CN111109720A - One-step formed double-layer seamless mask - Google Patents
One-step formed double-layer seamless mask Download PDFInfo
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- CN111109720A CN111109720A CN202010200951.9A CN202010200951A CN111109720A CN 111109720 A CN111109720 A CN 111109720A CN 202010200951 A CN202010200951 A CN 202010200951A CN 111109720 A CN111109720 A CN 111109720A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000009941 weaving Methods 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 12
- 230000029058 respiratory gaseous exchange Effects 0.000 claims description 7
- 238000009940 knitting Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 7
- 230000002265 prevention Effects 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 241000894006 Bacteria Species 0.000 abstract description 4
- 230000003115 biocidal effect Effects 0.000 abstract 1
- 238000001914 filtration Methods 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 230000001580 bacterial effect Effects 0.000 description 2
- 230000000241 respiratory effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 208000035473 Communicable disease Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004750 melt-blown nonwoven Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/30—Non-woven
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The invention discloses a one-step forming double-layer seamless mask manufactured by a hosiery machine, and the mask with various functions such as water resistance, dust prevention, haze prevention, warm keeping, bacteria resistance, skin protection and the like can be produced by changing the type of yarn or changing the weaving structure; the double-layer seamless mask is formed at one time, is synthesized into all mask structures, and has the functions of water resistance, dust prevention, haze prevention, warm keeping, antibiosis, skin protection and the like; the production process is simplified, the production cost is reduced, meanwhile, the rib tissues can deform along with the movement of the face, the edge part of the mask can be always attached to the face of a human body under any condition, the airtightness of the mask is improved, and the mask has a wide market prospect.
Description
Technical Field
The invention belongs to the technical field of masks, and particularly relates to a one-step formed double-layer seamless mask.
Background
The mask is a sanitary article, generally refers to a device which is worn at the mouth and nose part and used for filtering air entering the mouth and nose so as to prevent harmful gas, smell and spray from entering and exiting the mouth and nose of a wearer, and is made of gauze or paper and the like. The mask has a certain filtering function on air entering the lung, and has a very good effect when being worn in respiratory infectious diseases and working in environments polluted by dust and the like. The mask can be divided into an air filtering type mask and an air supply type mask, wherein the air supply type mask refers to a clean air source which is isolated from harmful substances and is delivered to the face of a person for breathing through a pipe and a mask under the action of power such as a compressor, a compressed air cylinder device and the like; the air filtering type mask is the most widely used one in daily work, the structure of the air filtering type mask is divided into two major parts, one is the main body of the mask, the air filtering type mask can be simply understood as a frame of the mask, and the other is a filter material part, and comprises dustproof filter cotton, a chemical filter box for gas defense and the like. The existing masks have the following defects: firstly, as the masks are formed by sewing and splicing a plurality of structures, the problem of breakage is easy to occur; secondly, the mask is easy to deform along with the movement of the face, so that the edge part of the mask cannot be always attached to the face of a human body under any condition, and the airtightness of the mask is kept; thirdly, the manufacturing process of the mask is complicated, and the production cost is high.
In summary, it is necessary to find a mask structure which is formed and synthesized at one time so as to reduce the production cost and simplify the production process, and meanwhile, the edge part of the mask can be always attached to the face of a human body under any condition, so that the airtightness is improved.
Disclosure of Invention
In view of the above, the invention aims to provide a mask which is formed and synthesized in one step, greatly reduces the production cost, simplifies the production process, and has the functions of water resistance, dust prevention, haze prevention, warm keeping, bacteria resistance, skin protection and the like; meanwhile, the edge part of the mask can be always attached to the face of a human body under any condition, the airtightness of the mask is improved, and various functional fabrics such as melt-blown cloth can be additionally arranged in the middle of the structure of the double-layer fabric as required to upgrade the usage of the mask.
In order to solve the technical problems, the technical scheme of the invention is as follows:
double-deck seamless gauze mask of one shot forming, including outer, outer front surface fixedly connected with inlayer, the equal fixedly connected with ear area in outer left and right sides.
Preferably, the outer layer, the inner layer and the ear band are integrally combined.
Preferably, the outer layer edge portion is a rib weave.
Preferably, various functional fabrics such as melt-blown cloth can be additionally arranged between the outer layer and the inner layer according to requirements to upgrade the use of the mask.
