CN111128540A - Automatic equipment of air conditioner transformer and lock nail equipment - Google Patents
Automatic equipment of air conditioner transformer and lock nail equipment Download PDFInfo
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- CN111128540A CN111128540A CN202010055909.2A CN202010055909A CN111128540A CN 111128540 A CN111128540 A CN 111128540A CN 202010055909 A CN202010055909 A CN 202010055909A CN 111128540 A CN111128540 A CN 111128540A
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- 230000007246 mechanism Effects 0.000 claims abstract description 212
- 238000007664 blowing Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 238000004378 air conditioning Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000001360 synchronised effect Effects 0.000 claims description 22
- 230000033001 locomotion Effects 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 208000032370 Secondary transmission Diseases 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000033228 biological regulation Effects 0.000 claims description 2
- 210000003437 trachea Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
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- 238000010586 diagram Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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Abstract
The invention discloses automatic assembling and nail locking equipment for an air-conditioning transformer, which comprises a frame, an automatic transformer body feeding mechanism, an automatic shell transmission mechanism, a transformer wire heat blowing mechanism, an automatic screw blowing mechanism, an automatic finished product output mechanism, a transformer wire stripping mechanism, an automatic nailing mechanism, an automatic transformer body grabbing mechanism and an automatic shell grabbing mechanism which are arranged on the frame according to specified positions, and further comprises a PLC (programmable logic controller) control box, wherein the PLC control box is electrically connected with automatic operation parts of each mechanism and realizes automatic operation through program control. The automatic feeding and discharging device has the advantages of compact structure and reasonable layout, realizes the automatic transmission, grabbing and assembling of the shell and the body of the transformer, the automatic feeding and nailing operation of screws, and finally the automatic output of finished products, adopts the automatic operation completely, greatly saves the labor, improves the working efficiency, reduces the labor intensity, and greatly improves the operation safety.
Description
Technical Field
The invention relates to the technical field of air-conditioning transformer production equipment, in particular to automatic assembling and nail locking equipment for an air-conditioning transformer.
Background
At present, the production mode of air conditioner transformer lock nail machine does: an operator manually assembles the transformer and the shell together, then takes the air gun (special for nailing) to nail, and finally manually places the product on a production line. Therefore, how to develop a full-automatic air-conditioning transformer automatic assembling and nail locking device to improve the working efficiency and reduce the labor intensity of workers becomes a technical problem to be solved urgently by technical personnel in the field.
Disclosure of Invention
The invention aims to provide automatic assembling and nail locking equipment for an air-conditioning transformer, which solves the problems of low working efficiency, high labor intensity and potential safety hazard existing in manual operation in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention relates to an automatic assembling and nail locking device for an air-conditioning transformer, which comprises a frame, an automatic transformer body feeding mechanism, an automatic shell conveying mechanism, a transformer wire heat blowing mechanism, an automatic screw blowing mechanism, an automatic finished product output mechanism, a transformer wire stripping mechanism, an automatic nailing mechanism, an automatic transformer body grabbing mechanism and an automatic shell grabbing mechanism, wherein the automatic transformer body feeding mechanism, the automatic shell conveying mechanism, the transformer wire heat blowing mechanism, the automatic screw blowing mechanism, the automatic finished product output mechanism, the transformer wire stripping mechanism, the automatic nailing mechanism, the automatic transformer body grabbing mechanism and the automatic shell grabbing mechanism are arranged according to a designed position and are assembled and connected with the frame; the PLC control box is electrically connected with automatic operation parts of each mechanism and realizes automatic operation through program control;
the automatic nailing machine comprises a shell automatic transmission mechanism, a shell automatic grabbing mechanism, a transformer body automatic feeding mechanism, an automatic nailing mechanism, an automatic nail blowing mechanism and a finished transformer automatic output mechanism, wherein the shell of the transformer is placed on the shell automatic transmission mechanism and conveyed to a designated position, the shell automatic grabbing mechanism grabs the shell and places the shell on the finished product automatic output mechanism, the transformer body is placed on the transformer body automatic feeding mechanism and conveyed to the designated position, the transformer body automatic grabbing mechanism grabs the transformer body and assembles the transformer body into the shell, the assembled transformer body is integrally conveyed to a workbench of the automatic nailing mechanism through the finished product automatic output mechanism, a screw is blown to a position to be nailed by the automatic nail blowing mechanism, the automatic nailing mechanism is;
the transformer wire blowing mechanism is fixed on the automatic feeding mechanism of the transformer body and is used for blowing and heating the winding of the transformer body; when the automatic transformer body grabbing mechanism grabs the transformer and then runs to the transformer wire stripping mechanism, the transformer wire is stripped through the transformer wire stripping mechanism, so that the wire is separated from the transformer body.
Further, the frame comprises a section bar support, a protective cover, supporting feet, a touch screen, a key switch, an accidental emergency stop button, an electric control box door, an electric control box lining plate, a valve mounting plate and a mounting bottom plate, wherein the protective cover and the electric control box door are connected to the side face of the section bar support, the supporting feet are connected to four corners of the bottom of the section bar support, the mounting bottom plate is connected to the bottom of the inner side of the section bar support, the PLC control box is mounted on the mounting bottom plate, the electric control box door is opposite to the PLC control box, a control panel is arranged above the PLC control box and connected to the section bar support, and the touch screen, the key switch and the accidental emergency stop button are all mounted on the control panel; an electric cabinet lining plate is arranged between the PLC control box and the electric cabinet door, and the valve mounting plate is fixedly connected to the mounting bottom plate.
Still further, the automatic feeding mechanism of the transformer body comprises a supporting plate, a linear bearing, a guide shaft, a limiting plate, a turbine lifter, a transformer jig, a limiting switch, a pushing cylinder, a cylinder fixing plate and a cylinder pushing plate, wherein the transformer jig is placed on the top surface of the supporting plate, the top end of the guide shaft is connected to the bottom surface of the supporting plate, the limiting plate is connected to the bottom end of the guide shaft, the guide shaft is connected into the linear bearing in a penetrating manner, the linear bearing is installed on the frame through a turbine lifter installing plate, and the working end of the turbine lifter is connected to the bottom surface of the supporting plate and drives the supporting plate to drive the transformer jig to move up and down; the limit switch is installed on the turbine elevator installation plate, and a contact end of the limit switch is downwards contacted with the limit plate to transmit signals; still include push mechanism, push mechanism includes propelling movement cylinder, cylinder fixed plate and cylinder push pedal, the propelling movement cylinder passes through the cylinder fixed plate is connected the automatic mechanism that snatchs of transformer body, the cylinder push pedal is connected on the propelling movement cylinder, just one that the work end alignment of cylinder push pedal is located the top transformer tool.
Still further, the automatic transmission mechanism of the shell comprises a driving shaft, a fixed underframe, a speed-adjustable reducer, a driven shaft, a wear-resistant belt and a tensioning structure, the fixed underframe is placed on the ground and positioned at one side of the frame, the driving shaft and the driven shaft are arranged at two ends of the top of the fixed underframe, the wear-resistant belt is sleeved on the driving shaft and the driven shaft, the working end of the speed-adjustable reducer is connected with the driving shaft and drives the driving shaft to rotate, a speed reducer protective cover is arranged outside the speed-adjustable speed reducer, a shell of the transformer is placed in the box body and is directly placed on the wear-resistant belt for transmission, the tensioning structure is installed on the fixed underframe and is positioned at one end of the driven shaft, through tensioning texture adjusts the position of driven shaft realizes the regulation of wear-resisting belt rate of tension.
