CN111144841A - Inspection method and system platform for conveying and storing equipment in chemical product production line - Google Patents

Inspection method and system platform for conveying and storing equipment in chemical product production line Download PDF

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CN111144841A
CN111144841A CN201911354915.1A CN201911354915A CN111144841A CN 111144841 A CN111144841 A CN 111144841A CN 201911354915 A CN201911354915 A CN 201911354915A CN 111144841 A CN111144841 A CN 111144841A
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张建
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Nanjing Guanning Electronic Information Technology Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
    • G06K17/0025Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance

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Abstract

The invention relates to the field of computer network operation and maintenance management, in particular to a routing inspection method and a system platform for conveying and storing equipment in a chemical product production line.

Description

Inspection method and system platform for conveying and storing equipment in chemical product production line
[ technical field ] A method for producing a semiconductor device
The invention relates to the field of computer network operation and maintenance management, in particular to a routing inspection method and a system platform for conveying and storing equipment in a chemical product production line.
[ background of the invention ]
At present, in the petrochemical industry, the transportation and storage of chemical products are all completed by a set of complex medium and large-scale equipment consisting of pipelines and tanks which are made of special materials and have the characteristics of high temperature resistance, high pressure resistance, corrosion resistance and the like, and valves and other parts made of related special materials and processes, and the various parts and equipment have complex manufacturing processes and precise drawings. Meanwhile, due to the particularity of the attributes of the chemical industrial products, the daily overhaul and maintenance of the equipment are very important. In the traditional petrochemical industry, equipment inspection is purely based on manual on-site inspection, the operation condition of the equipment is subjectively judged by observing information such as appearance, model and the like of the equipment, and equipment drawings, parameters and the like cannot be checked in real time to carry out objective inspection and maintenance. If the appearance is found to be abnormal in the inspection, the abnormal appearance is reported to the related responsible person of the enterprise according to the original flow, the responsible person is butted with the equipment manufacturer to obtain the equipment information such as the equipment drawing, the parameters, the detection report and the like, and then the equipment information is returned to the site for inspection again.
Due to the particularity of the petrochemical industry, the appearance of the equipment does not have universality with information such as materials, models, drawings and the like; that is, the devices with the same appearance and the same model have different information such as production process, production drawing, material, service life, etc. due to different stored media of petrochemical products. Meanwhile, due to the fact that the device is used in a special petrochemical industry production environment for a long time, the device is prone to abrasion, corrosion and the like, field inspection personnel are prone to difficulty or errors in identifying the device, information such as a device drawing cannot be accurately acquired, inspection failure is finally caused, and conditions such as related device abnormity cannot be timely perceived.
In addition, after the equipment fault is detected, in the process of replacing components, a manufacturer and a user need to stop to disassemble and survey the equipment, so that the equipment drawing, the type, the material and the like are repeatedly confirmed, and the equipment manufacturer needs to check on site under extreme conditions, so that the preparation period for replacing the fault equipment is prolonged.
The original routing inspection and repair reporting processes are complicated, a plurality of different responsible personnel are involved, the situations of information mistransmission and the like easily occur, and the working efficiency is low. And the problem of routing inspection cannot be timely treated due to complex flow, so that industrial accidents are easily caused.
The original routing inspection and repair reporting processes are complicated, a plurality of different responsible personnel are involved, the situations of information mistransmission and the like easily occur, and the working efficiency is low. And the problem of routing inspection cannot be timely treated due to complex flow, so that industrial accidents are easily caused.
According to the current industrial fault equipment replacement process, the preparation period is as long as one more month (30 days), the period is long, and the normal production of an owner is easily delayed.
When the original flow is patrolled and examined, the information such as production drawings and parameters of equipment cannot be compared objectively and accurately in real time, subjective judgment is completely carried out by depending on personal experience of patrolling and examining personnel, the situations such as missing detection and error detection are easy to occur, and finally production accidents can be caused.
Therefore, it is desirable to provide a new inspection method and system platform for conveying and storing equipment in a chemical product production line to solve the above problems.
