CN111152354A - Intelligent production line for environment-friendly recycled bricks - Google Patents
Intelligent production line for environment-friendly recycled bricks Download PDFInfo
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- CN111152354A CN111152354A CN202010030091.9A CN202010030091A CN111152354A CN 111152354 A CN111152354 A CN 111152354A CN 202010030091 A CN202010030091 A CN 202010030091A CN 111152354 A CN111152354 A CN 111152354A
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- electric push
- waste
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- 239000011449 brick Substances 0.000 title claims abstract description 142
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 239000002699 waste material Substances 0.000 claims abstract description 222
- 239000011083 cement mortar Substances 0.000 claims abstract description 62
- 238000002360 preparation method Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 110
- 239000003292 glue Substances 0.000 claims description 90
- 210000000078 claw Anatomy 0.000 claims description 60
- 238000013459 approach Methods 0.000 claims description 35
- 239000002002 slurry Substances 0.000 claims description 35
- 239000007921 spray Substances 0.000 claims description 25
- 230000007306 turnover Effects 0.000 claims description 23
- 239000013013 elastic material Substances 0.000 claims description 20
- 239000004033 plastic Substances 0.000 claims description 14
- 229920003023 plastic Polymers 0.000 claims description 14
- 229920001971 elastomer Polymers 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 8
- 239000004570 mortar (masonry) Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 230000007613 environmental effect Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000008929 regeneration Effects 0.000 claims 1
- 238000011069 regeneration method Methods 0.000 claims 1
- 239000000945 filler Substances 0.000 abstract description 62
- 239000004566 building material Substances 0.000 abstract description 22
- 239000010813 municipal solid waste Substances 0.000 abstract description 13
- 239000011521 glass Substances 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000004568 cement Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000035939 shock Effects 0.000 description 8
- 239000012634 fragment Substances 0.000 description 7
- 238000009413 insulation Methods 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 239000012774 insulation material Substances 0.000 description 6
- 238000012856 packing Methods 0.000 description 6
- 238000004064 recycling Methods 0.000 description 6
- 239000004576 sand Substances 0.000 description 6
- 239000002918 waste heat Substances 0.000 description 6
- 238000004513 sizing Methods 0.000 description 5
- 239000011440 grout Substances 0.000 description 4
- 239000010920 waste tyre Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000004035 construction material Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 239000011496 polyurethane foam Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000004056 waste incineration Methods 0.000 description 2
- 239000010878 waste rock Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00017—Aspects relating to the protection of the environment
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Automation & Control Theory (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
An intelligent production line of environment-friendly recycled bricks comprises waste material preparation equipment, waste material bottle filling equipment, old bottle brick making equipment and a controller; when the environment-friendly recycled brick is used, waste garbage is manufactured into waste fillers by using waste preparation equipment, then the waste fillers are filled into old bottles by using waste filling equipment, and the old bottles filled with the waste fillers are used as building materials and manufactured into the environment-friendly recycled brick together with cement mortar by using old bottle brick manufacturing equipment, so that the intelligent flow line production of the environment-friendly recycled brick is implemented; the environment-friendly recycled brick is manufactured by utilizing garbage and waste materials, reduces the damage of garbage burying and incineration to the environment, and recycles the waste materials.
Description
Technical Field
The invention relates to a cement brick production line, in particular to an intelligent production line of environment-friendly recycled bricks.
Background
At present, more and more garbage and waste materials are used, including glass bottles, glass fragments, ceramic fragments, solidified cement, sand, broken stones, plastics, wood materials, waste rock wool fragments, waste glass heat-insulation cotton fragments, waste polyurethane foam fragments, waste rubber, waste silica gel, waste soft plastics, waste tires and the like; if the building material is made of the garbage and the waste materials, the pressure of garbage incineration and burying can be reduced, and the recycling of the waste materials is facilitated; an intelligent production line of environment-friendly recycled bricks has become a demand for producing environment-friendly recycled bricks.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide intelligent productivity of the environment-friendly recycled brick, which is used for producing the environment-friendly recycled brick, recycling garbage and waste materials and reducing the influence of garbage incineration and burying on the environment.
The technical scheme adopted by the invention is as follows: an environment-friendly recycled brick is composed of new building materials, old bottles and old and useless fillers; the new building material is formed by cement sand, and the new building material and the old bottle are solidified and bonded together to form an integrated brick block; the old bottle is a glass bottle, and the waste filler is waste nonmetal crushed aggregates; the environment-friendly recycled brick is cuboid or cube in appearance, the old bottle is positioned in the cuboid or cube, and the old bottle is positioned in the new building material; filling the waste filler into the bottle of the old bottle; a space is reserved between the waste filler and the bottle mouth, the waste filler at the inner position below the bottle mouth is provided with an adhesive material, the adhesive material at the inner position below the bottle mouth is adhered with the waste filler at the inner position below the bottle mouth and the inner wall of the bottle together, the waste filler is prevented from flowing out of the bottle mouth in the manufacturing process, and the adhesive material comprises quick-drying glue; the bottle mouth of the old bottle is positioned on the brick surface of the environment-friendly regenerated brick, and the waste filler in the bottle is in a non-full state, so that the old bottle is conveniently positioned during manufacturing; the environment-friendly processing method is utilized to circularly process and utilize the waste materials, and the waste materials are utilized to manufacture the environment-friendly recycled bricks, so that the damage of burning and burying the waste fillers 3 to the environment is reduced.
In order to recycle waste fillers and solve the problem of environmental damage caused by waste incineration and burying, an intelligent production line of the environment-friendly recycled brick is needed to manufacture the environment-friendly recycled brick by using waste materials such as waste glass bottles, building waste, waste tires, waste plastics and the like; the intelligent production line of the environment-friendly recycled bricks comprises waste material preparation equipment, waste material bottle filling equipment, old bottle brick making equipment and a controller;
the waste preparation equipment comprises waste crushing equipment, waste conveying equipment and a waste bin; the waste crushing equipment is connected with the waste bin through waste conveying equipment;
the waste material bottle filling equipment comprises a bottle grabbing mechanical arm, a bottle filling rotary table, a bottle positioning die, waste material bottle filling equipment and glue applying equipment; the bottle-filling turntable is provided with a turntable seat and a turntable motor, the bottle-filling turntable is connected with a bearing seat of the turntable seat, a machine base of the turntable motor is connected with the turntable seat, a motor shaft of the turntable motor is connected with the bottle-filling turntable, a plurality of bottle positioning dies are arranged on the bottle-filling turntable, included angles between one bottle positioning die and the other bottle positioning die are the same, the bottle positioning dies are arranged on the same radius position of the bottle-filling turntable, and the central lines of the bottle positioning dies point to the circle center of the bottle-filling turntable;
(ii) a The waste material bottling equipment comprises a screw conveyor, a rotary blanking valve, a material conveying bin and a filling electric push rod, wherein the screw conveyor is connected with the waste material bin and the rotary blanking valve, an output port of the rotary blanking valve is connected with an input port of the material conveying bin in a movable fit manner, the material conveying bin is connected with a drive rod of the filling electric push rod, a shell of the filling electric push rod is connected with a rack, and the rack is connected with the rotary blanking valve; the feeding bin is provided with a feeding plate, a blanking electric push rod and a feeding sleeve, the feeding bin is provided with a guide hole, the feeding plate is arranged above the blanking hole of the feeding sleeve, the feeding plate is connected with the guide hole in a movable fit manner, a shell of the blanking electric push rod is connected with the feeding bin, and a driving rod of the blanking electric push rod is connected with the feeding plate; defeated flitch is equipped with the discharge opening, and defeated flitch's initial condition is: the discharge hole of the material conveying plate is not communicated with the blanking hole of the material conveying sleeve; the glue applying device comprises a glue barrel, a glue pump, a soft glue pipe, a spray head and a glue applying electric push rod; the glue barrel is connected with a glue pump, the glue pump is connected with the spray head through a soft glue pipe, a driving rod of the glue applying electric push rod is connected with the spray head, and a shell of the glue applying electric push rod is connected with the rack;
the old bottle brick making equipment comprises bottling equipment, grouting equipment, a grouting mould and mould unloading equipment; the bottling equipment comprises a mold grabbing manipulator, a bottling manipulator and a bottling device; the bottle filling device comprises a bottle filling workbench, a bottle filling rail, a bottle conveying rail, a bottle filling guide die, a bottle filling electric push rod and a bottle conveying electric push rod; the bottle filling rail, the bottle conveying rail, the bottle filling guide die, the bottle filling electric push rod and the bottle conveying electric push rod are arranged on the bottle filling workbench, a drive rod of the bottle filling electric push rod is connected with the bottle filling guide die, and the bottle filling guide die is connected with the bottle filling rail in a movable fit manner; the grouting equipment comprises a cement mortar barrel, a cement mortar pump, a mortar bin, a metering bin, a grouting electric push rod, a vibration table, a grouting mould output electric push rod, a belt conveyor and a belt conveyor manipulator; the vibrating table is connected with the bottle conveying track, the shell of the slurry bin, the grouting electric push rod and the output electric push rod of the grouting die are arranged on the frame, a gap is arranged between the vibrating table and the bottling workbench and between the vibrating table and the belt conveyor, the driving rod of the grouting electric push rod is connected with the metering bin, the metering bin is connected with the slurry bin in a movable fit manner, the slurry bin is connected with the cement mortar pump, the cement mortar pump is connected with the cement mortar barrel, and the belt conveyor manipulator is arranged at the output end of the belt conveyor;
the mold unloading equipment comprises a mold unloading robot, a mold unloading workbench, an upper mold manipulator and a box filling manipulator, the mold unloading workbench is arranged in the turnover bin, and the mold unloading robot, the upper mold manipulator and the box filling manipulator are positioned beside the mold unloading workbench; the mould unloading robot comprises a mould unloading mechanical hand, a front electric push rod, a front claw, a rear electric push rod, a rear claw, a left electric push rod, a left claw, a right electric push rod, a right claw and a mould stripping electric push rod; the shell of the front electric push rod, the shell of the rear electric push rod, the shell of the left electric push rod, the shell of the right electric push rod and the shell of the demolding electric push rod are connected with the demolding manipulator, and the driving rods of the front electric push rod, the rear electric push rod, the left electric push rod and the right electric push rod are respectively connected with the front claw, the rear claw, the left claw and the right claw; the grouting mould comprises a bottom plate, a front plate, a rear plate, a left plate, a right plate, a bolt and a spring, wherein the front plate, the rear plate, the left plate and the right plate are movably matched and connected with the bottom plate through the bolt; the bottom plate is provided with a positioning column for positioning the old bottle; the bottom plate is provided with a die opening notch so that a front claw, a rear claw, a left claw and a right claw of the die unloading robot can be conveniently inserted into the die opening notch, and the front plate, the rear plate, the left plate and the right plate are opened by overcoming the elasticity of the spring so as to enable the front plate, the rear plate, the left plate and the right plate to leave the bottom plate; the bottom plate is provided with a demoulding guide hole so as to facilitate a driving rod of a demoulding electric push rod of a mould unloading robot to push the solidified environment-friendly regenerated brick, so that the environment-friendly regenerated brick is separated from the bottom plate;
the controller comprises a proximity switch, a bottling sensor, a charging sensor, a glue applying position sensor, a bottle unloading sensor and a turntable sensing part; the proximity switch is arranged at the bottom of the bottle positioning die and used for detecting whether the old bottle is placed in the bottle positioning die or not; the turntable sensing part is positioned beside the bottle positioning die and used for detecting the rotating position of the bottle positioning die; the bottle filling sensor is arranged on the rack beside the bottle filling turntable and used for detecting the initial position of the bottle positioning die; the charging sensor is positioned below the output port of the rotary blanking valve of the waste material bottling equipment and used for detecting whether the bottle positioning die rotates to the blanking position or not; the glue applying position sensor is arranged on the rack beside the bottling turntable and below a spray head of the glue applying equipment and used for detecting whether the bottle positioning die rotates to the position of the glue applying equipment; the bottle unloading sensor is positioned on the rack beside the bottle loading turntable and used for detecting whether the bottle positioning die rotates to a bottle unloading position; the controller comprises an upper die position sensor and a grouting position sensor; the upper die position sensor is arranged at the position of the bottle conveying track and used for detecting whether the grouting die is installed at the position of the bottle conveying track; the grouting position sensor is arranged on a vibrating table of the grouting equipment and used for detecting whether the grouting mould is sent to the vibrating table or not; the controller comprises a turnover bin position sensor, a die unloading position sensor and a die unloading induction piece; the transfer bin position sensor is arranged at the position of the terminal of the belt conveyor and used for detecting whether the grouting mould is conveyed to the position of the transfer bin; the mold unloading position sensor is arranged on the mold unloading manipulator, and the mold unloading induction piece is arranged on the mold unloading workbench and used for controlling the mold unloading manipulator to be aligned with the grouting mold on the mold unloading workbench; the controller is connected with the waste preparation device, the waste bottle filling device, the old bottle brick making device, the bottle filling sensor, the proximity switch, the charging sensor, the glue applying position sensor, the bottle unloading sensor, the turntable sensing piece, the upper die position sensor, the grouting position sensor, the turnover bin position sensor, the die unloading position sensor and the die unloading sensing piece through control lines.
