CN111123190B - Ammeter detection configuration device and method - Google Patents
Ammeter detection configuration device and method Download PDFInfo
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- CN111123190B CN111123190B CN202010004302.1A CN202010004302A CN111123190B CN 111123190 B CN111123190 B CN 111123190B CN 202010004302 A CN202010004302 A CN 202010004302A CN 111123190 B CN111123190 B CN 111123190B
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- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R35/00—Testing or calibrating of apparatus covered by the other groups of this subclass
- G01R35/04—Testing or calibrating of apparatus covered by the other groups of this subclass of instruments for measuring time integral of power or current
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Abstract
The invention discloses an ammeter detection configuration device and method, which comprises a detection box, wherein a placement box is arranged in the detection box, the bottom of the placement box is connected with a movable block through an electric telescopic rod I, the inner part of the movable block is in threaded connection with two screw rods, one of the screw rods is connected with the output end of a motor, a synchronization mechanism is arranged between the two screw rods, a detection plug is fixedly connected to one side of the inner part of the detection box and is connected with a battery assembly through a lead, the battery assembly is positioned in a control box, a contactor is connected to the lead and is connected with a PLC (programmable logic controller), LED lamps are fixedly connected to two sides of one end, close to the detection plug, of the inner part of the detection box, two industrial cameras are arranged above the LED lamps, and a display screen is fixedly connected to one side of the detection box. Has the advantages that: whether the wiring port on the electric energy meter meets the standard or not and whether the electric energy meter can be started normally or not can be detected.
Description
Technical Field
The invention relates to the technical field of ammeter detection, in particular to an ammeter detection configuration device and method.
Background
The electric energy meter is an instrument for measuring electric energy, also called watt-hour meter, fire meter, electric energy meter, kilowatt hour meter, and is an instrument for measuring various electric quantities, and with the rapid development of economy, the demand of various industries on electricity is increasing, and the phenomenon of unbalanced electricity consumption at different time is also increasing. In order to relieve the increasingly sharp power supply and demand contradiction, adjust the load curve, improve the phenomenon of unbalanced power consumption, comprehensively implement a peak, flat and valley time-sharing power price system, perform peak clipping and valley filling, improve the power consumption efficiency and reasonably utilize power resources, a multi-rate electric energy meter is gradually introduced at present, and the power consumption of users is charged in a time-sharing manner.
The electric energy meter is a product combining sampling technology, microprocessing technology, design technology and experience, and is a interdisciplinary high-technology product. Electric energy meter manufacturers realize various functions of electric energy meters according to self-designed understanding and application skills. The electric energy meter product has the requirements of multifunction, networking, intellectualization and digitalization at present, can meet the requirements of various metering at present, has complex functions such as active metering, reactive metering, demand calculation, power grid quality detection, power grid event recording and the like, and can be used as a communication slave station to perform data interaction with a central control master station.
After the electric energy meter is processed, detection is needed to check whether the electric energy meter reaches the standard, whether each interface terminal of the electric energy meter reaches the standard is needed to be detected, and whether the electric energy meter meets the standard is detected, and whether the electric energy meter can normally operate is detected, the traditional mode is that the electric energy meter is manually plugged and disconnected through manual detection, so that the detection is carried out, a large amount of manpower is consumed, a large amount of time is wasted, the electric energy meter can be detected by special equipment at present along with the improvement of the automation level, but the problem of complex operation exists, the electric energy meter needs to be placed in corresponding equipment for appearance detection firstly, then the electric energy meter is placed in a corresponding detection table for internal detection, the detection equipment is complex, when the detection equipment breaks down, the maintenance and checking are not easy, particularly when some parts break down, for example, some detection equipment is provided with an industrial camera for shooting the detection process, however, when the device fails, the device is not convenient to detach from the device, and the replacement of other devices is affected by the position of the device, which increases the difficulty in maintenance.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The present invention is directed to an apparatus and a method for detecting and configuring an electric meter, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an ammeter detection configuration device and method comprises a detection box, wherein the top of the detection box is provided with a first opening, a placing box is arranged at a position close to the first opening in the detection box, the bottom of the placing box is connected with a movable block through a first electric telescopic rod, the inner part of the movable block is in threaded connection with two screw rods, the two ends of each screw rod are movably connected with the detection box, one screw rod is connected with the output end of a motor, a synchronization mechanism is arranged between the two screw rods, one side, far away from the first opening, in the detection box is fixedly connected with a detection plug, the detection plug is connected with a battery assembly through a lead, the battery assembly is positioned in a control box, the control box is fixed at the bottom of the detection box, the lead is connected with a contactor, the contactor is positioned in the control box and is connected with a PLC (programmable logic controller), the PLC is positioned in the control box and electrically connected with the battery component, the battery component is connected with a power supply connector, the power supply connector is positioned outside the control box and connected with a hanging mechanism, one side of the placing box, which is close to the detection plug, is provided with a second opening, two sides of the placing box are connected with clamping mechanisms, the bottom of the placing box is provided with an ejection mechanism, one end of the interior of the detection box, which is