (73) and the second material clamping cylinder (74) are respectively and fixedly arranged on the first base plate (733) and the second base plate (743), a first transverse plate (734) and a second transverse plate (744) are respectively fixed on the first base plate (733) and the second base plate (743), and a group of air clamps (78) are respectively fixed on the first transverse plate (734) and the second transverse plate (744).
CN201911405088.4A 2019-12-30 2019-12-30 Automatic winding production line for double-mold strips Active CN111153195B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203512719U (en) * 2013-10-08 2014-04-02 湖州师范学院 Automatic feeding device of bar materials
CN203699317U (en) * 2014-01-23 2014-07-09 宁波超霸能源有限公司 Battery separating and combining mechanism
CN204714060U (en) * 2015-06-15 2015-10-21 深圳市科益展自动化有限公司 Machinery displacement distributing device
JP2016054169A (en) * 2014-09-02 2016-04-14 リンテック株式会社 Alignment device and alignment method
CN106952722A (en) * 2017-04-06 2017-07-14 中山市威定机械制造有限公司 A kind of Novel winding machine
CN107857094A (en) * 2017-11-30 2018-03-30 常州华数锦明智能装备技术研究院有限公司 Battery core enters shell sub-material point away from device
CN110356801A (en) * 2019-07-19 2019-10-22 厦门铜匠智能科技有限公司 A kind of coiling production line

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203512719U (en) * 2013-10-08 2014-04-02 湖州师范学院 Automatic feeding device of bar materials
CN203699317U (en) * 2014-01-23 2014-07-09 宁波超霸能源有限公司 Battery separating and combining mechanism
JP2016054169A (en) * 2014-09-02 2016-04-14 リンテック株式会社 Alignment device and alignment method
CN204714060U (en) * 2015-06-15 2015-10-21 深圳市科益展自动化有限公司 Machinery displacement distributing device
CN106952722A (en) * 2017-04-06 2017-07-14 中山市威定机械制造有限公司 A kind of Novel winding machine
CN107857094A (en) * 2017-11-30 2018-03-30 常州华数锦明智能装备技术研究院有限公司 Battery core enters shell sub-material point away from device
CN110356801A (en) * 2019-07-19 2019-10-22 厦门铜匠智能科技有限公司 A kind of coiling production line

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