The manufacturing process of the one-step forming double-layer seamless mask comprises the following steps:
1) the mouth and nose in the middle of the mask are made of double-sided plain weave, the edge of the mouth and nose is made of rib weave such as 1X3 or 2X2, the edge of the periphery of the mask is made of rib weave such as 1X2, 2X2, 2X3, 2X4, 3X3 and 3X4, so that the inward tightening effect is achieved, the plain weave part of the mouth and nose protrudes outwards, and smooth breathing of the mouth and nose can be guaranteed;
2) the rib part of the nose bridge of the mask achieves the sealing performance with the nose bridge through a knitting structure, the ridge part of the nose bridge adopts a soft plain structure, and the recessed parts on the two sides of the nose bridge adopt a tuck structure with high elasticity and rigidity, so that the good clamping effect at the nose bridge can be ensured;
3) the joint parts of the left side and the right side of the mask and the cheeks are made of rib textures such as 1X5 or 1X3, and the rib textures can deform along with the movement of the face, so that the edge part of the mask can be always jointed with the face of a human body under any condition, and the airtightness of the mask is guaranteed;
4) the ear belts on the two sides of the mask are woven by utilizing the circular weaving characteristic of a cylindrical stocking machine, and the 180-degree coil is removed in the 360-degree circular weaving to form the ear belts.
The technical effects of the invention are mainly reflected in the following aspects: the hosiery machine can only produce single socks originally, the inner layer is arranged on the front surface of the outer layer, the ear belts are arranged on two sides of the outer layer on the premise of not changing the performance of the hosiery machine, the double-layer seamless mask is formed in one step, all mask structures are synthesized, the quality of the mask is effectively guaranteed, the manufacturing process is simplified, and the production difficulty and the production cost are greatly reduced; meanwhile, the hosiery machine is used for changing the yarn specification or the weaving structure, the edge part of the mask is provided with rib textures, and the rib textures can deform along with the movement of the face, so that the edge part of the mask can be always attached to the face of a human body under any condition, and the airtightness of the mask is improved; meanwhile, various functional fabrics such as melt-blown cloth and the like can be additionally arranged between the outer layer and the inner layer as required to upgrade the use of the mask, the mask with various functions such as water resistance, dust resistance, haze resistance, warm keeping, bacteria resistance, skin protection and the like can be produced, and the use, the quality and the attractiveness of the mask are effectively improved.
Drawings
FIG. 1 is a schematic structural view of a one-step formed double-layered seamless mask according to the present invention;
fig. 2 is a side view of the one-step formed double layer seamless respirator of the present invention.
Detailed Description
The following detailed description of the present invention, taken in conjunction with the accompanying fig. 1-2, is provided to facilitate the understanding and appreciation of the present invention.
In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", "front", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Example 1
A double-deck seamless gauze mask of one shot forming, as shown in fig. 1-2, including outer 1, the front surface fixedly connected with inlayer 2 of outer 1, the equal fixedly connected with earlap 3 in the left and right sides of outer 1. The outer layer 1, the inner layer 2 and the ear belt 3 are integrally combined. The edge part of the outer layer 1 is provided with rib tissues. In this embodiment, a filter cotton for dust prevention is additionally arranged between the outer layer 1 and the inner layer 2.
The manufacturing process of the one-step forming double-layer seamless mask comprises the following steps:
1) the mouth and nose in the middle of the mask are made of double-sided plain weave, the edge of the mouth and nose is made of 1X3 rib weave, the edge of the periphery of the mask is made of rib weave 1X2, 2X2, 2X3, 2X4, 3X3 and 3X4, so that the inward tightening effect is achieved, the plain weave part of the mouth and nose protrudes outwards, and smooth breathing of the mouth and nose can be guaranteed;
2) the rib part of the nose bridge of the mask achieves the sealing performance with the nose bridge through a knitting structure, the ridge part of the nose bridge adopts a soft plain structure, and the recessed parts on the two sides of the nose bridge adopt a tuck structure with high elasticity and rigidity, so that the good clamping effect at the nose bridge can be ensured;
3) the joint parts of the left side and the right side of the mask and the cheeks are made of 1X5 rib textures, and the parts can deform along with the movement of the face, so that the edge parts of the mask can be always jointed with the face of a human body under any condition, and the airtightness of the mask is ensured;
4) the ear belts on the two sides of the mask are woven by utilizing the circular weaving characteristic of a cylindrical stocking machine, and the 180-degree coil is removed in the 360-degree circular weaving to form the ear belts.
Example 2
A double-deck seamless gauze mask of one shot forming, as shown in fig. 1-2, including outer 1, the front surface fixedly connected with inlayer 2 of outer 1, the equal fixedly connected with earlap 3 in the left and right sides of outer 1. The outer layer 1, the inner layer 2 and the ear belt 3 are integrally combined. The edge part of the outer layer 1 is provided with rib tissues. In this embodiment, a polyester fiber filter cotton for dust-proof filtration is additionally arranged between the outer layer 1 and the inner layer 2.
