CN111098467A - Efficient automatic production line for PVC processing and working method thereof - Google Patents

Efficient automatic production line for PVC processing and working method thereof Download PDF

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Publication number
CN111098467A
CN111098467A CN201911370471.0A CN201911370471A CN111098467A CN 111098467 A CN111098467 A CN 111098467A CN 201911370471 A CN201911370471 A CN 201911370471A CN 111098467 A CN111098467 A CN 111098467A
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CN
China
Prior art keywords
roller
frame
traction
coiling
mounting
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Pending
Application number
CN201911370471.0A
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Chinese (zh)
Inventor
周以广
戴福康
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Suzhou Ruichi New Materials Co Ltd
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Suzhou Ruichi New Materials Co Ltd
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Application filed by Suzhou Ruichi New Materials Co Ltd filed Critical Suzhou Ruichi New Materials Co Ltd
Priority to CN201911370471.0A priority Critical patent/CN111098467A/en
Publication of CN111098467A publication Critical patent/CN111098467A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/025General arrangement or layout of plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/10Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/02Deburring or deflashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0011Combinations of extrusion moulding with other shaping operations combined with compression moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/28Storing of extruded material, e.g. by winding up or stacking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/04Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a high-efficiency automatic production line for PVC processing, which comprises: the automatic material loading mechanism is internally provided with a raw material storage device, a vacuum material loading machine, a group of auxiliary material storage devices and a group of processing aid tanks, a discharge port of the material mixing mechanism is connected with a feed port of the planetary extruder through a feed pipe, a discharge port of the planetary extruder is connected with the six-roller calendering main auxiliary machine through a transmission belt, and the roller stripping mechanism, the calendering roller, the roller cooling mechanism, the edge material removing mechanism, the traction roller and the sheet coiling machine are sequentially arranged behind the six-roller calendering main auxiliary machine.

Description

Efficient automatic production line for PVC processing and working method thereof
Technical Field
The invention belongs to the technical field of preparation of thermoplastic plastic products with high specific strength, large size and complex exterior structure, and particularly relates to a high-efficiency automatic production line for PVC processing and a working method thereof.
Background
The PVC mainly contains polyvinyl chloride, is yellowish, semitransparent and glossy. PVC, full name Polyvinylchlorid, is mainly composed of polyvinyl chloride, and other components are added to enhance heat resistance, toughness, ductility and the like. The top layer of the surface film is paint, the middle layer is polyvinyl chloride, and the bottom layer is back-coated adhesive. It is a synthetic material that is enjoyed, popular and widely used in the world today. Its global usage is second highest among various synthetic materials. It is only in 1995 a year that PVC has been statistically produced in europe at around five million tons and consumed at five million thirty million tons. In germany, the production and consumption of PVC averages one hundred and forty million tons. PVC is being produced and used worldwide at a 4% growth rate.
With the rapid development of social economy, the living standard and the living quality of people are continuously improved, the rhythm of people is continuously accelerated no matter in production or life, all walks of life realize automatic and intelligent production, and the production of PVC is the same.
The traditional PVC processing process depends on manual feeding, which not only has large workload and needs to consume a large amount of manpower and material resources, but also has an influence on the feeding speed of the whole production line because the manual feeding seriously influences the feeding speed, and at present, a plurality of enterprises adopt machine feeding, but only feed raw materials after blending, and still need to consume a large amount of manpower and time in the early stage, and cannot realize full-automatic feeding;
most of feeding sections of the existing planetary extruders only have a simple hopper function, but raw materials can be precipitated in the hopper for a long time, so that the materials are not uniform enough, the quality of products processed at the rear section is influenced, the extrusion efficiency of the existing extruders is low, and the production efficiency of the existing extruders is seriously influenced;
the pressure requirements of PVC sheets on the calender roll are different due to different customer requirements, different production batches, different raw materials and the like in the processing process, the space and the pressure of a plurality of current traction rolls are fixed, so that the application range of the PVC sheets is smaller, and the PVC films are not on the same plane before entering the calender roll, so that the PVC sheets are easy to wrinkle after entering the calender roll;
the PVC film is often subjected to edge removing processing due to different sizes required by customers in the processing process, however, most of the existing edge removing machines are operated on one side, the edge removing quality is affected due to the fact that the existing edge removing machines are prone to inclination in the processing process, the removed edge materials directly fall off to the ground and are collected by manpower alone, the manpower is consumed, and meanwhile, the influence on the surrounding environment is caused, and the influence on the production of equipment is also caused;
the traction roller is mainly used for traction of sheet raw materials in the production process of PVC, pressure requirements of PVC sheets on the traction roller are different due to different customer requirements, different production batches, different raw materials and the like in the processing process, the distance and the pressure of the current traction rollers are fixed, so that the requirements of enterprises on production cannot be met, and the PVC sheets often fall down on two sides of the traction roller in the conveying process;
the sheet material coiling machine is a mechanism for coiling PVC after production, and a plurality of sheet material coiling machines only carry out single coil collection at present, and the collected PVC film can be coiled continuously after being off-shelved by workers after the collection, so that a large amount of time is wasted, and the production efficiency is seriously influenced;
in conclusion, the existing PVC processing and producing equipment is still to be improved.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide an efficient automatic production line for PVC processing, which is simple in structure, reasonable in design and convenient to install, so that the automation of the production line from the processing of raw materials to the coiling of finished products is realized, the processing quality of the products is improved, and the production efficiency of PVC films is greatly improved.
The technical scheme is as follows: in order to achieve the above object, the present invention provides an efficient and automatic production line for PVC processing, comprising: the automatic feeding mechanism is provided with a raw material storage device, a vacuum feeding machine, a group of auxiliary material storage devices and a group of processing agent tanks, the output end of the raw material storage device is connected with a material box in the vacuum feeding machine, the processing agent tanks are connected with a gear oil pump, the output ends of the material box, the auxiliary material storage devices and the processing agent tanks in the vacuum feeding machine are respectively connected with the feed inlet of the mixing mechanism through feed pipes, the discharge outlet of the mixing mechanism is connected with the feed inlet of the planetary extruder through a feed pipe, the discharge outlet of the planetary extruder is connected with the six-roller calendering main auxiliary machine through a transmission belt, and the roller stripping mechanism, the calendering roller and the auxiliary material tank are connected with the six-roller calendering main auxiliary machine through the transmission belt, The roller cooling mechanism, the edge material removing mechanism, the traction roller and the sheet coiling machine are sequentially arranged behind the six-roller calendering main-auxiliary machine, the six-roller calendering main-auxiliary machine and the roller stripping mechanism are simultaneously arranged on the fixed rack, and the calendering roller, the roller cooling mechanism, the edge material removing mechanism and the traction roller are simultaneously arranged on the working platform rack. The utility model provides a high-efficient automation line for PVC processing, simple structure, reasonable in design, easy operation let it from the processing of raw materials to the finished product batch whole realization automation, when improving product processingquality, great improvement the production efficiency of PVC membrane to let its better needs that satisfy the production.
In the invention, a first mixing box, a second mixing box, a first mixing box base, a second mixing box base and a control box are arranged in a mixing mechanism, the first mixing box is arranged above the base of the first mixing box through a fixed support frame, the second mixing box is arranged above the base of the second mixing box, the control box is arranged below the base of the first mixing box, the top parts of the first mixing box and the second mixing box are respectively provided with a feed inlet, the interior of the box is respectively provided with a first stirring device and a second stirring device, the exterior of the box is respectively provided with a first discharge hole and a second discharge hole, a first discharge hole in the first mixing box is connected with a feed inlet at the top of the second mixing box, and the output ends of a storage box, an auxiliary material storage device and a processing aid tank in the vacuum feeding machine are respectively connected with the feed inlet at the top of the box body of the first mixing box through feed pipes;
the first discharge port and the second discharge port are both provided with discharge baffle plates, the upper part of the outer side of each discharge baffle plate is provided with a cylinder for controlling the discharge baffle plates to open and close, the lower part of each discharge baffle plate is provided with a feed pipe for discharging, and the output end of each feed pipe is connected with the feed inlet of the planetary extruder.
The planetary extruder is provided with an extruder rack, a feeding mechanism, a high-efficiency extruding mechanism and an extruding driving mechanism, wherein the feeding mechanism is internally provided with a stirring mechanism and is arranged above the extruder rack, the high-efficiency extruding mechanism is fixedly connected with the extruder rack through a supporting frame and is arranged on one side of the feeding mechanism, a feeding hole of the extruding mechanism is connected with a discharging hole of the feeding mechanism, and the high-efficiency extruding mechanism is connected with the extruding driving mechanism.
