CN111145501A - Internet of things routing sharing system based on industrial equipment - Google Patents
Internet of things routing sharing system based on industrial equipment Download PDFInfo
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- CN111145501A CN111145501A CN201811303235.2A CN201811303235A CN111145501A CN 111145501 A CN111145501 A CN 111145501A CN 201811303235 A CN201811303235 A CN 201811303235A CN 111145501 A CN111145501 A CN 111145501A
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/187—Machine fault alarms
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B17/00—Fire alarms; Alarms responsive to explosion
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
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- General Physics & Mathematics (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
Abstract
The invention discloses an Internet of things routing sharing system based on industrial equipment in the technical field of equipment detection, which comprises an audio receiving module, a temperature sensing module and a vibration frequency sensing module, wherein the audio receiving module, the temperature sensing module and the vibration frequency sensing module are positioned at the end of the industrial equipment; the audio receiving module is used for receiving a vibration audio signal of the industrial equipment during operation; the temperature sensing module is used for sensing the temperature change of the industrial equipment during mechanical operation; the vibration frequency sensing module is used for sensing mechanical vibration generated by industrial equipment; the invention can accurately find the corresponding fault machine type by sensing the audio signal, the temperature signal and the vibration signal of the industrial equipment through the audio receiving module, the temperature sensing module and the vibration frequency sensing module and controlling and alarming through the control host, thereby avoiding the large damage of the industrial equipment caused by difficult artificial discrimination when the industrial equipment is used.
Description
Technical Field
The invention relates to the technical field of equipment detection, in particular to an Internet of things routing sharing system based on industrial equipment.
Background
The industrial equipment can produce various parts and the like in a machining mode, and the manufacturing cost of manual production is reduced. However, in the conventional industrial equipment, mechanical abrasion is caused by mechanical operation, and the temperature is rapidly increased during abrasion, so that the damage of the industrial equipment is accelerated, and the product quality of the produced product is easily reduced.
Based on the above, the invention designs an internet of things routing sharing system based on industrial equipment to solve the above problems.
Disclosure of Invention
The present invention is directed to provide an internet of things routing sharing system based on industrial equipment, which solves the problems of the prior art that when the industrial equipment is produced, mechanical abrasion is generated due to mechanical operation, and the temperature is rapidly increased when the industrial equipment is abraded, so that the damage of the industrial equipment is accelerated, and the product quality of the produced product is easily reduced.
In order to achieve the purpose, the invention provides the following technical scheme: an Internet of things routing sharing system based on industrial equipment comprises an audio receiving module, a temperature sensing module and a vibration frequency sensing module, wherein the audio receiving module, the temperature sensing module and the vibration frequency sensing module are positioned at the end of the industrial equipment;
the audio receiving module is used for receiving a vibration audio signal of the industrial equipment during operation;
the temperature sensing module is used for sensing the temperature change of the industrial equipment during mechanical operation;
the vibration frequency sensing module is used for sensing mechanical vibration generated by industrial equipment;
the device also comprises a storage module, a signal comparison module, a display module and an alarm module which are positioned at the control host end;
the storage module is used for storing the signal units from the audio receiving module, the temperature sensing module and the vibration frequency sensing module;
the signal comparison module is used for comparing and analyzing the signal to be detected and the rated signal and feeding back the signal to be detected and the rated signal;
the display module is used for displaying the digital signal of the signal comparison module;
and the alarm module is used for executing alarm according to the strength of the signal to be detected.
Preferably, the industrial equipment terminal further comprises a signal sending module, the control host further comprises a signal receiving module, and the signal sending module and the signal receiving module are in signal connection through an internet of things.
Preferably, the storage module comprises an a/D conversion module and a clock module; the clock module is connected with the storage module through the A/D conversion module, and the A/D conversion module is connected with the signal receiving module;
the A/D conversion module is used for converting the signals to be tested transmitted by the audio receiving module, the temperature sensing module and the vibration frequency sensing module into digital signals;
and the clock module is used for attaching time information to the signal to be detected.
