CN111136915A - Mechanical and aesthetic gradient gradual-change denture integrated design and 3D printing method - Google Patents
Mechanical and aesthetic gradient gradual-change denture integrated design and 3D printing method Download PDFInfo
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- CN111136915A CN111136915A CN202010052723.1A CN202010052723A CN111136915A CN 111136915 A CN111136915 A CN 111136915A CN 202010052723 A CN202010052723 A CN 202010052723A CN 111136915 A CN111136915 A CN 111136915A
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- 238000010146 3D printing Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000013461 design Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000007639 printing Methods 0.000 claims abstract description 17
- 230000007704 transition Effects 0.000 claims abstract description 12
- 210000004513 dentition Anatomy 0.000 claims abstract description 10
- 230000036346 tooth eruption Effects 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 9
- 230000008859 change Effects 0.000 claims abstract description 7
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 12
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 7
- 238000000016 photochemical curing Methods 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 4
- 239000004917 carbon fiber Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000011960 computer-aided design Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 208000002354 Edentulous Jaw Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 210000004204 blood vessel Anatomy 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012765 fibrous filler Substances 0.000 description 1
- 210000004195 gingiva Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/08—Artificial teeth; Making same
- A61C13/087—Artificial resin teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0003—Making bridge-work, inlays, implants or the like
- A61C13/0004—Computer-assisted sizing or machining of dental prostheses
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/01—Palates or other bases or supports for the artificial teeth; Making same
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/08—Artificial teeth; Making same
- A61C13/09—Composite teeth, e.g. front and back section; Multilayer teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/112—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/753—Medical equipment; Accessories therefor
- B29L2031/7532—Artificial members, protheses
- B29L2031/7536—Artificial teeth
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Animal Behavior & Ethology (AREA)
- Dentistry (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
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Abstract
The invention relates to a mechanical and aesthetic gradient gradual change denture integrated design and 3D printing method, which comprises the following steps: designing a dentition part and a base part of the denture by using CAD software; dividing dentition into 3-5 layers along the direction from the occlusal surface to the gum, wherein a cross transition layer is arranged between the layers, and the hardness, the wear resistance and the color are in gradient transition; dividing the base into an upper layer and a lower layer 2 along the direction from the occlusal surface to the gum, and performing gradient transition on hardness and color; according to the personalized clinical colorimetric result of the teeth of a patient, color layers distinguished by color models are set in the normal direction of a plane (occlusal) and each layer represents a color, and the starting and stopping surface of each color layer (occlusal) in the normal direction of the plane is marked to be used as an interface for replacing different materials; and (4) applying numerical control processing equipment and matched software thereof to implement false tooth printing and forming so as to finish the manufacture of the false tooth. The invention can simplify the manufacturing procedure, meet the individual requirements of the denture with mechanical and aesthetic gradient gradual change, and realize accurate and integrated molding.
Description
Technical Field
The invention relates to a digital design method for a denture, in particular to an integrated design and 3D printing method for a mechanical and aesthetic gradient denture.
Background
CAD/CAM technology has found widespread use in the oral multidisciplinary. The CAD/CAM system for oral repair mainly comprises three parts of data acquisition, computer-aided design and computer-aided machining. Through research of more than 40 years, the technology occupies a place in the field of oral fixation and restoration, well embodies the superiority of CAD/CAM technology, improves efficiency, reduces labor intensity of medical technicians, improves restoration quality, is accurate, and weakens influences caused by factors such as experience of the medical technicians and personal quality.
At present, the research results in the field shown by domestic and foreign documents are mainly as follows: in terms of denture data acquisition: firstly, copying the existing false tooth to obtain the three-dimensional data of the existing false tooth; secondly, scanning the edentulous jaw model of the patient and the jaw position relation, and designing the tooth arrangement and the base by using a computer to design the false tooth data. In the aspect of processing and forming: firstly, cutting the preformed resin blocks of the base and then inserting the finished artificial teeth one by one. Secondly, the three-dimensional printing technology is utilized for direct processing, but no directly available product exists at present. And thirdly, three-dimensionally printing a wax pattern or a pattern box, and performing adhesive pressing forming application and clinic by using a traditional false tooth manufacturing method. However, the above methods can not solve the individual requirements of the mechanical and aesthetic gradient gradual-change false tooth, and can not simplify the manufacturing procedure and realize precise integrated molding.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide the mechanical and aesthetic gradient gradual change denture integrated design and 3D printing method, which can simplify the manufacturing procedure, meet the individual requirements of the denture mechanical and aesthetic gradient gradual change denture, improve the denture abrasion resistance and realize accurate integrated molding.