The calender roll is provided with a calender frame, an upper press roll, a lower press roll, a supporting platform, a calender driving mechanism for driving the lower press roll to rotate and a hydraulic driving mechanism for driving the upper press roll to lift up and down, the calender frame is in an inverted E shape and is provided with a supporting column, an upper frame, a supporting frame and a supporting seat, the upper frame is vertically arranged at the top of the supporting column, the supporting frame is vertically arranged in the middle of the supporting column, the supporting seat is vertically arranged at the lower part of the supporting column, the upper press roll is arranged between the upper frame and the supporting frame, two ends of the upper press roll are respectively connected with the upper frame and the supporting column through upper fixing seats, the lower press roll is arranged between the supporting frame and the supporting seat, two ends of the lower press roll are connected with the supporting column and the supporting seat through lower fixing seats, the supporting platform is arranged at the outer, the output end of the hydraulic driving mechanism is connected with the lower pressure roller, the hydraulic driving mechanism is arranged above the top frame, and the output end of the hydraulic driving mechanism is connected with the upper fixing seat.
The edge removing mechanism is provided with an edge removing rack, a mounting rack, a group of balance rollers, a group of slitting knife assemblies, a knife mounting rack for mounting the slitting knife assemblies, a cutting material recovery coiling mechanism for recovering cutting materials and a transition roller, the mounting rack is arranged above the edge removing rack, the fixing rack for mounting the balance rollers is arranged on the edge removing rack and positioned on the inner side of the mounting rack, the balance rollers are mounted on the fixing rack through first screw rods, the slitting knife assemblies are mounted on the first screw rods and movably connected with the first screw rods, the slitting knife assemblies are arranged between the two balance rollers, the cutting material recovery coiling mechanism is mounted on a supporting rod between the mounting rack, the two cutting material recovery coiling mechanisms are arranged in a deviating mode, and the transition roller is mounted on the edge removing rack through a bearing seat.
According to the invention, the cutter group supporting frame, the cutter rest and the cutter disc are arranged in the cutter dividing assembly, the cutter group supporting frame is arranged on the cutter mounting frame and movably connected with the cutter mounting frame, the cutter rest is arranged on the cutter group supporting frame, the cutter disc is arranged on an output shaft of the cutter rest, an input end of the output shaft of the cutter rest is connected with the cutter driving mechanism, and a pressure plate for preventing the PVC film from tilting is arranged above the cutter disc.
Be equipped with fixed frame, second screw rod and a set of bracing piece that is used for installing the knife tackle support frame in the cutter mounting bracket, fixed frame installs in removing the rim charge frame, the second screw rod is installed in fixed frame's middle part, the both sides of second screw rod are located to the bracing piece, and both ends and fixed frame fixed connection, knife tackle support frame is worn on the second screw rod in the middle part, and both sides are installed on the bracing piece, and it is sliding type connection with second screw rod and bracing piece.
The cut material recycling and coiling mechanism is provided with an installation seat, an installation support frame, a coiling disc, a rotating shaft and a coiling driving mechanism, wherein the lower part of the installation seat is connected with a support rod through an installation buckle, the installation support frame is vertically arranged above the installation seat, the coiling disc is arranged on the rotating shaft, the rotating shaft is arranged in the installation support frame through a bearing fixing seat, a driven wheel is arranged on the rotating shaft and positioned on the inner side of the bearing fixing seat, the coiling driving mechanism is arranged on the installation seat, the output end of the coiling driving mechanism is provided with a driving wheel, the driving wheel is connected through the driven wheel on a synchronous hairtail rotating shaft, and one end of the rotating shaft, which is far away.
The traction roller is internally provided with a group of traction machine frames, a first balance roller, a first traction roller, a second balance roller, a traction driving cylinder and a traction driving mechanism, wherein the traction machine frames are oppositely arranged, a traction fixing frame is arranged above the traction machine frames, two ends of the first balance roller are fixed on the traction machine frames through bearing seats, the first traction roller and the second traction roller are arranged on the traction fixing frame in an up-and-down mode, the first traction roller is connected with the traction fixing frame in a sliding mode, the second balance roller is arranged on one side, far away from the first balance roller, of the traction fixing frame, the traction driving cylinder is arranged at the top of the traction fixing frame, the output end of the traction driving cylinder is connected with the first traction roller, and the output end of the traction driving mechanism is connected with the second traction roller through a synchronous belt.
The sheet material coiling machine is provided with a coiling rack, a support rod, at least one group of coiling mechanisms and a group of coiling driving mechanisms, wherein the coiling rack is internally provided with a base, a first support frame and a second support frame, the first support frame and the second support frame are oppositely arranged at two ends of the base, the support rod is arranged between the first support frame and the second support frame, the inner sides of the first support frame and the second support frame are respectively provided with a mounting bracket, two ends of the support rod respectively penetrate through the mounting brackets and then are fixedly connected with the first support frame and the second support frame, the coiling mechanisms are arranged on the mounting brackets, and the coiling driving mechanisms are arranged at the outer sides of the first support frames and are connected with the corresponding coiling mechanisms.
The mounting bracket is triangular, a mounting bracket body is arranged in the mounting bracket, a through hole is formed in the middle of the mounting bracket body, a group of mounting brackets and a group of branch brackets are distributed on the outer side of the mounting bracket body, the mounting brackets and the branch brackets are arranged in a crossed manner, and two ends of the supporting rod are connected with the mounting bracket body through bearings; the winding mechanism is internally provided with a winding roller and a transition roller, two ends of the winding roller are connected with the mounting frame through a bearing seat with a seat, and two ends of the transition roller are fixedly connected with the branch frame through bearings.
The technical scheme shows that the invention has the following beneficial effects:
1. the efficient automatic production line for PVC processing is simple in structure, reasonable in design and easy to operate, and can realize automation from processing of raw materials to coiling of finished products, so that the processing quality of the products is improved, the production efficiency of PVC films is greatly improved, and the production requirements are better met.
2. According to the automatic feeding mechanism, the feeding mechanism and the mixing mechanism are combined, and the raw material storage device, the vacuum feeding machine, the auxiliary material storage device and the processing agent tank are arranged in the feeding mechanism, so that the raw material is fed to the mixing mechanism at the same time, then the raw material is fully fused in the mixing mechanism, the material requirement of PVC production is met, the automation of feeding from feeding to feeding is completely realized, and a large amount of manpower and material resources are saved while the processing efficiency is improved;
the compounding mechanism lets it can store abundant waiting to process the material through having set up two sets of compounding casees, prepares raw and other materials for the production of producing the line, avoids causing the disconnected material phenomenon because of raw and other materials can't follow up to the material in the effectual assurance blendor can follow up the production of producing the line, still sets up agitating unit in each compounding case simultaneously, the homogeneity of material in the effectual assurance compounding case, the quality of effectual assurance product processing, thereby let its better needs that satisfy the enterprise production.
3. According to the planetary extruder, the stirring mechanism is arranged in the feeding mechanism, so that materials entering the feeding mechanism can be continuously stirred, the problem of non-uniformity of the materials is solved, the quality of rear-section extruded products is guaranteed, and the high-efficiency extruding mechanism is adopted in the extruding mechanism, so that the working efficiency of the whole planetary extruder is greatly improved.
4. The calender roll provided by the invention can effectively ensure that a PVC film is kept on a plane when entering the calender roll and is kept flat by arranging the supporting platform, so that wrinkles are effectively prevented from appearing on the PVC film, and meanwhile, the distance between the upper pressing roll and the lower pressing roll can be conveniently adjusted according to actual needs by arranging the hydraulic cylinder, so that the pressure between the upper pressing roll and the lower pressing roll can be adjusted, and thus, the production needs of enterprises are better met.
5. According to the edge material removing mechanism, the PVC film enters the slitting knife assembly after passing through the front balance roller, the positions of the slitting knives at the two ends are adjusted according to the required edge removing width, then the two edges of the PVC film are simultaneously removed through the slitting knives at the two ends, the edge removed film continuously moves to the next station through the rear balance roller, and the removed edge materials are coiled and recovered through the material cutting and recovering coiling mechanism.
6. According to the traction roller, PVC passes through the lower part of the first balance roller, then crosses the first traction roller, enters the second traction roller, passes through the second balance roller after being transited from the second traction roller, and then enters the next process, wherein the height of the first traction roller can be adjusted through the driving air cylinder according to actual needs, so that the adjustment of the distance and the pressure between the first traction roller and the second traction roller is realized, meanwhile, the first balance roller and the second balance roller are arranged, PVC in front of and behind the traction roller can be well transited, and the PVC is prevented from falling.
