CN111101269A - 一种抗紫外咖啡碳包芯纱针织面料及其生产方法 - Google Patents
一种抗紫外咖啡碳包芯纱针织面料及其生产方法 Download PDFInfo
- Publication number
- CN111101269A CN111101269A CN201911250542.3A CN201911250542A CN111101269A CN 111101269 A CN111101269 A CN 111101269A CN 201911250542 A CN201911250542 A CN 201911250542A CN 111101269 A CN111101269 A CN 111101269A
- Authority
- CN
- China
- Prior art keywords
- knitted fabric
- layer
- ultraviolet
- coffee carbon
- yarns
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/10—Inorganic fibres based on non-oxides other than metals
- D10B2101/12—Carbon; Pitch
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/04—Silk
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Knitting Of Fabric (AREA)
Abstract
本发明公开了一种抗紫外咖啡碳包芯纱针织面料及其生产方法,属于纺织面料技术领域。该发明的抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层,抗紫外层和抗菌内层分别编织贴合于毛圈连接中层的两侧,抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成,毛圈连接中层由阳离子聚酯纤维长丝与聚酯纤维长丝的复合丝构成,抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成,本发明还公开了抗紫外咖啡碳包芯纱针织面料的生产方法。本发明的抗紫外咖啡碳包芯纱针织面料,尺寸稳定、质地蓬松厚实,手感柔软舒适,具有优良的抗紫外功能,本发明的生产方法简单且节能环保,能够实现产业化大规模的生产加工。
Description
技术领域
本发明属于纺织面料技术领域,涉及一种针织面料,尤其涉及一种抗紫外咖啡碳包芯纱针织面料及其生产方法。
背景技术
针织面料是指利用织针将纱线弯曲成圈并相互串套而形成的织物,针织面料与梭织面料的不同之处在于纱线在织物中的形态不同。针织分为纬编和经编,经编是用多根纱线同时沿布面的纵向(经向)顺序成圈,纬编用一根或多根纱线沿布面的横向(纬线)顺序成圈。针织面料广泛应用于服装面料及里料,家纺等产品中,受到广大消费者的喜爱,针织面料具有较好的弹性,吸湿透气,舒适保暖,是服装使用最广泛的面料,针织面料的原料主要是棉麻丝毛等天然纤维,也有锦纶,腈纶,涤纶等化学纤维针织物组织变化丰富,品种繁多,外观别具特点,过去多用于内衣,T恤等,而今,随着针织业的发展以及新型整理工艺的诞生,针织物的适用性能大为改观,几乎适用于服装的所有品类。现有的针织面料尺寸稳定性较差,在进行一定周期的使用后,利用针织面料加工制成的服装容易产生形变,现有针织面料在生产过程中常用包芯纱做为原料,常用的氨纶包芯纱具有优良的弹性及较好的弹性耐久性,但是现有的氨纶包芯纱以棉质纱线做为外层包覆纱,使得现有的针织面料在功能上不具有抗紫外功能,现有的针织面料抗菌性能较差,在穿着使用的过程中,容易引起细菌滋生繁殖,降低针织服装穿过的健康性和舒适性,现有的针织面料生产方法繁琐且织造效率较低,针织面料的生产成本较高,难以满足规模化生产的需要。
发明内容
本发明所要解决的技术问题是克服现有技术中所存在的上述不足,而提供一种抗紫外咖啡碳包芯纱针织面料及其生产方法,本发明的针织面料尺寸稳定、质地蓬松厚实,手感柔软舒适,具有优良的抗紫外功能,本发明针织面料的生产方法简单且节能环保,能够实现产业化大规模的生产加工。
为了解决上述技术问题,本发明所采用的技术方案是:
一种抗紫外咖啡碳包芯纱针织面料,它包含三层结构,抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层,所述抗紫外层和抗菌内层分别编织贴合于毛圈连接中层的两侧,所述抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成,所述毛圈连接中层由阳离子聚酯纤维长丝与聚酯纤维长丝的复合丝构成,所述阳离子聚酯纤维长丝与聚酯纤维长丝之间通过低网络点连接,所述抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成。
进一步地,所述抗紫外层的线圈长度为2.6mm,毛圈连接中层的线圈长度为2.4mm,抗菌内层的线圈长度为2.8mm,所述抗紫外咖啡碳包芯纱针织面料的单位面积重量为245克/平方米。
进一步地,所述抗紫外层织造所采用的纬编双面针织机型号为机号E24筒径34英寸。
进一步地,所述毛圈连接中层的阳离子聚酯纤维长丝和聚酯纤维长丝的细度为14tex-18tex,所述阳离子聚酯纤维长丝和聚酯纤维长丝的线密度为150D-200D。
进一步地,所述抗菌内层的棉质纱线采用JC40S棉纱,棉质纱线的线长为25cm-27cm/100G,所述抗菌内层的汉麻抗菌纱线的细度为20tex-22tex。
进一步地,所述抗紫外层的咖啡碳包芯纱包括芯层纱线和外层纱线,外层纱线紧致的包覆卷绕于芯层纱线外侧,所述芯层纱线为由弹性涤纶纤维及氨纶丝组成,弹性涤纶纤维与氨纶丝的质量百分比为35%:65%,所述外层纱线为咖啡碳纱线,咖啡碳纱线的细度为24tex-26tex。
进一步地,所述抗紫外层的咖啡碳包芯纱的生产方法包括如下步骤:首先,将弹性涤纶纤维与氨纶丝进行加捻卷曲制成芯层纱线,并将芯层纱线置于整经架上,经浆纱机和烘干机对芯层纱线进行上浆,被浆料包覆的芯层纱线再卷绕到经轴上,然后,将经轴上的芯层纱线经棉纺细纱机的包芯纱装置喂入前罗拉钳口,最后,将咖啡碳纱线经棉纺细纱机的喇叭口喂入后罗拉,而后经棉纺细纱机的中罗拉和前罗拉的牵伸作用将咖啡碳纱线输出到棉纺细纱机的前罗拉钳口处,咖啡碳纱线在棉纺细纱机的前罗拉钳口处对芯层纱线进行卷绕包覆。
进一步地,所述芯层纱线在利用浆纱机进行上浆的过程中,浆纱机内的上浆浆料为磷酸酯淀粉浆和高性能淀粉浆的组合浆料,所述组合浆料包含下述重量份的原料:磷酸酯淀粉浆25份-75份,高性能淀粉浆25份-75份,丙烯3份-5份,蜡片2份-4份。
一种抗紫外咖啡碳包芯纱针织面料的生产方法,依次包括如下步骤:
(1)利用双面针织大圆机将抗紫外咖啡碳包芯纱针织面料进行织造;
(2)将完成织造加工的针织面料坯布进行前处理去油加工,将坯布置于含2-5g/L净洗剂、4~5g/L的液碱、4~6g/L的双氧水、1.2-1.5g/L的双氧水稳定剂、0 .4~ 0 .6g/L的碱性匀染剂及0 .8~1.0g/L的精炼酶的处理液中,在120~130℃温度下处理25~30min;
(3)将完成前处理去油加工的针织面料坯布进行清洗加工,将完成步骤(2)工序的针织面料坯布置于含0.3-0.8g/L平滑柔软剂、3~5g/L的液碱和1.2~1.5g/L渗透剂的处理液中,在55℃~70℃温度下进行清洗15~25min,再将针织面料坯布置于含1.5-2.0g/L的净洗剂和2.0-3.0g/L的冰醋酸的处理液中,在40℃温度下中和处理8~10min;
(4)将完成清洗加工的针织面料坯布进行烘干加工,将完成步骤(3)工序的针织面料坯布通过烘干机进行烘干,烘干温度为120~125℃,机速为15~20m/ min;
(5)将完成烘干加工的针织面料坯布进行定型加工,将完成步骤(4)工序的针织面料坯布利用定型机进行定型加工,定型机中的轧液率在70%-90%、压辊压力在2Kpa-5KPa、烘箱温度在100℃-130℃、速度在15 m/min-35 m/min。
本发明与现有技术相比,具有以下优点和效果:本发明的抗紫外咖啡碳包芯纱针织面料,尺寸稳定、质地蓬松厚实,手感柔软舒适,具有优良的抗紫外功能,本发明的生产方法简单且节能环保,能够实现产业化大规模的生产加工,本发明抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层,抗紫外层能够实现本发明针织面料的抗紫外功能,抗菌内层能够实现本发明针织面料的抗菌功能,毛圈连接中层能够有效稳定将抗紫外层和抗菌内层织造连接,使得本发明针织面料尺寸稳定,利用本发明针织面料生产加工的服装防变形性好。