The use method of the environment-friendly regenerated brick intelligent production line comprises the following steps: waste garbage is manufactured into waste fillers by waste preparation equipment, the waste fillers are filled into old bottles by waste filling equipment, and the old bottles filled with the waste fillers are used as building materials and cement mortar are manufactured into environment-friendly recycled bricks by old bottle brick making equipment; the work flow of the environment-friendly regenerated brick intelligent production line is as follows: waste crushing → waste bottling → sizing → packing bottle boxing → bottling → grouting mold conveying → unloading → environment-friendly recycled brick boxing; the work flow of the environment-friendly regenerated brick intelligent production line is specifically as follows:
crushing waste materials: crushing the recycled waste into non-waste filler by using waste crushing equipment, and conveying the waste filler to a waste bin by using waste conveying equipment;
and (3) waste material bottling: the controller controls the screw conveyor and the rotary blanking valve to work, and waste fillers in the waste bin are conveyed to the conveying bin; after the controller controls the bottle grabbing manipulator to grab the old bottles of the empty bottle boxes beside the bottling turntable to the bottle positioning die, the proximity switch below the bottle positioning die transmits signals to the controller, the controller controls the turntable motor to drive the bottling turntable to rotate, when the bottle positioning die filled with the old bottles on the bottling turntable rotates to a position below the output port of the rotary blanking valve, the turntable sensing part beside the bottle positioning die approaches the charging sensor, the charging sensor transmits signals to the controller, and the controller controls the bottling turntable to stop; after the bottling turntable stops, the controller controls a filling electric push rod of the waste material bottling equipment to drive a material conveying sleeve of a material conveying bin to descend, and the material conveying sleeve is used for covering the bottle mouth of an old bottle; after the old bottle is sleeved by the material conveying sleeve, the controller controls a blanking electric push rod of the material conveying bin to drive the material conveying plate to move, so that a discharge hole of the material conveying plate is communicated with a blanking hole of the material conveying sleeve, waste filler of the material conveying bin is input into the old bottle through the material conveying sleeve, blanking time is up, the controller controls the blanking electric push rod to drive the material conveying plate to reset, and blanking is stopped;
sizing: after blanking is stopped, the controller controls the turntable motor to drive the bottling turntable to rotate, when an old bottle filled with waste filler on the bottle positioning die rotates to a glue applying position along with the bottling turntable, the turntable sensing piece beside the bottle positioning die approaches the glue applying position sensor, the glue applying position sensor transmits a signal to the controller, and the controller controls the bottling turntable to stop; after the bottling turntable stops, the controller controls the glue applying electric push rod to drive the spray head to descend to be connected with the bottle opening of the old bottle, and after the spray head is connected with the old bottle, the controller controls the glue pump to apply glue to the waste filler at the bottle opening position of the old bottle by using the spray head; after glue application is stopped, the controller controls the glue application electric push rod to drive the spray head to ascend and reset;
packing the glue applying bottles: after the sprayer rises and resets, the controller controls the turntable motor to drive the bottling turntable to rotate, when the old bottle glued by the bottle positioning die rotates to a bottle unloading position along with the bottling turntable, the turntable sensing piece beside the bottle positioning die approaches the bottle unloading sensor, the bottle unloading sensor transmits a signal to the controller, and the controller controls the bottle grabbing manipulator to grab the old bottle filled with the waste filler and the glue on the bottle positioning die to the bottle filling box beside the bottling turntable;
bottling: transporting the glued old bottles to the position of old bottle brick making equipment by using a bottle filling box; grabbing a grouting mold in a mold box to a bottle conveying track by using a mold grabbing manipulator; the grouting mould is close to an upper mould position sensor on the bottle feeding track, the upper mould position sensor transmits a signal to the controller, and the controller controls the bottling electric push rod to drive the bottling guide mould to move to a position aligned with the grouting mould; after the bottling guide die moves to the position aligned with the grouting die, the controller controls the bottling manipulator to grab the old bottles glued in the bottle filling box to the bottling guide die and guide the old bottles into the grouting die through the bottling guide die; after the old glued bottle is guided into the grouting die, the controller controls the bottling electric push rod to drive the bottling guide die to reset;
grouting: after the bottle-filling guide mold is reset, the controller controls the bottle-feeding electric push rod to push the bottled grouting mold to the vibrating table, the grouting mold is close to a grouting position sensor of the vibrating table, the grouting position sensor transmits signals of the grouting position sensor to the controller, and the controller controls the bottle-feeding electric push rod to reset; after the bottle feeding electric push rod is reset, the controller controls a grouting electric push rod of grouting equipment to drive the metering bin to descend, so that the metering bin is connected with a grouting mold; after the metering bin is connected with the grouting mould, the controller controls the cement mortar pump to convey cement mortar in the cement mortar barrel to the mortar bin, and the cement mortar is injected into the grouting mould from the mortar bin through the metering bin; after cement mortar is injected into the grouting mould, the controller controls the grouting electric push rod to drive the metering bin to ascend and reset; after the metering bin rises and resets, the controller controls a vibration motor of the vibration table to drive the vibration table to vibrate and then stop, and cement mortar is compacted; after the vibration table stops vibrating, the controller controls the grouting mold to output an electric push rod to push the grouted grouting mold to the belt conveyor;
and (3) conveying a grouting mold: after the grouting mold is conveyed to the belt conveyor, the belt conveyor conveys the grouted grouting mold to a turnover bin; when the grouting mold on the belt conveyor is conveyed to the turnover bin position, the grouting mold is close to the turnover bin position sensor, the turnover bin position sensor transmits a signal to the controller, and the controller controls the belt conveyor to stop; after the belt conveyor stops, the controller controls the belt conveyor manipulator to grab the grouted grouting mold into the turnover box;
and (3) unloading the mold: after the cement mortar of the grouting mold in the turnover box is solidified, the controller controls the upper mold manipulator to grab the grouting mold in the turnover box on the mold unloading workbench, and a mold opening notch of a bottom plate of the grouting mold is upward; after the grouting mold is grabbed by the upper mold manipulator to the upper mold unloading workbench, the controller controls a front claw, a rear claw, a left claw and a right claw of the mold unloading manipulator to be inserted into the mold opening gap of the bottom plate; then controlling a front electric push rod, a rear electric push rod, a left electric push rod and a right electric push rod of the mold unloading manipulator to respectively drive a front claw, a rear claw, a left claw and a right claw of the mold unloading manipulator to overcome the elasticity of springs to push a front plate, a rear plate, a left plate and a right plate of the grouting mold to move outwards, so that the front plate, the rear plate, the left plate and the right plate are separated from the solidified environment-friendly regenerated bricks; after the front plate, the rear plate, the left plate and the right plate leave the solidified environment-friendly recycled bricks, the controller controls a driving rod of a mold stripping electric push rod of the mold unloading manipulator to be inserted into a mold stripping guide hole of the bottom plate, and the environment-friendly recycled bricks are pushed away from the bottom plate of the grouting mold so as to be separated from the grouting mold; after the environment-friendly recycled bricks are separated from the grouting mold, the controller controls the mold unloading manipulator to mount the grouting mold separated from the environment-friendly recycled bricks into a mold box for recycling;
packing the environment-friendly recycled bricks: after the environment-friendly recycled bricks are separated from the grouting mold, the controller controls the boxing manipulator to grab the environment-friendly recycled bricks separated from the grouting mold to a finished product pallet by the mold unloading workbench; and the process is continuously circulated.
The invention has the beneficial effects that: the environment-friendly recycled brick is composed of new building materials, old bottles and waste fillers, and comprises a bearing wall brick, a non-bearing wall brick, a heat insulation brick and a shock absorption brick; the environment-friendly recycled brick is manufactured by utilizing garbage and waste materials, reduces the damage of garbage burying and incineration to the environment, and recycles the waste materials.
The environment-friendly regenerated brick intelligent production line consists of waste material preparation equipment, waste material bottle filling equipment, old bottle brick making equipment and a controller; when the environment-friendly recycled brick is used, waste garbage is manufactured into waste fillers by using waste preparation equipment, then the waste fillers are filled into old bottles by using waste filling equipment, and the old bottles filled with the waste fillers are used as building materials and are manufactured into the environment-friendly recycled brick together with cement mortar by using old bottle brick manufacturing equipment, so that the intelligent flow line production of the environment-friendly recycled brick is implemented.
Drawings
FIG. 1 is a schematic structural diagram of an environmentally friendly recycled brick;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a schematic structural diagram of an intelligent production line for environment-friendly recycled bricks
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a schematic view of a waste bottling plant;
fig. 6 is a schematic structural view of a grouting mold.