[ summary of the invention ]
Aiming at the problems in the prior art, the invention provides the inspection method and the system platform for the conveying and storing equipment in the chemical product production line, which simplify the inspection process, improve the inspection efficiency and reduce the probability of missed inspection and false inspection.
In order to solve the problems, the invention provides a routing inspection method of conveying and storing equipment in a chemical product production line, which comprises the following steps:
s1: adding different system users by an administrator of the system platform through a user management system, and distributing corresponding authorities according to related functions;
s2, the equipment manufacturer side maintains the order information in batch through the order management system and sends an examination and approval request to the system platform;
s3, after the system platform acquires the audit request, the system platform submits the audit request to a supervision terminal, and the supervision terminal examines and approves the order and carries out the next processing request;
s4, if the order is not approved, the system platform delivers the order information or the equipment information to the equipment manufacturer end to modify the relevant order information or the equipment information according to the corresponding approval opinions, and the operation returns to the step (S2);
s5, if the order passes the approval, the system platform generates corresponding two-dimension code identification marks for all products of the related order, submits the off-line personnel to produce the label corresponding to the two-dimension code identification marks, informs the equipment manufacturer end to produce the equipment according to the approval opinions, and posts the label corresponding to the two-dimension code identification marks at the corresponding position of the equipment;
s6, after order production is completed, equipment manufacturers start to install equipment, and equipment users can check the equipment according to information displayed on the pages of the handheld terminals after using the two-dimensional code identity of the handheld terminal scanning equipment when checking and accepting projects;
s7, when the user regularly and routinely inspects the equipment, and when the equipment is found to be possibly abnormal, the inspection personnel holds the terminal to scan the corresponding two-dimensional code identity bound by the equipment, and can timely acquire the after-sale information of the equipment manufacturer to contact the after-sale maintenance personnel for online communication and inspection guidance;
and S8, if the inspection personnel find that the equipment or the part needs to be replaced, the inspection personnel can quickly acquire the detailed information of the equipment drawing, inform the equipment manufacturer to produce the equipment or the part needing to be replaced, and replace the equipment or the part to form a complete inspection closed-loop flow.
Further, in the steps S7-S8, the inspection personnel can use the two-dimensional code of the intelligent terminal scanning device to look up the operation parameters and maintenance precautions of the device at any time during the daily use.
Further, in step S8, if there is a situation that the faulty device or component needs to be replaced, the inspection staff directly submits the device replacement process in the system platform after the two-dimensional code identity is scanned, and the device manufacturer can process the device according to the device information recorded in the system after receiving the process.
Further, in step S6, the handheld terminal sends a request to the system platform through the public network, and the system platform sends a corresponding request to the database management and analysis system to obtain the detailed information of the corresponding device and the corresponding order condition, and responds to the terminal for display.
Further, in S1-S6, the system platform performs information management on all order information at the same time, and generates order progress management, including order classification, order deduplication, and order analysis functions, for the system user in the system platform to view.
Further, in step S6, during the installation process of the equipment, the equipment manufacturer continues to maintain perfection project order information and documentation on the system platform.
In order to solve the above problems, the present invention further provides an inspection system platform for a conveying and storing device in a chemical product production line, the system platform comprising:
the user management system is used for carrying out authority setting and user information maintenance on system users so as to enter and use different function systems in the order management system;
the order management system and the product management system are used for displaying different order management functions according to different user authorities, sending approval requests to orders and sending different processing requests to the system platform according to different order approval results. And if the order passes the approval, sending a request for generating the two-dimensional code identity, and if the order fails the approval, sending a request for revising the order.
The two-dimension code management system and the database management and analysis system comprise the two-dimension code management system and the database management and analysis system, wherein the two-dimension code management system is used for calling different functional plug-ins according to different requests of the order management system to generate two-dimension code identity marks. The database management and analysis system analyzes and processes the order information and displays the order and equipment information, the order progress and the after-sales service information to a system user.