Preferably, the storage module is respectively connected with the display module and the alarm module through the signal comparison module;
the signal comparison module comprises a rated signal storage module;
and the rated signal storage module is used for sensing the information of the signal to be detected received by the signal comparison module.
Preferably, the rated signal storage module comprises a rated audio power, a rated vibration frequency and a rated temperature signal; and when the signal to be measured exceeds the upper limit values of the rated audio power, the rated vibration frequency and the rated temperature signal, the rated signal storage module realizes the alarm of the alarm module through the controller.
Preferably, the temperature sensing module comprises an air cooling module, and the air cooling module is connected with the display module through an internet of things signal;
and the air cooling module is used for dissipating heat of the industrial equipment.
Preferably, the vibration frequency sensing module further comprises a variable frequency analog vibration module; the variable frequency analog vibration module is connected with the power supply module;
and the frequency conversion simulation vibration module is used for adjusting the vibration frequency of the industrial equipment during operation according to the feedback information.
Preferably, the vibration frequency sensing module comprises a mutual inductor attached to the industrial equipment.
Preferably, the audio receiving module comprises a filtering module;
and the filtering module is used for reducing the influence of external noise on the audio frequency of the equipment.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, through the perception of the audio receiving module, the temperature sensing module and the vibration frequency sensing module on the audio signal, the temperature signal and the vibration signal of the industrial equipment and the control alarm of the control host, the corresponding fault machine type can be accurately found, and the industrial equipment is prevented from being greatly damaged due to the difficulty in artificial distinguishing during the use of the industrial equipment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a general framework diagram of the sharing system of the present invention;
fig. 2 is a block diagram of a signal comparison module according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: an Internet of things routing sharing system based on industrial equipment comprises an audio receiving module, a temperature sensing module and a vibration frequency sensing module, wherein the audio receiving module, the temperature sensing module and the vibration frequency sensing module are positioned at the end of the industrial equipment;
the audio receiving module is used for receiving a vibration audio signal of the industrial equipment during operation;
the temperature sensing module is used for sensing the temperature change of the industrial equipment during mechanical operation;
the vibration frequency sensing module is used for sensing mechanical vibration generated by industrial equipment;
the device also comprises a storage module, a signal comparison module, a display module and an alarm module which are positioned at the control host end;
the storage module is used for storing the signal units from the audio receiving module, the temperature sensing module and the vibration frequency sensing module;
the signal comparison module is used for comparing and analyzing the signal to be detected and the rated signal and feeding back the signal to be detected and the rated signal;
the display module is used for displaying the digital signal of the signal comparison module;
and the alarm module is used for executing alarm according to the strength of the signal to be detected.
It should be noted that, the internet of things connection is established between the industrial equipment end and the control host end, the audio receiving module is utilized to receive sound frequency from the industrial equipment under working conditions, the temperature sensing module and the vibration frequency sensing module can respectively sense temperature change and mechanical vibration conditions on the industrial equipment, the received sound signal, temperature signal and vibration signal are sent to the storage module of the control host end to facilitate information retrieval, and when the detected sound signal, temperature signal and vibration signal are higher than rated signals in the signal comparison module, the alarm module can automatically alarm to inform a worker to find corresponding equipment by utilizing the display module so as to facilitate timely maintenance.
In a further embodiment, the industrial equipment terminal further comprises a signal sending module, the control host further comprises a signal receiving module, and the signal sending module and the signal receiving module are in signal connection through an internet of things;
the wireless connection between the industrial equipment end and the control host end can be realized by utilizing the Internet of things routing, and the interference of wiring on the use of the industrial equipment is avoided.
In a further embodiment, the storage module comprises an a/D conversion module and a clock module; the clock module is connected with the storage module through the A/D conversion module, and the A/D conversion module is connected with the signal receiving module;
the A/D conversion module is used for converting the signals to be tested transmitted by the audio receiving module, the temperature sensing module and the vibration frequency sensing module into digital signals;
the clock module is used for attaching time information to the signal to be detected;
the received signals to be detected can be brought into the signals to be detected through time grouping and stored in the storage module, and workers can find out the industrial equipment with the problems and the time information in the past through the display module conveniently.