Detailed Description
The invention is further described with reference to the following detailed description of embodiments and with reference to the accompanying drawings in which:
as shown in the structural schematic diagram of the environment-friendly recycled brick shown in fig. 1 and the left side view of fig. 1 shown in fig. 2, the environment-friendly recycled brick is composed of new building materials 1, old bottles 2 and waste fillers 3; the new building material 1 is made of cement sand, and the new building material 1 and the old bottle 2 are solidified and bonded together to form an integrated brick block; the old bottle 2 is a glass bottle, and the waste filler 3 is waste nonmetal crushed aggregates; the environment-friendly recycled brick is cuboid or cube in appearance, the old bottle 2 is positioned in the cuboid or cube, and the old bottle 2 is positioned in the new building material 1; the waste filler 3 is filled in the bottle 6 of the old bottle 2; a space 8 is formed between the waste filler 3 and the bottle opening 4, the distance between the waste filler 3 and the bottle opening 4 is 3-5 cm, so that the waste bottle 2 is conveniently positioned and fixed during manufacturing of the environment-friendly recycled brick, and the bottle opening 4 is conveniently inserted into the positioning column 87 for positioning; the waste filler 3 at the inner position below the bottle opening 4 is provided with the adhesive material 7, the adhesive material 7 at the inner position below the bottle opening 4 is adhered with the waste filler 3 at the inner position below the bottle opening 4 and the inner wall of the bottle 2 together, so that the waste filler 3 is prevented from flowing out of the bottle opening 4 in the manufacturing process, and the adhesive material 7 comprises quick-drying glue; the bottle mouth 4 of the old bottle 2 is positioned on the brick surface 5 of the environment-friendly regenerated brick, and the waste filler 3 in the bottle 6 is in a non-full state, so that the old bottle 2 can be conveniently positioned during manufacturing; the environment-friendly processing method is utilized to circularly process and utilize the waste materials, and the waste materials are utilized to manufacture the environment-friendly recycled bricks, so that the damage of burning and burying the waste fillers 3 to the environment is reduced.
In order to implement the production line production of the environment-friendly recycled brick, the new building material 1 is utilized to solidify the old bottle 2 in the new building material 1, so that the environment-friendly recycled brick is convenient to manufacture; the center distance between one old bottle 2 and the other old bottle 2 is equal, so that the old bottles 2 in the environment-friendly recycled brick can be positioned by using a mould; an interval is arranged between one old bottle 2 and the other old bottle 2, the interval between the old bottle 2 and the other old bottle 2 is filled with the solidified new construction material 1, all the old bottles 2 and the new construction material 1 are solidified into a whole, and the old filling material 3 is filled in each old bottle 2 to implement waste utilization.
In order to make the environment-friendly recycled brick have certain weight performance, the waste filling material 3 remained in the building is used as the waste filling material 3 to fill the old bottle 2, so that the waste is changed into valuable, and limited building materials are saved; the environment-friendly regenerated brick comprises a bearing wall brick, wherein the bearing wall brick is composed of a new building material 1, an old bottle 2 and a waste bearing material, the waste bearing material comprises a residual waste building filler 3, glass fragments and ceramic fragments, and the residual waste building filler 3 comprises solidified cement, sand and broken stone; the bearing wall brick is formed by solidifying cement mortar and old bottles 2 filled with waste bearing materials and is used for increasing the bearing capacity of the environment-friendly regenerated brick.
In order to enable the environment-friendly recycled bricks to have different characteristics and different use functions, the environment-friendly recycled bricks comprise non-bearing wall bricks, the non-bearing wall bricks are made of new building materials 1, old bottles 2 and waste non-bearing materials, and the waste non-bearing materials comprise plastics and wood materials; the non-bearing wall brick is formed by solidifying cement mortar and old bottles 2 filled with old non-bearing materials and is used for reducing the weight of the environment-friendly regenerated brick.
In order to manufacture the environment-friendly recycled brick with the heat insulation function by utilizing the waste heat insulation material, the environment-friendly recycled brick comprises the heat insulation brick, the heat insulation brick is composed of a new building material 1, an old bottle 2 and the waste heat insulation material, the waste heat insulation material is filled in the old bottle 2, and the waste heat insulation material comprises waste rock wool crushed aggregates, waste glass heat insulation cotton crushed aggregates and waste polyurethane foam crushed aggregates; when heat is transferred to the waste heat insulation material through the environment-friendly recycled brick, the waste heat insulation material is utilized to reduce the heat transfer, and the heat insulation performance of the environment-friendly recycled brick is improved.
In order to manufacture the environment-friendly recycled brick with the shock absorption function by using waste shock absorption materials, the environment-friendly recycled brick comprises a shock absorption brick, the shock absorption brick is composed of a new building material 1, an old bottle 2 and a waste elastic material, the waste elastic material is filled in the old bottle 2, the waste elastic material comprises waste rubber crushed aggregates, waste silica gel crushed aggregates and waste soft plastic crushed aggregates, and the waste rubber crushed aggregates comprise waste tire crushed aggregates; when the shock impact wave is transmitted to the waste elastic material through the environment-friendly recycled brick, the waste elastic material is used for absorbing shock impact energy, and the shock absorption performance of the environment-friendly recycled brick is improved.
In order to meet the requirement of building walls, the upper plane 9 and the lower plane 10 of the environment-friendly recycled brick are parallel, and the left side surface 101 and the right side surface 102 of the environment-friendly recycled brick are parallel; the bottle mouth 4 of the old bottle 2 is positioned on the upper plane 9 or the lower plane 10, and the bottle mouth 4 of the old bottle 2 is parallel to the upper plane 9 or the lower plane 10; to meet the requirements of flow line production.
In order to reduce the chance of the breaking of the old bottle 2, the bottle bottom of the old bottle 2 of the environment-friendly recycled brick is positioned in the new building material 1; the sectional area of the old bottle 2 is smaller than that of the environment-friendly recycled brick.
In order to recycle the waste filler 3 and solve the problem of environmental damage caused by waste incineration and burying, an intelligent production line of the environment-friendly recycled brick is needed to manufacture the environment-friendly recycled brick by using waste materials such as waste glass bottles, building waste, waste tires, waste plastics and the like.
The structure of the intelligent production line of environmental-friendly recycled brick as shown in fig. 3, the top view of fig. 3 as shown in fig. 4, the structure of the waste bottling equipment as shown in fig. 5 and the structure of the grouting mold as shown in fig. 6; the intelligent production line of the environment-friendly recycled bricks comprises waste material preparation equipment 11, waste material bottle filling equipment 12, old bottle brick making equipment 13 and a controller 14;
the waste preparation device 11 comprises a waste crushing device 15, a waste conveying device 16 and a waste bin 17; the waste crushing device 15 is connected with a waste bin 17 through a waste conveying device 16; the waste crushing device 15 is used for crushing the recovered waste into waste filler 3, and the waste conveying device 16 is used for conveying the waste filler 3 crushed by the waste crushing device 15 to the waste bin 17;
the waste material bottle filling device 12 comprises a bottle grabbing mechanical arm 18, a bottle filling rotary table 19, a bottle positioning die 20, a waste material bottle filling device 21 and a glue applying device 22; the bottling turntable 19 is provided with a turntable seat 23 and a turntable motor 24, the bottling turntable 19 is connected with a bearing seat of the turntable seat 23, a base of the turntable motor 24 is connected with the turntable seat 23, a motor shaft of the turntable motor 24 is connected with the bottling turntable 19, the bottle positioning dies 20 are arranged on the bottling turntable 19, a plurality of bottle positioning dies 20 are arranged, included angles between one bottle positioning die 20 and the other bottle positioning die 20 are the same, the bottle positioning dies 20 are arranged on the same radius position of the bottling turntable 19, and the center lines of the bottle positioning dies 20 point to the circle center of the bottling turntable 19;
when the environment-friendly recycled brick is used, the turntable motor 24 is used for driving the bottling turntable 19 and the bottle positioning die 20 to rotate, so that the old bottle 2 is grabbed onto the bottle positioning die 20 by the bottle grabbing manipulator 18, the waste filling material 3 is injected into the old bottle 2 by the waste bottling equipment 21, and the glue is sprayed to the waste filling material 3 of the old bottle 2 by the glue applying equipment 22, so that the purpose of manufacturing the environment-friendly recycled brick by recycling the old bottle 2 and the waste filling material 3 is achieved;
the waste bottling equipment 21 comprises a screw conveyor 25, a rotary blanking valve 26, a conveying bin 27 and a filling electric push rod 28, wherein the screw conveyor 25 is connected with the waste bin 17 and the rotary blanking valve 26, an output port 36 of the rotary blanking valve 26 is connected with an input port 37 of the conveying bin 27 in a movable fit manner, the conveying bin 27 is connected with a driving rod of the filling electric push rod 28, a shell of the filling electric push rod 28 is connected with a rack 29, and the rack 29 is connected with the rotary blanking valve 26; the material conveying bin 27 is provided with a material conveying plate 30, a blanking electric push rod 31 and a material conveying sleeve 32, the material conveying bin 27 is provided with a guide hole 34, the material conveying plate 30 is arranged on a blanking hole 33 of the material conveying sleeve 32, the material conveying plate 30 is movably matched and connected with the guide hole 34, a shell of the blanking electric push rod 31 is connected with the material conveying bin 27, and a driving rod of the blanking electric push rod 31 is connected with the material conveying plate 30; the material conveying plate 30 is provided with a material outlet 35, and the initial state of the material conveying plate 30 is as follows: the discharge hole 35 of the material conveying plate 30 is not communicated with the discharge hole 33 of the material conveying sleeve 32; when the filling machine is used, waste fillers 3 in the waste bin 17 are conveyed to the rotary blanking valve 26 through the screw conveyer 25, the rotary blanking valve 26 is used for blanking the waste fillers to the conveying bin 27, the filling electric push rod 28 is used for driving the conveying bin 27 to move, the conveying sleeve 32 of the conveying bin 27 is used for sleeving the old bottle 2, and the conveying bin 27 is used for injecting the waste fillers 3 into the old bottle 2; when the bottle opener is used, the blanking electric push rod 31 is utilized to drive the material conveying plate 30 to move, the discharge hole 35 of the material conveying plate 30 is aligned with the blanking hole 33 of the material conveying bin 27, the waste filling materials 3 are arranged in the waste bottle 2, and the waste filling materials 3 are recycled;
the glue applying device 22 comprises a glue barrel 38, a glue pump 39, a soft glue pipe 40, a spray head 41 and a glue applying electric push rod 42; the glue barrel 38 is connected with a glue pump 39, the glue pump 39 is connected with a spray head 41 through a soft glue pipe 40, a driving rod of a glue applying electric push rod 42 is connected with the spray head 41, and a shell of the glue applying electric push rod 42 is connected with the rack 29; when the glue applying device is used, the glue applying electric push rod 42 is used for driving the spray head 41 to move, the spray head 41 is inserted into the old bottle 2, glue is applied to the waste filler 3 at the position of the bottle opening 4 of the old bottle 2 by the glue applying device 22, so that the waste filler 3 is stuck to the bottle opening 4, and the waste filler 3 is prevented from flowing out;