Further, the order management system and the product management system are used for updating the corresponding order state in the order information table to be the latest audit state code, the order management system and the product management system send a request to the system platform, the request comprises an order number and the audit state code, after the system platform receives the request of the order management system, the system platform compares the order number and the audit state code with original data, and if the order number and the audit state code are changed, the next process is selected while the order information is changed.
Furthermore, the patrol personnel scans the two-dimensional code identity through the intelligent terminal, the intelligent terminal sends a request to the system platform, the system platform judges whether the request is legal or not after acquiring the request, if the request is illegal, access is denied, if the request is legal, the system platform sends the request to the two-dimensional code management system and the database management and analysis system, after response information of the two is acquired, the system platform carries out sensitive information processing on the response, then the response is returned to the intelligent terminal, and the intelligent terminal displays the response information on a display interface of the intelligent terminal.
Furthermore, the patrol personnel scans the two-dimensional code identity through the intelligent terminal, the intelligent terminal sends a request to the system platform, the system platform judges whether the request is legal or not after acquiring the request, if the request is illegal, access is refused, if the request is legal, the system platform sends the request to the two-dimensional code management system and the database management and analysis system, after response information of the two is acquired, the system platform carries out sensitive information processing on the response, then the response is returned to the intelligent terminal, and the intelligent terminal displays the response information on a display interface of the intelligent terminal.
The scheme of the invention has the following advantages:
1) the original pipeline transportation equipment and the original management process of the production order of the parts in the petrochemical industry are completely innovated. Because an electronic information mode is adopted, the original paper order form is replaced, the equipment information is classified according to the order form, and the order form and the equipment information are electronically processed, the whole order form management process is more convenient and clearer, the related equipment information is more detailed and sufficient, and the user operation of each role system is simpler and more convenient;
2) meanwhile, the process of equipment inspection in the industry is completely innovated. The original inspection process comprises the following steps: inspection, reporting, acquiring support of a manufacturer, inspection again, fault confirmation, repair reporting, equipment process and use environment confirmation, manufacturer production, fault elimination/replacement and process completion; after the innovation systematically manages all orders and equipment, the inspection process is as follows: the method comprises the steps of inspection, fault confirmation, repair reporting, manufacturer production, fault removal/replacement and process ending, wherein the acquisition of detailed information (including equipment drawings, parameters and the like) of all equipment is all preposed before equipment installation, and the equipment information and repair reporting process can be accurately acquired by directly scanning the two-dimensional code of the equipment during inspection, so that the inspection process is greatly simplified, the inspection efficiency is improved, and the probability of missed inspection and false inspection is reduced.
3) The system can greatly save the production efficiency of later maintenance and equipment replacement of the equipment. When the original equipment is maintained and replaced, a large amount of time is needed for consulting and determining the type of the equipment and the production process
(confirm the flow and need 30 days before normal production), and this system just carries out the filing analysis with the drawing data etc. of equipment production before being produced by replacement equipment, accessible handheld terminal scanning equipment two-dimensional code identification is quick when later stage decision produces appointed equipment of changing data such as parameter, drawing, maintainer can directly place order factory production, the preparation time before this process reducible production reaches 1 day, very big reduction petrochemical industry transportation pipeline and spare part equipment maintenance time and reduce cost.
[ description of the drawings ]
Fig. 1 is a schematic view of a method for inspecting a conveying and storing device in a chemical product production line according to the present invention.
[ detailed description ] embodiments
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present invention, it should be noted that the terms "on" and "on" when appearing in the description,
The references to "lower", "inner", "outer", etc., are to be construed as references to orientations or positional relationships based on those shown in the drawings or those conventionally used in the practice of the invention, and are intended to be used for convenience in describing and simplifying the invention, rather than to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention. Furthermore, the appearances of the terms "first," "second," and the like in the description of the present invention are only used for distinguishing between the descriptions and are not intended to indicate or imply relative importance.
In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, a method and a system for inspecting a conveying and storing device in a chemical product production line are shown.