close to the detection plug, is fixedly connected with LED lamps at two sides, two ends of the lower part of the LED lamps are provided with a first infrared sensor and a second infrared sensor, two industrial cameras are arranged above the LED lamps, the outer surfaces of the industrial cameras are fixedly connected with mounting shells, the mounting shells are connected through a first connecting rod, two sides of the industrial cameras are fixedly connected with a second connecting rod, and one side of the second connecting rod, which is far away from the mounting, a connecting frame is fixedly connected to the inner wall of the detection box close to the connecting block, a first cavity is formed in the bottom of the connecting frame, a first movable plate is arranged in the first cavity, a sealing plate is fixedly connected to the bottom end of the first cavity, the middle of the sealing plate is connected with the first movable plate through a first spring, a first lug is fixedly connected to the top of the first movable plate, the first lug penetrates through the connecting frame and is positioned above the connecting frame, two cavities are formed in two sides of the inner part of the connecting frame, a second movable plate is arranged in the second cavity, a second lug is connected to one side of the second movable plate close to the first lug, a limiting hole matched with the second lug is formed in the side wall of the connecting block, one side of the second movable plate, far away from the second lug, is connected with the second cavity through a second spring, and a third connecting rod is fixedly connected to the, the port of the third connecting rod is located on the outer side of the second cavity and fixedly connected with the moving block, the two sides of the first movable plate are fixedly connected with limiting blocks, the top of each limiting block is located in the second cavity, one side of the detection box is fixedly connected with the display screen, one side of the display screen is connected with the control panel, the control panel is electrically connected with the first electric telescopic rod, and the motor, the contactor, the LED lamp, the first infrared sensor, the second infrared sensor, the industrial camera, the display screen and the control panel are electrically connected with the PLC.
Further, the hanging mechanism comprises a protection box, a hanging rod and a baffle, the outside of the control box is close to the protection box fixedly connected with the power connector, the hanging rod is fixedly connected with the inside of the protection box, and the baffle is hinged to one side, away from the control box, of the protection box.
Furthermore, both sides fixedly connected with gag lever post of guard box, the gag lever post is kept away from the one end threaded connection of guard box has spacing bolt.
Further, clamping mechanism includes through-hole, miniature cylinder and grip block, it keeps away from to place the case the both sides of opening two are opened there is the through-hole, the inside fixedly connected with miniature cylinder of through-hole, miniature cylinder's expansion end is located place the inside of case and with grip block fixed connection, miniature cylinder with control panel electric connection.
Further, ejection mechanism includes electric telescopic handle two, opening three and liftout plate, it has opening three to place the bottom middle part of case, the inside of opening three is equipped with the liftout plate, the bottom of liftout plate is connected with electric telescopic handle two, electric telescopic handle two is fixed in place the bottom of case, electric telescopic handle two with control panel electric connection.
Furthermore, one side of the top of the detection box, which is far away from the first opening, is hinged with a cover plate, and a handle is connected to the cover plate.
Further, the synchronizing mechanism comprises a synchronizing wheel, a check ring and a synchronous belt, the screw rod is close to the check ring fixedly connected to the outer surface of one end of the motor, the check ring and the synchronous wheel are arranged between the check boxes, the synchronizing wheel is fixed to the outer surface of the screw rod, and the synchronizing wheel is connected through the synchronous belt.
Furthermore, the top fixedly connected with pulley of movable block, the bottom of detection case is close to pulley department fixedly connected with spacing spout.
Furthermore, one side of the control box is hinged with a box plate, and the bottom of the control box is connected with universal wheels.
According to another aspect of the invention, an electricity meter detection configuration method is provided.
The method for detecting and configuring the electric meter comprises the following steps:
placing the electric energy meter into a placing box, and enabling the micro cylinder to extend through the control panel to enable the clamping plate to clamp the electric energy meter so as to fix the electric energy meter;
then, the electric telescopic rod is contracted to enable the placing box to move downwards, the motor is started through the control panel, the screw rod is rotated, and the movable block moves towards the direction of the detection plug;
when the placing box moves to the first infrared sensor, the first infrared sensor senses the placing box and feeds the placing box back to the PLC, the PLC controls the LED lamp and the industrial camera to work, and at the moment, a shooting picture of the industrial camera is displayed on the display screen;
the placing box drives the electric energy meter to be in contact with the detection plug, if the detection plug cannot be inserted into an interface on the electric energy meter, namely after the infrared sensor I detects the placing box for a period of time, the infrared sensor II cannot detect the placing box, the size of the interface of the electric energy meter is unqualified, and at the moment, the PLC controls the motor to rotate reversely so as to reset the placing box;
if the infrared sensor II senses the placing box, the motor continues to rotate forwards to enable the detection plug to be inserted into the electric energy meter, and then the PLC controls the contactor to be started to enable the conducting wire to be electrified to detect whether the electric energy meter can be started or not;
after detection is finished, the PLC controller controls the contactor to be disconnected, the motor is made to rotate reversely to enable the placing box to be far away from the detection plug, when the infrared sensor detects the placing box again, the infrared sensor feeds back the placing box to the PLC controller, and the PLC controller controls the LED lamp and the industrial camera to be turned off;
when placing the case and removing opening one, make electric telescopic handle one extend, make and place case rebound, make the miniature cylinder shrink and electric telescopic handle two extend through control panel afterwards, the grip block breaks away from the electric energy meter, and the liftout plate can be with the ejecting case of placing of electric energy meter, accomplishes the detection.