the old bottle brick making equipment 13 comprises bottling equipment 43, grouting equipment 44, a grouting mould 45 and mould unloading equipment 46; the bottling equipment 43 comprises a mold grasping manipulator 47, a bottling manipulator 48 and a bottling device 49; the bottling device 49 comprises a bottling workbench 50, a bottling rail 51, a bottle conveying rail 52, a bottling guide die 53, an electric bottle filling push rod 54 and an electric bottle conveying push rod 55; the bottling guide rail 51, the bottle feeding guide rail 52, the bottling electric push rod 54 and the bottle feeding electric push rod 55 are arranged on the bottling workbench 50, a driving rod of the bottling electric push rod 54 is connected with the bottling guide rail 53, and the bottling guide rail 53 is in movable fit connection with the bottling guide rail 51; when in use, the grouting mould 45 is grabbed to the bottle-feeding track 52 by the mould-grabbing manipulator 47, the bottling guide mould 53 is pushed above the grouting mould 45 by the bottling electric push rod 54, the old bottle 2 filled with the waste filling material 3 is grabbed to the bottling guide mould 53 by the bottling manipulator 48, the old bottle 2 is placed on the grouting mould 45 through the bottling guide mould 53, and then the grouting mould 45 filled with the old bottle 2 is sent to the grouting equipment 44 by the bottle-feeding electric push rod 55; grouting cement mortar into the grouting mold 45 by using the grouting device 44;
the grouting equipment 44 comprises a cement mortar barrel 56, a cement mortar pump 57, a slurry cabin 112, a metering cabin 58, a grouting electric push rod 59, a vibration table 60, a grouting mould output electric push rod 61, a belt conveyor 62 and a belt conveyor manipulator 63; the vibrating table 60 is connected with the bottle feeding track 52, the outer shells of the slurry bin 112, the grouting electric push rod 59 and the grouting mould output electric push rod 61 are installed on the frame 29, gaps are reserved among the vibrating table 60, the bottling workbench 50 and the belt conveyor 62, the driving rod of the grouting electric push rod 59 is connected with the metering bin 58, the metering bin 58 is connected with the slurry bin 112 in a movable fit manner, the slurry bin 112 is connected with the cement mortar pump 57, the cement mortar pump 57 is connected with the cement mortar barrel 56, and the belt conveyor manipulator 63 is arranged at the output end of the belt conveyor 62; when the grouting device is used, the grouting die 45 provided with the old bottle 2 is conveyed to the vibrating table 60 by using the bottle conveying electric push rod 55, the metering bin 58 is driven by using the grouting electric push rod 59 to cover the grouting die 45, cement mortar in the cement mortar barrel 56 is pumped to the slurry bin 112 by using the cement mortar pump 57, the slurry bin 112 is injected into the grouting die 45 through the metering bin 58, the grouting die 45 is conveyed to the belt conveyor 62 by using the grouting die output electric push rod 61, the grouted grouting die 45 is conveyed to the turnover bin by using the belt conveyor 62, and the grouted grouting die 45 is filled into the turnover bin 64 by using the belt conveyor manipulator 63 and is placed and solidified;
the mold unloading device 46 comprises a mold unloading robot 65, a mold unloading workbench 66, an upper mold manipulator 67 and a box filling manipulator 68, the mold unloading workbench 66 is arranged in the turnover bin, and the mold unloading robot 65, the upper mold manipulator 67 and the box filling manipulator 68 are positioned beside the mold unloading workbench 66; the mould unloading robot 65 comprises a mould unloading manipulator 69, a front electric push rod 70, a front claw 71, a rear electric push rod 72, a rear claw 73, a left electric push rod 74, a left claw 75, a right electric push rod 76, a right claw 77 and a mould stripping electric push rod 78; the shells of the front electric push rod 70, the rear electric push rod 72, the left electric push rod 74, the right electric push rod 76 and the demoulding electric push rod 78 are connected with the mould unloading manipulator 69, and the driving rods of the front electric push rod 70, the rear electric push rod 72, the left electric push rod 74 and the right electric push rod 76 are respectively connected with the front claw 71, the rear claw 73, the left claw 75 and the right claw 77;
the grouting die 45 comprises a bottom plate 79, a front plate 80, a rear plate 81, a left plate 82, a right plate 83, a bolt 84 and a spring 85, wherein the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 are movably matched and connected with the bottom plate 79 through the bolt 84, and the spring 85 is respectively arranged between the head end 86 of the bolt 84 and the front plate 80, the rear plate 81, the left plate 82 and the right plate 83; the bottom plate 79 is provided with a positioning column 87 for positioning the old bottle 2; the bottom plate 79 is provided with a mold opening notch 88 so that the front claw 71, the rear claw 73, the left claw 75 and the right claw 77 of the mold unloading robot 65 can be conveniently inserted into the mold opening notch 88, and the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 are opened against the elastic force of the spring 85, so that the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 are separated from the bottom plate 79; the bottom plate 79 is provided with a demoulding guide hole 89, so that the solidified environment-friendly recycled bricks can be conveniently pushed by a driving rod of a demoulding electric push rod 78 of the mould unloading robot 65, and the environment-friendly recycled bricks are separated from the bottom plate 79; when the environment-friendly brick pouring machine is used, the upper mould manipulator 67 is used for grabbing the grouting mould 45 after cement mortar is solidified to the mould unloading workbench 66, the mould unloading robot 65 is used for separating the bottom plate 79, the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 of the grouting mould 45 from environment-friendly regenerated bricks, and then the boxing manipulator 68 is used for installing the environment-friendly regenerated bricks to the finished product tray 90;
the controller 14 comprises a proximity switch 91, a bottle filling sensor 108, a filling sensor 92, a glue applying position sensor 93, a bottle unloading sensor 94 and a turntable sensing piece 95; the proximity switch 91 is arranged at the bottom of the bottle positioning die 20 and is used for detecting whether the old bottle 2 is placed in the bottle positioning die 20; the turntable sensing member 95 is located beside the bottle positioning mold 20 and is used for detecting the rotation position of the bottle positioning mold 20; the bottle filling sensor 108 is arranged on the frame 29 beside the bottle filling turntable 19 and used for detecting the initial position of the bottle positioning die 20; the charging sensor 92 is positioned below the output port 36 of the rotary blanking valve 26 of the waste bottling device 21 and is used for detecting whether the bottle positioning die 20 rotates to a blanking position; a glue application position sensor 93 is arranged on the frame 29 beside the bottling turntable 19 and below the spray head 41 of the glue application device 22 and used for detecting whether the bottle positioning die 20 rotates to the position of the glue application device 22; a bottle discharge sensor 94 is positioned on the frame 29 beside the bottle filling turntable 19 and used for detecting whether the bottle positioning die 20 rotates to a bottle discharge position;
the controller 14 includes an upper mold position sensor 96 and a grouting position sensor 97; an upper mold position sensor 96 is provided at the position of the bottle feeding rail 52, and is used for detecting whether the grouting mold 45 is installed at the position of the bottle feeding rail 52; a grouting position sensor 97 is provided to the vibration table 60 of the grouting apparatus 44 for detecting whether the grouting mold 45 is transferred to the vibration table 60;
the controller 14 comprises a turnover bin position sensor 103, a die unloading position sensor 104 and a die unloading sensing piece 105; the transfer bin position sensor 103 is arranged at the terminal position of the belt conveyor 62 and used for detecting whether the grouting mold 45 is conveyed to the transfer bin position; the mold unloading position sensor 104 is arranged on the mold unloading manipulator 69, the mold unloading sensing piece 105 is arranged on the mold unloading workbench 66 and is used for controlling the alignment of the mold unloading manipulator 69 and the grouting mold 45 on the mold unloading workbench 66;
the controller 14 is connected by control lines to the waste preparation apparatus 11, the waste bottling apparatus 12, the old bottle brick making apparatus 13, the bottling sensor 108, the proximity switch 91, the filling sensor 92, the glue applying position sensor 93, the bottle discharging sensor 94, the turntable sensor 95, the upper mold position sensor 96, the grouting position sensor 97, the turnaround chamber position sensor 103, the mold discharging position sensor 104, and the mold discharging sensor 105.
The use method of the environment-friendly regenerated brick intelligent production line comprises the following steps: waste garbage is manufactured into waste filling materials 3 by waste material preparation equipment 11, then the waste filling materials 3 are filled into old bottles 2 by waste material filling bottle equipment 12, and the old bottles 2 filled with the waste filling materials 3 are used as building materials and cement sand, or cement lime sand, or concrete is manufactured into environment-friendly recycled bricks by old bottle brick making equipment 13; the work flow of the environment-friendly regenerated brick intelligent production line is as follows: waste crushing → waste bottling → sizing → packing bottle boxing → bottling → grouting mold conveying → unloading → environment-friendly recycled brick boxing; the work flow of the environment-friendly regenerated brick intelligent production line is specifically as follows:
crushing waste materials: crushing the recycled waste into non-waste filler 3 by using a waste crushing device 15, and conveying the waste filler 3 to a waste bin 17 by using a waste conveying device 16;
and (3) waste material bottling: the controller 14 controls the screw conveyer 25 and the rotary blanking valve 26 to work, and the waste filler 3 in the waste bin 17 is conveyed to the conveying bin 27; after the controller 14 controls the bottle grabbing manipulator 18 to grab the old bottles 2 in the empty bottle boxes 98 beside the bottle filling turntable 19 to the bottle positioning module 20, the proximity switch 91 below the bottle positioning module 20 transmits signals to the controller 14, the controller 14 controls the turntable motor 24 to drive the bottle filling turntable 19 to rotate, when the bottle positioning module 20 with the old bottles 2 on the bottle filling turntable 19 rotates to a position below the output port 36 of the rotary unloading valve 26, the turntable sensing piece 95 beside the bottle positioning module 20 approaches the charge sensor 92, the charge sensor 92 transmits signals to the controller 14, and the controller 14 controls the bottle filling turntable 19 to stop; after the bottling turntable 19 stops, the controller 14 controls the filling electric push rod 28 of the waste bottling device 21 to drive the material conveying sleeve 32 of the material conveying bin 27 to descend, and the bottle opening 4 of the old bottle 2 is sleeved by the material conveying sleeve 32; after the old bottle 2 is sleeved by the material conveying sleeve 32, the controller 14 controls the blanking electric push rod 31 of the material conveying bin 27 to drive the material conveying plate 30 to move, so that the discharge hole 35 of the material conveying plate 30 is communicated with the blanking hole 33 of the material conveying sleeve 32, the waste filler 3 of the material conveying bin 27 is input into the old bottle 2 through the material conveying sleeve 32, the blanking time is up, the controller 14 controls the blanking electric push rod 31 to drive the material conveying plate 30 to reset, and the blanking is stopped;
