Disclosure of Invention
The invention aims to provide a preparation method of a TMV structure, which can improve the gap filling problem of the TMV, reduce the dummy filling probability and improve the packaging quality and reliability.
The invention also aims to provide a preparation method of the large-board fan-out heterogeneous integrated packaging structure, which can be used for preparing the large-board fan-out heterogeneous integrated packaging structure with low cost, miniaturization and high integration degree and improving the reliability of the vertical interconnection structure.
In order to achieve the purpose, the invention adopts the following technical scheme:
in one aspect, a method for preparing a TMV structure is provided, comprising the steps of:
s1, providing a chip plastic sealing plate, and forming blind holes in a non-chip area of the chip plastic sealing plate along the thickness direction of the chip plastic sealing plate;
s2, filling metal filling columns in the blind holes;
and S3, grinding and polishing one side face of the chip plastic sealing plate, which is far away from the opening of the blind hole, so that one end, which is far away from the side face, of the metal filling column is flush with the surface of the chip plastic sealing plate, and a TMV structure is formed.
As a preferable scheme of the method for preparing the TMV structure, in step S1, the blind holes are opened by mechanical drilling or laser drilling.
As a preferable scheme of the method for preparing the TMV structure, in step S1, after the blind hole is opened, the blind hole needs to be cleaned by plasma or solution to remove residues.
As a preferable scheme of the method for preparing the TMV structure, in step S2, the blind via is filled by using a physical vapor deposition, electroplating filling, chemical filling or mechanical filling method to form the metal filled column.
On the other hand, the preparation method of the large-board fan-out heterogeneous integrated packaging structure comprises the following steps:
s10, manufacturing a chip plastic sealing plate by using a plate-level technology;
s20, preparing the TMV structure by adopting the preparation method of the TMV structure;
s30, providing an antenna and an IPD, manufacturing a connecting line connected with the TMV structure on one side surface of the chip plastic sealing plate far away from a chip I/O interface inside the chip plastic sealing plate through electroplating, and connecting the antenna and the IPD with the connecting line;
s40, manufacturing a rewiring layer on one side surface of the chip plastic sealing plate close to the chip I/O interface inside the chip plastic sealing plate;
and S50, providing a metal bump, and implanting the metal bump into the pad area of the rewiring layer.
As a preferable scheme of the preparation method of the large-board fan-out heterogeneous integrated package structure, the step S10 specifically includes the following steps:
s10a, providing a carrier plate and a chip, wherein the front surface of the chip faces the carrier plate, and the chip is attached to one side of the carrier plate along the thickness direction of the carrier plate through temporary bonding glue;
s10b, carrying out plastic package on the chip by adopting a plastic package material, and forming a plastic package layer after the plastic package material is solidified;
s10c, removing the carrier plate and the temporary bonding glue to obtain the chip plastic sealing plate.
As a preferable scheme of the manufacturing method of the large-board fan-out type heterogeneous integrated package structure, in step S30, the antenna is tightly attached to the surface of the chip plastic sealing plate and electrically connected to the connection line, and the IPD is attached to a side of the connection line away from the chip plastic sealing plate.
As a preferable scheme of the preparation method of the large-board fan-out heterogeneous integrated package structure, the step S40 specifically includes the following steps:
s40a, manufacturing a seed layer on one side of the chip plastic sealing plate, which is flush with the I/O interface of the chip, through a vacuum sputtering method;
s40b, manufacturing the rewiring layer on the seed layer through a pattern electroplating method;
s40c, manufacturing a solder mask layer on the rewiring layer, and opening the solder mask layer to expose the pad area of the rewiring layer.
The invention also provides a large-board fan-out heterogeneous integrated packaging structure which is manufactured by the manufacturing method of the large-board fan-out heterogeneous integrated packaging structure.
The invention has the beneficial effects that:
the method has the advantages that the blind holes are formed in the chip plastic sealing plate, and the blind holes are filled, ground and polished, so that the filled metal filling columns are flush with the surface of the chip plastic sealing plate, and a high-quality and high-reliability TMV structure can be manufactured;
secondly, the chip plastic sealing plate is prepared by adopting a plate-level technology, and the antenna and the IPD are pasted on the basis of the TMV structure preparation method, so that a large-plate fan-out heterogeneous integrated packaging structure with low cost, miniaturization and high integration can be prepared, and the reliability of the vertical interconnection structure is improved.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
As shown in fig. 1 to 4, this embodiment provides a method for preparing a TMV structure, which includes the following steps:
s1, providing the chip molding sealing plate 1 shown in fig. 1, where the chip molding sealing plate 1 has a first surface adjacent to the I/O interface of the chip 11 therein and a second surface opposite to the first surface, a blind hole 13 is formed in a non-chip region of the chip molding sealing plate 1 along a thickness direction of the chip molding sealing plate 1, and an open end of the blind hole 13 is located on the second surface of the chip molding sealing plate 1, as shown in fig. 2;
s2, filling metal filling columns in the blind holes 13, as shown in FIG. 3;
s3, grinding and polishing the first surface of the chip molding sealing plate 1 to make one end of the metal filling column adjacent to the side surface flush with the surface of the chip molding sealing plate 1, so as to form the TMV structure 2, as shown in fig. 4.