Still further, the transformer wire heat blowing device comprises an industrial air heater, a heat conducting pipe and an air outlet pipe, wherein the heat conducting pipe is connected to the industrial air heater through the air outlet pipe, the transformer wire heat blowing mechanism is fixed on a cylinder fixing plate in the automatic feeding mechanism of the transformer body, and the heat conducting pipe is directly aligned with a winding of the transformer body; the transformer wire stripping mechanism comprises a wire stripping cylinder, a cylinder fixing seat, a cylinder adapter plate and a mechanism fixing plate, wherein the wire stripping cylinder is installed on the cylinder adapter plate through the cylinder fixing seat, and one end of the cylinder adapter plate is connected to the mechanism fixing plate and is arranged on a fixing base plate of the automatic nailing mechanism.
Still further, it includes automatic screw machine, screw machine limiting plate, PMKD, pushes away nail cylinder, cylinder fixed plate, response screw annular proximity switch, screw operation trachea track, screw limiting plate and ejector pin piece to blow screw mechanism automatically, automatic screw machine passes through screw machine limiting plate is installed on the PMKD, PMKD connects on the frame, the ejector pin cylinder is installed one side of automatic screw machine, the work end that pushes away the nail cylinder with the ejector pin piece is connected, install on the play nail groove of automatic screw machine the screw limiting plate, the below in play nail groove is connected with screw operation trachea track, response screw annular proximity switch installs the orbital top of screw operation trachea.
Still further, the finished product automatic output mechanism comprises a shell stop plate, a synchronous belt conveying mechanism and a fixed profile frame body, wherein the shell stop plate is connected to the output end of the fixed profile frame body; the two sides of the input end of the fixed profile frame body are connected with shell guide plates, and the top of the middle of the fixed profile frame body is provided with a separating device; the synchronous belt conveying mechanism comprises a secondary transmission shaft, a main transmission shaft and a high-precision stepping motor, the main transmission shaft is installed at the input end of the fixed profile frame body, the secondary transmission shaft is installed at the output end of the fixed profile frame body through a tensioning adjusting plate, transmission synchronous belt wheels are installed at two ends of the secondary transmission shaft and two ends of the main transmission shaft, two groups of transmission synchronous belt wheels are provided with two wear-resistant synchronous belts, and a shell with nailed nails is placed on the wear-resistant synchronous belts for output; the separating device comprises a separating cylinder and a separating cylinder fixing plate, the separating cylinder passes through the separating cylinder fixing plate and is connected to the fixed profile frame body, the output side of the separating cylinder fixing plate is provided with a photoelectric sensor, and the photoelectric sensor is connected to the fixed profile frame body.
Further, the automatic nailing mechanism comprises side vertical plates, side vertical connecting plates, a connecting bedplate, a shell advancing assembly, a transformer body advancing assembly, a nailing assembly and a fixed bottom plate, wherein the fixed bottom plate is installed on the frame, the connecting bedplate is supported and connected on the top surface of the fixed bottom plate through two parallel vertical plates, the vertical plates are connected on the fixed bottom plate through fixing feet, the side vertical plates and the side vertical connecting plates are connected into a square seat, the back bottom surface of the square seat is fixed on the connecting bedplate, the shell advancing assembly is installed on the vertical plate in the middle, the transformer body advancing assembly is positioned below the nailing assembly, the shell advancing assembly and the transformer body advancing assembly are vertically arranged, and the nailing assembly is slidably installed on the square seat;
the nailing component comprises a clamping nozzle, a clamping nozzle fixing plate, an electric screwdriver mounting plate, an electric screwdriver, a screw tightening cylinder, a guide rod, a compression spring, a linear guide rail I, a guide rail fixing plate, a driving cylinder, a linear guide rail II, a spring compression plate, a rear fixing plate and a driving cylinder seat, wherein the electric screwdriver is mounted on the electric screwdriver mounting plate; the driving cylinder is connected with the driving cylinder seat, the driving cylinder seat is connected with the guide rail fixing plate, and the driving cylinder drives the screw to tighten the cylinder to descend and to aim at the lifted shell to carry out nailing;
the shell advancing assembly comprises a shell advancing cylinder, a cylinder adapter plate and a jacking cylinder, the shell advancing cylinder is mounted on the fixed base plate through the cylinder adapter plate, and the working end of the shell advancing cylinder stretches and retracts to pull the shell into the position below the nailing assembly; the jacking cylinder is connected to the shell advancing cylinder through the cylinder adapter plate, and nailing is performed after the jacking cylinder lifts the shell;
the transformer body advancing assembly comprises a transformer body limiting block, a cylinder supporting plate, guide shafts, linear bearings and a transformer body advancing cylinder, the bottom surface of the cylinder supporting plate is connected to the fixing bottom plate, the transformer body advancing cylinder is installed on a cylinder positioning plate above a horizontal plate of the cylinder supporting plate, the two guide shafts and the linear bearings are arranged on two sides of the transformer body advancing cylinder in a matched mode, the linear bearings are installed on the cylinder positioning plate, the working end of the transformer body advancing cylinder is connected with a push plate, one end of each guide shaft is connected to the push plate, and the transformer body limiting block is connected to the fixing bottom plate.
Furthermore, the automatic transformer body grabbing mechanism comprises a Z-axis moving cylinder, a cylinder fixing plate, a clamping jaw cylinder, a clamping jaw, a Y-axis servo linear module, a module fixing plate, a first X-axis forward moving assembly, a fixing support, a linear guide rail and a second X-axis forward moving assembly; the fixed brackets are arranged on the frame, the two fixed brackets are symmetrically arranged, the top surfaces of the two fixed brackets are respectively provided with the first X-axis forward moving assembly and the linear guide rail, the working end of the first X-axis forward moving assembly is fixedly connected with the module fixed plate, and the first X-axis forward moving component drives the module fixing plate to move linearly along the linear guide rail, the Y-axis servo linear module is connected to the module fixing plate, the second X-axis forward moving assembly is mounted on the Y-axis servo linear module through an adapter plate, the working end of the second X-axis forward moving assembly is connected with the air cylinder fixing plate, the Z-axis moving air cylinder is arranged on the air cylinder fixing plate, the clamping jaw air cylinder is connected to the working end of the Z-axis moving air cylinder, and the working end of the clamping jaw air cylinder is connected with the clamping jaw; the inner side of the fixed support is provided with jig limiting plates, and jig spacing plates are vertically arranged between the jig limiting plates.
Still further, the automatic shell grabbing mechanism comprises a servo lifting electric cylinder, a guide connecting plate, a guide shaft, a linear bearing, an electric cylinder fixing plate, a second profile support, a support fixing bottom plate, a stepping linear module, an electric cylinder adapter plate, a linear module fixing plate, a vacuum chuck, a chuck fixing plate and a fixing connecting plate; the second profile support is connected to the frame through the support fixing bottom plate, the stepping linear module is installed on the top surface of the second profile support through the linear module fixing plate, the servo lifting electric cylinder is connected to the stepping linear module through the electric cylinder fixing plate, the working end of the servo lifting electric cylinder is connected with the fixing connecting plate, the linear bearing is installed on the fixing connecting plate, the guide shaft is matched with the linear bearing, and the top end of the guide shaft is connected to the guide connecting plate; the vacuum sucker is connected to the bottom surface of the fixed connecting plate through the sucker fixing plate; the working end of the servo lifting electric cylinder stretches and retracts to drive the vacuum chuck to move up and down through the electric cylinder adapter plate, and the linear bearing moves up and down along the guide shaft to guide when moving.