6. According to the invention, at least one group of coiling mechanisms are arranged on the sheet coiling machine, so that the coiling mechanisms can be arranged according to the actual production condition of an enterprise, after the coiling on one coiling mechanism is finished, the PVC sheet can be continuously coiled by the other group of coiling mechanisms without waiting, the time for waiting for workers to get off the shelf in the middle is saved, the working efficiency is improved, the production period is shortened, and the investment of equipment is reduced, so that the production requirement is better met.
7. The winding mechanism is internally provided with a winding roller and a transition roller, two ends of the winding roller are connected with the mounting frame through a bearing seat with a seat, and two ends of the transition roller are fixedly connected with the branch frame through bearings. The winding rollers and the transition rollers are arranged in a crossed manner, so that each winding roller and each transition roller are matched with each other, the problems that the PVC sheet is folded or falls off and the like in the winding process are avoided, and the winding stability is effectively guaranteed.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of an automatic feeding mechanism according to the present invention;
FIG. 3 is a schematic structural view of a mixing mechanism according to the present invention;
FIG. 4 is a schematic view of the construction of a planetary extruder of the present invention;
FIG. 5 is a schematic view of a calender roll according to the present invention;
FIG. 6 is a schematic view showing the construction of a calender roll driving mechanism according to the present invention;
FIG. 7 is a front view of the trim removal mechanism of the present invention;
FIG. 8 is a side view of the trim removal mechanism of the present invention;
FIG. 9 is a schematic structural view of a cutter mounting bracket in the edge trim removing mechanism according to the present invention;
FIG. 10 is a schematic view of the construction of a pulling roll according to the present invention;
FIG. 11 is a front view of a pulling roll of the present invention;
FIG. 12 is a schematic view showing the structure of a sheet winding machine according to the present invention;
FIG. 13 is a partially enlarged view of the six-roll calender from the main-auxiliary machine to the trimming mechanism in the present invention.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Example 1
An efficient and automatic production line for PVC processing, as shown in the figures, comprises: the automatic feeding mechanism 1 is provided with a raw material storage device 11, a vacuum feeding machine 12, a group of auxiliary material storage devices 13 and a group of processing agent tanks 14, the output end of the raw material storage device 11 is connected with a material box in the vacuum feeding machine 12, the processing agent tanks 14 are connected with a gear oil pump, the output ends of the material storage box, the auxiliary material storage devices 13 and the processing agent tanks 14 in the vacuum feeding machine 12 are respectively connected with the feeding port of the mixing mechanism 2 through a feeding pipe 3, the discharge port of the mixing mechanism 2 is connected with the feeding port of the planetary extruder 3 through a feeding pipe, the discharge port of the planetary extruder 3 is connected with the six-roller calendering auxiliary machine 4 through a transmission belt, the roller stripping mechanism 5, the calender roller 6, the roller cooling mechanism 7, the offcut removing mechanism 8, the traction roller 9 and the sheet coiling machine 10 are sequentially arranged behind the six-roller calendering main-auxiliary machine 4, the six-roller calendering main-auxiliary machine 4 and the roller stripping mechanism 5 are simultaneously arranged on a fixed rack, and the calender roller 6, the roller cooling mechanism 7, the offcut removing mechanism 8 and the traction roller 9 are simultaneously arranged on a working platform rack.
Further, be equipped with first mixing box 21, second mixing box 22, first mixing box base 23, second mixing box base 24 and control box 25 in the rabbling mechanism 2, first mixing box 21 installs in the top of first mixing box base 23 through fixed stay frame 26, second mixing box 22 is located the top of second mixing box base 24, control box 25 is located the below of first mixing box base 23, just the box top of first mixing box 21 and second mixing box 22 all is equipped with the feed inlet, and inside being equipped with first agitating unit 27 and second agitating unit 28 respectively of box, the box outside is equipped with first discharge gate 29 and second discharge gate 210 respectively, first discharge gate 29 on the first mixing box 21 is connected with the feed inlet at second mixing box 22 top, the output of the stock box in the vacuum feeding machine 12, auxiliary material strorage device 13 and processing auxiliary agent jar 14 all links to each other with the feed inlet at first mixing box 21 top through conveying pipe 3 respectively Connecting;
first discharge gate 29 and second discharge gate 210 department all are equipped with discharge baffle 211, the upper portion in the discharge baffle 211 outside is equipped with the cylinder 212 that is used for controlling discharge baffle 211 to open, close, and the lower part is equipped with the feed pipe 213 that is used for the ejection of compact, the output of feed pipe 213 is connected with planetary extruder 3's feed inlet.
Further, be equipped with extruder frame 31, feed mechanism 32, high-efficient extruding means 33 and extrude actuating mechanism 34 among the planet extruder 3, wherein, be equipped with rabbling mechanism 35 among the feed mechanism 32, feed mechanism 32 locates the top of extruder frame 31, high-efficient extruding means 33 passes through support frame 36 and extruder frame 31 fixed connection, just extruding means 33 locates one side of feed mechanism 32, just extruding means 33's feed inlet is connected with feed mechanism 32's discharge gate, high-efficient extruding means 33 is connected with extrusion actuating mechanism 34.
Further, the calender roll 6 is provided with a calender roll frame 61, an upper press roll 62, a lower press roll 63, a supporting platform 64, a calender driving mechanism 65 for driving the lower press roll 63 to rotate and a hydraulic driving mechanism 66 for driving the upper press roll 62 to move up and down, the calender roll 61 is in an inverted E shape, wherein a supporting column 611, a top frame 612, a supporting frame 613 and a supporting seat 614 are provided, the top frame 612 is vertically provided at the top of the supporting column 611, the supporting frame 613 is vertically provided at the middle part of the supporting column 611, the supporting seat 614 is vertically provided at the lower part of the supporting column 611, the upper press roll 62 is provided between the top frame 612 and the supporting frame 613, two ends of the upper press roll are respectively connected with the top frame 612 and the supporting column 611 through an upper fixing seat 67, the lower press roll 63 is provided between the supporting frame 613 and the supporting seat 614, two ends of the lower press roll are connected with the, and the polishing driving mechanism 65 and the lower pressure roller 63 are arranged on the same horizontal plane, the output end of the polishing driving mechanism is arranged at the outer side of the supporting seat 614, the hydraulic driving mechanism 66 is arranged above the top frame 612, and the output end of the hydraulic driving mechanism is connected with the upper fixed seat 67.
Further, the edge material removing mechanism 8 is provided with an edge material removing rack 81, a mounting rack 82, a group of balance rollers 83, a group of slitting knife assemblies 84, a knife mounting rack 85 for mounting the slitting knife assemblies 84, a cutting material recovery coiling mechanism 86 for recovering cutting materials and a transition roller 87, the mounting rack 82 is arranged above the edge material removing rack 81, and a group of fixing frames 88 for installing the balance rollers 83 are arranged on the edge-removing frame 81 and positioned on the inner side of the installing frame 82, the balance roller 83 is arranged on a fixed frame 88 through a first screw 89, the cutter dividing component 84 is arranged on the first screw 89, the two components are movably connected, and the slitting knife assembly 84 is arranged between the two balance rollers 83, the cut material recovery coiling mechanism 86 is arranged on the support rod 821 between the mounting frames 82, and the two blank recovery coiling mechanisms 86 are arranged in a deviating mode, and the transition roller 87 is arranged on the edge material removing rack 81 through a bearing seat.
Further, be equipped with knife tackle support frame 841, knife rest 842 and cutter disc 843 among the branch cutter subassembly 84, knife tackle support frame 841 is installed on cutter mounting bracket 85, and both are the movable connection, knife rest 842 installs on knife tackle support frame 841, cutter disc 843 installs on the output shaft of knife rest 842, the input and the cutter actuating mechanism 844 of the output shaft of knife rest 842 are connected, and the top that is located cutter disc 843 is equipped with the pressure disk 845 that is used for preventing the perk of PVC membrane.
The cutting knife mounting frame 85 is internally provided with a fixed frame 851, a second screw 852 and a group of support rods 853 for mounting a cutting knife group support frame 841, the fixed frame 851 is mounted on the rim charge removing rack 81, the second screw 852 is mounted in the middle of the fixed frame 851, the support rods 853 are arranged on two sides of the second screw 852, two ends of the support rods 853 are fixedly connected with the fixed frame 851, the middle of the cutting knife group support frame 841 penetrates through the second screw 852, two sides of the support rods 853 are mounted on the support rods 853, and the support rods 853 are connected with the second screw 852 and the support rods 853 in a sliding manner.