This embodiment is through opening blind hole 13 on shrouding 1 is moulded to the chip to fill and grinding and polishing blind hole 13, make the metal packed column after filling and the surperficial parallel and level of shrouding 1 is moulded to the chip, can make high quality, high reliability's TMV structure 2, compare with traditional TMV structure preparation method, improve TMV and fill the gap problem, reduce virtual probability of filling, improved encapsulation quality and reliability, and reduced manufacturing cost.
The chip plastic sealing plate 1 is manufactured by adopting a plate-level packaging technology, and the plastic sealing layer 12 of the chip plastic sealing plate 1 can be of a single-layer structure or a multi-layer structure, and can be provided with blind holes 13.
The metal filling column is made of a metal copper material and has good conductivity.
In step S1 of this embodiment, the blind hole 13 is drilled by mechanical drilling or laser drilling. Wherein, mechanical drilling means that the adopted drilling equipment is in direct contact with the chip plastic sealing plate 1 to be drilled. The shape of the blind hole 13 is not limited, and may be a conical, cylindrical or rectangular column structure, for example, when the blind hole 13 is a conical structure, the specific depth-diameter ratio thereof may be designed and processed according to the thickness-diameter ratio of the TMV.
In step S1 of this embodiment, after the blind via 13 is opened, the blind via 13 needs to be cleaned by plasma or solution to remove the residue. Wherein, the solution adopted for cleaning is any one of potassium permanganate, hydrogen peroxide and other strong oxidants, and can effectively remove the residue generated after the blind hole is opened.
Optionally, in step S2 of the present embodiment, the blind via 13 is filled by using a physical vapor deposition, an electroplating filling, a chemical filling, or a mechanical filling method to form a metal filled pillar. The specific method for opening blind holes is the prior art, and is not described in detail.
The embodiment also provides a preparation method of the large-board fan-out heterogeneous integrated packaging structure, which comprises the following steps:
s10, manufacturing a chip plastic sealing plate 1 by using a plate-level technology;
s20, preparing a TMV structure 2 by adopting the preparation method of the TMV structure of the embodiment;
s30, providing an antenna 3 and an IPD4, manufacturing a connecting line 5 connected with the TMV structure 2 on the second surface of the chip plastic sealing plate 1, and connecting the antenna 3 and the IPD4 with the connecting line 5;
s40, manufacturing a rewiring layer 6 on the first surface of the chip plastic sealing plate 1;
and S50, providing a metal bump 7, and implanting the metal bump 7 into the pad area of the rewiring layer 6 to obtain the large-board fan-out heterogeneous integrated package structure shown in FIG. 5.
Optionally, the metal bump 7 is a solder, a silver solder, or a gold-tin alloy solder, the metal bump 7 of this embodiment is a metal ball structure, and the metal ball is implanted into the pad region of the redistribution layer 6 by soldering, so as to achieve electrical leading-out of the redistribution layer 6.
In the embodiment, the chip plastic sealing plate 1 is prepared by adopting a plate-level technology, then the blind holes 13 and the filling blind holes 13 are formed, the blind hole filling columns are ground and polished, and then the rewiring layer 6, the surface-mounted antenna 3 and the IPD4 are prepared, so that the large-board fan-out heterogeneous integrated packaging structure with low cost, miniaturization and high integration is prepared, and the reliability of the vertical interconnection structure is improved.
Further, step S10 specifically includes the following steps:
s10a, providing a carrier plate and a chip 11, enabling the front surface of the chip 11 to face the carrier plate, and attaching the chip 11 to one side of the carrier plate along the thickness direction of the carrier plate through temporary bonding glue;
s10b, carrying out plastic package on the chip 11 by adopting a plastic package material, and forming a plastic package layer 12 after the plastic package material is solidified;
and S10c, removing the carrier plate and the temporary bonding glue to obtain the chip plastic sealing plate 1.