Compared with the prior art, the invention has the beneficial technical effects that:
the invention relates to automatic assembling and nail locking equipment for an air-conditioning transformer, which comprises an automatic transformer body feeding mechanism, an automatic shell conveying mechanism, a transformer wire heat blowing mechanism, an automatic screw blowing mechanism, an automatic finished product output mechanism, a transformer wire stripping mechanism, an automatic nailing mechanism, an automatic transformer body grabbing mechanism and an automatic shell grabbing mechanism, wherein the automatic transformer body feeding mechanism, the automatic shell conveying mechanism, the automatic transformer wire heat blowing mechanism, the automatic nail blowing mechanism, the automatic finished product output mechanism, the transformer wire stripping mechanism, the automatic nailing mechanism, the automatic; the automatic operation system is characterized by further comprising a PLC control box, wherein the PLC control box is electrically connected with automatic operation parts of each mechanism and is controlled by a program to realize automatic operation. The automatic feeding and discharging device has the advantages of compact structure and reasonable layout, realizes the automatic transmission, grabbing and assembling of the shell and the body of the transformer, the automatic feeding and nailing operation of screws, and finally the automatic output of finished products, adopts the automatic operation completely, greatly saves the labor, improves the working efficiency, reduces the labor intensity, and greatly improves the operation safety.
Drawings
The invention is further illustrated in the following description with reference to the drawings.
FIG. 1 is a front view of an automatic assembling and nail locking device for an air conditioning transformer according to the present invention;
FIG. 2 is a top view of the automatic assembling and nail locking apparatus for an air conditioning transformer according to the present invention;
FIG. 3 is a left side view of an air conditioning transformer automatic assembly and locking pin apparatus of the present invention;
FIG. 4 is a schematic perspective view of an automatic assembling and nail locking device for an air conditioning transformer according to the present invention;
FIG. 5 is a schematic view of the frame structure of the present invention;
FIG. 6 is a schematic structural view of an automatic feeding mechanism of the transformer body according to the present invention;
FIG. 7 is a schematic structural view of an automatic conveying mechanism of a housing according to the present invention;
FIG. 8 is a structural diagram of a transformer wire heat blowing mechanism according to the present invention;
FIG. 9 is a schematic structural view of an automatic screw blowing mechanism according to the present invention;
FIG. 10 is a schematic structural view of an automatic output mechanism for finished products according to the present invention;
FIG. 11 is a schematic structural diagram of a transformer wire stripping mechanism according to the present invention;
FIG. 12 is a schematic structural view of an automatic nailing mechanism of the present invention;
FIG. 12-1 is an enlarged top view of the valve assembly of FIG. 12 in accordance with the present invention;
FIG. 13 is a schematic structural view of an automatic transformer grabbing machine according to the present invention;
FIG. 14 is a schematic structural view of an automatic shell grabbing mechanism according to the present invention;
description of reference numerals: 1. a frame; 2. the automatic feeding mechanism of the transformer body; 3. a housing automatic transmission mechanism; 4. a transformer wire heat blowing mechanism; 5. an automatic screw blowing mechanism; 6. a finished product automatic output mechanism; 7. a transformer wire stripping mechanism; 8. an automatic nailing mechanism; 9. the automatic grabbing mechanism of the transformer body; 10. the shell body automatic grabbing mechanism;
11. a profile support; 12. a protective cover; 13. supporting the ground feet; 14. a touch screen; 15. a key switch; 16. an emergency stop button; 17. an electric control box door; 18. an electric control box lining plate; 19. a valve mounting plate; 110. mounting a bottom plate;
21. a support plate; 22. a linear bearing; 23. a guide shaft; 24. a limiting plate; 25. a turbine lift; 26. a transformer jig; 27. a limit switch; 28. a push cylinder; 29. a cylinder fixing plate; 210. a cylinder push plate; 211. a turbine elevator mounting plate;
31. a drive shaft; 32. fixing the underframe; 33. a reducer protecting cover; 34. a speed-adjustable reducer; 35. a driven shaft; 36. a wear resistant belt; 37. a tensioning structure; 38. a box body;
41. an industrial air heater; 42. a heat conducting pipe; 43. an air outlet pipe;
51. an automatic screw feeding machine; 52. a screw machine limiting plate; 53. fixing the bottom plate; 54. a nail pushing cylinder; 55. a cylinder fixing plate; 56. an induction screw ring proximity switch; 57. the screw runs through the air pipe track; 58. a screw limiting plate; 59. pushing the nail block;
61. a shell stop baffle; 62. a driven shaft; 63. tensioning the adjusting plate; 64. a wear-resistant synchronous belt; 65. fixing the section bar frame body; 66. a photoelectric sensor; 67. a housing guide plate; 68. a transmission synchronous belt pulley; 69. a high precision stepper motor; 610. a main drive shaft; 611. a housing; 612. a frame body support plate; 613. separating the cylinder fixing plate; 614. separating the cylinder;
71. a wire stripping cylinder; 72. a cylinder fixing seat; 73. a cylinder adapter plate; 74. a mechanism fixing plate;
81. a side vertical plate; 82. a side vertical connecting plate; 83. connecting the bedplate; 84. a housing advance cylinder; 85. a cylinder adapter plate; 86. jacking a cylinder; 87. a transformer body limiting block; 88. fixing the bottom plate; 89. fixing the foot piece; 810. a cylinder support plate; 811. a guide shaft; 812. a linear bearing; 813. a transformer body advancing cylinder; 814. a clamping nozzle; 815. a clamping nozzle fixing plate; 816. mounting the electric screwdriver; 817. electric screwdriver; 818. screwing the screw to the cylinder; 819. a guide bar; 820. a compression spring; 821. a first linear guide rail; 822. a guide rail fixing plate; 823. a driving cylinder; 824. a second linear guide rail; 825. a spring compression plate; 826. a rear fixing plate; 827. a drive cylinder block;
91. a Z-axis moving cylinder; 92. a cylinder fixing plate; 93. a clamping jaw cylinder; 94. a clamping jaw; 95. a Y-axis servo linear module; 96. a module fixing plate; 97. a first X-axis forward motion assembly; 98. fixing a bracket; 99. a jig limiting plate; 910. a jig spacing plate; 911. a linear guide rail; 912. a second X-axis forward motion assembly; 913. an adapter plate;
101. a servo lifting electric cylinder; 102. a guide connecting plate; 103. a guide shaft; 104. a linear bearing; 105. an electric cylinder fixing plate; 106. a profile support; 107. the bracket fixes the bottom plate; 108. a step-by-step linear module; 109. an electric cylinder adapter plate; 1010. a linear module fixing plate; 1011. a vacuum chuck; 1012. a sucker fixing plate; 1013. and fixing the connecting plate.
Detailed Description
As shown in fig. 1-4, an automatic assembling and nail locking device for an air-conditioning transformer comprises a frame 1, an automatic transformer body feeding mechanism 2, an automatic casing conveying mechanism 3, a transformer wire heat blowing mechanism 4, an automatic screw blowing mechanism 5, an automatic finished product output mechanism 6, a transformer wire stripping mechanism 7, an automatic nailing mechanism 8, an automatic transformer body grabbing mechanism 9 and an automatic casing grabbing mechanism 10, wherein the automatic transformer body feeding mechanism 2, the automatic casing conveying mechanism 3, the transformer wire heat blowing mechanism 4, the automatic screw blowing mechanism 5, the automatic finished product output mechanism 6, the transformer wire stripping mechanism 7, the automatic nailing mechanism 8, the automatic transformer body grabbing mechanism 9 and the automatic casing grabbing mechanism 10 are arranged according to a designed position and assembled and connected with the frame 1; the automatic operation system is characterized by further comprising a PLC control box, wherein the PLC control box is electrically connected with automatic operation parts of each mechanism and realizes automatic operation through program control.