Compared with the prior art, the invention has the following beneficial effects:
(1) the device can detect the electric energy meter, whether wiring port on not only can detecting the electric energy meter accords with the standard, can detect whether the electric energy meter can normally start simultaneously, and detection method detects, and device simple structure can conveniently open it when breaking down and look over, and conveniently dismantles the installation to the industry camera, not only can conveniently replace the effect of industry camera, can avoid the industry camera to influence the replacement of other devices simultaneously.
(2) The power connector can be hung and placed in the hanging mechanism when the power connector is not used, the use safety of the power connector is improved, the limiting rod is matched with the limiting bolt, the baffle can be limited, and the baffle can not rotate.
(3) The electric energy meter that clamping mechanism can place the incasement presss from both sides tightly, makes the electric energy meter can't rock placing the incasement, and ejection mechanism can be ejecting to placing the incasement outside the case with the electric energy meter of placing the incasement, and the top of detection case can be opened to the apron, conveniently looks over the detection incasement portion, and the handle provides the application of force point, conveniently takes up the apron.
(4) The synchronous mechanism can enable the two screw rods to rotate synchronously, the bottom of the movable block can slide at the bottom of the detection box through the matching of the pulleys and the limiting sliding grooves, the limiting effect can be achieved, the control box can be conveniently opened through the box plate, and the universal wheels can conveniently move the device.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an electricity meter detection configuration device according to an embodiment of the invention;
FIG. 2 is a schematic view showing the internal structure of a detection box according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a limiting chute according to an embodiment of the invention;
FIG. 4 is a schematic view showing an internal structure of a connection frame according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a connection frame according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a connecting block according to an embodiment of the present invention;
FIG. 7 is a top view of a detection box according to an embodiment of the present invention;
fig. 8 is a schematic structural view of an ejection mechanism according to an embodiment of the present invention;
FIG. 9 is a schematic view of the construction of a clamping mechanism according to an embodiment of the invention;
FIG. 10 is a schematic view of a door according to an embodiment of the present invention;
FIG. 11 is a schematic diagram of a suspend mechanism according to an embodiment of the invention;
fig. 12 is a flowchart of a method for configuring electric meter detection according to an embodiment of the present invention.
Reference numerals:
1. a detection box; 2. a first opening; 3. placing a box; 4. a first electric telescopic rod; 5. a movable block; 6. a screw; 7. a PLC controller; 8. a motor; 9. a power supply connector; 10. detecting the plug; 11. a wire; 12. a battery assembly; 13. a control box; 14. a contactor; 15. a second opening; 16. an LED lamp; 17. a first infrared sensor; 18. a second infrared sensor; 19. an industrial camera; 20. mounting a shell; 21. a first connecting rod; 22. a second connecting rod; 23. connecting blocks; 24. a connecting frame; 25. a first cavity; 26. a first movable plate; 27. a closing plate; 28. a first spring; 29. a first bump; 30. a second cavity; 31. a second movable plate; 32. a second bump; 33. a limiting hole; 34. a second spring; 35. a third connecting rod; 36. a moving block; 37. a limiting block; 38. a display screen; 39. a control panel; 40. a protective box; 41. hanging and placing the rod; 42. a baffle plate; 43. a limiting rod; 44. a limit bolt; 45. a through hole; 46. a micro cylinder; 47. a clamping plate; 48. a second electric telescopic rod; 49. opening three; 50. ejecting the plate; 51. a cover plate; 52. a handle; 53. a synchronizing wheel; 54. a retainer ring; 55. a synchronous belt; 56. a pulley; 57. a limiting chute; 58. a boxboard; 59. a universal wheel.