The inspection method of the conveying and storing equipment in the chemical product production line comprises the following steps:
s1: and adding different system users by an administrator of the system platform through the user management system, and distributing corresponding authorities according to related functions.
S2, the equipment manufacturer side maintains the order information in batch through the order management system and sends an examination and approval request to the system platform;
s3, after the system platform acquires the audit request, the system platform submits the audit request to a supervision terminal, and the supervision terminal examines and approves the order and carries out the next processing request;
s4, if the order is not approved, the system platform delivers the order information or the equipment information to the equipment manufacturer end to modify the relevant order information or the equipment information according to the corresponding approval opinions, and the operation returns to the step (S2);
s5, if the order passes the approval, the system platform generates corresponding two-dimension code identification marks for all products of the related order, submits the off-line personnel to produce the label corresponding to the two-dimension code identification marks, informs the equipment manufacturer end to produce the equipment according to the approval opinions, and posts the label corresponding to the two-dimension code identification marks at the corresponding position of the equipment;
s6, after order production is completed, equipment manufacturers continuously maintain and perfect project order information and document data on a system platform in the equipment installation process, and equipment users can check equipment according to information displayed on a handheld terminal page after using a handheld terminal to scan the two-dimensional code identity of the equipment when a project is checked and accepted;
s7, when the user regularly and routinely inspects the equipment, and when the equipment is found to be possibly abnormal, the inspection personnel holds the terminal to scan the corresponding two-dimensional code identity bound by the equipment, and can timely acquire the after-sale information of the equipment manufacturer to contact the after-sale maintenance personnel for online communication and inspection guidance;
and S8, if the inspection personnel find that the equipment or the part needs to be replaced, the inspection personnel can quickly acquire the detailed information of the equipment drawing, inform the equipment manufacturer to produce the equipment or the part needing to be replaced, and replace the equipment or the part to form a complete inspection closed-loop flow.
In step S7, the polling personnel can use the two-dimensional code of the intelligent terminal scanning device to look up the operation parameters and maintenance cautions of the device at any time during the daily use.
In step S8, if there is a need to replace a faulty device or component, the inspection personnel directly submits a device replacement process in the system platform after the two-dimensional code identification is scanned, and the device manufacturer can process the device according to the device information recorded in the system after receiving the process. And because the time from the production equipment is long or other reasons, the drawing of the equipment manufacturer is lost, and the inspection personnel can also directly send the two-dimensional code or the drawing of the equipment or the part to the equipment manufacturer, so that the equipment manufacturer can conveniently produce the two-dimensional code or the drawing.
In S1-S6, the system platform performs information management on all order information at the same time, and generates order progress management, including order classification, order deduplication, and order analysis functions, for the system user in the system platform to view. The system users comprise supervision, equipment manufacturers and ordinary users. The common users comprise equipment users and inspection users.
Example one
Referring to fig. 1, the inspection method for the conveying and storing device in the chemical product production line in this embodiment may specifically include the following steps:
and the system platform acquires the order information input by the equipment manufacturer, processes and classifies the order information, and sends the order information to the supervision terminal for approval. The system platform is a process system platform and is used for integrating and connecting a user management system, an order management system and the like. After the system platform receives a request that the order management system requires to audit a new order, related order information is pushed to a supervision terminal; and updating the examination and approval state of the order and the production progress of the order at regular time.
The system platform processes the order according to the approval result of the supervision terminal (the order is delivered to the next layer; rejected, and delivered to the equipment manufacturer to modify the information again).
And after the order information sent by the system platform is approved by the supervision terminal, the supervision terminal delivers the order information to the system platform to select the next process according to the approval result. Specifically, after the order management system updates the corresponding order state in the order information table to the latest audit state code, the order management system sends a request to the system platform, where the request may include an order number and the audit state code, after the system platform receives the request from the order management system, the system platform compares the order number and the audit state code with the original data, and if the change occurs, the next process is selected while the order information in the system platform is changed.