During working, firstly, a shell of a transformer is placed on the automatic shell conveying mechanism 3 and conveyed to a designated position, the automatic shell grabbing mechanism 10 grabs the shell and places the shell on the automatic finished product output mechanism 6, a transformer body is placed on the automatic transformer body feeding mechanism 2 and conveyed to the designated position, the automatic transformer body grabbing mechanism 9 grabs the transformer body and assembles the transformer body into the shell, the assembled whole transformer is conveyed to a workbench of the automatic nailing mechanism 8 through the automatic finished product output mechanism 6, the automatic screw blowing mechanism 5 blows screws to a position to be nailed, the automatic nailing mechanism 8 starts to lock the screws on the whole transformer, and the processed whole transformer is output through the automatic finished product output mechanism 6; the transformer wire blowing mechanism 4 is fixed on the automatic transformer body feeding mechanism 2 and is used for blowing and heating the winding of the transformer body; when the automatic transformer body grabbing mechanism 9 grabs the transformer and then runs to the transformer wire stripping mechanism 7, the transformer wire is stripped through the transformer wire stripping mechanism 7, so that the wire is separated from the transformer body.
As shown in fig. 5, the frame 1 comprises a section bracket 11, a protective cover 12, a supporting foot 13, a touch screen 14, a key switch 15, an accidental emergency stop button 16, an electric cabinet door 17, an electric cabinet liner 18, a valve mounting plate 19 and a mounting base plate 110, the protective cover 12 and the electric control box door 17 are connected on the side surface of the section bar bracket 11, the supporting feet 13 are connected at four corners of the bottom of the section bar bracket 11, the mounting baseplate 110 is connected to the inside bottom of the profile bracket 11 by bolts or welding, the PLC control box is installed on the installation base plate 110, the electric cabinet door 17 is opposite to the PLC control box, a control panel is arranged above the PLC control box and is connected on the section bar bracket 11, the touch screen 14, the key switch 15 and the emergency stop button 16 are all arranged on the control panel; an electric cabinet lining plate 18 is arranged between the PLC control box and the electric cabinet door 17, and the valve mounting plate 19 is fixedly connected on the mounting bottom plate 110. Specifically, the electric control box liner plate 18 is mainly used for fixing electric elements such as a PLC control box, and the valve mounting plate 19 is mainly used for fixing pneumatic elements such as an electromagnetic valve.
As shown in fig. 6, the automatic transformer body feeding mechanism 2 includes a supporting plate 21, a linear bearing 22, a guide shaft 23, a limiting plate 24, a turbine lifter 25, a transformer jig 26, a limiting switch 27, a pushing cylinder 28, a cylinder fixing plate 29 and a cylinder push plate 210, wherein a plurality of transformer jigs 26 are placed on the top surface of the supporting plate 21, the top end of the guide shaft 23 is connected to the bottom surface of the supporting plate 21, the limiting plate 24 is connected to the bottom end of the guide shaft 23, the guide shaft 23 is connected in the linear bearing 22 in a penetrating manner, the linear bearing 22 is mounted on the frame 1 through a turbine lifter mounting plate 211, the working end of the turbine lifter 25 is connected to the bottom surface of the supporting plate 21, and drives the supporting plate 21 to drive the transformer jig 26 to move up and down; the limit switch 27 is mounted on the turbine elevator mounting plate 211, and a contact end of the limit switch 27 is downward contacted with the limit plate 24 to transmit a signal, when the limit plate 24 is contacted with the limit switch 27, it indicates that all the transformer jigs 26 on the supporting plate 21 are taken away, a new set of transformer jigs 26 needs to be replaced, specifically, a plurality of transformer jigs 26 are stacked together layer by layer, and 25 transformer bodies can be placed in each transformer jig; still include push mechanism, push mechanism includes propelling movement cylinder 28, cylinder fixed plate 29 and cylinder push pedal 210, propelling movement cylinder 28 passes through cylinder fixed plate 29 is connected the automatic mechanism 9 that snatchs of transformer body, cylinder push pedal 210 is connected on the propelling movement cylinder 28, just one that is located the top is just held in the work of cylinder push pedal 210 transformer tool 26, the work end of propelling movement cylinder 28 drives cylinder push pedal 210 level when stretching out and releases, reachs the automatic below of snatching mechanism 9 of transformer body.
As shown in fig. 7, the automatic transmission mechanism 3 of the housing comprises a driving shaft 31, a fixed chassis 32, a speed-adjustable reducer 34, a driven shaft 35, a wear-resistant belt 36 and a tensioning structure 37, the fixed underframe 32 is placed on the ground and positioned at one side of the frame 1, the driving shaft 31 and the driven shaft 35 are installed at both ends of the top of the fixed underframe 32, the wear-resistant belt 36 is sleeved on the driving shaft 31 and the driven shaft 35, the working end of the speed-adjustable reducer 34 is connected with the driving shaft 31 and drives the driving shaft 31 to rotate, a reducer protective cover 33 is arranged outside the speed-adjustable reducer 34, the shell of the transformer is placed in a box body 38 and is directly placed on the wear-resistant belt 36 for transmission, the tension structure 37 is installed on the fixed base frame 32 at one end of the driven shaft 35, the tension of the wear-resistant belt 36 is adjusted by adjusting the position of the driven shaft 35 through the tension structure 37.
As shown in fig. 8, the transformer line heating device 4 includes an industrial air heater 41, a heat pipe 42 and an air outlet pipe 43, the heat pipe 42 is connected to the industrial air heater 41 through the air outlet pipe 43, the transformer line heating mechanism 4 is fixed on the cylinder fixing plate 29 in the automatic transformer body feeding mechanism 2, and the heat pipe 42 is directly aligned with the winding of the transformer body; .
As shown in fig. 9, the automatic screw blowing mechanism 5 comprises an automatic screw feeding machine 51, a screw machine limit plate 52, a fixing bottom plate 53, a nail pushing cylinder 54, a cylinder fixing plate 55, an induction screw annular proximity switch 56, a screw running air pipe track 57, a screw limit plate 58 and a nail pushing block 59, wherein the automatic screw feeder 51 is an existing standard component, the automatic screw feeder 51 is installed on the fixing bottom plate 53 through the screw feeder limit plate 52, the fixed bottom plate 53 is connected to the frame 1, the nail pushing cylinder 54 is installed at one side of the automatic screw machine 51, the working end of the nail pushing cylinder 54 is connected with the nail pushing block 59, the nail outlet groove of the automatic screw feeding machine 51 is provided with the screw limiting plate 58, the screw running air pipe track 57 is connected to the lower portion of the screw outlet groove, and the induction screw annular proximity switch 56 is installed above the screw running air pipe track 57. During operation, artifical material loading in the beginning, the operator takes the screw, put into automatic screw machine 1 of going up to the screw, open the switch of automatic screw machine of going up, carry the screw to the positioning groove department of nail pushing block 59 through vibrations through the direction of inside screw limiting plate, promote nail pushing block 59 by nail pushing cylinder 54 again, push the screw to screw operation trachea track 57 directly over, response screw annular proximity switch 56 detects the screw and falls into the back, open the gas circuit by PLC control box control solenoid valve and blow in the screw operation trachea track with compressed air, it can to the work department to blow the screw.