通过咖啡碳包芯纱的芯层纱线由弹性涤纶纤维和氨纶丝组成,使能确保咖啡碳包芯纱的弹性和抗折抗皱性,利用咖啡碳包芯纱的外层纱线为咖啡碳纱线,使得咖啡碳包芯纱具有较好的抗紫外功能,利用抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成,使得本发明的针织面料手感柔软顺滑,质地较为细腻,通过毛圈连接中层的阳离子聚酯纤维长丝与聚酯纤维长丝之间通过低网络点连接,有效保证了毛圈连接中层的连接稳定强度,通过抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成,抗菌内层与人体皮肤接触,利用棉质纱线使能确保本发明针织面料的柔软程度,汉麻抗菌纱线使能提高本发明针织面料的抗菌性能,确保皮肤干爽舒适。
具体实施方式
为了进一步描述本发明,下面进一步阐述一种抗紫外咖啡碳包芯纱针织面料及其生产方法的具体实施方式,以下实施例是对本发明的解释而本发明并不局限于以下实施例。
本发明的抗紫外咖啡碳包芯纱针织面料,它包含三层结构,抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层,抗紫外层和抗菌内层分别编织贴合于毛圈连接中层的两侧,抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成,毛圈连接中层由阳离子聚酯纤维长丝与聚酯纤维长丝的复合丝构成,阳离子聚酯纤维长丝与聚酯纤维长丝之间通过低网络点连接,抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成。
本发明的抗紫外层的线圈长度为2.6mm,毛圈连接中层的线圈长度为2.4mm,抗菌内层的线圈长度为2.8mm,抗紫外咖啡碳包芯纱针织面料的单位面积重量为245克/平方米。本发明的抗紫外层织造所采用的纬编双面针织机型号为机号E24筒径34英寸。本发明的毛圈连接中层的阳离子聚酯纤维长丝和聚酯纤维长丝的细度为14tex-18tex,阳离子聚酯纤维长丝和聚酯纤维长丝的线密度为150D-200D。本发明的抗菌内层的棉质纱线采用JC40S棉纱,棉质纱线的线长为25cm-27cm/100G,抗菌内层的汉麻抗菌纱线的细度为20tex-22tex。
本发明的抗紫外层的咖啡碳包芯纱包括芯层纱线和外层纱线,外层纱线紧致的包覆卷绕于芯层纱线外侧,芯层纱线为由弹性涤纶纤维及氨纶丝组成,弹性涤纶纤维与氨纶丝的质量百分比为35%:65%,外层纱线为咖啡碳纱线,咖啡碳纱线的细度为24tex-26tex。本发明的抗紫外层的咖啡碳包芯纱的生产方法包括如下步骤:首先,将弹性涤纶纤维与氨纶丝进行加捻卷曲制成芯层纱线,并将芯层纱线置于整经架上,经浆纱机和烘干机对芯层纱线进行上浆,被浆料包覆的芯层纱线再卷绕到经轴上,然后,将经轴上的芯层纱线经棉纺细纱机的包芯纱装置喂入前罗拉钳口,最后,将咖啡碳纱线经棉纺细纱机的喇叭口喂入后罗拉,而后经棉纺细纱机的中罗拉和前罗拉的牵伸作用将咖啡碳纱线输出到棉纺细纱机的前罗拉钳口处,咖啡碳纱线在棉纺细纱机的前罗拉钳口处对芯层纱线进行卷绕包覆。本发明的芯层纱线在利用浆纱机进行上浆的过程中,浆纱机内的上浆浆料为磷酸酯淀粉浆和高性能淀粉浆的组合浆料,组合浆料包含下述重量份的原料:磷酸酯淀粉浆25份-75份,高性能淀粉浆25份-75份,丙烯3份-5份,蜡片2份-4份。
本发明的一种抗紫外咖啡碳包芯纱针织面料的生产方法,依次包括如下步骤:
(1)利用双面针织大圆机将抗紫外咖啡碳包芯纱针织面料进行织造;
(2)将完成织造加工的针织面料坯布进行前处理去油加工,将坯布置于含2-5g/L净洗剂、4~5g/L的液碱、4~6g/L的双氧水、1.2-1.5g/L的双氧水稳定剂、0 .4~ 0 .6g/L的碱性匀染剂及0 .8~1.0g/L的精炼酶的处理液中,在120~130℃温度下处理25~30min;
(3)将完成前处理去油加工的针织面料坯布进行清洗加工,将完成步骤(2)工序的针织面料坯布置于含0.3-0.8g/L平滑柔软剂、3~5g/L的液碱和1.2~1.5g/L渗透剂的处理液中,在55℃~70℃温度下进行清洗15~25min,再将针织面料坯布置于含1.5-2.0g/L的净洗剂和2.0-3.0g/L的冰醋酸的处理液中,在40℃温度下中和处理8~10min;