The manufacturing process of the one-step forming double-layer seamless mask comprises the following steps:
1) the mouth and nose in the middle of the mask are made of double-sided plain weave, the edge of the mouth and nose is made of 2X2 rib weave, the edge of the periphery of the mask is made of rib weave 1X2, 2X2, 2X3, 2X4, 3X3 and 3X4, so that the effect of inward tightening is achieved, the plain weave part of the mouth and nose protrudes outwards, and smooth breathing of the mouth and nose can be guaranteed;
2) the rib part of the nose bridge of the mask achieves the sealing performance with the nose bridge through a knitting structure, the ridge part of the nose bridge adopts a soft plain structure, and the recessed parts on the two sides of the nose bridge adopt a tuck structure with high elasticity and rigidity, so that the good clamping effect at the nose bridge can be ensured;
3) the joint parts of the left side and the right side of the mask and the cheeks are made of 1X3 rib textures, and the parts can deform along with the movement of the face, so that the edge parts of the mask can be always jointed with the face of a human body under any condition, and the airtightness of the mask is ensured;
4) the ear belts on the two sides of the mask are woven by utilizing the circular weaving characteristic of a cylindrical stocking machine, and the 180-degree coil is removed in the 360-degree circular weaving to form the ear belts.
Example 3
A double-deck seamless gauze mask of one shot forming, as shown in fig. 1-2, including outer 1, the front surface fixedly connected with inlayer 2 of outer 1, the equal fixedly connected with earlap 3 in the left and right sides of outer 1. The outer layer 1, the inner layer 2 and the ear belt 3 are integrally combined. The edge part of the outer layer 1 is provided with rib tissues. In this embodiment, a meltblown nonwoven fabric is interposed between the outer layer 1 and the inner layer 2.
The manufacturing process of the one-step forming double-layer seamless mask comprises the following steps:
1) the mouth and nose in the middle of the mask are made of double-sided plain weave, the edge of the mouth and nose is made of 1X3 rib weave, the edge of the periphery of the mask is made of rib weave 1X2, 2X2, 2X3, 2X4, 3X3 and 3X4, so that the inward tightening effect is achieved, the plain weave part of the mouth and nose protrudes outwards, and smooth breathing of the mouth and nose can be guaranteed;
2) the rib part of the nose bridge of the mask achieves the sealing performance with the nose bridge through a knitting structure, the ridge part of the nose bridge adopts a soft plain structure, and the recessed parts on the two sides of the nose bridge adopt a tuck structure with high elasticity and rigidity, so that the good clamping effect at the nose bridge can be ensured;
3) the joint parts of the left side and the right side of the mask and the cheeks are made of 1X5 rib textures, and the parts can deform along with the movement of the face, so that the edge parts of the mask can be always jointed with the face of a human body under any condition, and the airtightness of the mask is ensured;
4) the ear belts on the two sides of the mask are woven by utilizing the circular weaving characteristic of a cylindrical stocking machine, and the 180-degree coil is removed in the 360-degree circular weaving to form the ear belts.
Examples of the experiments
Subject: a disposable medical surgical mask on the market is used as a first control group, a medical absorbent gauze mask is used as a second control group, and a mask manufactured in embodiment 3 of the invention is used as an experimental group.
The experimental requirements are as follows: the three groups of masks have consistent volume, consistent area and consistent simulated pressure.
The experimental method comprises the following steps: the disposable medical surgical mask, the medical absorbent gauze mask and the mask manufactured in the embodiment 3 of the invention on the market are subjected to filtration efficiency, bacterial filtration efficiency, respiratory resistance and tensile strength tests, and the conditions are recorded.
The specific results are shown in the following table:
in combination with the above, compared with results obtained by the same experimental method for disposable medical surgical masks, medical absorbent gauze masks and masks manufactured in the market in embodiment 3, test data of the masks of the present invention are all in obvious advantages, and therefore, the present invention embodies the advantages of high filtering efficiency and bacterial filtering efficiency, small breathing resistance and high tensile strength.
The technical effects of the invention are mainly reflected in the following aspects: the hosiery machine can only produce single socks originally, the inner layer is arranged on the front surface of the outer layer, the ear belts are arranged on two sides of the outer layer on the premise of not changing the performance of the hosiery machine, the double-layer seamless mask is formed in one step, all mask structures are synthesized, the quality of the mask is effectively guaranteed, the manufacturing process is simplified, and the production difficulty and the production cost are greatly reduced; meanwhile, the hosiery machine is used for changing the yarn specification or the weaving structure, the edge part of the mask is provided with rib textures, and the rib textures can deform along with the movement of the face, so that the edge part of the mask can be always attached to the face of a human body under any condition, and the airtightness of the mask is improved; meanwhile, various functional fabrics such as melt-blown cloth and the like can be additionally arranged between the outer layer and the inner layer as required to upgrade the use of the mask, the mask with various functions such as water resistance, dust resistance, haze resistance, warm keeping, bacteria resistance, skin protection and the like can be produced, and the use, the quality and the attractiveness of the mask are effectively improved.