And the two-dimension code management system receives the request of the system platform, generates a unique two-dimension code identity for the equipment which passes the order examination and is bound with the equipment by the equipment manufacturer.
In this embodiment, after the order is checked, the system platform sends a request to the two-dimensional code management system, packages information such as the order number and the like, and generates a unique two-dimensional code identity for each type of equipment information in the order; the two-dimensional code management system can provide a plurality of plug-in functions, and directly generate two-dimensional code pictures which can be packaged and downloaded or two-dimensional code label drawings which can be industrially produced and the like; so that the equipment manufacturer can carry out factory binding on the two-dimensional code and the equipment.
The inspection user uses the handheld terminal, and the two-dimensional code of the scanning device acquires the device information.
Device information includes, but is not limited to, the following two aspects:
equipment technical data such as equipment model, equipment production drawings, equipment detailed parameters, equipment delivery detection reports, supervision detection reports, equipment production technical requirement specifications and the like;
the device manufacturer, the contact information of the manufacturer, the delivery date, the product object diagram and other relevant after-sale information of the device.
In this embodiment, the inspection user is an end user of the device or a device maintenance person. The intelligent terminal equipment is used for scanning the two-dimensional code bound on the equipment, the handheld terminal sends a request to the system platform through the public network, and the system platform sends a corresponding request to the database management and analysis system to obtain the detailed information of the corresponding equipment and the corresponding order condition and respond to the request back to the terminal for display.
According to the technical scheme provided by the embodiment, the system platform provides an integration function and is combined with a plurality of systems such as an order management system and a two-dimensional code management system, so that the original order management and inspection processes in the petrochemical industry are thoroughly changed, the functions can be adjusted and added at any time, and the business process is enriched. The order flow management complexity and the inspection difficulty in the original industry are greatly reduced. In addition, the inspection user can quickly determine the detailed parameters of the equipment to be replaced, so that the repair flow of the user and the preparation time for producing the replacement equipment by the production side are greatly shortened.
Example two:
in the second embodiment of the present invention, the process can be generally applied to the situation that a user wants to trace the source and inspect the equipment and the components.
The patrol personnel carry the intelligent terminal to start to patrol the equipment.
In this embodiment, the patrolling personnel can use customized intelligent networking terminal when patrolling and examining, also can carry the smart mobile phone of oneself to use when preparing for to patrol and examine.
And scanning the two-dimensional code of the equipment to obtain detailed information such as equipment drawings.
In this embodiment, the patrol personnel directly scan the two-dimensional code bound on the equipment through the two-dimensional code scanning function of the intelligent terminal, and the intelligent terminal can send a request (request) to the system platform, wherein the request carries information customized when the two-dimensional code is bound on the equipment. After the system platform acquires the request, judging whether the request is legal or not, and if not, denying access; if the response information of the two-dimensional code management system and the database management and analysis system is legal, the system platform sends a request to the two-dimensional code management system and the database management and analysis system, and after the response information of the two systems is acquired, the system platform processes the sensitive information of the response and responds back to the intelligent terminal (response). And the intelligent terminal displays the response information on a display interface of the intelligent terminal. Meanwhile, downloading is provided for some large accessories (including drawings, detection reports and the like) so that inspection personnel can check or edit the accessories after downloading the accessories to the local (only the files can not be edited).
And (5) finding the equipment abnormality and reporting the abnormality to an equipment manufacturer (providing two-dimensional code information or drawing type and the like).
In this embodiment, when the inspection personnel inspects the equipment, the inspection personnel can find that the equipment is abnormal, and can submit the equipment manufacturer and the related responsible person to perform repair operation according to the repair flow provided by the system after scanning the two-dimensional code, and the operation can directly and accurately transmit the equipment information without error, without the need of repeatedly confirming and checking the equipment information and the fault information by multiple personnel (such as the contact way with the purchasing communication equipment manufacturer of the equipment user), thereby greatly reducing the communication cost of the personnel and the time cost of inspection and repair.
And the equipment manufacturer produces equipment according to information such as equipment drawings provided by the two-dimensional code information.