Further, the blank recovery coiling mechanism 86 is provided with an installation seat 861, an installation support frame 862, a coiling tray 863, a rotating shaft 864 and a coiling driving mechanism 865, the lower portion of the installation seat 861 is connected with the support rod 821 through an installation buckle, the installation support frame 862 is vertically installed above the installation seat 861, the coiling tray 863 is installed on the rotating shaft 864, the rotating shaft 864 is installed in the installation support frame 862 through a bearing fixing seat, a driven wheel is arranged on the inner side of the bearing fixing seat of the rotating shaft 864, the coiling driving mechanism 865 is installed on the installation seat 861, the output end of the coiling driving mechanism 865 is provided with a driving wheel, the driving wheel is connected with the driven wheel on the synchronous hairtail rotating shaft 864, and one end of the rotating shaft, which is far away from the coiling driving mechanism 865.
Furthermore, a group of traction machine frames 91, a first balance roller 92, a first traction roller 93, a second traction roller 94, a second balance roller 95, a traction driving cylinder 96 and a traction driving mechanism 97 are arranged in the traction roller 9, the traction machine frames 91 are oppositely arranged, and a traction fixing frame 98 is arranged above the traction frame 91, two ends of the first balance roller 92 are fixed on the traction frame 91 through bearing seats, the first drawing roller 93 and the second drawing roller 94 are arranged on a drawing fixed frame 98, and are arranged in an up-and-down manner, the first traction roller 93 is connected with a traction fixing frame 98 in a sliding manner, the second balance roller 95 is arranged on one side of the traction fixing frame 98 far away from the first balance roller 92, the traction driving cylinder 96 is arranged on the top of the traction fixing frame 98, the output end of the traction driving mechanism 97 is connected with the first traction roller 93, and the output end of the traction driving mechanism 97 is connected with the second traction roller 94 through a synchronous belt.
Further, the sheet material coiling machine 10 is provided with a coiling frame 101, a support rod 102, at least one set of coiling mechanism 103 and a set of coiling driving mechanism 104, wherein the coiling frame 101 is provided with a base 1011, a first support bracket 1012 and a second support bracket 1013, the first support bracket 1012 and the second support bracket 1013 are oppositely arranged at two ends of the base 1011, the support rod 102 is arranged between the first support bracket 1012 and the second support bracket 1013, the inner sides of the first support bracket 1012 and the second support bracket 1013 are respectively provided with a mounting bracket 105, two ends of the support rod 102 respectively penetrate through the mounting bracket 105 and then are fixedly connected with the first support bracket 1012 and the second support bracket 1013, the coiling mechanism 103 is mounted on the mounting bracket 105, and the coiling driving mechanism 104 is mounted at the outer side of the first support bracket 1012 and connected with the corresponding coiling mechanism 103.
Further preferably, the mounting bracket 105 is triangular, a mounting bracket body is arranged in the mounting bracket 105, a through hole is formed in the middle of the mounting bracket body, a group of mounting brackets 1051 and a group of branch brackets 1052 are distributed on the outer side of the mounting bracket body, the mounting brackets 1051 and the branch brackets 1052 are arranged in a cross manner, and two ends of the supporting rod 102 are connected with the mounting bracket body through bearings; the winding mechanism 103 is provided with a winding roller 1031 and a transition roller 1032, two ends of the winding roller 1031 are connected with the mounting frame 1051 through a belt seat bearing seat, and two ends of the transition roller 1032 are fixedly connected with the branch frame 1052 through a bearing.
Example 2
An efficient and automatic production line for PVC processing, as shown in the figures, comprises: the automatic feeding mechanism 1 is provided with a raw material storage device 11, a vacuum feeding machine 12, a group of auxiliary material storage devices 13 and a group of processing agent tanks 14, the output end of the raw material storage device 11 is connected with a material box in the vacuum feeding machine 12, the processing agent tanks 14 are connected with a gear oil pump, the output ends of the material storage box, the auxiliary material storage devices 13 and the processing agent tanks 14 in the vacuum feeding machine 12 are respectively connected with the feeding port of the mixing mechanism 2 through a feeding pipe 3, the discharge port of the mixing mechanism 2 is connected with the feeding port of the planetary extruder 3 through a feeding pipe, the discharge port of the planetary extruder 3 is connected with the six-roller calendering auxiliary machine 4 through a transmission belt, the roller stripping mechanism 5, the calender roller 6, the roller cooling mechanism 7, the offcut removing mechanism 8, the traction roller 9 and the sheet coiling machine 10 are sequentially arranged behind the six-roller calendering main-auxiliary machine 4, the six-roller calendering main-auxiliary machine 4 and the roller stripping mechanism 5 are simultaneously arranged on a fixed rack, and the calender roller 6, the roller cooling mechanism 7, the offcut removing mechanism 8 and the traction roller 9 are simultaneously arranged on a working platform rack.
Further, be equipped with first mixing box 21, second mixing box 22, first mixing box base 23, second mixing box base 24 and control box 25 in the rabbling mechanism 2, first mixing box 21 installs in the top of first mixing box base 23 through fixed stay frame 26, second mixing box 22 is located the top of second mixing box base 24, control box 25 is located the below of first mixing box base 23, just the box top of first mixing box 21 and second mixing box 22 all is equipped with the feed inlet, and inside being equipped with first agitating unit 27 and second agitating unit 28 respectively of box, the box outside is equipped with first discharge gate 29 and second discharge gate 210 respectively, first discharge gate 29 on the first mixing box 21 is connected with the feed inlet at second mixing box 22 top, the output of the stock box in the vacuum feeding machine 12, auxiliary material strorage device 13 and processing auxiliary agent jar 14 all links to each other with the feed inlet at first mixing box 21 top through conveying pipe 3 respectively Connecting;
first discharge gate 29 and second discharge gate 210 department all are equipped with discharge baffle 211, the upper portion in the discharge baffle 211 outside is equipped with the cylinder 212 that is used for controlling discharge baffle 211 to open, close, and the lower part is equipped with the feed pipe 213 that is used for the ejection of compact, the output of feed pipe 213 is connected with planetary extruder 3's feed inlet.
Further, be equipped with extruder frame 31, feed mechanism 32, high-efficient extruding means 33 and extrude actuating mechanism 34 among the planet extruder 3, wherein, be equipped with rabbling mechanism 35 among the feed mechanism 32, feed mechanism 32 locates the top of extruder frame 31, high-efficient extruding means 33 passes through support frame 36 and extruder frame 31 fixed connection, just extruding means 33 locates one side of feed mechanism 32, just extruding means 33's feed inlet is connected with feed mechanism 32's discharge gate, high-efficient extruding means 33 is connected with extrusion actuating mechanism 34.
Further, the calender roll 6 is provided with a calender roll frame 61, an upper press roll 62, a lower press roll 63, a supporting platform 64, a calender driving mechanism 65 for driving the lower press roll 63 to rotate and a hydraulic driving mechanism 66 for driving the upper press roll 62 to move up and down, the calender roll 61 is in an inverted E shape, wherein a supporting column 611, a top frame 612, a supporting frame 613 and a supporting seat 614 are provided, the top frame 612 is vertically provided at the top of the supporting column 611, the supporting frame 613 is vertically provided at the middle part of the supporting column 611, the supporting seat 614 is vertically provided at the lower part of the supporting column 611, the upper press roll 62 is provided between the top frame 612 and the supporting frame 613, two ends of the upper press roll are respectively connected with the top frame 612 and the supporting column 611 through an upper fixing seat 67, the lower press roll 63 is provided between the supporting frame 613 and the supporting seat 614, two ends of the lower press roll are connected with the, and the polishing driving mechanism 65 and the lower pressure roller 63 are arranged on the same horizontal plane, the output end of the polishing driving mechanism is arranged at the outer side of the supporting seat 614, the hydraulic driving mechanism 66 is arranged above the top frame 612, and the output end of the hydraulic driving mechanism is connected with the upper fixed seat 67.
Further, the edge material removing mechanism 8 is provided with an edge material removing rack 81, a mounting rack 82, a group of balance rollers 83, a group of slitting knife assemblies 84, a knife mounting rack 85 for mounting the slitting knife assemblies 84, a cutting material recovery coiling mechanism 86 for recovering cutting materials and a transition roller 87, the mounting rack 82 is arranged above the edge material removing rack 81, and a group of fixing frames 88 for installing the balance rollers 83 are arranged on the edge-removing frame 81 and positioned on the inner side of the installing frame 82, the balance roller 83 is arranged on a fixed frame 88 through a first screw 89, the cutter dividing component 84 is arranged on the first screw 89, the two components are movably connected, and the slitting knife assembly 84 is arranged between the two balance rollers 83, the cut material recovery coiling mechanism 86 is arranged on the support rod 821 between the mounting frames 82, and the two blank recovery coiling mechanisms 86 are arranged in a deviating mode, and the transition roller 87 is arranged on the edge material removing rack 81 through a bearing seat.