In order to achieve the purpose, the invention has the following technical scheme:
the invention discloses a mechanical and aesthetic gradient gradual change denture integrated design and 3D printing method, which comprises the following steps:
1) designing a dentition part and a base part of the denture by using CAD software;
2) dividing dentition into 3-5 layers along the direction from the occlusal surface to the gum, wherein a cross transition layer is arranged between the layers, and the hardness, the wear resistance and the color are in gradient transition;
3) dividing the base into an upper layer and a lower layer 2 along the direction from the occlusal surface to the gum, and performing gradient transition of hardness and color to complete CAD data of the base;
4) importing the false tooth CAD data designed in the step 2) and the step 3) into multi-material 3D printing matching software, setting color layers distinguished by color models in the plane normal direction of the (occlusal) according to the personalized clinical colorimetric result of the teeth of a patient, wherein each layer represents one color, and marking the start-stop surface of each color layer (occlusal) in the plane normal direction as an interface for replacing different materials;
5) and (3) applying numerical control processing equipment and matched software thereof, and adopting a photocuring printing material to implement false tooth printing and forming so as to finish the manufacture of false teeth.
Wherein the light-cured printing material comprises a light-cured resin material of nano-ceramics, glass fibers or carbon fibers; the material comprises PMMA material liquid.
The invention has the advantages that: the manufacturing process can be simplified, the individual requirements of the denture with mechanical and aesthetic gradient gradual change can be met, the denture wear resistance can be improved, and the denture can be accurately and integrally formed.
Drawings
FIG. 1 is a schematic view of the process of the present invention.
Detailed Description
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
Referring to fig. 1, the invention provides an integrated design and 3D printing method for a mechanical and aesthetic gradient denture, comprising the following steps:
1) designing a dentition part and a base part of the denture by using CAD software;
2) dividing dentition into 3-5 layers along the direction from the occlusal surface to the gum, wherein a cross transition layer is arranged between the layers, and the hardness, the wear resistance and the color are in gradient transition;
3) dividing the base into an upper layer and a lower layer 2 along the direction from the occlusal surface to the gum, and performing gradient transition of hardness and color to complete CAD data of the base;
4) importing the false tooth CAD data designed in the step 2) and the step 3) into multi-material 3D printing matching software, setting color layers distinguished by color models in the plane normal direction of the (occlusal) according to the personalized clinical colorimetric result of the teeth of a patient, wherein each layer represents one color, and marking the start-stop surface of each color layer (occlusal) in the plane normal direction as an interface for replacing different materials;
5) and (3) applying numerical control processing equipment and matched software thereof, and adopting a photocuring printing material to implement false tooth printing and forming so as to finish the manufacture of false teeth.
The light-cured printing material comprises a light-cured resin material of nano ceramics, glass fibers or carbon fibers; the material comprises PMMA material liquid.
The strength and the wear resistance of the photo-curing material are improved by mixing ceramic fillers or glass fibers and carbon fibers in different proportions, and the hardness and the wear resistance of the photo-curing material after printing can be changed by changing the proportion of the fiber fillers.
Color material: the basic material is PMMA, and the polymethyl methacrylate is the basic material, and can be controlled to be tooth white or gingival pink by adjusting the difference of the added pigment. For example: a1, a2, A3; b1, B2 and B3 are common tooth colors; the light pink and the light pink are the colors of the gum; by making the fibrous filler reddish-black, the color of the gingival blood vessel can be simulated in the base portion.
The specific embodiment is as follows:
for example, dentition: 1) the first layer has the highest hardness and is used for the occlusal surface, ceramic filler is adopted, the mass ratio of PMMA is 70-85%, the color is A1, and the translucency is 50%; the second layer has lower hardness, adopts pure PMMA with the color of A2 and the translucency of 30 percent; the third layer was the same hardness as the second layer and was also pure PMMA, but was A3 in color and 10% in semi-permeability.
Gingiva: the first layer is pink; the second layer is red.
The PMMA material wires comprise base material wires and artificial tooth material wires, the base material wires are in a gum pink color, the artificial tooth material wires are in a tooth white color, and the PMMA material wires are divided into various models according to the chroma, the saturation and the lightness of the material wires. When in application, the bases and the artificial tooth material threads with different types can be individually selected and combined according to clinical colorimetric results;
the numerical control processing equipment is a three-dimensional printer, and the three-dimensional printer and the matched software are a multi-nozzle high polymer material three-dimensional printer and matched software based on a photocuring technology.
The start-stop surface in the normal direction of the (occlusal) plane is parallel or approximately parallel to the (occlusal) plane.