In this embodiment, after receiving the repair request, the manufacturer personnel can quickly confirm information such as the type of equipment and the relevant production process drawings according to the equipment two-dimensional code or other equipment information provided by the inspection party, thereby quickly assisting the inspection personnel in removing the equipment or part fault. If the replacement parts need to be produced, the confirmation and check time before production can be greatly shortened.
And (5) removing or replacing the equipment fault, and finishing the inspection and repair flow.
In the embodiment, after the inspection personnel quickly acquire accurate information of the equipment, the inspection personnel can quickly remove the fault by combining the after-sale assistance of manufacturers; or the manufacturer confirms the equipment information quickly, produces and replaces parts and components, and replaces the equipment. At this moment, the polling process of the equipment can be finished.
In the embodiment of the invention, due to the intervention of the flow system platform during the production of the equipment, the equipment information is bound on the two-dimensional code identity, and the inspection personnel can quickly position accurate information such as the equipment drawing. Therefore, the original inspection process in the industry is greatly simplified; when equipment is patrolled and examined, equipment faults can be analyzed objectively and efficiently, and the personnel communication cost and the time cost for recovering production are reduced.
EXAMPLE III
In the third embodiment of the present invention, the system platform can be generally used in a situation where a user wants to trace the source and inspect the equipment and the components, and the specific structure of the system platform provided in this embodiment is as follows:
the inspection system of the conveying and storing equipment in the chemical product production line comprises a user management system, an order management system, a product management system, a two-dimensional code management system and a database management and analysis system. The order management system and the product management system comprise an order management system and a product management system, and the two-dimensional code management system and the database management and analysis system comprise a two-dimensional code management system and a database management and analysis system.
And the user management system is used for carrying out authority setting and user information maintenance on the system user so as to enter and use different function systems in the order management system.
The order management system and the product management system are used for displaying different order management functions according to different user authorities, sending approval requests to orders and sending different processing requests to the system platform according to different order approval results. And if the order passes the approval, sending a request for generating the two-dimensional code identity, and if the order fails the approval, sending a request for revising the order. The order management system is used for updating the corresponding order state in the order information table to be the latest audit state code, comparing the order number and the audit state code with the original data, and if the order number and the audit state code are changed, selecting the next process while changing the order information.
The two-dimensional code management system is used for calling different functional plug-ins according to different requests of the order management system to generate a two-dimensional code identity. The database management and analysis system analyzes and processes the order information and displays the order and equipment information, the order progress and the after-sales service information to a system user.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. A routing inspection method for conveying and storing equipment in a chemical product production line is characterized by comprising the following steps:
s1: adding different system users by an administrator of the system platform through a user management system, and distributing corresponding authorities according to related functions;
s2, the equipment manufacturer side maintains the order information in batch through the order management system and sends an examination and approval request to the system platform;
s3, after the system platform acquires the audit request, the system platform submits the audit request to a supervision terminal, and the supervision terminal examines and approves the order and carries out the next processing request;
s4, if the order is not approved, the system platform delivers the order information or the equipment information to the equipment manufacturer end to modify the relevant order information or the equipment information according to the corresponding approval opinions, and the operation returns to the step (S2);
s5, if the order passes the approval, the system platform generates corresponding two-dimension code identification marks for all products of the related order, submits the off-line personnel to produce the label corresponding to the two-dimension code identification marks, informs the equipment manufacturer end to produce the equipment according to the approval opinions, and posts the label corresponding to the two-dimension code identification marks at the corresponding position of the equipment;
s6, after order production is completed, equipment manufacturers start to install equipment, and equipment users can check the equipment according to information displayed on the pages of the handheld terminals by scanning the two-dimensional code identity of the equipment through the handheld terminals when item acceptance is checked;
s7, when the user regularly and routinely inspects the equipment, and when the equipment is found to be possibly abnormal, the inspection personnel holds the terminal to scan the corresponding two-dimensional code identity bound by the equipment, and can timely acquire the after-sale information of the equipment manufacturer to contact the after-sale maintenance personnel for online communication and inspection guidance;
and S8, if the inspection personnel find that the equipment or the part needs to be replaced, the inspection personnel can quickly acquire the detailed information of the equipment drawing, inform the equipment manufacturer to produce the equipment or the part needing to be replaced, and replace the equipment or the part to form a complete inspection closed-loop flow.