Further, be equipped with knife tackle support frame 841, knife rest 842 and cutter disc 843 among the branch cutter subassembly 84, knife tackle support frame 841 is installed on cutter mounting bracket 85, and both are the movable connection, knife rest 842 installs on knife tackle support frame 841, cutter disc 843 installs on the output shaft of knife rest 842, the input and the cutter actuating mechanism 844 of the output shaft of knife rest 842 are connected, and the top that is located cutter disc 843 is equipped with the pressure disk 845 that is used for preventing the perk of PVC membrane.
The cutting knife mounting frame 85 is internally provided with a fixed frame 851, a second screw 852 and a group of support rods 853 for mounting a cutting knife group support frame 841, the fixed frame 851 is mounted on the rim charge removing rack 81, the second screw 852 is mounted in the middle of the fixed frame 851, the support rods 853 are arranged on two sides of the second screw 852, two ends of the support rods 853 are fixedly connected with the fixed frame 851, the middle of the cutting knife group support frame 841 penetrates through the second screw 852, two sides of the support rods 853 are mounted on the support rods 853, and the support rods 853 are connected with the second screw 852 and the support rods 853 in a sliding manner.
Further, the blank recovery coiling mechanism 86 is provided with an installation seat 861, an installation support frame 862, a coiling tray 863, a rotating shaft 864 and a coiling driving mechanism 865, the lower portion of the installation seat 861 is connected with the support rod 821 through an installation buckle, the installation support frame 862 is vertically installed above the installation seat 861, the coiling tray 863 is installed on the rotating shaft 864, the rotating shaft 864 is installed in the installation support frame 862 through a bearing fixing seat, a driven wheel is arranged on the inner side of the bearing fixing seat of the rotating shaft 864, the coiling driving mechanism 865 is installed on the installation seat 861, the output end of the coiling driving mechanism 865 is provided with a driving wheel, the driving wheel is connected with the driven wheel on the synchronous hairtail rotating shaft 864, and one end of the rotating shaft, which is far away from the coiling driving mechanism 865.
Furthermore, a group of traction machine frames 91, a first balance roller 92, a first traction roller 93, a second traction roller 94, a second balance roller 95, a traction driving cylinder 96 and a traction driving mechanism 97 are arranged in the traction roller 9, the traction machine frames 91 are oppositely arranged, and a traction fixing frame 98 is arranged above the traction frame 91, two ends of the first balance roller 92 are fixed on the traction frame 91 through bearing seats, the first drawing roller 93 and the second drawing roller 94 are arranged on a drawing fixed frame 98, and are arranged in an up-and-down manner, the first traction roller 93 is connected with a traction fixing frame 98 in a sliding manner, the second balance roller 95 is arranged on one side of the traction fixing frame 98 far away from the first balance roller 92, the traction driving cylinder 96 is arranged on the top of the traction fixing frame 98, the output end of the traction driving mechanism 97 is connected with the first traction roller 93, and the output end of the traction driving mechanism 97 is connected with the second traction roller 94 through a synchronous belt.
Further, the sheet material coiling machine 10 is provided with a coiling frame 101, a support rod 102, at least one set of coiling mechanism 103 and a set of coiling driving mechanism 104, wherein the coiling frame 101 is provided with a base 1011, a first support bracket 1012 and a second support bracket 1013, the first support bracket 1012 and the second support bracket 1013 are oppositely arranged at two ends of the base 1011, the support rod 102 is arranged between the first support bracket 1012 and the second support bracket 1013, the inner sides of the first support bracket 1012 and the second support bracket 1013 are respectively provided with a mounting bracket 105, two ends of the support rod 102 respectively penetrate through the mounting bracket 105 and then are fixedly connected with the first support bracket 1012 and the second support bracket 1013, the coiling mechanism 103 is mounted on the mounting bracket 105, and the coiling driving mechanism 104 is mounted at the outer side of the first support bracket 1012 and connected with the corresponding coiling mechanism 103.
Further preferably, the mounting bracket 105 is triangular, a mounting bracket body is arranged in the mounting bracket 105, a through hole is formed in the middle of the mounting bracket body, a group of mounting brackets 1051 and a group of branch brackets 1052 are distributed on the outer side of the mounting bracket body, the mounting brackets 1051 and the branch brackets 1052 are arranged in a cross manner, and two ends of the supporting rod 102 are connected with the mounting bracket body through bearings; the winding mechanism 103 is provided with a winding roller 1031 and a transition roller 1032, two ends of the winding roller 1031 are connected with the mounting frame 1051 through a belt seat bearing seat, and two ends of the transition roller 1032 are fixedly connected with the branch frame 1052 through a bearing.
The working method of the efficient automatic production line for PVC processing in the embodiment is as follows:
1): firstly, corresponding materials are respectively added into a material mixing mechanism 2 through a raw material storage device 11, a vacuum feeding machine 12, a group of auxiliary material storage devices 13 and a group of processing agent tanks 14 in an automatic feeding mechanism;
2): then, a first mixing box 21 and a second mixing box 22 in the mixing mechanism 2 stir the raw materials, and the raw materials are fully reacted and then enter subsequent equipment for production;
3): the material to be processed after being processed by the mixing mechanism 2 enters the planetary extruder 3 and is extruded by the extrusion screw 332 in the high-efficiency extrusion mechanism 33;
4): the extruded material is sequentially processed by a six-roller calendering main-auxiliary machine 4 and a roller stripping mechanism 5, and then is calendered by a calendering roller 6, and the calendering pressure of the calendering roller 6 can be adjusted according to different product batches and different requirements in the working process of the calendering roller;
5): the sheet processed by the calender roll 6 is cooled by a roll cooling mechanism 7;
6): then, trimming processing is carried out on two sides of the sheet material through the slitting knife assembly 84 in the trimming mechanism 8 according to requirements, and the trimmed material is recovered by the trimming recovery coiling mechanism 86 in the trimming process;
7): the material subjected to edge removal processing is drawn by a drawing roll 9;
8): and finally, coiling and winding the processed sheet material through a sheet material coiling machine 10.
Example 3
An efficient and automatic production line for PVC processing, as shown in the figures, comprises: the automatic feeding mechanism 1 is provided with a raw material storage device 11, a vacuum feeding machine 12, a group of auxiliary material storage devices 13 and a group of processing agent tanks 14, the output end of the raw material storage device 11 is connected with a material box in the vacuum feeding machine 12, the processing agent tanks 14 are connected with a gear oil pump, the output ends of the material storage box, the auxiliary material storage devices 13 and the processing agent tanks 14 in the vacuum feeding machine 12 are respectively connected with the feeding port of the mixing mechanism 2 through a feeding pipe 3, the discharge port of the mixing mechanism 2 is connected with the feeding port of the planetary extruder 3 through a feeding pipe, the discharge port of the planetary extruder 3 is connected with the six-roller calendering auxiliary machine 4 through a transmission belt, the roller stripping mechanism 5, the calender roller 6, the roller cooling mechanism 7, the offcut removing mechanism 8, the traction roller 9 and the sheet coiling machine 10 are sequentially arranged behind the six-roller calendering main-auxiliary machine 4, the six-roller calendering main-auxiliary machine 4 and the roller stripping mechanism 5 are simultaneously arranged on a fixed rack, and the calender roller 6, the roller cooling mechanism 7, the offcut removing mechanism 8 and the traction roller 9 are simultaneously arranged on a working platform rack.
Be equipped with head tank 111, shale shaker 112 and storage tank 113 in the raw materials storage device 11, shale shaker 112 is fixed in the assigned position through the supporting seat, and its below of locating head tank 111, the feed inlet is connected with the discharge gate of head tank 111, the discharge gate of shale shaker 112 is located to storage tank 113, just the discharge gate of storage tank 113 is connected with the feed inlet of the stock chest in the vacuum feeding machine 12 through the conveying pipe. The raw material in the raw material tank 111 enters the storage tank after being screened by the vibrating screen 112, and then is sent into the storage tank in the vacuum feeder through the vacuum feeder.