(4)将完成清洗加工的针织面料坯布进行烘干加工,将完成步骤(3)工序的针织面料坯布通过烘干机进行烘干,烘干温度为120~125℃,机速为15~20m/ min;
(5)将完成烘干加工的针织面料坯布进行定型加工,将完成步骤(4)工序的针织面料坯布利用定型机进行定型加工,定型机中的轧液率在70%-90%、压辊压力在2Kpa-5KPa、烘箱温度在100℃-130℃、速度在15 m/min-35 m/min。
本说明书中所描述的以上内容仅仅是对本发明所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明说明书的内容或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。
Claims (9)
1.一种抗紫外咖啡碳包芯纱针织面料,其特征在于:所述抗紫外咖啡碳包芯纱针织面料为三层结构,抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层,所述抗紫外层和抗菌内层分别编织贴合于毛圈连接中层的两侧,所述抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成,所述毛圈连接中层由阳离子聚酯纤维长丝与聚酯纤维长丝的复合丝构成,所述阳离子聚酯纤维长丝与聚酯纤维长丝之间通过低网络点连接,所述抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成。
2.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料,其特征在于:所述抗紫外层的线圈长度为2.6mm,毛圈连接中层的线圈长度为2.4mm,抗菌内层的线圈长度为2.8mm,所述抗紫外咖啡碳包芯纱针织面料的单位面积重量为245克/平方米。
3.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料,其特征在于:所述抗紫外层织造所采用的纬编双面针织机型号为机号E24筒径34英寸。
4.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料,其特征在于:所述毛圈连接中层的阳离子聚酯纤维长丝和聚酯纤维长丝的细度为14tex-18tex,所述阳离子聚酯纤维长丝和聚酯纤维长丝的线密度为150D-200D。
5.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料,其特征在于:所述抗菌内层的棉质纱线采用JC40S棉纱,棉质纱线的线长为25cm-27cm/100G,所述抗菌内层的汉麻抗菌纱线的细度为20tex-22tex。
6.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料,其特征在于:所述抗紫外层的咖啡碳包芯纱包括芯层纱线和外层纱线,外层纱线紧致的包覆卷绕于芯层纱线外侧,所述芯层纱线为由弹性涤纶纤维及氨纶丝组成,弹性涤纶纤维与氨纶丝的质量百分比为35%:65%,所述外层纱线为咖啡碳纱线,咖啡碳纱线的细度为24tex-26tex。
7.根据权利要求6所述的一种抗紫外咖啡碳包芯纱针织面料,其特征在于:所述抗紫外层的咖啡碳包芯纱的生产方法包括如下步骤:首先,将弹性涤纶纤维与氨纶丝进行加捻卷曲制成芯层纱线,并将芯层纱线置于整经架上,经浆纱机和烘干机对芯层纱线进行上浆,被浆料包覆的芯层纱线再卷绕到经轴上,然后,将经轴上的芯层纱线经棉纺细纱机的包芯纱装置喂入前罗拉钳口,最后,将咖啡碳纱线经棉纺细纱机的喇叭口喂入后罗拉,而后经棉纺细纱机的中罗拉和前罗拉的牵伸作用将咖啡碳纱线输出到棉纺细纱机的前罗拉钳口处,咖啡碳纱线在棉纺细纱机的前罗拉钳口处对芯层纱线进行卷绕包覆。
8.根据权利要求7所述的一种抗紫外咖啡碳包芯纱针织面料,其特征在于:所述芯层纱线在利用浆纱机进行上浆的过程中,浆纱机内的上浆浆料为磷酸酯淀粉浆和高性能淀粉浆的组合浆料,所述组合浆料包含下述重量份的原料:磷酸酯淀粉浆25份-75份,高性能淀粉浆25份-75份,丙烯3份-5份,蜡片2份-4份。
9.一种如权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料的生产方法,其特征在于:所述抗紫外咖啡碳包芯纱针织面料的生产方法依次包括如下步骤:
(1)利用双面针织大圆机将抗紫外咖啡碳包芯纱针织面料进行织造;
(2)将完成织造加工的针织面料坯布进行前处理去油加工,将坯布置于含2-5g/L净洗剂、4~5g/L的液碱、4~6g/L的双氧水、1.2-1.5g/L的双氧水稳定剂、0 .4~ 0 .6g/L的碱性匀染剂及0 .8~1.0g/L的精炼酶的处理液中,在120~130℃温度下处理25~30min;
(3)将完成前处理去油加工的针织面料坯布进行清洗加工,将完成步骤(2)工序的针织面料坯布置于含0.3-0.8g/L平滑柔软剂、3~5g/L的液碱和1.2~1.5g/L渗透剂的处理液中,在55℃~70℃温度下进行清洗15~25min,再将针织面料坯布置于含1.5-2.0g/L的净洗剂和2.0-3.0g/L的冰醋酸的处理液中,在40℃温度下中和处理8~10min;
(4)将完成清洗加工的针织面料坯布进行烘干加工,将完成步骤(3)工序的针织面料坯布通过烘干机进行烘干,烘干温度为120~125℃,机速为15~20m/ min;
(5)将完成烘干加工的针织面料坯布进行定型加工,将完成步骤(4)工序的针织面料坯布利用定型机进行定型加工,定型机中的轧液率在70%-90%、压辊压力在2Kpa-5KPa、烘箱温度在100℃-130℃、速度在15 m/min-35 m/min。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911250542.3A CN111101269A (zh) | 2019-12-09 | 2019-12-09 | 一种抗紫外咖啡碳包芯纱针织面料及其生产方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911250542.3A CN111101269A (zh) | 2019-12-09 | 2019-12-09 | 一种抗紫外咖啡碳包芯纱针织面料及其生产方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN111101269A true CN111101269A (zh) | 2020-05-05 |
Family
ID=70422597
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201911250542.3A Pending CN111101269A (zh) | 2019-12-09 | 2019-12-09 | 一种抗紫外咖啡碳包芯纱针织面料及其生产方法 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN111101269A (zh) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106087183A (zh) * | 2016-07-06 | 2016-11-09 | 江苏工程职业技术学院 | 一种蓄热发热包芯双层结构纱线保暖机织面料的生产方法 |
CN106087215A (zh) * | 2016-08-29 | 2016-11-09 | 宁波大千纺织品有限公司 | 一种仿毛呢彩色针织面料及其制备方法 |
CN106192177A (zh) * | 2016-08-31 | 2016-12-07 | 武汉爱帝高级服饰有限公司 | 单向导湿吸湿发热针织面料及其制备方法 |
CN107503017A (zh) * | 2017-09-15 | 2017-12-22 | 中原工学院 | 一种舒适护肤保健性平行纺包缠柔软纱及其制备方法 |
CN207416136U (zh) * | 2017-09-05 | 2018-05-29 | 绍兴全莱针纺织品有限公司 | 一种涤花摇粒绒面料 |
CN110216972A (zh) * | 2019-05-10 | 2019-09-10 | 国家能源投资集团有限责任公司 | 具有多层复合结构的热塑性芯材的生产方法和生产设备 |
CN110295427A (zh) * | 2019-07-02 | 2019-10-01 | 江苏工程职业技术学院 | 一种浅咖云斑效果的智能调温色纺纱的生产方法 |
-
2019