As shown in fig. 10, the finished product automatic output mechanism 6 includes a housing stop plate 61, a synchronous belt transmission mechanism and a fixed profile frame body 65, the housing stop plate 61 is connected to an output end of the fixed profile frame body 65, the synchronous belt transmission mechanism is installed on the fixed profile frame body 65, and the fixed profile frame body 65 is connected to the frame 1 through a frame body support plate 612; the two sides of the input end of the fixed profile frame body 65 are connected with shell guide plates 67, and the top of the middle of the fixed profile frame body 65 is provided with a separating device; the synchronous belt conveying mechanism comprises a secondary transmission shaft 62, a main transmission shaft 610 and a high-precision stepping motor 69, wherein the main transmission shaft 610 is installed at the input end of the fixed profile frame body 65, the secondary transmission shaft 62 is installed at the output end of the fixed profile frame body 65 through a tensioning adjusting plate 63, transmission synchronous belt wheels 68 are installed at the two ends of the secondary transmission shaft 62 and the main transmission shaft 610, two sets of transmission synchronous belt wheels 68 are provided with two wear-resistant synchronous belts 64, and a shell 611 which completes nailing is placed on the wear-resistant synchronous belts 64 for output; the whole propelling movement of transformer that the nailing was accomplished extremely wear-resisting hold-in range 64's input, step motor 69 start and drive wear-resisting hold-in range 64 rotatory through final drive shaft 610, with the whole slave plant of transformer inside conveying to keep off board 61 on, adjusting the locating place through one section of casing deflector 67, operating personnel shifts the whole assembly line that shifts to next process of transformer on the board 61 at last.
The separating device comprises a separating cylinder 614 and a separating cylinder fixing plate 613, the separating cylinder 614 is connected to the fixed profile frame body 65 through the separating cylinder fixing plate 613, the output side of the separating cylinder fixing plate 613 is provided with a photoelectric sensor 66, and the photoelectric sensor 66 is connected to the fixed profile frame body 65. Specifically, after the photoelectric sensor senses that the assembled transformer is in place, the separating cylinder 614 extends out, the separating cylinder rod extends out to the winding position of the transformer, and after the automatic grabbing mechanism 9 of the transformer body grabs the transformer to move, the winding of the transformer is separated from the transformer body.
As shown in fig. 11, the transformer wire stripping mechanism 7 includes a wire stripping cylinder 71, a cylinder fixing seat 72, a cylinder adapter plate 73 and a mechanism fixing plate 74, wherein the wire stripping cylinder 71 is mounted on the cylinder adapter plate 73 through the cylinder fixing seat 72, and one end of the cylinder adapter plate 73 is connected to the fixing base plate of the automatic nailing mechanism 8 through the mechanism fixing plate 74. The mechanism is mainly used for separating the upper line of the transformer body from the transformer body, and the action process is realized by the extension of the line stripping cylinder 71.
As shown in fig. 12, the automatic nailing mechanism 8 comprises a side standing plate 81, a side standing connecting plate 82, a connecting bedplate 83, a housing advancing assembly, a transformer body advancing assembly, a nailing assembly and a fixed bottom plate 88, the fixed bottom plate 88 is installed on the frame 1, the connecting bedplate 83 is supported and connected on the top surface of the fixed bottom plate 88 through two parallel vertical plates, the vertical plate is connected on the fixed bottom plate 88 through a fixed foot piece 89, the side vertical plate 81 and the side vertical connecting plate 82 are connected into a square seat, the back bottom surface is fixed on the connecting bedplate 83, the shell advancing assembly is arranged on the vertical plate in the middle, the transformer body advancing assembly is positioned below the nailing assembly, the shell advancing assembly and the transformer body advancing assembly are vertically arranged, and the nailing assembly is slidably mounted on the square seat;
the nailing assembly comprises a clamping nozzle 814, a clamping nozzle fixing plate 815, a screwdriver mounting plate 816, a screwdriver 817, a screw tightening cylinder 818, a guide rod 819, a compression spring 820, a linear guide rail I821, a guide rail fixing plate 822, a driving cylinder 823, a linear guide rail II 824, a spring compression plate 825, a rear fixing plate 826 and a driving cylinder seat 827, the electric screwdriver 817 is mounted on the electric screwdriver mounting plate 816, the electric screwdriver mounting plate 816 is connected to the working end of the screw tightening cylinder 818, the screw-down cylinder 818 is connected to the rail fixing plate 822 through a cylinder block, the guide rod is attached to the screwdriver mounting plate 816 on one end and to the spring compression plate 825 on the other end, the pressing spring 820 is fixed on the guide rod 819, the guide rail fixing plate 822 is connected with the linear guide rail II 824 and then fixed on the rear fixing plate 826, and the driving cylinder 823 is fixed on the rear fixing plate 826; the driving cylinder 823 is connected with a driving cylinder seat 827, the driving cylinder seat is connected with a guide rail fixing plate 822, and the driving cylinder 823 drives a screw tightening cylinder 818 to descend and aim at the lifted rear shell for nailing; the shell advancing assembly comprises a shell advancing cylinder 84, a cylinder adapter plate 85 and a jacking cylinder 86, the shell advancing cylinder 84 is mounted on the fixed bottom plate 88 through the cylinder adapter plate 85, and the working end of the shell advancing cylinder 84 stretches and retracts to pull the shell into the lower part of the nailing assembly; the jacking cylinder 86 is connected to the casing advancing cylinder 84 through the cylinder adapter plate 85, and the jacking cylinder 86 performs nailing after lifting the casing. Specifically, the transformer body advances the subassembly by the transformer body and is placing a propelling movement to the work position, treats transformer body back that targets in place, and the casing advances the subassembly by the casing and is placing a propelling movement to the work position, and nailing subassembly descends and carries out the nailing after both all target in place.
The transformer body advancing assembly comprises a transformer body limiting block 87, a cylinder supporting plate 810, a guide shaft 811, a linear bearing 812 and a transformer body advancing cylinder 813, the bottom surface of the cylinder supporting plate 810 is connected to the fixed bottom plate 88, the transformer body advancing cylinder 813 is installed on a cylinder positioning plate above a horizontal plate of the cylinder supporting plate 810, the guide shaft 811 and the linear bearing 812 are arranged on two sides of the transformer body advancing cylinder 813 in a matched mode, the linear bearing 812 is installed on the cylinder positioning plate, the working end of the transformer body advancing cylinder 813 is connected with a push plate, one end of the guide shaft 811 is connected to the push plate, and the transformer body limiting block 87 is connected to the fixed bottom plate 88. Specifically, during operation, the transformer body is advanced the subassembly by the transformer body and is placing a propelling movement to the work position, treats transformer body back that targets in place, and the casing is advanced the subassembly by the casing and is placing a propelling movement to the work position again, and the nailing subassembly descends and carries out the nailing after both target in place.
As shown in fig. 13, the automatic transformer body gripping mechanism 9 includes a Z-axis moving cylinder 91, a cylinder fixing plate 92, a clamping jaw cylinder 93, a clamping jaw 94, a Y-axis servo linear module 95, a module fixing plate 96, a first X-axis forward moving assembly 97, a fixing support 98, a linear guide 911, and a second X-axis forward moving assembly 912; the fixed brackets 98 are mounted on the frame 1, two fixed brackets 98 are symmetrically arranged, the top surfaces of the two fixed brackets 98 are respectively provided with the first X-axis forward moving component 97 and the linear guide rail 911, the working end of the first X-axis forward moving component 97 is fixedly connected with the module fixing plate 96, the first X-axis forward moving component 97 drives the module fixing plate 96 to linearly move along the linear guide rail 911, the Y-axis servo linear module 95 is connected on the module fixing plate 96, the second X-axis forward moving component 912 is mounted on the Y-axis servo linear module 95 through an adapter plate 913, the working end of the second X-axis forward moving component 912 is connected with the cylinder fixing plate 92, the Z-axis moving cylinder 91 is mounted on the cylinder fixing plate 92, and the clamping jaw cylinder 93 is connected to the working end of the Z-axis moving cylinder 91, the working end of the clamping jaw air cylinder 93 is connected with the clamping jaw 94; jig limiting plates 99 are arranged on the inner sides of the fixing supports 98, and jig spacing plates 910 are vertically arranged between the jig limiting plates 99. The jig limiting plate 99 mainly plays a role of limiting the jigs, so that the uniformity of the jigs after jacking is ensured, and the jig spacing plate 910 mainly plays a role of separating the jigs, so that the raised and lowered jigs do not interfere with each other.