Further, be equipped with first mixing box 21, second mixing box 22, first mixing box base 23, second mixing box base 24 and control box 25 in the rabbling mechanism 2, first mixing box 21 installs in the top of first mixing box base 23 through fixed stay frame 26, second mixing box 22 is located the top of second mixing box base 24, control box 25 is located the below of first mixing box base 23, just the box top of first mixing box 21 and second mixing box 22 all is equipped with the feed inlet, and inside being equipped with first agitating unit 27 and second agitating unit 28 respectively of box, the box outside is equipped with first discharge gate 29 and second discharge gate 210 respectively, first discharge gate 29 on the first mixing box 21 is connected with the feed inlet at second mixing box 22 top, the output of the stock box in the vacuum feeding machine 12, auxiliary material strorage device 13 and processing auxiliary agent jar 14 all links to each other with the feed inlet at first mixing box 21 top through conveying pipe 3 respectively Connecting;
first discharge gate 29 and second discharge gate 210 department all are equipped with discharge baffle 211, the upper portion in the discharge baffle 211 outside is equipped with the cylinder 212 that is used for controlling discharge baffle 211 to open, close, and the lower part is equipped with the feed pipe 213 that is used for the ejection of compact, the output of feed pipe 213 is connected with planetary extruder 3's feed inlet.
The first stirring device 27 is provided with a first stirring driving mechanism 271 and a first stirring paddle 272, the first stirring driving mechanism 271 is fixed on the first mixing box base 23, the output end of the first stirring driving mechanism 271 is connected with the first stirring paddle 272, the first stirring paddle 272 is arranged inside the first mixing box 21, and the stirring speed of the first stirring driving mechanism 271 is adjustable.
The second stirring device 28 is provided with a second stirring driving mechanism 281 and a second stirring paddle 282, the second stirring driving mechanism 281 is installed inside the second mixing box base 24, an output end of the second stirring driving mechanism 281 is connected with the second stirring paddle 282, the second stirring paddle 282 is installed inside the second mixing box 22, and a stirring speed of the second stirring driving mechanism 281 is adjustable.
The first stirring paddle 272 is provided with a first stirring shaft 721 and a first blade 722, the first stirring shaft 721 is arranged in the first mixing box 21, the bottom of the first stirring shaft is connected with the output end of the first stirring driving mechanism 271, and the first blade 722 is arranged on the first stirring shaft 721.
First paddle 722 adopts the butterfly paddle, is equipped with a set of puddler 7221 and arc 7222 wherein, puddler 7221 is alternately located on first (mixing) shaft 721, and two puddlers 7221 pass through arc 7222 and connect.
A second stirring shaft 821 and a second stirring blade 822 are arranged in the second stirring paddle 282, the second stirring shaft 821 is arranged in the second mixing box 22, the bottom of the second stirring shaft 821 is connected with the output end of the second stirring driving mechanism 281, and the second stirring blade 822 is arranged on the second stirring shaft 821; the second stirring paddle 822 is helical and is disposed outside the second stirring shaft 821.
Further, be equipped with extruder frame 31, feed mechanism 32, high-efficient extruding means 33 and extrude actuating mechanism 34 among the planet extruder 3, wherein, be equipped with rabbling mechanism 35 among the feed mechanism 32, feed mechanism 32 locates the top of extruder frame 31, high-efficient extruding means 33 passes through support frame 36 and extruder frame 31 fixed connection, just extruding means 33 locates one side of feed mechanism 32, just extruding means 33's feed inlet is connected with feed mechanism 32's discharge gate, high-efficient extruding means 33 is connected with extrusion actuating mechanism 34.
Be equipped with hopper 321 and top cap 322 among the feed mechanism 32, the top cap 322 is located the top of hopper 321, just be equipped with the feed inlet on the top cap 322, rabbling mechanism 35 installs on top cap 322. The structure sets up more rationally, and the setting of top cap simultaneously prevents effectually that impurity from falling into the hopper, guarantees the raw materials of product and does not have impurity to further improve the quality of product processing.
The stirring mechanism 35 is provided with a stirring driving mechanism 351, a stirring shaft 352 and a stirring paddle 353, the stirring driving mechanism 351 is installed on the top cover 322, the stirring shaft 352 is arranged below the top cover 322 and is connected with the output end of the stirring driving mechanism 351 through a coupler, and the stirring paddle 353 is arranged outside the stirring shaft 352.
The extruding mechanism 33 is provided with a connecting seat 331, an extruding screw rod 332 and a shell 333, the extruding screw rod 332 is arranged on one side of the connecting seat 331 and inside the shell 333, an inclined thread 334 is wound on the outer wall of the extruding screw rod 332, and the connecting seat 331 is connected with the output end of the extruding driving mechanism 34. The arrangement of the inclined threads on the outer wall and the extrusion screw greatly improves the extrusion efficiency of the extrusion screw, thereby effectively improving the production efficiency and further better meeting the production requirement.
The discharging section of the hopper 321 is provided with a baffle 323 for controlling discharging, the baffle 323 is connected with a driving cylinder 324, and the driving cylinder 324 is connected with the frame 31 through a cylinder fixing frame.
Be equipped with first frame and second frame in the extruder frame 31, first frame and second frame are the rectilinear setting, just feeding mechanism and high-efficient extrusion mechanism locate respectively in first frame and the second frame. A group of support columns and brackets are arranged in the support frame 36, the support columns are arranged on the second rack, the brackets are arranged on the support columns, and the brackets are matched with the shell; the bracket is semicircular and is matched with the shell.
Further, the calender roll 6 is provided with a calender roll frame 61, an upper press roll 62, a lower press roll 63, a supporting platform 64, a calender driving mechanism 65 for driving the lower press roll 63 to rotate and a hydraulic driving mechanism 66 for driving the upper press roll 62 to move up and down, the calender roll 61 is in an inverted E shape, wherein a supporting column 611, a top frame 612, a supporting frame 613 and a supporting seat 614 are provided, the top frame 612 is vertically provided at the top of the supporting column 611, the supporting frame 613 is vertically provided at the middle part of the supporting column 611, the supporting seat 614 is vertically provided at the lower part of the supporting column 611, the upper press roll 62 is provided between the top frame 612 and the supporting frame 613, two ends of the upper press roll are respectively connected with the top frame 612 and the supporting column 611 through an upper fixing seat 67, the lower press roll 63 is provided between the supporting frame 613 and the supporting seat 614, two ends of the lower press roll are connected with the, and the polishing driving mechanism 65 and the lower pressure roller 63 are arranged on the same horizontal plane, the output end of the polishing driving mechanism is arranged at the outer side of the supporting seat 614, the hydraulic driving mechanism 66 is arranged above the top frame 612, and the output end of the hydraulic driving mechanism is connected with the upper fixed seat 67.
A fixed frame 671 is arranged in the upper fixed seat 67, a bearing seat is arranged in the middle of the fixed frame 671, a sliding block 672 is arranged on one side, close to the supporting column 611, of the fixed frame 671, the sliding block 672 is in sliding connection with the supporting column 611, and the output end of the hydraulic driving mechanism 66 is connected with the top of the fixed frame 671.
Be equipped with slide rail 615 in the support column 611, the side of going up fixing base 67 is equipped with slider 672, slider 672 locates on slide rail 615.
The rotating shafts at the two ends of the lower pressing roller 63 are mounted inside the lower fixing seat 68 through bearing seats, driven wheels are arranged on the inner sides of the bearing seats, and the driven wheels are connected with driving wheels at the output end of the calendaring driving mechanism 65 through synchronous belts.
The supporting platform 64 is provided with a supporting platform 641, a group of upright posts 642 and a limiting roller 643, the supporting platform 641 is provided with an opening in the middle, the opening is matched with the lower pressing roller 63, the upright posts 642 are oppositely arranged on the supporting platform 641, and two ends of the limiting roller 643 are arranged between the two upright posts 642. The setting of spacing roller can effectually carry on spacingly to the PVC membrane on the platform, avoids it to appear the turn-up, the perk problem to further improve its effect of calendering, guaranteed its roughness.
The inner side of the upright post 642 is provided with a track, and two ends of the limiting roller 643 are connected with the track in a sliding manner through sliding blocks.
Further, the edge material removing mechanism 8 is provided with an edge material removing rack 81, a mounting rack 82, a group of balance rollers 83, a group of slitting knife assemblies 84, a knife mounting rack 85 for mounting the slitting knife assemblies 84, a cutting material recovery coiling mechanism 86 for recovering cutting materials and a transition roller 87, the mounting rack 82 is arranged above the edge material removing rack 81, and a group of fixing frames 88 for installing the balance rollers 83 are arranged on the edge-removing frame 81 and positioned on the inner side of the installing frame 82, the balance roller 83 is arranged on a fixed frame 88 through a first screw 89, the cutter dividing component 84 is arranged on the first screw 89, the two components are movably connected, and the slitting knife assembly 84 is arranged between the two balance rollers 83, the cut material recovery coiling mechanism 86 is arranged on the support rod 821 between the mounting frames 82, and the two blank recovery coiling mechanisms 86 are arranged in a deviating mode, and the transition roller 87 is arranged on the edge material removing rack 81 through a bearing seat.