The step 5) further comprises the steps of: the method comprises the steps that material liquids with different colors and different hardness are respectively input into a plurality of nozzles of the numerical control machining equipment, liquid drops are formed under pressure and are sprayed out from a nozzle discharge port, a three-axis motion control system of the numerical control machining equipment controls the full denture appearance of each two-dimensional printing section, each two-dimensional printing section is parallel to a (occlusal) plane, then a printing workbench descends by 10-100 microns, and the nozzles start printing of the next two-dimensional plane and are stacked layer by layer to form the denture.
In the printing process, when the color boundary surface is reached, the base material liquid and the artificial tooth material liquid of the next color are automatically switched, and the next color layer is continuously printed until the three-dimensional printing of the false tooth is finished, so that the integrated processing of the multi-color false tooth is realized.
CAD: computer aided design; CAM: and (4) computer-aided machining.
The processing molding material used by the invention is a resin material PMMA (polymethyl methacrylate), which is a denture material commonly used in clinic at present. The adhesive material used is preferably a self-setting resin material, but may be selected by a technician or a physician according to clinical needs in actual use.
(occlusion): refers to the contact relationship between the upper and lower dentition.
As described above, the present invention can be more fully realized. The above description is only a reasonable embodiment of the present invention, and the scope of the present invention includes but is not limited to the above description, and any insubstantial modifications of the technical solution of the present invention by those skilled in the art are included in the scope of the present invention.
Claims (2)
1. A mechanical and aesthetic gradient gradual change denture integrated design and 3D printing method is characterized by comprising the following steps:
1) designing a dentition part and a base part of the denture by using CAD software;
2) dividing dentition into 3-5 layers along the direction from the occlusal surface to the gum, wherein a cross transition layer is arranged between the layers, and the hardness, the wear resistance and the color are in gradient transition;
3) dividing the base into an upper layer and a lower layer 2 along the direction from the occlusal surface to the gum, and performing gradient transition of hardness and color to complete CAD data of the base;
4) importing the false tooth CAD data designed in the step 2) and the step 3) into multi-material 3D printing matching software, setting color layers distinguished by color models in the normal direction of a plane (occlusal) according to the personalized clinical colorimetric result of the teeth of a patient, wherein each layer represents one color, and marking a start-stop plane of each color layer (occlusal) in the normal direction of the plane as an interface for replacing different materials;
5) and (3) applying numerical control processing equipment and matched software thereof, and adopting a photocuring printing material to implement false tooth printing and forming so as to finish the manufacture of false teeth.
2. The mechanical and aesthetic gradient gradual denture integrated design and 3D printing method according to claim 1, wherein: the light-cured printing material comprises a light-cured resin material of nano ceramics, glass fibers or carbon fibers; the material comprises PMMA material liquid.
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CN202010052723.1A CN111136915A (en) | 2020-01-17 | 2020-01-17 | Mechanical and aesthetic gradient gradual-change denture integrated design and 3D printing method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113208750A (en) * | 2021-05-15 | 2021-08-06 | 江苏京科智镕新材料科技有限公司 | Light-transmission gradual-change dental crown based on stereolithography 3D printing and preparation method |
WO2021260199A1 (en) * | 2020-06-26 | 2021-12-30 | Josef Schweiger | Method for the digital acquisition of an intraoral structure, and color reference template and system for carrying out the method |
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CN105581849A (en) * | 2014-10-23 | 2016-05-18 | 北京大学口腔医学院 | An integrated rapid prototyping method for a multicolor resin denture restoration |
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CN107714210A (en) * | 2017-11-07 | 2018-02-23 | 吉林大学 | A kind of bionical artificial tooth with hierarchy |
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2020
- 2020-01-17 CN CN202010052723.1A patent/CN111136915A/en active Pending
Patent Citations (4)
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CN101518469A (en) * | 2009-04-02 | 2009-09-02 | 四川大学 | Wear-bionic nano-ceramic composite artificial tooth and method for preparing same |
CN105581849A (en) * | 2014-10-23 | 2016-05-18 | 北京大学口腔医学院 | An integrated rapid prototyping method for a multicolor resin denture restoration |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021260199A1 (en) * | 2020-06-26 | 2021-12-30 | Josef Schweiger | Method for the digital acquisition of an intraoral structure, and color reference template and system for carrying out the method |
CN113208750A (en) * | 2021-05-15 | 2021-08-06 | 江苏京科智镕新材料科技有限公司 | Light-transmission gradual-change dental crown based on stereolithography 3D printing and preparation method |
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