2. An inspection method for conveying and storing equipment in a chemical product production line according to claim 1, wherein in steps S7-S8, an inspector can use the two-dimensional code of the intelligent terminal scanning equipment to look up the operation parameters and maintenance precautions of the equipment at any time during the daily use.
3. The inspection method according to claim 1, wherein in step S8, if there is a need to replace a faulty device or component, the inspection personnel directly performs a device replacement process submission on the scanned system platform of the two-dimensional code identifier, and the device manufacturer can process the device information according to the device information recorded in the system after receiving the process.
4. The inspection method for the transportation and storage devices in the chemical product production line according to claim 1, wherein in step S6, the handheld terminal sends a request to the system platform through the public network, and the system platform sends a corresponding request to the database management and analysis system to obtain the detailed information of the corresponding device and the corresponding order condition, and returns the response to the terminal for display.
5. The inspection method according to claim 1, wherein in S1-S6, the system platform performs information management on all order information at the same time, and generates order schedule management including order classification, order deduplication and order analysis functions for the system user in the system platform to view.
6. The inspection method for the transportation and storage equipments in the chemical product production line according to claim 1, wherein in step S6, the equipment manufacturer continuously maintains and perfects the project order information and documentation information on the system platform during the installation of the equipment.
7. The utility model provides a system platform patrols and examines of carrying and save equipment in chemical products production line which characterized in that, the system platform includes:
the user management system is used for carrying out authority setting and user information maintenance on system users so as to enter and use different function systems in the order management system;
the order management system and the product management system are used for displaying different order management functions according to different user authorities, sending approval requests to orders and sending different processing requests to the system platform according to different order approval results. And if the order passes the approval, sending a request for generating the two-dimensional code identity, and if the order fails the approval, sending a request for revising the order.
The two-dimension code management system and the database management and analysis system comprise the two-dimension code management system and the database management and analysis system, wherein the two-dimension code management system is used for calling different functional plug-ins according to different requests of the order management system to generate two-dimension code identity marks. The database management and analysis system analyzes and processes the order information and displays the order and equipment information, the order progress and the after-sales service information to a system user.
8. The inspection system platform of the conveying and storing equipment in the chemical product production line according to claim 7, wherein the order management system and the product management system are configured to update the corresponding order status in the order information table to the latest audit status code, the order management system and the product management system send a request to the system platform, the request includes an order number and the audit status code, the system platform compares the order number and the audit status code with the original data after receiving the request from the order management system, and if the order information is changed, the next process is selected while the order information is changed.
9. The inspection system platform of conveying and storing equipment in the chemical product production line according to claim 7, wherein an inspection worker scans the two-dimensional code identity through the intelligent terminal, the intelligent terminal sends a request to the system platform, the system platform judges whether the request is legal or not after obtaining the request, if the request is illegal, the system platform refuses access, if the request is legal, the system platform sends the request to the two-dimensional code management system and the database management and analysis system, after obtaining the response information of the two, the system platform carries out sensitive information processing on the response, and then the response is returned to the intelligent terminal, and the intelligent terminal displays the response information on a display interface of the intelligent terminal.
10. The inspection system platform for conveying and storing equipment in the chemical product production line according to claim 7, wherein when inspecting the equipment, an inspection worker finds that the equipment is abnormal, submits repair operation to an equipment manufacturer according to a repair flow provided by the system after scanning the two-dimensional code, and the equipment manufacturer produces the equipment according to equipment information provided by the two-dimensional code management system.
CN201911354915.1A 2019-12-25 2019-12-25 Inspection method and system platform for conveying and storing equipment in chemical product production line Pending CN111144841A (en)

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