Preferably, be equipped with knife tackle support 841, knife rest 842 and cutter dish 843 in the branch cutter subassembly 84, knife tackle support 841 is installed on cutter mounting bracket 85, and both do the movable connection, knife rest 842 installs on knife tackle support 841, cutter dish 843 installs on the output shaft of knife rest 842, the input and the cutter actuating mechanism 844 of the output shaft of knife rest 842 are connected, and the top that is located cutter dish 843 is equipped with the pressure disk 845 that is used for preventing the perk of PVC membrane. The setting of pressure disk can the normal work of effectual assurance cutterhead, avoids its PVC membrane crimping problem to appear at the in-process of processing.
The cutting knife mounting frame 85 is internally provided with a fixed frame 851, a second screw 852 and a group of support rods 853 for mounting a cutting knife group support frame 841, the fixed frame 851 is mounted on the rim charge removing rack 81, the second screw 852 is mounted in the middle of the fixed frame 851, the support rods 853 are arranged on two sides of the second screw 852, two ends of the support rods 853 are fixedly connected with the fixed frame 851, the middle of the cutting knife group support frame 841 penetrates through the second screw 852, two sides of the support rods 853 are mounted on the support rods 853, and the support rods 853 are connected with the second screw 852 and the support rods 853 in a sliding manner.
The fixed frame 851 is fixed on the rim charge removing rack 81, and a control hand wheel is arranged at one end of the first screw 89, which is positioned at the outer side of the end part of the screw fixing frame 851; the coiling disc 863 is provided with a disc frame 631, a blocking disc 632 and a group of coiling frames 633, the disc frame 631 is mounted on the rotating shaft 864, the blocking disc 632 is arranged on the inner side of the disc frame 631 and is coaxially connected with the disc frame 631, one end of the coiling frame 633 is arranged on the disc frame 631, and the other end of the coiling frame 633 passes through the blocking disc 632 and is connected with a bearing on the rotating shaft 864 through a connecting sheet; a group of oval through holes are formed in the baffle disc 632, the oval through holes correspond to the winding frames 633 one by one, and the winding frames 633 penetrate through the through holes; the inboard of mount 88 is equipped with the cavity, first screw 89 is located in the cavity perpendicularly, the both ends of balance roll 83 are equipped with slider 82, slider 82 is located on first screw 89.
Furthermore, the cutting recovery coiling mechanism 86 is provided with an installation seat 861, an installation support frame 862, a coiling tray 863, a rotating shaft 864 and a coiling driving mechanism 865, the lower part of the installation seat 861 is connected with the support rod 821 through an installation buckle, the installation support frame 862 is vertically installed above the installation seat 861, the coiling tray 863 is installed on the rotating shaft 864, the rotating shaft 864 is installed in the installation support frame 862 through a bearing fixing seat, a driven wheel is arranged on the inner side of the bearing fixing seat of the rotating shaft 864, the coiling driving mechanism 865 is installed on the installation seat 861, the output end of the coiling driving mechanism 865 is provided with a driving wheel, the driving wheel is connected with the driven wheel on the synchronous hairtail rotating shaft 864, and one end of the rotating shaft, which is far away from the coiling driving mechanism 865.
Furthermore, a group of traction machine frames 91, a first balance roller 92, a first traction roller 93, a second traction roller 94, a second balance roller 95, a traction driving cylinder 96 and a traction driving mechanism 97 are arranged in the traction roller 9, the traction machine frames 91 are oppositely arranged, and a traction fixing frame 98 is arranged above the traction frame 91, two ends of the first balance roller 92 are fixed on the traction frame 91 through bearing seats, the first drawing roller 93 and the second drawing roller 94 are arranged on a drawing fixed frame 98, and are arranged in an up-and-down manner, the first traction roller 93 is connected with a traction fixing frame 98 in a sliding manner, the second balance roller 95 is arranged on one side of the traction fixing frame 98 far away from the first balance roller 92, the traction driving cylinder 96 is arranged on the top of the traction fixing frame 98, the output end of the traction driving mechanism 97 is connected with the first traction roller 93, and the output end of the traction driving mechanism 97 is connected with the second traction roller 94 through a synchronous belt.
Be equipped with support post and transverse fixing frame in the traction frame 91, transverse fixing frame installs between two support posts, traction fixing frame 98 installs in transverse fixing frame's top, the top that the support post was fixed in through the bearing frame in first balance roller 92's both ends.
A group of supporting columns 981 are arranged in the traction fixing frame 98, the supporting columns 981 are arranged oppositely, sliding block strips 982 are arranged on the inner sides of the supporting columns 981, and the traction driving air cylinder 96 is fixed to the tops of the supporting columns 981 through an air cylinder seat 61.
The two ends of the first traction roller 93 are provided with bearings, the first traction roller 93 is connected with the first mounting seat through the bearings, grooves are formed in the two sides of the first mounting seat and clamped on the sliding block strips 982, the first traction roller and the sliding block strips are connected in a sliding mode, and the top of the first mounting seat is connected with the output end of the traction driving air cylinder 96.
The two ends of the second traction roller 94 are provided with driving wheels, bearings are arranged on the outer sides of the driving wheels, the second traction roller 94 is connected with the second mounting seat through the bearings, and the two sides of the second mounting seat are fixedly connected with the supporting columns 981.
And a protection rod 99 is also protected, wherein the protection rod 99 is arranged on the outer side of the second traction roller 94, and two ends of the protection rod 99 are connected with the supporting column 981 through hooks.
The output end of the traction driving mechanism 97 is provided with a driving wheel, and the driving wheel is connected with a driving wheel at one end of the second traction roller 94 through a synchronous belt.
The outer side of the traction drive mechanism 97 is provided with a housing.
Further, the sheet material coiling machine 10 is provided with a coiling frame 101, a support rod 102, at least one set of coiling mechanism 103 and a set of coiling driving mechanism 104, wherein the coiling frame 101 is provided with a base 1011, a first support bracket 1012 and a second support bracket 1013, the first support bracket 1012 and the second support bracket 1013 are oppositely arranged at two ends of the base 1011, the support rod 102 is arranged between the first support bracket 1012 and the second support bracket 1013, the inner sides of the first support bracket 1012 and the second support bracket 1013 are respectively provided with a mounting bracket 105, two ends of the support rod 102 respectively penetrate through the mounting bracket 105 and then are fixedly connected with the first support bracket 1012 and the second support bracket 1013, the coiling mechanism 103 is mounted on the mounting bracket 105, and the coiling driving mechanism 104 is mounted at the outer side of the first support bracket 1012 and connected with the corresponding coiling mechanism 103.
Further, the mounting bracket 105 is triangular, a mounting bracket body is arranged in the mounting bracket 105, a through hole is formed in the middle of the mounting bracket body, a group of mounting brackets 1051 and a group of branch brackets 1052 are distributed on the outer side of the mounting bracket body, the mounting brackets 1051 and the branch brackets 1052 are arranged in a cross manner, and two ends of the supporting rod 102 are connected with the mounting bracket body through bearings; the winding mechanism 103 is provided with a winding roller 1031 and a transition roller 1032, two ends of the winding roller 1031 are connected with the mounting frame 1051 through a belt seat bearing seat, and two ends of the transition roller 1032 are fixedly connected with the branch frame 1052 through a bearing.
The winding fixing seat 106 is arranged outside the mounting bracket 105 inside the first support bracket 1012, the winding driving mechanism 104 is mounted on the winding fixing seat 106, and the output end of the winding driving mechanism is connected with one end of the winding roller 1031.
The winding driving mechanism 104 adopts a speed reducing motor, the output end of the speed reducing motor is arranged on a driving wheel, the driving wheel adopts a bevel gear, and the output end of the driving wheel is connected with the winding roller 1031.
The winding roller 1031 is provided with a driven gear at the outer side of the mounting bracket 105, the driven gear 311 is provided in the cavity of the winding fixing seat 106 and is engaged with the driving wheel at the output end of the winding driving mechanism 104, and the driven gear and the driving wheel are matched with each other.
The device further comprises a control device, the control device is installed inside the first support frame 1012, a group of control switches 107 are arranged on the surface of the first support frame 1012, and the winding driving mechanism 104 and the control switches 107 are connected with the control device.
The first supporting frame 1012 and the second supporting frame 1013 are both provided with a vertical column, and both ends of the supporting rod 102 are connected with the vertical column through a shaft.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.