Detailed Description
The invention is further described with reference to the following drawings and detailed description:
the first embodiment is as follows:
referring to fig. 1-11, according to an ammeter detection configuration device and method of the present invention, the ammeter detection configuration device includes a detection box 1, the top of the detection box 1 is provided with an opening one 2, the opening one 2 is larger than a placing box 3, the placing box 3 is disposed inside the detection box 1 and close to the opening one 2, the bottom of the placing box 3 is connected to a movable block 5 through an electric telescopic rod one 4, the top of the movable block 5 is fixedly connected to a pulley 56, the bottom of the detection box 1 is fixedly connected to a limiting chute 57 and close to the pulley 56, and the pulley 56 and the limiting chute 57 are matched to enable the bottom of the movable block 5 to slide at the bottom of the detection box 1 and to perform a limiting function;
the internal thread of the movable block 5 is connected with two screws 6, two ends of each screw 6 are movably connected with the detection box 1, the screws 6 are movably connected with the detection box 1 through bearings, one screw 6 is connected with the output end of the motor 8, the motor 8 adopts a positive and negative motor, a synchronizing mechanism is arranged between the two screws 6, one side of the detection box 1, which is far away from the opening I2, is fixedly connected with a detection plug 10, the detection plug 10 is connected with a battery component 12 through a lead 11, the battery component 12 is positioned in the control box 13, the control box 13 is fixed at the bottom of the detection box 1, the lead 11 is connected with a contactor 14, the contactor 14 is positioned in the control box 13 and is connected with the PLC 7, the PLC 7 is positioned in the control box 13 and is electrically connected with the battery component 12, the battery assembly 12 is connected with a power connector 9, and the power connector 9 is positioned outside the control box 13 and is connected with a hanging mechanism;
an opening II 15 is formed in one side, close to the detection plug 10, of the placing box 3, the opening II 15 facilitates the detection plug 10 to enter the placing box 3 to be connected with an electric energy meter, clamping mechanisms are connected to two sides of the placing box 3, an ejection mechanism is arranged at the bottom of the placing box 3, LED lamps 16 are fixedly connected to two sides of one end, close to the detection plug 10, of the interior of the detection box 1, infrared sensors I17 and infrared sensors II 18 are arranged at two ends below the LED lamps 16, and it needs to be noted that the positions of the infrared sensors II 18 are close to the detection plug 10;
two industrial cameras 19 are arranged above the LED lamp 16, an installation shell 20 is fixedly connected to the outer surface of each industrial camera 19, the industrial cameras 19 are fixedly connected with the installation shell 20 through bolts, the installation shells 20 are connected through a first connecting rod 21, two sides of each industrial camera 19 are fixedly connected with a second connecting rod 22, one side, far away from the installation shell 20, of each second connecting rod 22 is fixedly connected with a connecting block 23, a connecting frame 24 is fixedly connected to the position, close to the connecting block 23, of the inner wall of the detection box 1, and the shape design of the connecting frame 24 is similar to a U shape;
the bottom of the connecting frame 24 is provided with a first cavity 25, a first movable plate 26 is arranged inside the first cavity 25, the bottom end of the first cavity 25 is fixedly connected with a closing plate 27, the middle part of the closing plate 27 is connected with the first movable plate 26 through a first spring 28, the top of the first movable plate 26 is fixedly connected with a first bump 29, the first bump 29 is positioned in the middle part of the first movable plate 26, the first bump 29 penetrates through the connecting frame 24 and is positioned above the connecting frame 24, the middle part of the connecting frame 24 is provided with a hole through which the first bump 29 can pass, two cavities 30 are arranged on two sides inside the connecting frame 24, a second movable plate 31 is arranged inside the second cavities 30, one side of the second movable plate 31, which is close to the first bump 29, is connected with a second bump 32, a limiting hole 33 matched with the second bump 32 is arranged on the side wall of the connecting block 23, one side of the second movable plate 31, which is far away from the second bump 32, is connected with the, a third connecting rod 35 is fixedly connected to the middle of the second movable plate 31, a port of the third connecting rod 35 is located on the outer side of the second cavity 30 and is fixedly connected with a moving block 36, two sides of the first movable plate 26 are fixedly connected with limit blocks 37, the tops of the limit blocks 37 are located in the second cavity 30, and a hole through which the limit blocks 37 can pass is formed in the connecting frame 24;
one side fixedly connected with display screen 38 of detection case 1, one side of display screen 38 is connected with control panel 39, and it needs to explain that, control panel 39 is control switch's constitution, conveniently starts the operation of closing to motor 8, electric telescopic handle 4 and two 48 electric telescopic handle, control panel 39 with 4 electric connection of electric telescopic handle, motor 8, contactor 14, LED lamp 16, infrared sensor 17, two 18, industrial camera 19, display screen 38 and control panel 39 with PLC controller 7 electric connection.
Through the scheme, the device can detect the electric energy meter, can detect whether the wiring port on the electric energy meter meets the standard or not, can detect whether the electric energy meter can be normally started or not, is simple in structure and convenient to open and check when a fault occurs, is convenient to detach and install the industrial camera, can replace the industrial camera 19 conveniently, and can prevent the industrial camera 19 from affecting the replacement of other devices.
Example two:
referring to fig. 11, the hanging mechanism includes a protection box 40, a hanging rod 41 and a baffle 42, the protection box 40 is fixedly connected to a position outside the control box 13 and close to the power connector 9, it should be noted that there is no box plate at the bottom of the protection box 40, the bottom of the protection box 40 is a cambered surface, the power connector 9 is prevented from being lost, the hanging rod 41 is fixedly connected to the inside of the protection box 40, the baffle 42 is hinged to one side of the protection box 40 away from the control box 13, limit rods 43 are fixedly connected to two sides of the protection box 40, and a limit bolt 44 is screwed to one end of the limit rod 43 away from the protection box 40.