sizing: after blanking is stopped, the controller 14 controls the turntable motor 24 to drive the bottling turntable 19 to rotate, when the old bottles 2 filled with the waste fillers 3 on the bottle positioning die 20 rotate to the glue applying position along with the bottling turntable 19, the turntable sensing piece 95 beside the bottle positioning die 20 approaches the glue applying position sensor 93, the glue applying position sensor 93 transmits signals to the controller 14, and the controller 14 controls the bottling turntable 19 to stop; after the bottling turntable 19 stops, the controller 14 controls the glue applying electric push rod 42 to drive the spray head 41 to descend to be connected with the bottle opening 4 of the old bottle 2, and after the spray head 41 is connected with the old bottle 2, the controller 14 controls the glue pump 39 to apply glue to the waste filler 3 at the position of the bottle opening 4 of the old bottle 2 by using the spray head 41; after the glue application is stopped, the controller 14 controls the glue application electric push rod 42 to drive the spray head 41 to ascend and reset;
packing the glue applying bottles: after the sprayer 41 is lifted and reset, the controller 14 controls the turntable motor 24 to drive the bottle-filling turntable 19 to rotate, when the old bottle 2 glued by the bottle positioning die 20 rotates to the bottle-unloading position along with the bottle-filling turntable 19, the turntable sensing piece 95 beside the bottle positioning die 20 approaches the bottle-unloading sensor 94, the bottle-unloading sensor 94 transmits a signal to the controller 14, and the controller 14 controls the bottle-grabbing manipulator 18 to grab the old bottle 2 filled with the waste filler 3 and glued on the bottle positioning die 20 to the bottle-filling box 99 beside the bottle-filling turntable 19;
bottling: transporting the glued old bottles 2 to the position of the old bottle brick making equipment 13 by using a bottle filling box 99; grabbing the grouting mold 45 in the mold box 100 to the bottle feeding rail 52 by a mold grabbing manipulator 47; the grouting mold 45 approaches an upper mold position sensor 96 on the bottle feeding track 52, the upper mold position sensor 96 transmits a signal thereof to the controller 14, and the controller controls the bottling electric push rod 54 to drive the bottling guide mold 53 to move to a position aligned with the grouting mold 45; after the bottle filling guide mold 53 moves to the position aligned with the grouting mold 45, the controller 14 controls the bottle filling manipulator 48 to grasp the old bottles 2 glued in the bottle filling box 99 to the bottle filling guide mold 53 and guide them into the grouting mold 45 by the bottle filling guide mold 53; after the glued old bottle 2 is guided into the grouting mold 45, the controller 14 controls the bottling electric push rod 54 to drive the bottling guide mold 53 to reset;
grouting: after the bottle-filling guiding mold 53 is reset, the controller 14 controls the bottle-feeding electric push rod 55 to push the filled grouting mold 45 to the vibrating table 60, the grouting mold 45 approaches the grouting position sensor 97 of the vibrating table 60, the grouting position sensor 97 transmits a signal to the controller 14, and the controller 14 controls the bottle-feeding electric push rod 55 to reset; after the bottle feeding electric push rod 55 is reset, the controller 14 controls the grouting electric push rod 59 of the grouting equipment 44 to drive the metering bin 58 to descend, so that the metering bin 58 is connected with the grouting mould 45; after the metering bin 58 is connected with the grouting mold 45, the controller 14 controls the cement mortar pump 57 to convey cement mortar in the cement mortar barrel 56 to the mortar bin 112, and the cement mortar is injected into the grouting mold 45 from the mortar bin 112 through the metering bin 58; after cement mortar is injected into the grouting mold 45, the controller 14 controls the grouting electric push rod 59 to drive the metering bin 58 to ascend and reset; after the metering bin 58 is lifted and reset, the controller 14 controls the vibration motor of the vibration table 60 to drive the vibration table 60 to vibrate and then stop, and cement mortar is compacted; after the vibration table 60 stops vibrating, the controller 14 controls the grouting mold to output an electric push rod 61 to push the grouted grouting mold 45 to a belt conveyor 62;
and (3) conveying a grouting mold: after the grouting mold 45 is delivered to the belt conveyor 62, the belt conveyor 62 delivers the grouted grouting mold 45 to a transfer bin; when the grouting mold 45 on the belt conveyor 62 is conveyed to the turnover bin position, the grouting mold 45 approaches the turnover bin position sensor 103, the turnover bin position sensor 103 transmits a signal to the controller 14, and the controller 14 controls the belt conveyor 62 to stop; after the belt conveyor 62 stops, the controller 14 controls the belt conveyor manipulator 63 to grab the grouted grouting mold 45 into the turnover box 64;
and (3) unloading the mold: after the cement mortar of the grouting mold 45 in the turnover box 64 is solidified, the controller 14 controls the upper mold manipulator 67 to grab the upper mold unloading workbench 66 on the grouting mold 45 in the turnover box 64, and the mold opening notch 88 of the bottom plate 79 of the grouting mold 45 is upward; after the grouting die 45 is grabbed on the die unloading workbench 66 by the upper die manipulator 67, the controller 14 controls the front claw 71, the rear claw 73, the left claw 75 and the right claw 77 of the die unloading manipulator 69 to be inserted into the die opening notch 88 of the bottom plate 79; then, controlling a front electric push rod 70, a rear electric push rod 72, a left electric push rod 74 and a right electric push rod 76 of the mold unloading manipulator 69 to respectively drive a front claw 71, a rear claw 73, a left claw 75 and a right claw 77 thereof to push a front plate 80, a rear plate 81, a left plate 82 and a right plate 83 of the grouting mold 45 to move outwards against the elasticity of a spring 85 thereof, so that the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 are separated from the solidified environment-friendly recycled brick; after the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 leave the solidified environment-friendly recycled bricks 106, the controller 14 controls the driving rod of the demolding electric push rod 78 of the demolding manipulator 69 to be inserted into the demolding guide hole 89 of the bottom plate 79, and pushes the environment-friendly recycled bricks 106 away from the bottom plate 79 of the grouting mold 45, so that the environment-friendly recycled bricks 106 are separated from the grouting mold 45; after the environment-friendly recycled bricks 106 are separated from the grouting mold 45, the controller 14 controls the mold unloading manipulator 69 to install the grouting mold 45 separated from the environment-friendly recycled bricks 106 into the mold box 100 for recycling;
packing the environment-friendly recycled bricks: after the recycled environment-friendly bricks 106 are separated from the grouting mold 45, the controller 14 controls the boxing manipulator 68 to grab the recycled environment-friendly bricks 106 separated from the grouting mold 45 to the finished pallet tray 90 by the mold unloading workbench 66.
In order to implement the assembly line intelligent cycle operation of inputting waste filler 3 and sizing to the old bottle 2, the empty bottle box 98 and the old bottle 2 are loaded into the bottle positioning module 20 by the bottle grabbing manipulator 18, and the input waste filler 3 and the sized bottle positioning module 20 are grabbed to the bottle filling box 99 by the bottle grabbing manipulator 18; the bottle positioning die 20 on the bottle filling turntable 19 of the waste material filling equipment 12 comprises a first bottle positioning die 201, a second bottle positioning die 202, a third bottle positioning die 203 and a fourth bottle positioning die 204, the first bottle positioning die 201, the second bottle positioning die 202, the third bottle positioning die 203 and the fourth bottle positioning die 204 are arranged on the same circumference of the bottle filling turntable 19, and included angles among the first bottle positioning die 201, the second bottle positioning die 202, the third bottle positioning die 203 and the fourth bottle positioning die 204 are 90 degrees; the first bottle positioning die 201, the second bottle positioning die 202, the third bottle positioning die 203 and the fourth bottle positioning die 204 are all provided with a turntable sensing piece 95, each turntable sensing piece 95 forms a 90-degree angle, and each turntable sensing piece 95 is respectively positioned at the position of the center line of each of the first bottle positioning die 201, the second bottle positioning die 202, the third bottle positioning die 203 and the fourth bottle positioning die 204; in the initial state of the bottling turret 19, the first bottle positioning die 201 is located opposite to the bottling sensor 108, the second bottle positioning die 202 is located opposite to the filling sensor 92, the third bottle positioning die 203 is located opposite to the glue applying position sensor 93, and the fourth bottle positioning die 204 is located opposite to the bottle discharging sensor 94.
When the waste material bottle filling device 12 works, the controller 14 controls the bottle grabbing mechanical arm 18 to grab the old bottle 2 onto the first bottle positioning die 201, and enables the bottle opening 4 of the old bottle 2 to face upwards; the used bottle 2 contacts the proximity switch 91 on the first bottle positioning die 201, the proximity switch 91 transmits a signal to the controller 14, the controller 14 controls the turntable motor 24 of the bottling turntable 19 to drive the bottling turntable 19 to rotate, the used bottle 2 on the first bottle positioning die 201 rotates along with the bottling turntable 19, the turntable sensing piece 95 beside the first bottle positioning die 201 rotates along with the bottling turntable 19, when the turntable sensing piece 95 approaches the charging sensor 92, the charging sensor 92 transmits a signal to the controller 14, and the controller 14 controls the turntable motor 24 to stop; after the turntable motor 24 stops, the controller 14 controls the filling electric push rod 28 of the waste material bottling device 21 to drive the material conveying sleeve 32 of the material conveying bin 27 to descend, the material conveying sleeve 32 is used for sleeving the bottle opening 4 of the old bottle 2 on the first bottle positioning die 201, after the material conveying sleeve 32 sleeves the old bottle 2, the controller 14 controls the material conveying bin 27 to input the waste filler 3 into the old bottle 2 through the material conveying sleeve 32, and after the waste filler 3 is input into the old bottle 2, the controller 14 controls the filling electric push rod 28 to drive the material conveying sleeve 32 of the material conveying bin 27 to ascend and reset; after the material conveying sleeve 32 is lifted and reset, the controller 14 controls the turntable motor 24 to drive the rotation of the bottling turntable 19, the old bottles 2 with the waste filling materials 3 input on the first bottle positioning die 201 rotate along with the bottling turntable 19, when the turntable sensing piece 95 beside the first bottle positioning die 201 approaches the glue applying position sensor 93, the glue applying position sensor 93 transmits signals to the controller 14, and the controller 14 controls the turntable motor 24 to stop; after the bottling turntable 19 stops, the controller 14 controls the glue applying electric push rod 42 to drive the spray head 41 to descend to be connected with the bottle opening 4 of the old bottle 2, and controls the glue pump 39 to apply glue to the waste filler 3 at the position of the bottle opening 4 of the old bottle 2 by using the spray head 41; after the glue application is stopped, the controller 14 controls the glue application electric push rod 42 to drive the spray head 41 to ascend and reset; after the sprayer 41 is lifted and reset, the controller 14 controls the turntable motor 24 to drive the turntable 19 to rotate along with the bottling, the old bottles 2 glued on the first bottle positioning die 201 rotate along with the bottling turntable 19, when the turntable sensing piece 95 beside the first bottle positioning die 201 approaches the bottle unloading sensor 94, the bottle unloading sensor 94 transmits signals to the controller 14, and the controller 14 controls the turntable motor 24 to stop; after the turntable motor 24 stops, the controller 14 controls the bottle grabbing manipulator 18 to grab the old bottles 2, which are filled with the waste filling materials 3 and are glued on the first bottle positioning die 201, to the bottle filling boxes 99 beside the bottling turntable 19; after the old bottle 2 after being glued grabs the bottle filling box 99, the controller 14 controls the turntable motor 24 to drive the bottle filling turntable 19 to rotate, the first bottle positioning die 201 rotates along with the bottle filling turntable 19, when the turntable sensing piece 95 beside the first bottle positioning die 201 approaches the bottle filling sensor 108, the bottle unloading sensor 94 transmits a signal to the controller 14, the controller 14 controls the turntable motor 24 to stop, and the first bottle positioning die 201 returns to the initial position; and the process is continuously circulated.