In a further embodiment, the storage module is respectively connected with the display module and the alarm module through the signal comparison module;
the signal comparison module comprises a rated signal storage module;
the rated signal storage module is used for sensing the information of the signal to be detected received by the signal comparison module;
the rated signal and the signal to be detected in the rated signal storage module are compared and analyzed, an accurate alarm is given, and a worker is informed to search corresponding equipment in time.
In a further embodiment, the nominal signal storage module comprises a nominal audio power, a nominal vibration frequency and a nominal temperature signal; when the signal to be measured exceeds the upper limit values of the rated audio power, the rated vibration frequency and the rated temperature signal, the rated signal storage module realizes the alarm of the alarm module through the controller;
by setting the signal upper limit value corresponding to the industrial equipment for the storage signal in the rated signal storage module, whether the industrial equipment has problems or not can be automatically judged according to the upper limit value.
In a further embodiment, the temperature sensing module comprises an air cooling module, and the air cooling module is connected with the display module through an internet of things signal;
the air cooling module is used for dissipating heat of industrial equipment;
when the temperature sensing module is used for automatic control alarm, the air cooling module on the corresponding industrial equipment can be driven, and emergency treatment is carried out on the industrial equipment in a wind power heat dissipation mode.
In a further embodiment, the vibration frequency sensing module further comprises a variable frequency analog vibration module; the variable frequency analog vibration module is connected with the power supply module;
the frequency conversion simulation vibration module is used for adjusting the vibration frequency of the industrial equipment during operation according to the feedback information;
in order to reduce the vibration amplitude of the equipment, the noise pollution generated by mechanical vibration can be improved by the frequency conversion analog vibration module, and the loss generated by the mechanical equipment can be reduced by the reduced vibration frequency.
In a further embodiment, the vibration frequency sensing module comprises a mutual inductor attached to the industrial equipment;
by utilizing the mutual inductance coil, the vibration generated by the equipment can be conveniently and accurately transmitted in a current mode.
In still further embodiments, the audio receiving module comprises a filtering module;
the filtering module is used for reducing the influence of external noise on the audio frequency of the equipment;
by utilizing the filtering module, the influence of external sound waves on the audio receiving module can be effectively reduced, so that the testing accuracy is improved.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. An Internet of things routing sharing system based on industrial equipment is characterized in that: the system comprises an audio receiving module, a temperature sensing module and a vibration frequency sensing module which are positioned at the industrial equipment end;
the audio receiving module is used for receiving a vibration audio signal of the industrial equipment during operation;
the temperature sensing module is used for sensing the temperature change of the industrial equipment during mechanical operation;
the vibration frequency sensing module is used for sensing mechanical vibration generated by industrial equipment;
the device also comprises a storage module, a signal comparison module, a display module and an alarm module which are positioned at the control host end;
the storage module is used for storing the signal units from the audio receiving module, the temperature sensing module and the vibration frequency sensing module;
the signal comparison module is used for comparing and analyzing the signal to be detected and the rated signal and feeding back the signal to be detected and the rated signal;
the display module is used for displaying the digital signal of the signal comparison module;
and the alarm module is used for executing alarm according to the strength of the signal to be detected.
2. The internet-of-things routing and sharing system based on industrial equipment as claimed in claim 1, wherein: the industrial equipment end further comprises a signal sending module, the control host further comprises a signal receiving module, and the signal sending module and the signal receiving module are in signal connection through an internet of things.
3. The internet-of-things routing and sharing system based on industrial equipment as claimed in claim 2, wherein: the storage module comprises an A/D conversion module and a clock module; the clock module is connected with the storage module through the A/D conversion module, and the A/D conversion module is connected with the signal receiving module;
the A/D conversion module is used for converting the signals to be tested transmitted by the audio receiving module, the temperature sensing module and the vibration frequency sensing module into digital signals;
and the clock module is used for attaching time information to the signal to be detected.