Through the scheme of the invention, the hanging mechanism can hang and protect the power connector 9 when the power connector 9 is not used, so that the use safety of the power connector 9 is improved, and the limit rod 43 is matched with the limit bolt 44 to limit the baffle 42, so that the baffle 42 cannot rotate.
Example three:
referring to fig. 9, the clamping mechanism includes a through hole 45, a micro cylinder 46 and a clamping plate 47, the through hole 45 is formed on two sides of the placing box 3 away from the second opening 15, the micro cylinder 46 is fixedly connected inside the through hole 45, the movable end of the micro cylinder 46 is located inside the placing box 3 and is fixedly connected with the clamping plate 47, the clamping plate 47 may be made of rubber, and the micro cylinder 46 is electrically connected with the control panel 39.
Through the scheme of the invention, the clamping mechanism can clamp the electric energy meter in the placing box 3, so that the electric energy meter cannot shake in the placing box 3.
Example four:
referring to fig. 8, the ejection mechanism includes a second electric telescopic rod 48, a third opening 49 and an ejection plate 50, the third opening 49 is formed in the middle of the bottom end of the placing box 3, the ejection plate 50 is disposed inside the third opening 49, the second electric telescopic rod 48 is connected to the bottom end of the ejection plate 50, the second electric telescopic rod 48 is fixed to the bottom of the placing box 3, it should be noted that the second electric telescopic rod 48 may be connected to the bottom of the placing box 3 through a corresponding fixing frame, and a corresponding hole is formed in the movable block 5, so that when the placing box 3 moves downward, the second electric telescopic rod 48 does not affect the downward movement of the placing box 3, and the second electric telescopic rod 48 is electrically connected to the control panel 39.
Through the scheme of the invention, the ejection mechanism can eject the electric energy meter in the placing box 3 to the outside of the placing box 3.
Example five:
referring to fig. 2, the synchronizing mechanism includes a synchronizing wheel 53, a retainer ring 54 and a synchronizing belt 55, the retainer ring 54 is fixedly connected to an outer surface of one end of the screw rod 6 close to the motor 8, the retainer ring 54 limits the movable block 5 to prevent the movable block 5 from contacting the synchronizing wheel 53, the synchronizing wheel 53 is arranged between the retainer ring 54 and the detection box 1, the synchronizing wheel 53 is fixed to an outer surface of the screw rod 6, and the synchronizing wheels 53 are connected through the synchronizing belt 55.
With the above arrangement of the present invention, the synchronization mechanism can rotate the two screws 6 in synchronization, and the movable block 5 can be moved by the rotation of the screws 6.
Example six:
referring to fig. 7 and 9, a cover plate 51 is hinged to one side of the top of the detection box 1, which is far away from the opening i 2, a buckle is connected between the cover plate 51 and the detection box 1, so that the cover plate 51 cannot be easily opened, a handle 52 is connected to the cover plate 51, a box plate 58 is hinged to one side of the control box 13, a universal wheel 59 is connected to the bottom of the control box 13, and the universal wheel 59 is a fixable universal wheel.
Through the scheme of the invention, the cover plate 51 can open the top of the detection box 1, so that the interior of the detection box 1 can be conveniently checked, the handle 52 provides a force application point, the cover plate 51 can be conveniently taken up, the box plate 58 is convenient for opening the control box 13, and the universal wheels 59 are convenient for moving the device.
According to the embodiment of the invention, the invention further provides an ammeter detection configuration method.