When the waste material is filled into the bottle equipment 12 to work, the controller 14 controls the turntable motor 24 to drive the turntable 19 to rotate, when the turntable sensing piece 95 beside the fourth bottle positioning die 204 approaches the bottle filling sensor 108, the bottle filling sensor 108 transmits a signal to the controller 14, and the controller 14 controls the turntable 19 to rotate; meanwhile, the controller 14 controls the bottle grabbing manipulator 18 to grab the old bottle 2 to the fourth bottle positioning die 204; when the old bottle 2 is grabbed to the fourth bottle positioning die 204, the proximity switch 91 below the fourth bottle positioning die 204 transmits a signal to the controller 14, the controller 14 controls the bottling turntable 19 to rotate, the fourth bottle positioning die 204 rotates along with the bottling turntable 19, and when the turntable sensing piece 95 beside the fourth bottle positioning die 204 approaches the charging sensor 92, the controller 14 controls the bottling turntable 19 to stop; meanwhile, the turntable sensing member 95 of the third bottle positioning die 203 rotates to a position close to the bottling sensor 108, the bottling sensor 108 transmits a signal of the signal to the controller 14, the controller 14 controls the bottle grabbing manipulator 18 to grab the old bottle 2 to the third bottle positioning die 203, when the old bottle 2 is grabbed to the third bottle positioning die 203, the proximity switch 91 below the third bottle positioning die 203 transmits the signal to the controller 14, the controller 14 controls the bottling turntable 19 to rotate, and when the turntable sensing member 95 beside the third bottle positioning die 203 approaches the charging sensor 92, the controller 14 controls the bottling turntable 19 to stop; meanwhile, the turntable sensing member 95 of the second bottle positioning die 202 rotates to a position close to the bottling sensor 108, the bottling sensor 108 transmits a signal of the signal to the controller 14, the controller 14 controls the bottle grabbing manipulator 18 to grab the old bottle 2 to the second bottle positioning die 202, when the old bottle 2 is grabbed to the second bottle positioning die 202, the proximity switch 91 below the second bottle positioning die 202 transmits the signal to the controller 14, the controller 14 controls the bottling turntable 19 to rotate, and when the turntable sensing member 95 beside the second bottle positioning die 202 approaches the charging sensor 92, the controller 14 controls the bottling turntable 19 to stop; meanwhile, the turntable sensing member 95 of the first bottle positioning die 201 rotates to a position close to the bottling sensor 108, the bottling sensor 108 transmits a signal of the signal to the controller 14, the controller 14 controls the bottle grabbing manipulator 18 to grab the old bottle 2 to the first bottle positioning die 201, when the old bottle 2 is grabbed to the first bottle positioning die 201, the proximity switch 91 below the first bottle positioning die 201 transmits the signal to the controller 14, the controller 14 controls the bottling turntable 19 to rotate, and when the turntable sensing member 95 beside the first bottle positioning die 201 approaches the charging sensor 92, the controller 14 controls the bottling turntable 19 to stop; and the process is continuously circulated.
The controller 4 controls the bottle filling turntable 19 to rotate, and when the turntable sensing member 95 beside the fourth bottle positioning die 204 approaches the bottle filling sensor 108, the bottle filling turntable 19 stops rotating; meanwhile, the turntable sensing member 95 beside the first bottle positioning die 201 approaches the charging sensor 92, the turntable sensing member 95 beside the second bottle positioning die 202 approaches the glue applying position sensor 93, and the turntable sensing member 95 beside the third bottle positioning die 203 approaches the bottle discharging sensor 94; when the turntable sensing piece 95 beside the fourth bottle positioning die 204 approaches the charging sensor 92, the bottling turntable 19 stops rotating; meanwhile, the turntable sensing member 95 beside the first bottle positioning die 201 is close to the glue applying position sensor 93, the turntable sensing member 95 beside the second bottle positioning die 202 is close to the bottle unloading sensor 94, and the turntable sensing member 95 beside the third bottle positioning die 203 is close to the bottle filling sensor 108; when the turntable sensing member 95 beside the fourth bottle positioning die 204 approaches the glue applying position sensor 93, the bottling turntable 19 stops rotating; meanwhile, the turntable sensing piece 95 beside the first bottle positioning die 201 is close to the bottle unloading sensor 94, the turntable sensing piece 95 beside the second bottle positioning die 202 is close to the bottle filling sensor 108, and the turntable sensing piece 95 beside the third bottle positioning die 203 is close to the filling sensor 92; when the turntable sensing piece 95 beside the fourth bottle positioning die 204 approaches the bottle unloading sensor 94, the bottle filling turntable 19 stops rotating; meanwhile, the turntable sensing member 95 beside the first bottle positioning die 201 approaches the bottling sensor 108, the turntable sensing member 95 beside the second bottle positioning die 202 approaches the filling sensor 92, and the turntable sensing member 95 beside the third bottle positioning die 203 approaches the glue applying position sensor 93; and the process is continuously circulated.
In order to sleeve the conveying sleeve 32 of the conveying bin 27 on the opening 4 of the old bottle 2, the waste filling material 3 of the conveying bin 27 is conveyed into the old bottle 2; the bottle positioning die 20 is provided with a plurality of positioning holes 109, the distance between each positioning hole 109 is equal, and the aperture of the positioning hole 109 is 1 mm to 2 mm larger than that of the old bottle 2; the number of the material conveying sleeves 32 of the material conveying bin 27 is the same as that of the positioning holes 109 of the positioning die 20, the material conveying sleeves 32 are provided with blanking connecting inner inclined holes 110, and the blanking connecting inner inclined holes 110 are communicated with the blanking holes 33 of the material conveying bin 27; in order to facilitate the material conveying sleeve 32 of the material conveying bin 27 to sleeve the bottle mouth 4 of the old bottle 2, the material conveying sleeve 32 is made of elastic materials, and the elastic materials comprise plastics or rubber; the aperture of the lower port of the blanking connecting inner inclined hole 110 is larger than the outer diameter of the bottle mouth 4 of the old bottle 2; when the positioning die 20 rotates along with the bottling turntable 19 and approaches the stopping of the loading sensor 92, the material conveying sleeve 32 is aligned with the positioning hole 109, and the center line of the blanking hole 33 of the material conveying bin 27 is the same as that of the positioning hole 109 of the positioning die 20, so that the material conveying sleeve 32 can sleeve the bottle opening 4 of the old bottle 2 when descending, and the old bottle 2 is conveyed with the waste filling material 3; in order to avoid that the positioning die 20 cracks the old bottle 2, the positioning die 20 is made of an elastic material, which includes plastic or rubber.
In order to insert the used bottle 2 into the positioning post 87 of the grouting mold 45, the bottle guiding mold 53 of the bottle filling device 49 is provided with a plurality of bottle guiding holes 111, and the distance between the central lines of two adjacent bottle guiding holes 111 is equal; a plurality of positioning columns 87 are arranged on the bottom plate 79 of the grouting die 45, and the distances between the central lines of two adjacent positioning columns 87 are equal; the number of bottle guiding holes 111 of the bottle guiding die 53 is the same as the number of positioning columns 87 of the grouting die 45; the mold grabbing manipulator 47 grabs the grouting mold 45 onto the bottle feeding track 52, when the grouting mold 45 approaches the upper mold position sensor 96, the bottle filling guide mold 53 is aligned to the grouting mold 45, and the center line of the bottle guide hole 111 is the same as the center line of the positioning column 87 of the grouting mold 45; the outer diameter of the positioning column 87 of the grouting mould 45 is 1 mm to 2 mm smaller than the inner diameter of the bottle mouth 4 of the old bottle 2; the position of the waste filler 3 which is input into the old bottle 2 through the material conveying sleeve 32 leaves a space away from the bottle opening 4, and the distance from the bottle opening 4 to the waste filler 3 in the old bottle 2 is 3 cm to 5 cm; so as to ensure that the old bottle 2 can enter the grouting mold 45 through the bottle guiding hole 111, and the bottle mouth 4 of the old bottle 2 is inserted on the positioning column 87 of the grouting mold 45.
In order to connect the grouting equipment 44 with the grouting mold 45, cement mortar is quantitatively poured into the grouting mold 45 by the grouting equipment 44, a slurry outlet pipe 113 is arranged on a slurry bin 112 of the grouting equipment 44, and the slurry outlet pipe 113 is movably matched and connected with a feeding hole 114 of the metering bin 58; the metering bin 58 comprises an upper baffle 115, an upper metering electric push rod 116, a lower baffle 117 and a lower metering electric push rod 118; the upper baffle 116 is movably matched and connected with an upper guide hole 119 of the metering bin 58, the upper baffle 116 is connected with a driving rod of an upper metering electric push rod 116, and a shell of the upper metering electric push rod 116 is connected with the metering bin 58; the lower baffle plate 117 is movably matched and connected with a lower guide hole 120 of the metering bin 58, the lower baffle plate 117 is connected with a driving rod of a lower metering electric push rod 118, and a shell of the lower metering electric push rod 118 is connected with the metering bin 58; the controller 14 is provided with a slurry position sensor 121, and the controller 14 is connected with the slurry position sensor 121, the upper metering electric push rod 116 and the lower metering electric push rod 118 through control lines; the initial state of the metering bin 58 is: the upper baffle 115 of the metering bin 58 is not inserted into the metering bin 58, the driving rod of the upper metering electric push rod 116 is in a non-extending state, the lower baffle 117 is inserted into the metering bin 58, and the driving rod of the lower metering electric push rod 118 is in a extending state.
In order to connect the metering bin 58 with the grouting mold 45, cement mortar is quantitatively poured into the grouting mold 45 by using the metering bin 58; the metering bin 58 is provided with a grouting interface 107, the grouting interface 107 is made of an elastic material, the elastic material comprises plastic or rubber, the shape of an inner cavity of the grouting interface 107 is the same as the shape of the periphery of the grouting mold 45, and the sectional area of the shape of the inner cavity of the grouting interface 107 is larger than the sectional area of the periphery of the grouting mold 45; the controller 14 controls the bottle feeding electric push rod 55 to feed the grouting mold 45 to the grouting device 44, when the grouting mold 45 approaches the grouting position sensor 97, the grouting port 107 of the measuring bin 58 is aligned with the grouting mold 45, and the center line of the grouting port 107 is the same as that of the grouting mold 45, so that the grouting port 107 can be sleeved on the grouting mold 45.