4. The internet-of-things routing and sharing system based on industrial equipment as claimed in claim 1, wherein: the storage module is respectively connected with the display module and the alarm module through the signal comparison module;
the signal comparison module comprises a rated signal storage module;
and the rated signal storage module is used for sensing the information of the signal to be detected received by the signal comparison module.
5. The Internet of things routing and sharing system based on industrial equipment according to claim 4, wherein: the rated signal storage module comprises a rated audio power, a rated vibration frequency and a rated temperature signal; and when the signal to be measured exceeds the upper limit values of the rated audio power, the rated vibration frequency and the rated temperature signal, the rated signal storage module realizes the alarm of the alarm module through the controller.
6. The internet-of-things routing and sharing system based on industrial equipment as claimed in claim 1, wherein: the temperature sensing module comprises an air cooling module, and the air cooling module is connected with the display module through an internet of things signal;
and the air cooling module is used for dissipating heat of the industrial equipment.
7. The internet-of-things routing and sharing system based on industrial equipment as claimed in claim 1, wherein: the vibration frequency sensing module also comprises a variable frequency analog vibration module; the variable frequency analog vibration module is connected with the power supply module;
and the frequency conversion simulation vibration module is used for adjusting the vibration frequency of the industrial equipment during operation according to the feedback information.
8. The internet-of-things routing and sharing system based on industrial equipment as claimed in claim 1, wherein: the vibration frequency sensing module comprises a mutual inductance coil attached to the industrial equipment.
9. The internet-of-things routing and sharing system based on industrial equipment as claimed in claim 1, wherein: the audio receiving module comprises a filtering module;
and the filtering module is used for reducing the influence of external noise on the audio frequency of the equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811303235.2A CN111145501A (en) | 2018-11-02 | 2018-11-02 | Internet of things routing sharing system based on industrial equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811303235.2A CN111145501A (en) | 2018-11-02 | 2018-11-02 | Internet of things routing sharing system based on industrial equipment |
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| CN111145501A true CN111145501A (en) | 2020-05-12 |
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| CN201811303235.2A Pending CN111145501A (en) | 2018-11-02 | 2018-11-02 | Internet of things routing sharing system based on industrial equipment |
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Citations (5)
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| CN101650871A (en) * | 2009-07-10 | 2010-02-17 | 深圳市永达电子股份有限公司 | Cabinet alarm device based on Bluetooth communication and cabinet alarm data collecting system and method |
| CN102880115A (en) * | 2012-09-29 | 2013-01-16 | 佛山喜讯电子科技有限公司 | Remote collaborative diagnosis system of numerical-control machine tool on basis of internet of things |
| CN104596575A (en) * | 2014-12-25 | 2015-05-06 | 新疆新能钢结构有限责任公司 | Fan tower drum safe operation monitoring device and application method thereof |
| CN105587463A (en) * | 2014-10-18 | 2016-05-18 | 西安扩力机电科技有限公司 | Remote monitoring method of wind power generation |
| DE102015119594A1 (en) * | 2015-11-13 | 2017-05-18 | Albert Orglmeister | Method for eliminating thermal disturbances in infrared and video early fire detection |
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2018
- 2018-11-02 CN CN201811303235.2A patent/CN111145501A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101650871A (en) * | 2009-07-10 | 2010-02-17 | 深圳市永达电子股份有限公司 | Cabinet alarm device based on Bluetooth communication and cabinet alarm data collecting system and method |
| CN102880115A (en) * | 2012-09-29 | 2013-01-16 | 佛山喜讯电子科技有限公司 | Remote collaborative diagnosis system of numerical-control machine tool on basis of internet of things |
| CN105587463A (en) * | 2014-10-18 | 2016-05-18 | 西安扩力机电科技有限公司 | Remote monitoring method of wind power generation |
| CN104596575A (en) * | 2014-12-25 | 2015-05-06 | 新疆新能钢结构有限责任公司 | Fan tower drum safe operation monitoring device and application method thereof |
| DE102015119594A1 (en) * | 2015-11-13 | 2017-05-18 | Albert Orglmeister | Method for eliminating thermal disturbances in infrared and video early fire detection |
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Application publication date: 20200512 |