As shown in fig. 12, the configuration method based on electricity meter detection includes the following steps:
step S101, the electric energy meter is placed in a placing box, the micro air cylinder is stretched through a control panel to enable a clamping plate to clamp the electric energy meter, and the electric energy meter is fixed;
s103, enabling the electric telescopic rod to contract to enable the placing box to move downwards, starting a motor through a control panel, enabling the screw rod to rotate, and enabling the movable block to move towards the direction of the detection plug;
s105, when the placing box moves to the first infrared sensor, the first infrared sensor senses the placing box and feeds the placing box back to the PLC, the PLC controls the LED lamp and the industrial camera to work, and at the moment, a shooting picture of the industrial camera is displayed on the display screen;
step S107, the placing box drives the electric energy meter to be in contact with the detection plug, if the detection plug cannot be inserted into an interface on the electric energy meter, namely after the infrared sensor I detects the placing box for a period of time, the infrared sensor II cannot detect the placing box, the size of the interface of the electric energy meter is unqualified, and at the moment, the PLC controls the motor to rotate reversely, so that the placing box is reset;
step S109, after the infrared sensor II senses the placing box, the motor continues to rotate forwards to enable the detection plug to be inserted into the electric energy meter, and then the PLC controls the contactor to be opened to enable the lead to be electrified to detect whether the electric energy meter can be opened or not;
step S111, after detection is finished, the PLC controller controls the contactor to be disconnected, the motor is made to rotate reversely to enable the placing box to be far away from the detection plug, when the infrared sensor detects the placing box again, the infrared sensor feeds the placing box back to the PLC controller, and the PLC controller controls the LED lamp and the industrial camera to be turned off;
step S113, when the placing box moves to the first opening, the first electric telescopic rod is made to extend, the placing box is made to move upwards, then the micro cylinder is made to contract and the second electric telescopic rod is made to extend through the control panel, the clamping plate is separated from the electric energy meter, the ejection plate can eject the electric energy meter out of the placing box, and detection is completed.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, firstly, the device is moved to a proper position, then the universal wheel 59 is fixed, the limiting bolt 44 is rotated outwards, the baffle plate 42 can rotate to open the protective box 40, the power connector 9 is taken down from the hanging and placing rod and is connected with an external power supply, power can be continuously supplied to the device, the electric telescopic rod 48 is in a contraction state at the beginning, the electric telescopic rod 4 is in an extension state, the electric energy meter is placed in the placing box 3, the micro cylinder 46 is extended through the control panel 39, the electric energy meter is clamped by the clamping plate 47 and is fixed in the placing box 3, the socket end of the electric energy meter is located at the opening two 15 of the placing box 3, then the electric telescopic rod 4 is contracted to move the placing box 3 downwards, at the moment, the placing box 3 is located in the detection box 1, and it needs to be noted that the movable block 5 is provided with a hole through which the electric telescopic rod 48 can pass, the electric telescopic rod II 48 does not influence the extension and retraction of the electric telescopic rod I4, the PLC controller 7 is started through the control panel 39, the PLC controller 7 controls the motor 8 to rotate forwards, and it should be further noted that the motor 8 adopts a forward and reverse motor, under the coordination of the synchronizing wheel 53 and the synchronizing belt 55, the two screw rods 6 are enabled to rotate synchronously, the movable block 5 is enabled to move towards the direction of the detection plug 10, and when the movable block 5 moves, the pulley 56 at the bottom of the movable block 5 slides in the limiting sliding groove 57;
when the placing box 3 moves to the first infrared sensor 17, the first infrared sensor 17 senses the placing box 3 and feeds the placing box 3 back to the PLC controller 7, the PLC controller 7 controls the LED lamp 16 and the industrial camera 19 to work, the LED lamp 16 illuminates, the industrial camera 19 shoots, the industrial camera 19 feeds data back to the PLC controller 7, the PLC controller 7 displays the data through the display screen 38, the shooting picture of the industrial camera 19 is displayed on the display screen 38, the placing box 3 drives the electric energy meter to enable the electric energy meter to be in contact with the detection plug 10, if the detection plug 10 cannot be inserted into an interface on the electric energy meter, namely when the first infrared sensor 17 detects the placing box 3 for a period of time, the second infrared sensor 18 cannot detect the placing box 3, the interface size of the electric energy meter is unqualified, and at the moment, the PLC controller 7 controls the motor 8 to rotate reversely, the movable block 5 moves, and the placing box 3 resets reversely, it should be noted that when the placing box 3 moves to the retainer ring 54, the placing box 3 cannot move continuously, at this time, the motor 8 can be turned off, if the infrared sensor two 18 senses the placing box 3, the motor 8 rotates forward continuously, the detection plug 10 is inserted into the electric energy meter, and then the PLC controller 7 controls the contactor 14 to be turned on, so that the lead 11 is powered on, and whether the electric energy meter can be turned on is detected;
after the detection is finished, the PLC controller 7 controls the contactor 14 to be disconnected, the detection plug 10 is powered off, the motor 8 is enabled to rotate reversely to enable the placing box 3 to be far away from the detection plug 10, when the infrared sensor I17 detects the placing box 3 again, the infrared sensor I feeds back to the PLC controller 7, the PLC controller 7 controls the LED lamp 16 and the industrial camera 19 to be closed, when the placing box 3 moves to the opening I2, the motor 8 stops working, the placing box 3 is in contact with the check ring 54 at the moment, the pressure sensor can be arranged on the check ring 54 to judge whether the placing box 3 is in contact with the check ring 54 or not, so that the motor 8 is conveniently controlled to stop working, the movable block 5 does not move continuously after the motor 8 stops working, the electric telescopic rod I4 extends to enable the placing box 3 to move upwards, then the micro cylinder 46 is contracted and the electric telescopic rod II 48 extends through the control panel 39, the clamping plate 47 is separated from the electric energy meter, completing detection;