In order to implement intelligent automatic control of pumping cement mortar into the slurry bin 112, when the grouting equipment 44 is in operation, the controller 14 controls the cement mortar pump 57 to pump cement mortar into the slurry bin 112, when the cement mortar in the slurry bin 112 rises to the upper limit of the slurry bin 112, the slurry position sensor 121 transmits a signal thereof to the controller 14, and the controller 14 controls the water mortar pump 57 to stop; when the cement mortar descends to the lower limit of the slurry bin 112, the slurry position sensor 121 transmits a signal thereof to the controller 14, and the controller 14 controls the operation of the water-cement slurry pump 57; after the controller 14 controls the cement mortar pump 57 to pump cement mortar into the slurry bin 112, the cement mortar in the slurry bin 112 enters the metering bin 58 from the slurry bin 112 through the slurry outlet pipe 113, and the cement mortar is blocked in the metering bin 58 by the lower baffle plate 117 after entering the metering bin 58, so that the metering bin 58 is filled with the cement mortar; after the metering bin 58 is filled with cement mortar, the controller 14 controls the bottle feeding electric push rod 55 to feed the grouting mold 45 to the vibrating table 60, the grouting mold 45 approaches the grouting position sensor 97, the grouting position sensor 97 transmits signals to the controller 14, the controller 14 controls the grouting electric push rod 59 to drive the metering bin 58 to descend, the feeding port 114 of the metering bin 58 descends along the grout outlet pipe 113 of the grout bin 112, and meanwhile, the grout outlet pipe 113 is kept in a state of being connected with the feeding port 114; after the grouting interface 107 of the metering bin 58 is connected with the grouting mold 45, the controller 14 controls the upper metering electric push rod 116 to drive the upper baffle plate 115 to be inserted into the metering bin 58, cement mortar above and below the upper baffle plate 115 is separated, and the cement mortar is separated in the metering bin 58 by using the upper baffle plate 115 and the lower baffle plate 117; after the upper baffle 115 is inserted into the metering bin 58, the controller 4 controls the lower metering electric push rod 118 to drive the lower baffle 117 to exit from the metering bin 58, and cement mortar between the lower baffle 117 and the lower baffle 117 in the metering bin 58 is poured into the grouting mold 45 through the grouting interface 107 of the metering bin 58; after cement mortar is poured into the grouting mold 45, the controller 14 controls the lower metering electric push rod 118 to drive the lower baffle 117 to reset and insert into the metering bin 58; after the lower baffle 117 is inserted into the metering bin 58, the controller 14 controls the upper metering electric push rod 116 to drive the upper baffle 115 to reset and exit from the metering bin 58, so that the upper baffle 115 and the lower baffle 117 reset to the initial state; after the upper baffle 115 and the lower baffle 117 are reset to the initial state, the controller 14 controls the motor of the vibration table 60 to drive the vibration table 60 to vibrate, so that cement mortar in the grouting mold 45 is compacted, and the cement mortar and the old bottle 2 are connected into a whole; after the cement mortar in the grouting mold 45 is compacted, the controller 14 controls the output electric push rod 61 of the grouting mold to send the grouting mold 45 to the belt conveyor 62.
In order to control the amount of cement mortar poured into the grouting mold 45 from the metering bin 58, the cement mortar flowing into the metering bin is just filled in the cavity of the grouting mold 45; after the upper baffle 115 and the lower baffle 117 are inserted into the measuring chamber 58, the volume formed by the upper baffle 115, the lower baffle 117 and the measuring chamber 58 is equal to the volume of the grout mold 45 remaining after the old bottle 2 is filled.
In order to form a pouring cavity capable of implementing automatic disassembly, the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 press the bottom plate 79 under the action of the elastic force of the spring 85, and a space for pouring cement mortar is formed by the front plate 80, the rear plate 81, the left plate 82, the right plate 83 and the bottom plate 79; in order to prevent the used bottles 2 from being broken by the bottom plate 79 and the positioning posts 87, the bottom plate 79 and the positioning posts 87 are made of elastic materials, and the elastic materials comprise plastics or rubber.
When the mold unloading robot 65 operates, the controller 14 controls the mold unloading manipulator 69 to move towards the grouting mold 45 of the mold unloading workbench 66, the mold unloading position sensor 104 on the mold unloading manipulator 69 is used for calibrating the mold unloading position sensor 105 on the mold unloading workbench 66, the mold unloading manipulator 69 is controlled to align with the grouting mold 45, and the front claw 71, the rear claw 73, the left claw 75 and the right claw 77 of the mold unloading manipulator 69 are controlled to be inserted into the mold opening notch 88 of the bottom plate 79 of the grouting mold 45.
When the unloading manipulator 69 puts the grouting mould 45 with the environment-friendly regenerated bricks 106 separated out into the mould box 100, the controller 14 controls the front electric push rod 70, the rear electric push rod 72, the left electric push rod 74, the right electric push rod 76 and the demoulding electric push rod 78 to reset, and the driving rods of the front claw 71, the rear claw 73, the left claw 75, the right claw 77 and the demoulding electric push rod 78 of the unloading manipulator 69 to reset; after the driving rods of the front claw 71, the rear claw 73, the left claw 75, the right claw 77 and the mold stripping electric push rod 78 of the mold unloading manipulator 69 are reset, the controller 14 controls the mold unloading manipulator 69 to leave the grouting mold 45; after the mold unloading manipulator 69 leaves the grouting mold 45, the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 of the grouting mold 45 are reset under the elastic force of the spring 85, so that the front plate 80, the rear plate 81, the left plate 82 and the right plate 83 are connected with the bottom plate 79, and a filling cavity is formed by the front plate 80, the rear plate 81, the left plate 82, the right plate 83 and the bottom plate 79 for recycling.
Claims (10)
1. Environmental protection regeneration brick intelligence production line, its characterized in that: the intelligent production line of the environment-friendly recycled bricks comprises waste material preparation equipment (11), waste material bottle filling equipment (12), old bottle brick making equipment (13) and a controller (14);
the waste preparation equipment (11) comprises waste crushing equipment (15), waste conveying equipment (16) and a waste bin (17); the waste crushing equipment (15) is connected with a waste bin (17) through waste conveying equipment (16);
the waste material bottle filling equipment (12) comprises a bottle grabbing mechanical arm (18), a bottle filling rotary table (19), a bottle positioning die (20), waste material bottle filling equipment (21) and glue applying equipment (22); the bottle filling turntable (19) is provided with a turntable base (23) and a turntable motor (24), the bottle filling turntable (19) is connected with a bearing seat of the turntable base (23), a base of the turntable motor (24) is connected with the turntable base (23), a motor shaft of the turntable motor (24) is connected with the bottle filling turntable (19), a plurality of bottle positioning dies (20) are arranged on the bottle filling turntable (19), included angles between one bottle positioning die (20) and the other bottle positioning die (20) are the same, the bottle positioning dies (20) are arranged on the same radius position of the bottle filling turntable (19), and the central lines of the bottle positioning dies (20) point to the circle center of the bottle filling turntable (19);
the waste bottling equipment (21) comprises a screw conveyor (25), a rotary blanking valve (26), a material conveying bin (27) and a filling electric push rod (28), wherein the screw conveyor (25) is connected with the waste bin (17) and the rotary blanking valve (26), an output port (36) of the rotary blanking valve (26) is movably matched and connected with an input port (37) of the material conveying bin (27), the material conveying bin (27) is connected with a driving rod of the filling electric push rod (28), a shell of the filling electric push rod (28) is connected with a rack (29), and the rack (29) is connected with the rotary blanking valve (26); the feeding bin (27) is provided with a feeding plate (30), a blanking electric push rod (31) and a feeding sleeve (32), the feeding bin (27) is provided with a guide hole (34), the feeding plate (30) is arranged on the blanking hole (33) of the feeding sleeve (32), the feeding plate (30) is movably matched and connected with the guide hole (34), the shell of the blanking electric push rod (31) is connected with the feeding bin (27), and a driving rod of the blanking electric push rod (31) is connected with the feeding plate (30); defeated flitch (30) are equipped with discharge opening (35), and defeated flitch (30) initial condition is: the discharge hole (35) of the material conveying plate (30) is not communicated with the blanking hole (33) of the material conveying sleeve (32); the glue applying device (22) comprises a glue barrel (38), a glue pump (39), a soft glue pipe (40), a spray head (41) and a glue applying electric push rod (42); the glue barrel (38) is connected with a glue pump (39), the glue pump (39) is connected with a spray head (41) through a soft rubber pipe (40), a driving rod of a glue applying electric push rod (42) is connected with the spray head (41), and a shell of the glue applying electric push rod (42) is connected with the rack (29);
the old bottle brick making equipment (13) comprises bottling equipment (43), grouting equipment (44), a grouting mould (45) and mould unloading equipment (46); the bottling equipment (43) comprises a mold grabbing manipulator (47), a bottling manipulator (48) and a bottling device (49); the bottling device (49) comprises a bottling workbench (50), a bottling track (51), a bottle conveying track (52), a bottling guide die (53), an electric bottle filling push rod (54) and an electric bottle conveying push rod (55); the bottling rail (51), the bottle conveying rail (52), the bottling guide die (53), the bottling electric push rod (54) and the bottle conveying electric push rod (55) are arranged on the bottling workbench (50), a drive rod of the bottling electric push rod (54) is connected with the bottling guide die (53), and the bottling guide die (53) is movably matched and connected with the bottling rail (51); the grouting equipment (44) comprises a cement mortar barrel (56), a cement mortar pump (57), a slurry cabin (112), a metering cabin (58), a grouting electric push rod (59), a vibration table (60), a grouting mould output electric push rod (61), a belt conveyor (62) and a belt conveyor manipulator (63); the vibrating table (60) is connected with a bottle feeding track (52), a shell of a slurry bin (112), a grouting electric push rod (59) and a shell of a grouting mould output electric push rod (61) are installed on the frame (29), gaps are formed among the vibrating table (60), the bottling workbench (50) and the belt conveyor (62), a driving rod of the grouting electric push rod (59) is connected with the metering bin (58), the metering bin (58) is connected with the slurry bin (112) in a movable fit mode, the slurry bin (112) is connected with the cement mortar pump (57), the water mortar pump (57) is connected with the cement mortar barrel (56), and the belt conveyor manipulator (63) is arranged at the output end of the belt conveyor (62);
the mould unloading equipment (46) comprises a mould unloading robot (65), a mould unloading workbench (66), an upper mould manipulator (67) and a box filling manipulator (68), the mould unloading workbench (66) is arranged in the turnover bin, and the mould unloading robot (65), the upper mould manipulator (67) and the box filling manipulator (68) are positioned beside the mould unloading workbench (66); the mould unloading robot (65) comprises a mould unloading manipulator (69), a front electric push rod (70), a front claw (71), a rear electric push rod (72), a rear claw (73), a left electric push rod (74), a left claw (75), a right electric push rod (76), a right claw (77) and a mould stripping electric push rod (78); the shell of the front electric push rod (70), the shell of the rear electric push rod (72), the shell of the left electric push rod (74), the shell of the right electric push rod (76) and the shell of the demolding electric push rod (78) are connected with a mold unloading manipulator (69), and the driving rods of the front electric push rod (70), the rear electric push rod (72), the left electric push rod (74) and the right electric push rod (76) are respectively connected with the front claw (71), the rear claw (73), the left claw (75) and the right claw (77);
the grouting die (45) comprises a bottom plate (79), a front plate (80), a rear plate (81), a left plate (82), a right plate (83), bolts (84) and springs (85), wherein the front plate (80), the rear plate (81), the left plate (82) and the right plate (83) are movably matched and connected with the bottom plate (79) through the bolts (84), and the springs (85) are respectively arranged between the head end (86) of each bolt (84) and the front plate (80), the rear plate (81), the left plate (82) and the right plate (83); the bottom plate (79) is provided with a positioning column (87), the bottom plate (79) is provided with a die opening notch (88), and the bottom plate (79) is provided with a demoulding guide hole (89);
the controller (14) comprises a proximity switch (91), a bottle filling sensor (108), a material filling sensor (92), a glue applying position sensor (93), a bottle discharging sensor (94) and a turntable sensing piece (95); the proximity switch (91) is arranged at the bottom of the bottle positioning die (20) and is used for detecting whether the old bottle (2) is placed into the bottle positioning die (20) or not; the turntable sensing piece (95) is positioned beside the bottle positioning die (20) and used for detecting the rotating position of the bottle positioning die (20); the bottle filling sensor (108) is arranged on the rack (29) beside the bottle filling turntable (19) and used for detecting the initial position of the bottle positioning die (20); the charging sensor (92) is positioned below the output port (36) of the rotary blanking valve (26) of the waste material bottling equipment (21) and is used for detecting whether the bottle positioning die (20) rotates to a blanking position or not; the glue applying position sensor (93) is arranged on the rack (29) beside the bottling turntable (19) and is positioned below the spray head (41) of the glue applying equipment (22) and used for detecting whether the bottle positioning die (20) rotates to the position of the glue applying equipment (22); the bottle unloading sensor (94) is positioned on the rack (29) beside the bottle filling turntable (19) and used for detecting whether the bottle positioning die (20) rotates to a bottle unloading position; the controller (14) comprises an upper mold position sensor (96) and a grouting position sensor (97); the upper die position sensor (96) is arranged at the position of the bottle conveying track (52) and is used for detecting whether the grouting die (45) is arranged at the position of the bottle conveying track (52); a grouting position sensor (97) is provided on the vibration table (60) of the grouting device (44) for detecting whether the grouting mold (45) is sent to the vibration table (60); the controller (14) comprises a turnover bin position sensor (103), a die unloading position sensor (104) and a die unloading sensing piece (105); the transfer bin position sensor (103) is arranged at the terminal position of the belt conveyor (62) and used for detecting whether the grouting mould (45) is conveyed to the position of the transfer bin; the mold unloading position sensor (104) is arranged on the mold unloading manipulator (69), the mold unloading sensing piece (105) is arranged on the mold unloading workbench (66) and is used for controlling the mold unloading manipulator (69) and the grouting mold (45) on the mold unloading workbench (66) to be calibrated; the controller (14) is connected with the waste preparation device (11), the waste bottle filling device (12), the old bottle brick making device (13), the bottle filling sensor (108), the proximity switch (91), the filling sensor (92), the glue applying position sensor (93), the bottle unloading sensor (94), the turntable sensing piece (95), the upper die position sensor (96), the grouting position sensor (97), the turnover bin position sensor (103), the mold unloading position sensor (104) and the mold unloading sensing piece (105) through control lines.