The working process of the automatic transformer body grabbing mechanism 9 is that as shown in fig. 13, the clamping jaw cylinder 93 works to drive the clamping jaw 94 to open, after the transformer body is detected to be in place, the Z-axis moving cylinder 91 descends, and then the clamping jaw 94 closes to grab the transformer body below; then the second X-axis forward moving assembly 912 moves to the working position, the Y-axis servo linear module 95 moves right above the casing of the nailing station, and finally the Z-axis moving cylinder 91 descends, and the clamping jaw cylinder 93 drives the clamping jaw 94 to open to mount the transformer body into the casing.
As shown in fig. 14, the automatic casing gripping mechanism 10 includes a servo lifting electric cylinder 101, a guide connection plate 102, a guide shaft 103, a linear bearing 104, an electric cylinder fixing plate 105, a second profile support 106, a support fixing bottom plate 107, a stepping linear module 108, an electric cylinder adapter plate 109, a linear module fixing plate 1010, a vacuum chuck 1011, a chuck fixing plate 1012 and a fixing connection plate 1013; the second profile bracket 106 is connected to the frame 1 through the bracket fixing bottom plate 107, the stepping linear module 108 is mounted on the top surface of the second profile bracket 106 through the linear module fixing plate 1010, the servo lifting electric cylinder 101 is connected to the stepping linear module 108 through the electric cylinder fixing plate 105, the working end of the servo lifting electric cylinder 101 is connected to the fixing connecting plate 1013, the linear bearing 104 is mounted on the fixing connecting plate 1013, the guide shaft 103 is matched with the linear bearing 104, and the top end of the guide shaft 103 is connected to the guide connecting plate 102; the vacuum suction cup 1011 is connected to the bottom surface of the fixing connection plate 1013 via the suction cup fixing plate 1012; the working end of the servo lifting electric cylinder 101 stretches and retracts, the electric cylinder adapter plate 109 drives the vacuum chuck 1011 to move up and down, and the linear bearing 104 moves up and down along the guide shaft 103 to guide in the moving process.
The adsorption transfer work of the shell, after the shell 611 of the transformer is conveyed to a designated position, the stepping linear module 108 drives the electric cylinder fixing plate 105 and the vacuum chuck 1011 below to move to the position right above the shell, a stepping motor on the specific stepping linear module 108 is started to drive the electric cylinder fixing plate 805 to move, at the moment, the servo lifting electric cylinder 101 and the vacuum chuck 1011 fixedly connected to the electric cylinder fixing plate 805 move horizontally, and the vacuum chuck 1011 is driven to the position right above the shell; then the working end of the servo lifting electric cylinder 101 extends out to drive the vacuum chuck 1011 to descend to adsorb the shell, then the servo lifting electric cylinder 101 moves reversely to ascend in place, the stepping linear module 108 moves reversely to drive the servo lifting electric cylinder 101 to return to the original position, namely the vacuum chuck 1011 and the shell are driven to reach the next station, and finally the vacuum chuck 1011 loses the working suction force to place the shell at the appointed position. When the automatic grabbing mechanism of the shell automatically operates, the stepping motor and the servo lifting electric cylinder 101 on the stepping linear module 108 are electrically connected with the PLC control box and automatically operate according to a set program, namely, the design of the horizontal moving assembly, the lifting assembly and the sucker assembly effectively realizes a series of actions of adsorption, ascending, horizontal moving, descending and blanking of the shell, so that automatic operation is realized, the working efficiency is improved, and the labor intensity of workers is reduced.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.
Claims (10)
1. The utility model provides an automatic equipment of air conditioner transformer and lock nail equipment which characterized in that: comprises a frame (1), an automatic transformer body feeding mechanism (2), an automatic shell conveying mechanism (3), a transformer wire heat blowing mechanism (4), an automatic screw blowing mechanism (5), an automatic finished product output mechanism (6), a transformer wire stripping mechanism (7), an automatic nailing mechanism (8), an automatic transformer body grabbing mechanism (9) and an automatic shell grabbing mechanism (10), the automatic transformer body feeding mechanism (2), the automatic shell conveying mechanism (3), the transformer wire heat blowing mechanism (4), the automatic screw blowing mechanism (5), the finished product automatic output mechanism (6), the transformer wire stripping mechanism (7), the automatic nailing mechanism (8), the automatic transformer body grabbing mechanism (9) and the automatic shell grabbing mechanism (10) are arranged according to a designed position and are assembled and connected with the frame (1); the PLC control box is electrically connected with automatic operation parts of each mechanism and realizes automatic operation through program control;
the shell of the transformer is placed on the shell automatic transmission mechanism (3) and conveyed to a designated position, the shell automatic grabbing mechanism (10) grabs the shell and places the shell on the finished product automatic output mechanism (6), the transformer body is placed on the transformer body automatic feeding mechanism (2) and conveyed to the designated position, the transformer body automatic grabbing mechanism (9) grabs the transformer body and assembles the transformer body into the shell, the assembled whole transformer is conveyed to a workbench of the automatic nailing mechanism (8) through the finished product automatic output mechanism (6), the automatic screw blowing mechanism (5) blows screws to a position to be nailed, the automatic nailing mechanism (8) is started to lock the screws on the whole transformer, and the processed whole transformer is output through the finished product automatic output mechanism (6);
the transformer wire blowing and heating mechanism (4) is fixed on the automatic feeding mechanism (2) of the transformer body and used for blowing and heating the winding of the transformer body; when the automatic transformer body grabbing mechanism (9) grabs the transformer and then runs to the transformer wire stripping mechanism (7), the transformer wire is stripped through the transformer wire stripping mechanism (7), so that the wire is separated from the transformer body.
2. The automatic assembly and locking device of an air conditioning transformer according to claim 1, wherein: frame (1) includes section bar support (11), safety cover (12), supports lower margin (13), touch-sensitive screen (14), key switch (15), unexpected emergency stop button (16), electric cabinet door (17), electric cabinet welt (18), valve mounting panel (19) and mounting plate (110), safety cover (12), electric cabinet door (17) are connected on the side of section bar support (11), support lower margin (13) and connect the bottom four corners of section bar support (11), mounting plate (110) are connected the inboard bottom of section bar support (11), the PLC control box is installed on mounting plate (110), electric cabinet door (17) with the PLC control box is relative, the top of PLC control box is provided with control panel, and control panel connects on section bar support (11), touch-sensitive screen (14), A key switch (15) and an accidental emergency stop button (16) are both arranged on the control panel; an electric control box lining plate (18) is arranged between the PLC control box and the electric control box door (17), and the valve mounting plate (19) is fixedly connected to the mounting bottom plate (110).