- 2019-12-09 CN CN201911250542.3A patent/CN111101269A/zh active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106087183A (zh) * | 2016-07-06 | 2016-11-09 | 江苏工程职业技术学院 | 一种蓄热发热包芯双层结构纱线保暖机织面料的生产方法 |
CN106087215A (zh) * | 2016-08-29 | 2016-11-09 | 宁波大千纺织品有限公司 | 一种仿毛呢彩色针织面料及其制备方法 |
CN106192177A (zh) * | 2016-08-31 | 2016-12-07 | 武汉爱帝高级服饰有限公司 | 单向导湿吸湿发热针织面料及其制备方法 |
CN207416136U (zh) * | 2017-09-05 | 2018-05-29 | 绍兴全莱针纺织品有限公司 | 一种涤花摇粒绒面料 |
CN107503017A (zh) * | 2017-09-15 | 2017-12-22 | 中原工学院 | 一种舒适护肤保健性平行纺包缠柔软纱及其制备方法 |
CN110216972A (zh) * | 2019-05-10 | 2019-09-10 | 国家能源投资集团有限责任公司 | 具有多层复合结构的热塑性芯材的生产方法和生产设备 |
CN110295427A (zh) * | 2019-07-02 | 2019-10-01 | 江苏工程职业技术学院 | 一种浅咖云斑效果的智能调温色纺纱的生产方法 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103255535B (zh) | 一种超柔软、高吸湿性的无捻纱织物的加工工艺 | |
CN103255537B (zh) | 一种高吸湿、超柔软性弱捻纱类织物及其生产工艺 | |
CN204265955U (zh) | 一种丝光绒经编面料 | |
CN201280623Y (zh) | 一种弹性记忆纱线 | |
CN103556372A (zh) | 一种仿羊毛针织面料及其制备方法 | |
CN101956272B (zh) | 功能性复合丝柔纱的生产方法 | |
CN113172956A (zh) | 一种抗菌防皱针织面料及其制备方法 | |
CN205099864U (zh) | 一种天丝竹浆纤维软席 | |
CN111876876B (zh) | 一种再生纤维素纤维软席面料及其制备方法 | |
CN203878280U (zh) | 用于家纺的聚酯纤维与纤维素纤维交织的大提花面料 | |
CN203065720U (zh) | 一种含羊毛的色织大提花面料 | |
CN201634818U (zh) | 一种弹力记忆纱 | |
CN1266323C (zh) | 绿色抗菌竹棉制品及其生产方法 | |
CN207721583U (zh) | 一种除螨型保温羽绒被 | |
CN111101269A (zh) | 一种抗紫外咖啡碳包芯纱针织面料及其生产方法 | |
JP2004211264A (ja) | 弾性複合紡績糸織物およびそれを用いた製品およびその製造方法 | |
CN211367874U (zh) | 一种环保型涡流纺纱线 | |
CN201924132U (zh) | 一种混纺布料以及该混纺布料制成的服装 | |
CN209756299U (zh) | 丝/竹防水抑菌复合功能面料 | |
CN211199600U (zh) | 一种超柔棉涤的针织双面布 | |
CN111286861A (zh) | 一种水柔棉针织面料的加工方法 | |
JP3208476U (ja) | 長繊維と短繊維の複合紡績糸の縦編生地 | |
CN111041628A (zh) | 一种功能性喷气涡流纺纱线及其生产工艺 | |
CN219297744U (zh) | 一种抑菌针织面料 | |
CN216947350U (zh) | 一种具有防辐射功能的锦纶包覆纱 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200505 |
|
WD01 | Invention patent application deemed withdrawn after publication |