The above are only typical examples of the present invention, and besides, the present invention may have other embodiments, and all the technical solutions formed by equivalent substitutions or equivalent changes are within the scope of the present invention as claimed.
Claims (5)
1. Double-deck seamless gauze mask of one shot forming, including outer, its characterized in that: the outer front surface fixedly connected with inlayer, the equal fixedly connected with ear area of outer left and right sides.
2. The one-shot double-layered seamless mask according to claim 1, wherein: the outer layer, the inner layer and the ear belt are integrally arranged.
3. The one-shot double-layered seamless mask according to claim 1, wherein: the edge part of the outer layer is rib tissue.
4. The one-shot double-layered seamless mask according to claim 1, wherein: various functional fabrics such as melt-blown cloth and the like can be additionally arranged between the outer layer and the inner layer as required to upgrade the use of the mask.
5. The manufacturing process of the one-step forming double-layer seamless mask is characterized in that: the method comprises the following steps:
1) the mouth and nose in the middle of the mask are made of double-sided plain weave, the edge of the mouth and nose is made of rib weave such as 1X3 or 2X2, the edge of the periphery of the mask is made of rib weave such as 1X2, 2X2, 2X3, 2X4, 3X3 and 3X4, so that the inward tightening effect is achieved, the plain weave part of the mouth and nose protrudes outwards, and smooth breathing of the mouth and nose can be guaranteed;
2) the rib part of the nose bridge of the mask achieves the sealing performance with the nose bridge through a knitting structure, the ridge part of the nose bridge adopts a soft plain structure, and the recessed parts on the two sides of the nose bridge adopt a tuck structure with high elasticity and rigidity, so that the good clamping effect at the nose bridge can be ensured;
3) the joint parts of the left side and the right side of the mask and the cheeks are made of rib textures such as 1X5 or 1X3, and the rib textures can deform along with the movement of the face, so that the edge part of the mask can be always jointed with the face of a human body under any condition, and the airtightness of the mask is guaranteed;
4) the ear belts on the two sides of the mask are woven by utilizing the circular weaving characteristic of a cylindrical stocking machine, and the 180-degree coil is removed in the 360-degree circular weaving to form the ear belts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010200951.9A CN111109720A (en) | 2020-03-20 | 2020-03-20 | One-step formed double-layer seamless mask |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010200951.9A CN111109720A (en) | 2020-03-20 | 2020-03-20 | One-step formed double-layer seamless mask |
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| Publication Number | Publication Date |
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| CN111109720A true CN111109720A (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010200951.9A Pending CN111109720A (en) | 2020-03-20 | 2020-03-20 | One-step formed double-layer seamless mask |
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| Country | Link |
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| CN (1) | CN111109720A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111567947A (en) * | 2020-05-29 | 2020-08-25 | 陈惠兰 | Mask and production method thereof |
| CN111593472A (en) * | 2020-06-02 | 2020-08-28 | 湖州汉和制衣有限公司 | Knitting method of knitted mask |
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| CN205611851U (en) * | 2016-05-17 | 2016-10-05 | 高登胜 | Antibiotic gauze mask of antifog haze dust proof |
| CN207744735U (en) * | 2017-07-03 | 2018-08-21 | 珠海阿尔吉科技有限公司 | A kind of marine organism material haze mask |
| CN109463819A (en) * | 2019-01-07 | 2019-03-15 | 东华大学 | Seamless knitting air leakage proofing mask |
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2020
- 2020-03-20 CN CN202010200951.9A patent/CN111109720A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203152562U (en) * | 2013-04-02 | 2013-08-28 | 上海舒爽材料科技有限公司 | Dust-separation and antibacterial medical mask |
| CN204395264U (en) * | 2015-01-15 | 2015-06-17 | 安徽微银生物环保科技有限公司 | A kind of antibacterial anti-haze breathing circuit filter having the airtight circle of silica gel |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111567947A (en) * | 2020-05-29 | 2020-08-25 | 陈惠兰 | Mask and production method thereof |
| CN111593472A (en) * | 2020-06-02 | 2020-08-28 | 湖州汉和制衣有限公司 | Knitting method of knitted mask |
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