3. The automatic assembly and locking device of an air conditioning transformer according to claim 2, wherein: the automatic feeding mechanism (2) of the transformer body comprises a supporting plate (21), a linear bearing (22), a guide shaft (23), a limiting plate (24), a turbine lifter (25), a transformer jig (26), a limiting switch (27), a pushing cylinder (28), a cylinder fixing plate (29) and a cylinder pushing plate (210), wherein the transformer jig (26) is placed on the top surface of the supporting plate (21), the top end of the guide shaft (23) is connected onto the bottom surface of the supporting plate (21), the limiting plate (24) is connected to the bottom end of the guide shaft (23), the guide shaft (23) is connected into the linear bearing (22) in a penetrating manner, the linear bearing (22) is installed on the frame (1) through a turbine lifter installation plate (211), and the working end of the turbine lifter (25) is connected onto the bottom surface of the supporting plate (21), the supporting plate (21) is driven to drive the transformer jig (26) to move up and down; the limit switch (27) is mounted on the turbine elevator mounting plate (211), and a contact end of the limit switch (27) is downwards contacted with the limit plate (24) to transmit signals;
still include push mechanism, push mechanism includes propelling movement cylinder (28), cylinder fixed plate (29) and cylinder push pedal (210), propelling movement cylinder (28) pass through cylinder fixed plate (29) are connected automatic mechanism (9) of snatching of transformer body, cylinder push pedal (210) are connected on propelling movement cylinder (28), just the working end of cylinder push pedal (210) is just to being located one on the top transformer tool (26).
4. The automatic assembly and locking device of an air conditioning transformer according to claim 1, wherein: the automatic shell transmission mechanism (3) comprises a driving shaft (31), a fixed underframe (32), a speed-adjustable speed reducer (34), a driven shaft (35), a wear-resistant belt (36) and a tensioning structure (37), the fixed underframe (32) is placed on the ground and positioned at one side of the frame (1), the driving shaft (31) and the driven shaft (35) are arranged at two ends of the top of the fixed underframe (32), the wear-resistant belt (36) is sleeved on the driving shaft (31) and the driven shaft (35), the working end of the speed-adjustable reducer (34) is connected with the driving shaft (31) and drives the driving shaft (31) to rotate, a speed reducer protective cover (33) is arranged outside the speed reducer (34), and a shell of the transformer is placed in a box body (38) and is directly placed on the wear-resistant belt (36) for transmission; install tensioning structure (37) fixed chassis (32) are gone up and are located driven shaft (35) one end, through tensioning structure (37) are adjusted the position of driven shaft (35) is realized the regulation of wear-resisting belt (36) rate of tension.
5. The automatic assembly and locking device of an air conditioning transformer according to claim 3, wherein: the transformer line heat blowing device (4) comprises an industrial air heater (41), a heat conducting pipe (42) and an air outlet pipe (43), wherein the heat conducting pipe (42) is connected to the industrial air heater (41) through the air outlet pipe (43); the transformer wire heat blowing mechanism (4) is fixed on a cylinder fixing plate (29) in the automatic transformer body feeding mechanism (2), and the heat conducting pipe (42) is directly aligned with a winding wire of the transformer body;
transformer line peeling means (7) are including line peeling cylinder (71), cylinder fixing base (72), cylinder keysets (73) and mechanism fixed plate (74), line peeling cylinder (71) pass through cylinder fixing base (72) are installed on cylinder keysets (73), the one end of cylinder keysets (73) is passed through connect on mechanism fixed plate (74) on the PMKD of (8) of automatic nailing mechanism.
6. The automatic assembly and locking device of an air conditioning transformer according to claim 1, wherein: the automatic screw blowing mechanism (5) comprises an automatic screw feeding machine (51), a screw feeding machine limiting plate (52), a fixing base plate (53), a screw pushing cylinder (54), a cylinder fixing plate (55), an induction screw annular proximity switch (56), a screw running air pipe track (57), a screw limiting plate (58) and a screw pushing block (59), wherein the automatic screw feeding machine (51) is installed on the fixing base plate (53) through the screw feeding machine limiting plate (52), the fixing base plate (53) is connected onto the frame (1), the screw pushing cylinder (54) is installed on one side of the automatic screw feeding machine (51), the working end of the screw pushing cylinder (54) is connected with the screw pushing block (59), the screw limiting plate (58) is installed on a screw discharging groove of the automatic screw feeding machine (51), the screw running air pipe track (57) is connected below the screw discharging groove, the induction screw annular proximity switch (56) is arranged above the screw running air pipe track (57).
7. The automatic assembly and locking device of an air conditioning transformer according to claim 1, wherein: the finished product automatic output mechanism (6) comprises a shell stop plate (61), a synchronous belt conveying mechanism and a fixed profile frame body (65), wherein the shell stop plate (61) is connected to the output end of the fixed profile frame body (65), the synchronous belt conveying mechanism is installed on the fixed profile frame body (65), and the fixed profile frame body (65) is connected to the frame (1) through a frame body supporting plate (612); the two sides of the input end of the fixed profile frame body (65) are connected with shell guide plates (67), and the top of the middle of the fixed profile frame body (65) is provided with a separating device;
the synchronous belt conveying mechanism comprises a secondary transmission shaft (62), a main transmission shaft (610) and a high-precision stepping motor (69), the main transmission shaft (610) is installed at the input end of the fixed profile frame body (65), the secondary transmission shaft (62) is installed at the output end of the fixed profile frame body (65) through a tensioning adjusting plate (63), transmission synchronous pulleys (68) are installed at two ends of the secondary transmission shaft (62) and two ends of the main transmission shaft (610), two sets of transmission synchronous pulleys (68) are provided with two wear-resistant synchronous belts (64), and a shell (611) subjected to nailing is placed on the wear-resistant synchronous belts (64) to be output;
the separating device comprises a separating cylinder (614) and a separating cylinder fixing plate (613), the separating cylinder (614) is connected to the fixed profile frame body (65) through the separating cylinder fixing plate (613), a photoelectric sensor (66) is arranged on the output side of the separating cylinder fixing plate (613), and the photoelectric sensor (66) is connected to the fixed profile frame body (65).
8. The automatic assembly and locking device of an air conditioning transformer according to claim 1, wherein: the automatic nailing mechanism (8) comprises side vertical plates (81), side vertical connecting plates (82), a connecting bedplate (83), a shell advancing assembly, a transformer body advancing assembly, a nailing assembly and a fixed bottom plate (88), wherein the fixed bottom plate (88) is installed on the frame (1), the connecting bedplate (83) is supported and connected on the top surface of the fixed bottom plate (88) through two parallel vertical plates, the vertical plates are connected on the fixed bottom plate (88) through fixed foot pieces (89), the side vertical plates (81) and the side vertical connecting plates (82) are connected into a square seat, the rear bottom surface of the square seat is fixed on the connecting bedplate (83), the shell advancing assembly is installed on the middle vertical plate, the transformer body advancing assembly is positioned below the nailing assembly, and the shell advancing assembly and the transformer body advancing assembly are vertically arranged, the nailing component is slidably arranged on the square seat;
the nailing assembly comprises a clamping nozzle (814), a clamping nozzle fixing plate (815), a screwdriver mounting plate (816), a screwdriver (817), a screw tightening cylinder (818), a guide rod (819), a compression spring (820), a linear guide rail I (821), a guide rail fixing plate (822), a driving cylinder (823), a linear guide rail II (824), a spring compression plate (825), a rear fixing plate (826) and a driving cylinder seat (827), wherein the screwdriver (817) is mounted on the screwdriver mounting plate (816), the screwdriver mounting plate (816) is connected to the working end of the screw tightening cylinder (818), the screw tightening cylinder (818) is connected to the guide rail fixing plate (822) through a cylinder seat plate, one end of the guide rod is connected to the screwdriver mounting plate (816) while the other end is connected to the spring compression plate (825), and the compression spring (820) is fixed on the guide rod (819), the guide rail fixing plate (822) is connected with the second linear guide rail (824) and then fixed on the rear fixing plate (826), and the driving cylinder (823) is fixed on the rear fixing plate (826). The driving cylinder (823) is connected with a driving cylinder seat (827), the driving cylinder seat is connected with a guide rail fixing plate (822), and the driving cylinder (823) drives a screw tightening cylinder (818) to descend to aim at lifting the rear shell for nailing;
the shell advancing assembly comprises a shell advancing cylinder (84), a cylinder adapter plate (85) and a jacking cylinder (86), the shell advancing cylinder (84) is mounted on the fixed bottom plate (88) through the cylinder adapter plate (85), and the working end of the shell advancing cylinder (84) stretches and retracts to pull the shell into the lower part of the nailing assembly; the jacking cylinder (86) is connected to the shell advancing cylinder (84) through the cylinder adapter plate (85), and the jacking cylinder (86) lifts the shell and then nails;
the forward component of the transformer body comprises a transformer body limiting block (87), a cylinder supporting plate (810), a guide shaft (811), a linear bearing (812) and a forward cylinder (813) of the transformer body, the bottom surface of the cylinder supporting plate (810) is connected to the fixed bottom plate (88), the transformer body advancing cylinder (813) is arranged on a cylinder positioning plate above a horizontal plate of the cylinder supporting plate (810), the two guide shafts (811) and the linear bearing (812) are matched and arranged at two sides of the transformer body advancing cylinder (813), the linear bearing (812) is arranged on the cylinder positioning plate, the working end of the transformer body advancing cylinder (813) is connected with a push plate, one end of the guide shaft (811) is connected to the push plate, and the transformer body limiting block (87) is connected to the fixed bottom plate (88).