2. The intelligent production line of environment-friendly recycled bricks according to claim 1, which is characterized in that: the waste material filling equipment (12) is characterized in that a bottle positioning die (20) on a bottling turntable (19) comprises a first bottle positioning die (201), a second bottle positioning die (202), a third bottle positioning die (203) and a fourth bottle positioning die (204), the first bottle positioning die (201), the second bottle positioning die (202), the third bottle positioning die (203) and the fourth bottle positioning die (204) are arranged on the same circumference of the bottling turntable (19), and included angles among the first bottle positioning die (201), the second bottle positioning die (202), the third bottle positioning die (203) and the fourth bottle positioning die (204) are 90-degree angles; first bottle location mould (201), second bottle location mould (202), third bottle location mould (203) and fourth bottle location mould (204) all are equipped with a carousel response piece (95), and every carousel response piece (95) each other is 90 jiaos, and every carousel response piece (95) are located the position of the central line of a bottle location mould (201), second bottle location mould (202), third bottle location mould (203) and fourth bottle location mould (204) respectively.
3. The intelligent production line of environment-friendly recycled bricks according to claim 2, characterized in that: when the bottling turntable (19) is in an initial state, a first bottle positioning die (201) is positioned opposite to a bottling sensor (108), a second bottle positioning die (202) is positioned opposite to a charging sensor (92), a third bottle positioning die (203) is positioned opposite to a glue applying position sensor (93), and a fourth bottle positioning die (204) is positioned opposite to a bottle unloading sensor (94).
4. The intelligent production line of environment-friendly recycled bricks according to claim 3, characterized in that: the bottle positioning die (20) is provided with a plurality of positioning holes (109), the distance between every two positioning holes (109) is equal, and the aperture of each positioning hole (109) is larger than that of the old bottle (2); the number of the material conveying sleeves (32) of the material conveying bin (27) is the same as that of the positioning holes (109) of the positioning die (20), the material conveying sleeves (32) are provided with blanking connecting inner inclined holes (110), and the blanking connecting inner inclined holes (110) are communicated with the blanking holes (33) of the material conveying bin (27); the aperture of the lower port of the blanking connection inner inclined hole (110) is larger than the outer diameter of the bottle mouth (4) of the old bottle (2); when the positioning die (20) rotates along with the bottling turntable (19) and approaches the loading sensor (92) to stop, the material conveying sleeve (32) is aligned to the positioning hole (109), and the central line of the blanking hole (33) of the material conveying bin (27) is the same as that of the positioning hole (109) of the positioning die (20), so that the material conveying sleeve (32) can be sleeved on the bottle opening (4) of the old bottle (2) when descending, and the old filling material (3) is conveyed to the old bottle (2).
5. The intelligent production line of environment-friendly recycled bricks according to claim 4, characterized in that: the bottling guide die (53) of the bottling device (49) is provided with a plurality of bottle guide holes (111), and the distances between the central lines of two adjacent bottle guide holes (111) are equal; a bottom plate (79) of the grouting die (45) is provided with a plurality of positioning columns (87), and the distances between the central lines of two adjacent positioning columns (87) are equal; the number of bottle guide holes (111) of the bottle filling guide die (53) is the same as that of positioning columns (87) of the grouting die (45); the mold grabbing manipulator (47) grabs the grouting mold (45) onto the bottle conveying track (52), when the grouting mold (45) approaches the upper mold position sensor (96), the bottle filling guide mold (53) is aligned to the grouting mold (45), and the center line of the bottle guide hole (111) is the same as the center line of the positioning column (87) of the grouting mold (45).
6. The intelligent production line of environment-friendly recycled bricks as claimed in claim 5, characterized in that: a slurry outlet pipe (113) is arranged in a slurry bin (112) of the grouting equipment (44), and the slurry outlet pipe (113) is movably matched and connected with a feeding hole (114) of the metering bin (58); the metering bin (58) comprises an upper baffle (115), an upper metering electric push rod (116), a lower baffle (117) and a lower metering electric push rod (118); the upper baffle (116) is movably matched and connected with an upper guide hole (119) of the metering bin (58), the upper baffle (116) is connected with a driving rod of an upper metering electric push rod (116), and a shell of the upper metering electric push rod (116) is connected with the metering bin (58); the lower baffle (117) is movably matched and connected with a lower guide hole (120) of the metering bin (58), the lower baffle (117) is connected with a driving rod of a lower metering electric push rod (118), and a shell of the lower metering electric push rod (118) is connected with the metering bin (58); the controller (14) is provided with a slurry position sensor (121), and the controller (14) is connected with the slurry position sensor (121), the upper metering electric push rod (116) and the lower metering electric push rod (118) through control lines.
7. The intelligent production line of environment-friendly recycled bricks according to claim 6, characterized in that: the initial state of the metering bin (58) is as follows: an upper baffle plate (115) of the metering bin (58) is not inserted into the metering bin (58), a driving rod of an upper metering electric push rod (116) is in a non-extending state, a lower baffle plate (117) is inserted into the metering bin (58), and a driving rod of a lower metering electric push rod (118) is in a extending state.
8. The intelligent production line of environment-friendly recycled bricks according to claim 7, characterized in that: the metering bin (58) is provided with a grouting interface (107), the shape of an inner cavity of the grouting interface (107) is the same as the shape of the periphery of the grouting mold (45), and the sectional area of the shape of the inner cavity of the grouting interface (107) is larger than the sectional area of the periphery of the grouting mold (45); the controller (14) controls the bottle feeding electric push rod (55) to feed the grouting mould (45) to the grouting equipment (44), when the grouting mould (45) approaches the grouting position sensor (97), the grouting interface (107) of the metering bin (58) is just aligned to the grouting mould (45), and the central lines of the grouting mould (45) of the central lines of the grouting interface (107) are the same, so that the grouting interface (107) can sleeve the grouting mould (45).
9. The intelligent production line of environment-friendly recycled bricks according to claim 8, characterized in that: the front plate (80), the rear plate (81), the left plate (82) and the right plate (83) press the bottom plate (79) under the action of the elastic force of the spring (85), and a space for pouring cement mortar is formed by the front plate (80), the rear plate (81), the left plate (82), the right plate (83) and the bottom plate (79).
10. The intelligent production line of environment-friendly recycled bricks as claimed in claim 9, characterized in that: the positioning die (20) is made of elastic materials, and the elastic materials comprise plastics or rubber; the material conveying sleeve (32) is made of elastic materials, and the elastic materials comprise plastics or rubber; the bottom plate (79) and the positioning columns (87) are made of elastic materials, and the elastic materials comprise plastics or rubber; the grouting interface (107) is made of an elastic material, and the elastic material comprises plastic or rubber.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010030091.9A CN111152354B (en) | 2020-01-13 | 2020-01-13 | Intelligent production line for environment-friendly recycled bricks |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010030091.9A CN111152354B (en) | 2020-01-13 | 2020-01-13 | Intelligent production line for environment-friendly recycled bricks |
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| CN111152354B CN111152354B (en) | 2021-05-18 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1873153A (en) * | 2005-05-31 | 2006-12-06 | 武汉舒居科技有限公司 | Method for manufacturing beam columns by using disused beverage cans and bottles as bearing unit |
| CN201125483Y (en) * | 2007-11-09 | 2008-10-01 | 迟丕华 | Insulating brick made by waste and old bottle body |
| KR20130106000A (en) * | 2012-03-19 | 2013-09-27 | 최귀호 | Insulating brick containing pet bottle |
| CN203834791U (en) * | 2014-03-28 | 2014-09-17 | 哈尔滨工程大学 | Inflation bottle building block |
| WO2018125861A2 (en) * | 2016-12-27 | 2018-07-05 | Melior Innovations Inc. | Extrusion reaction systems and methods of manufacturing polymer derived ceramic particles |
| CN207829284U (en) * | 2018-01-15 | 2018-09-07 | 天津市地震局 | A kind of new green environment protection antidetonation wall |
-
2020
- 2020-01-13 CN CN202010030091.9A patent/CN111152354B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1873153A (en) * | 2005-05-31 | 2006-12-06 | 武汉舒居科技有限公司 | Method for manufacturing beam columns by using disused beverage cans and bottles as bearing unit |
| CN201125483Y (en) * | 2007-11-09 | 2008-10-01 | 迟丕华 | Insulating brick made by waste and old bottle body |
| KR20130106000A (en) * | 2012-03-19 | 2013-09-27 | 최귀호 | Insulating brick containing pet bottle |
| CN203834791U (en) * | 2014-03-28 | 2014-09-17 | 哈尔滨工程大学 | Inflation bottle building block |
| WO2018125861A2 (en) * | 2016-12-27 | 2018-07-05 | Melior Innovations Inc. | Extrusion reaction systems and methods of manufacturing polymer derived ceramic particles |
| CN207829284U (en) * | 2018-01-15 | 2018-09-07 | 天津市地震局 | A kind of new green environment protection antidetonation wall |
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| CN111152354B (en) | 2021-05-18 |
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