when the industrial camera 19 or the LED lamp 16 has a fault, the cover plate 51 needs to be opened, then the third connecting rod 35 is moved outward through the moving block 36, at this time, the second spring 34 is in a compressed state, the second moving plate 31 enters the second cavity 30, the second protruding block 32 is separated from the limiting hole 33, at this time, the connecting block 23 can be removed from the connecting frame 24, the first spring 28 can extend to drive the first moving plate 26 to move upward, the first protruding block 29 and the limiting block 37 both move upward along with the first moving plate 26, at this time, the limiting block 37 can limit the second moving plate 31, so that the second moving plate 31 cannot move outward of the second cavity 30, and the connecting block 23 is not shielded by the industrial camera 19, so that the LED lamp 16 can be replaced, if the industrial camera 19 has a fault, the industrial camera 19 is removed from the mounting shell 20 to replace a new industrial camera 19, and after the maintenance operation is completed, the connecting block 23 can, the first bump 29 is moved downwards by the connecting block 23, so that the first spring 28 is compressed, the limiting block 37 moves downwards along with the first movable plate 26, at this time, the second spring 34 can extend to drive the second movable plate 31 to move outwards, so that the second bump 32 can enter the limiting hole 33, and at this time, the connecting block 23 is fixedly connected with the connecting frame 24;
the device can detect the electric energy meter, not only can detect whether wiring port on the electric energy meter accords with the standard, can detect whether the electric energy meter can normally start simultaneously, and detection method detects, and device simple structure can conveniently open it when breaking down and look over, and conveniently dismantles the installation to the industrial camera, not only can conveniently replace 19 effects of industrial camera, can avoid 19 replacements that influence other devices of industrial camera simultaneously.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. The ammeter detection configuration device is characterized by comprising a detection box (1), wherein the top of the detection box (1) is provided with a first opening (2), the detection box (1) is internally provided with a placing box (3) at a position close to the first opening (2), the bottom of the placing box (3) is connected with a movable block (5) through a first electric telescopic rod (4), the number of the inner threads of the movable block (5) is two screw rods (6), the two ends of each screw rod (6) are movably connected with the detection box (1), one of the screw rods (6) is connected with the output end of a motor (8), a synchronization mechanism is arranged between the two screw rods (6), one side of the detection box (1) far away from the first opening (2) is fixedly connected with a detection plug (10), and the detection plug (10) is connected with a battery component (12) through a lead (11), the battery pack (12) is located in a control box (13), the control box (13) is fixed at the bottom of the detection box (1), a contactor (14) is connected to a wire (11), the contactor (14) is located in the control box (13) and connected with a PLC (7), the PLC (7) is located in the control box (13) and electrically connected with the battery pack (12), the battery pack (12) is connected with a power connector (9), the power connector (9) is located at the outer side of the control box (13) and connected with a hanging mechanism, one side, close to the detection plug (10), of the placement box (3) is provided with a second opening (15), two sides of the placement box (3) are connected with clamping mechanisms, the bottom of the placement box (3) is provided with an ejection mechanism, two sides of one end, close to the detection plug (10), of the interior of the detection box (1) are fixedly connected with LED lamps (16), the LED lamp is characterized in that a first infrared sensor (17) and a second infrared sensor (18) are arranged at two ends of the lower portion of the LED lamp (16), two industrial cameras (19) are arranged above the LED lamp (16), an installation shell (20) is fixedly connected to the outer surface of each industrial camera (19), the installation shells (20) are connected through a first connecting rod (21), a second connecting rod (22) is fixedly connected to two sides of each industrial camera (19), a connecting block (23) is fixedly connected to one side, far away from the installation shell (20), of each connecting rod (22), a connecting frame (24) is fixedly connected to the position, close to the connecting block (23), of the inner wall of the detection box (1), a first cavity (25) is formed in the bottom of the connecting frame (24), a first movable plate (26) is arranged inside the first cavity (25), and a closed plate (27) is fixedly connected to the bottom end of the first, the middle part of the closing plate (27) is connected with the first movable plate (26) through a first spring (28), a first bump (29) is fixedly connected to the top of the first movable plate (26), the first bump (29) penetrates through the connecting frame (24) and is located above the connecting frame (24), a second cavity (30) is formed in two sides of the inside of the connecting frame (24), a second movable plate (31) is arranged inside the second cavity (30), one side, close to the first bump (29), of the second movable plate (31) is connected with a second bump (32), a limiting hole (33) matched with the second bump (32) is formed in the side wall of the connecting block (23), one side, far away from the second bump (32), of the second movable plate (31) is connected with the second cavity (30) through a second spring (34), and a third connecting rod (35) is fixedly connected to the middle part of the second movable plate (31), the port of the third connecting rod (35) is located on the outer side of the second cavity (30) and fixedly connected with a moving block (36), the two sides of the first movable plate (26) are fixedly connected with limiting blocks (37), the top of each limiting block (37) is located in the second cavity (30), one side of the