9. The automatic assembly and locking device of an air conditioning transformer according to claim 1, wherein: the automatic transformer body grabbing mechanism (9) comprises a Z-axis moving cylinder (91), a cylinder fixing plate (92), a clamping jaw cylinder (93), a clamping jaw (94), a Y-axis servo linear module (95), a module fixing plate (96), a first X-axis forward moving assembly (97), a fixing support (98), a linear guide rail (911) and a second X-axis forward moving assembly (912); the fixed supports (98) are arranged on the frame (1), the fixed supports (98) are symmetrically provided with two, the top surfaces of the two fixed supports (98) are respectively provided with the first X-axis forward moving component (97) and the linear guide rail (911), the working end of the first X-axis forward moving component (97) is fixedly connected with the module fixed plate (96), the first X-axis forward moving component (97) drives the module fixed plate (96) to linearly move along the linear guide rail (911), the Y-axis servo linear module (95) is connected onto the module fixed plate (96), the second X-axis forward moving component (912) is arranged on the Y-axis servo linear module (95) through a switching plate (913), and the working end of the second X-axis forward moving component (912) is connected with the cylinder fixed plate (92), the Z-axis moving cylinder (91) is installed on the cylinder fixing plate (92), the clamping jaw cylinder (93) is connected to the working end of the Z-axis moving cylinder (91), and the working end of the clamping jaw cylinder (93) is connected with the clamping jaw (94);
the inner side of the fixed support (98) is provided with jig limiting plates (99), and jig spacing plates (910) are vertically arranged between the jig limiting plates (99).
10. The automatic assembly and locking device of an air conditioning transformer according to claim 1, wherein: the automatic shell grabbing mechanism (10) comprises a servo lifting electric cylinder (101), a guide connecting plate (102), a guide shaft (103), a linear bearing (104), an electric cylinder fixing plate (105), a second profile bracket (106), a bracket fixing bottom plate (107), a stepping linear module (108), an electric cylinder adapter plate (109), a linear module fixing plate (1010), a vacuum sucker (1011), a sucker fixing plate (1012) and a fixing connecting plate (1013); the second profile support (106) is connected to the frame (1) through the support fixing bottom plate (107), the stepping linear module (108) is mounted on the top surface of the second profile support (106) through the linear module fixing plate (1010), the servo lifting electric cylinder (101) is connected to the stepping linear module (108) through the electric cylinder fixing plate (105), the working end of the servo lifting electric cylinder (101) is connected to the fixing connecting plate (1013), the linear bearing (104) is mounted on the fixing connecting plate (1013), the guide shaft (103) is matched with the linear bearing (104), and the top end of the guide shaft (103) is connected to the guide connecting plate (102); the vacuum sucker (1011) is connected to the bottom surface of the fixed connecting plate (1013) through the sucker fixing plate (1012); the working end of the servo lifting electric cylinder (101) stretches and retracts, the electric cylinder adapter plate (109) drives the vacuum chuck (1011) to move up and down, and the linear bearing (104) moves up and down along the guide shaft (103) for guiding during movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010055909.2A CN111128540A (en) | 2020-01-18 | 2020-01-18 | Automatic equipment of air conditioner transformer and lock nail equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010055909.2A CN111128540A (en) | 2020-01-18 | 2020-01-18 | Automatic equipment of air conditioner transformer and lock nail equipment |
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| CN111128540A true CN111128540A (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010055909.2A Pending CN111128540A (en) | 2020-01-18 | 2020-01-18 | Automatic equipment of air conditioner transformer and lock nail equipment |
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| CN112259425A (en) * | 2020-10-26 | 2021-01-22 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant insulating sheath of fuse and stretching positioning equipment for insulating sheath of fuse |
| CN112271046A (en) * | 2020-10-26 | 2021-01-26 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant high-voltage incoming line insulating sheath material and production and processing method of insulating sheath |
| CN112271080A (en) * | 2020-10-26 | 2021-01-26 | 安徽伊法拉电力科技有限公司 | Novel transformer insulation protection cover and electrical insulation sheath production system |
| CN112356450A (en) * | 2020-10-26 | 2021-02-12 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant insulating sheath of fuse and insulating sheath pin nailing equipment |
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| CN112356450B (en) * | 2020-10-26 | 2023-08-08 | 浙江中能电气有限公司 | High-temperature-resistant insulating sheath and insulating sheath pin penetrating equipment for fuse |
| CN112259425A (en) * | 2020-10-26 | 2021-01-22 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant insulating sheath of fuse and stretching positioning equipment for insulating sheath of fuse |
| CN112271046A (en) * | 2020-10-26 | 2021-01-26 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant high-voltage incoming line insulating sheath material and production and processing method of insulating sheath |
| CN112271080A (en) * | 2020-10-26 | 2021-01-26 | 安徽伊法拉电力科技有限公司 | Novel transformer insulation protection cover and electrical insulation sheath production system |
| CN112356450A (en) * | 2020-10-26 | 2021-02-12 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant insulating sheath of fuse and insulating sheath pin nailing equipment |
| CN112373007A (en) * | 2020-10-26 | 2021-02-19 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant insulating sheath of fuse and finished product feeding equipment of insulating sheath |
| CN112271046B (en) * | 2020-10-26 | 2023-02-10 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant high-voltage incoming line insulating protective sleeve material and production processing method of insulating protective sleeve |
| CN112151225A (en) * | 2020-10-26 | 2020-12-29 | 安徽伊法拉电力科技有限公司 | High-temperature-resistant insulating sheath of fuse and insulating sheath opening equipment |
| CN112373007B (en) * | 2020-10-26 | 2023-08-29 | 国网天津市电力公司宁河供电分公司 | High-temperature-resistant insulating sheath for fuse and insulating sheath finished product feeding equipment |
| CN112259425B (en) * | 2020-10-26 | 2023-08-29 | 国网湖北省电力有限公司荆州供电公司 | Fuse high temperature resistant insulating sheath and fuse insulating sheath stretching positioning equipment |
| CN112427935A (en) * | 2020-11-13 | 2021-03-02 | 鲁亚文 | Dry-type transformer assembly production method |
| CN113675578A (en) * | 2021-08-26 | 2021-11-19 | 中国电子科技集团公司第十四研究所 | Automatic spiro union assembly system of antenna unit |
| CN113675578B (en) * | 2021-08-26 | 2024-03-22 | 中国电子科技集团公司第十四研究所 | Automatic spiro union assembly system of antenna element |
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