Wherein the carrier plate is made of BT, FR4, FR5, PP, EMC, ABF or PI materials; the Molding Compound is any one of polyimide, silicone and EMC (Epoxy Molding Compound), and the embodiment is preferably EMC, so that the chip 11 can be stably attached to the carrier, and the chip 11 can be protected.
Further, in step S30, the antenna 3 is tightly attached to the second surface of the chip molding plate 1 and electrically connected to the connection line 5, and the IPD4 is attached to the connection line 5 at a side away from the chip molding plate 1, so that the antenna 3 and the IPD4 are electrically connected to the chip 11 through the TMV structure 2. The structural layout of the antenna 3 in this embodiment makes the large board fan-out heterogeneous integrated package structure thinner and lighter, can realize high-density and multi-element embedded integration of the chip 11, the antenna 3 and the IPD4 in a smaller volume, and can meet the development requirement of volume miniaturization.
Further, step S40 specifically includes the following steps:
s40a, manufacturing a seed layer on the first surface of the chip plastic sealing plate 1 through a vacuum sputtering method;
s40b, manufacturing a rewiring layer 6 on the seed layer through a pattern electroplating method;
s40c, manufacturing a solder mask layer on the rewiring layer 6, and opening the solder mask layer to expose the pad area of the rewiring layer 6.
The seed layer comprises a titanium metal layer positioned on the first surface of the chip plastic sealing plate 1 and a copper metal layer positioned on the titanium metal layer. The titanium metal layer has high adhesion, excellent conductivity and uniform thickness, and the copper metal layer can be stably adhered to the dielectric layer through the titanium metal layer.
Of course, the seed layer in this embodiment is not limited to a two-layer structure (titanium metal layer, copper metal layer), and may have a single-layer structure, a two-layer structure, or a multilayer structure having two or more layers. The material of the seed layer is not limited to the laminated combination of two single metal materials, and may also be a single metal material, or an alloy material, and it is sufficient that the rewiring layer 6 is stably attached to the chip plastic sealing plate 1, which is not described in detail. In this embodiment, the seed layer is not shown in the figure.
The solder mask is made of photosensitive ink materials, the photosensitive ink materials cover the surface of the rewiring layer 6 and the patterned holes of the rewiring layer 6, and the solder mask is formed after curing; and the solder mask layer is provided with a through hole along the thickness direction for exposing the pad area of the rewiring layer 6, and the metal lug 7 is welded with the pad area. The photosensitive ink is used as a solder mask, so that the rewiring layer 6 can be protected, the pad area of the rewiring layer 6 can be exposed through exposure, development and etching, and the process is simplified. In the present embodiment, the solder resist layer is not shown in any of the drawings.
As shown in fig. 5, this embodiment further provides a large board fan-out heterogeneous integrated package structure, which is manufactured by the method for manufacturing the large board fan-out heterogeneous integrated package structure described in the foregoing embodiment.
Example two
The method for manufacturing the TMV structure in this embodiment is substantially the same as that in the first embodiment, except for the opening direction of the blind hole 13.
The preparation method of the TMV structure of this example includes the following steps:
s1, providing the chip molding sealing plate 1 shown in fig. 1, where the chip molding sealing plate 1 has a first surface adjacent to the I/O interface of the chip 11 therein and a second surface opposite to the first surface, a blind hole 13 is formed in a non-chip region of the chip molding sealing plate 1 along a thickness direction of the chip molding sealing plate 1, and an open end of the blind hole 13 is located on the first surface of the chip molding sealing plate 1, as shown in fig. 6;
s2, filling metal filling columns in the blind holes 13, as shown in FIG. 7;
s3, grinding and polishing the second surface of the chip molding sealing plate 1 to make the end of the metal filling pillar away from the side surface flush with the surface of the chip molding sealing plate 1, so as to form the TMV structure 2, as shown in fig. 8.
According to the invention, the TMV structure 2 is prepared by forming the blind hole 13, filling the blind hole 13 and grinding and polishing the blind hole filling column on the chip plastic sealing plate 1, so that the problem of filling gaps of the TMV structure 2 is solved, the virtual filling probability is reduced, and the packaging quality and reliability are improved.
The preparation method of the large-board fan-out heterogeneous integrated package structure based on the preparation method of the TMV structure of this embodiment is substantially the same as that of the first embodiment, and details are not repeated, and the structure of the prepared large-board fan-out heterogeneous integrated package structure is shown in fig. 9.
The method can be used for preparing a large-board fan-out heterogeneous integrated packaging structure with low cost, miniaturization and high integration level, and can improve the reliability of the vertical interconnection structure of the antenna 3 and the IPD4 with the chip 11 through the TMV structure 2.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.