detection box (1) is fixedly connected with a display screen (38), one side of the display screen (38) is connected with a control panel (39), the control panel (39) is electrically connected with the first electric telescopic rod (4), and the motor (8), the contactor (14), the LED lamp (16), the first infrared sensor (17), the second infrared sensor (18), the industrial camera (19), the display screen (38) and the control panel (39) are electrically connected with the PLC (7); hang and put mechanism including protective housing (40), hang and put pole (41) and baffle (42), control box (13) outside and be close to power connection (9) department fixedly connected with protective housing (40), pole (41) are put to the inside fixedly connected with of protective housing (40), protective housing (40) are kept away from one side hinged joint of control housing (13) has baffle (42), both sides fixedly connected with gag lever post (43) of protective housing (40), gag lever post (43) are kept away from the one end threaded connection of protective housing (40) has spacing bolt (44), clamping mechanism includes through-hole (45), miniature cylinder (46) and clamp plate (47), it keeps away from to place case (3) open the both sides of opening two (15) has through-hole (45), the inside fixedly connected with miniature cylinder (46) of through-hole (45), the expansion end of miniature cylinder (46) is located place the inside of case (3) and with clamp plate (47) ) Fixedly connected, the miniature cylinder (46) with control panel (39) electric connection, ejection mechanism includes electric telescopic handle two (48), opening three (49) and liftout plate (50), it has opening three (49) to place the bottom middle part of case (3), the inside of opening three (49) is equipped with liftout plate (50), the bottom of liftout plate (50) is connected with electric telescopic handle two (48), electric telescopic handle two (48) are fixed in place the bottom of case (3), electric telescopic handle two (48) with control panel (39) electric connection, the top of detection case (1) is kept away from one side hinged joint of opening one (2) has apron (51), be connected with handle (52) on apron (51), synchronization mechanism includes synchronizing wheel (53), retaining ring (54) and hold-in range (55), screw rod (6) are close to the one end surface fixedly connected with retaining ring (54) of motor (8), retaining ring (54) with be equipped with synchronizing wheel (53) between detection case (1), synchronizing wheel (53) are fixed in the surface of screw rod (6), connect through hold-in range (55) between synchronizing wheel (53), the top fixedly connected with pulley (56) of movable block (5), the bottom of detection case (1) is close to pulley (56) locate fixedly connected with spacing spout (57), one side hinged joint of control box (13) has case board (58), the bottom of control box (13) is connected with universal wheel (59).
2. An electricity meter testing arrangement method, for use with the electricity meter testing arrangement apparatus of claim 1, comprising the steps of:
placing the electric energy meter into a placing box, and enabling the micro cylinder to extend through the control panel to enable the clamping plate to clamp the electric energy meter so as to fix the electric energy meter;
then, the electric telescopic rod is contracted to enable the placing box to move downwards, the motor is started through the control panel, the screw rod is rotated, and the movable block moves towards the direction of the detection plug;
when the placing box moves to the first infrared sensor, the first infrared sensor senses the placing box and feeds the placing box back to the PLC, the PLC controls the LED lamp and the industrial camera to work, and at the moment, a shooting picture of the industrial camera is displayed on the display screen;
the placing box drives the electric energy meter to be in contact with the detection plug, if the detection plug cannot be inserted into an interface on the electric energy meter, namely after the infrared sensor I detects the placing box for a period of time, the infrared sensor II cannot detect the placing box, the size of the interface of the electric energy meter is unqualified, and at the moment, the PLC controls the motor to rotate reversely so as to reset the placing box;
if the infrared sensor II senses the placing box, the motor continues to rotate forwards to enable the detection plug to be inserted into the electric energy meter, and then the PLC controls the contactor to be started to enable the conducting wire to be electrified to detect whether the electric energy meter can be started or not;
after detection is finished, the PLC controller controls the contactor to be disconnected, the motor is made to rotate reversely to enable the placing box to be far away from the detection plug, when the infrared sensor detects the placing box again, the infrared sensor feeds back the placing box to the PLC controller, and the PLC controller controls the LED lamp and the industrial camera to be turned off;
when placing the case and removing opening one, make electric telescopic handle one extend, make and place case rebound, make the miniature cylinder shrink and electric telescopic handle two extend through control panel afterwards, the grip block breaks away from the electric energy meter, and the liftout plate can be with the ejecting case of placing of electric energy meter, accomplishes the detection.
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CN113341327A (en) * | 2021-08-09 | 2021-09-03 | 江苏无恙半导体科技有限公司 | Handheld electronic device for measuring electrical variable and method for measuring electrical variable of battery |
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CN205404786U (en) * | 2016-02-26 | 2016-07-27 | 国家电网公司 | Smart electric meter detection device |
CN105785311B (en) * | 2016-03-04 | 2018-10-12 | 国网山东省电力公司平原县供电公司 | A kind of intelligent electric meter calibration equipment |
CN107479018B (en) * | 2017-07-07 | 2019-11-26 | 国网上海市电力公司 | A kind of ammeter device for fast detecting |
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CN110346750A (en) * | 2019-08-06 | 2019-10-18 | 海盐新跃电器有限公司 | A kind of electric energy meter checking device adjustable height meter hanging board |
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Effective date of registration: 20201126 Address after: 214000, No. 68, Xin Zhou Dong Road, Taihu street, Binhu District, Jiangsu, Wuxi Applicant after: WUXI HENGTONG ELECTRIC APPLIANCE Co.,Ltd. Address before: 710021 Shaanxi city of Xi'an province Weiyang university campus of Shaanxi University of Science and Technology Applicant before: Yu Xiuzhi |
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