Claims (10)

1. The utility model provides a high-efficient automation line for PVC processing which characterized in that: the method comprises the following steps: the automatic feeding mechanism (1), the mixing mechanism (2), the planetary extruder (3), the six-roller calendering major-minor machine (4), the roller stripping mechanism (5), the calender roller (6), the roller cooling mechanism (7), the scrap removing mechanism (8), the traction roller (9) and the sheet coiling machine (10) are arranged in the automatic feeding mechanism (1), wherein a raw material storage device (11), a vacuum feeding machine (12), a group of auxiliary material storage devices (13) and a group of processing agent tanks (14) are arranged in the automatic feeding mechanism (1), the output end of the raw material storage device (11) is connected with a material box in the vacuum feeding machine (12), the processing agent tanks (14) are connected with a gear oil pump, the output ends of the material box, the auxiliary material storage devices (13) and the processing agent tanks (14) in the vacuum feeding machine (12) are respectively connected with the feeding hole of the mixing mechanism (2) through a feeding pipe (3), the discharge port of the mixing mechanism (2) is connected with the feed port of the planetary extruder (3) through a feed pipe, the discharge port of the planetary extruder (3) is connected with the six-roller calendering main-auxiliary machine (4) through a transmission belt, the roller stripping mechanism (5), the calendering roller (6), the roller cooling mechanism (7), the rim charge removing mechanism (8), the traction roller (9) and the sheet coiling machine (10) are sequentially arranged behind the six-roller calendering main-auxiliary machine (4), the six-roller calendering main-auxiliary machine (4) and the roller stripping mechanism (5) are simultaneously arranged on a fixed rack, and the calendering roller (6), the roller cooling mechanism (7), the rim charge removing mechanism (8) and the traction roller (9) are simultaneously arranged on a working platform rack.
2. The efficient and automatic production line for PVC processing according to claim 1, characterized in that: the mixing mechanism (2) is internally provided with a first mixing box (21), a second mixing box (22), a first mixing box base (23), a second mixing box base (24) and a control box (25), the first mixing box (21) is arranged above the first mixing box base (23) through a fixed support frame (26), the second mixing box (22) is arranged above the second mixing box base (24), the control box (25) is arranged below the first mixing box base (23), the top parts of the first mixing box (21) and the second mixing box (22) are respectively provided with a feeding hole, the interior of the box body is respectively provided with a first stirring device (27) and a second stirring device (28), the exterior of the box body is respectively provided with a first discharging hole (29) and a second discharging hole (210), a first discharging hole (29) on the first mixing box (21) is connected with a feeding hole at the top part of the second mixing box (22), the output ends of a material storage box, an auxiliary material storage device (13) and a processing agent tank (14) in the vacuum feeding machine (12) are respectively connected with a feeding hole at the top of a first mixing box (21) through a feeding pipe (3);
first discharge gate (29) and second discharge gate (210) department all are equipped with discharge baffle (211), the upper portion in discharge baffle (211) outside is equipped with cylinder (212) that are used for controlling discharge baffle (211) to open, close, and the lower part is equipped with feed pipe (213) that are used for the ejection of compact, the output of feed pipe (213) is connected with the feed inlet of planet extruder (3).
3. The efficient and automatic production line for PVC processing according to claim 1, characterized in that: be equipped with extruder frame (31), feed mechanism (32), high-efficient extruding means (33) and extrude actuating mechanism (34) in planet extruder (3), wherein, be equipped with rabbling mechanism (35) in feed mechanism (32), the top of extruder frame (31) is located in feed mechanism (32), high-efficient extruding means (33) are through support frame (36) and extruder frame (31) fixed connection, just one side of feed mechanism (32) is located in extruding means (33), just the feed inlet of extruding means (33) is connected with the discharge gate of feed mechanism (32), high-efficient extruding means (33) are connected with extrusion actuating mechanism (34).
4. The efficient and automatic production line for PVC processing according to claim 1, characterized in that: the calendering roller (6) is internally provided with a calendering machine frame (61), an upper press roller (62), a lower press roller (63), a supporting platform (64), a calendering driving mechanism (65) for driving the lower press roller (63) to rotate and a hydraulic driving mechanism (66) for driving the upper press roller (62) to lift up and down, the calendering machine frame (61) is in a reverse E shape, a supporting column (611), a top frame (612), a supporting frame (613) and a supporting seat (614) are arranged in the calendering machine frame, the top frame (612) is vertically arranged at the top of the supporting column (611), the supporting frame (613) is vertically arranged in the middle of the supporting column (611), the supporting seat (614) is vertically arranged at the lower part of the supporting column (611), the upper press roller (62) is arranged between the top frame (612) and the supporting frame (613), and two ends of the upper press roller are respectively connected with the top frame (612) and the supporting column (, the lower pressing roller (63) is arranged between the supporting frame (613) and the supporting seat (614), two ends of the lower pressing roller are connected with the supporting column (611) and the supporting seat (614) through the lower fixing seat (68), the supporting platform (64) is arranged on the outer side of the supporting frame (613), the lower pressing roller and the lower pressing roller (63) are arranged on the same horizontal plane, the pressing driving mechanism (65) is arranged on the outer side of the supporting seat (614), the output end of the pressing driving mechanism is connected with the lower pressing roller (63), the hydraulic driving mechanism (66) is arranged above the top frame (612), and the output end of the hydraulic driving mechanism is connected with the upper fixing seat (67).
5. The efficient and automatic production line for PVC processing according to claim 1, characterized in that: the trimming device is characterized in that a trimming rack (81), a mounting frame (82), a group of balance rollers (83), a group of slitting cutter assemblies (84), a cutter mounting frame (85) for mounting the slitting cutter assemblies (84), a trimming recovery reeling mechanism (86) for recovering the trimming and a transition roller (87) are arranged in the trimming mechanism (8), the mounting frame (82) is arranged above the trimming rack (81), a group of fixing frames (88) for mounting the balance rollers (83) are arranged on the inner side of the mounting frame (82) on the trimming rack (81), the balance rollers (83) are mounted on the fixing frames (88) through first screw rods (89), the slitting cutter assemblies (84) are mounted on the first screw rods (89) and are in movable connection, the slitting cutter assemblies (84) are arranged between the two balance rollers (83), the trimming recovery reeling mechanism (86) is mounted on a support rod (821) between the mounting frame (82), and the two blank recovery coiling mechanisms (86) are arranged in a deviating mode, and the transition roller (87) is arranged on the edge material removing rack (81) through a bearing seat.
6. The efficient and automatic production line for PVC processing according to claim 5, characterized in that: a cutter group supporting frame (841), a cutter rest (842) and a cutter disc (843) are arranged in the cutter dividing assembly (84), the cutter group supporting frame (841) is installed on the cutter installation frame (85) and movably connected with the cutter installation frame (85), the cutter rest (842) is installed on the cutter group supporting frame (841), the cutter disc (843) is installed on an output shaft of the cutter rest (842), the input end of the output shaft of the cutter rest (842) is connected with a cutter driving mechanism (844), and a pressure plate (845) for preventing a PVC film from tilting is arranged above the cutter disc (843);
be equipped with fixed frame (851), second screw rod (852) and a set of bracing piece (853) that are used for installing knife tackle support frame (841) in cutter mounting bracket (85), fixed frame (851) are installed on removing rim charge frame (81), second screw rod (852) are installed in the middle part of fixed frame (851), the both sides of second screw rod (852) are located in bracing piece (853), and both ends and fixed frame (851) fixed connection, knife tackle support frame (841) middle part is worn on second screw rod (852), and both sides are installed on bracing piece (853), and it is sliding connection with second screw rod (852) and bracing piece (853).
7. The efficient and automatic production line for PVC processing according to claim 5, characterized in that: the cutting material recovery coiling mechanism (86) is internally provided with a mounting seat (861), a mounting support frame (862), a coiling disc (863), a rotating shaft (864) and a coiling driving mechanism (865), the lower part of the mounting seat (861) is connected with a support rod (821) through a mounting buckle, the mounting support frame (862) is vertically arranged above the mounting seat (861), the coiling disc (863) is arranged on a rotating shaft (864), the rotating shaft (864) is arranged in an installation supporting frame (862) through a bearing fixing seat, a driven wheel is arranged on the rotating shaft (864) positioned on the inner side of the bearing fixing seat, the coiling driving mechanism (865) is arranged on the mounting seat (861), the output end of the synchronous hairtail rotating shaft is provided with a driving wheel which is connected with a driven wheel on the synchronous hairtail rotating shaft (864), and a coiling control switch (66) is arranged at one end of the rotating shaft, which is far away from the coiling driving mechanism (865).
8. The efficient and automatic production line for PVC processing according to claim 1, characterized in that: the device is characterized in that a group of traction machine frame (91), a first balance roller (92), a first traction roller (93), a second traction roller (94), a second balance roller (95), a traction driving cylinder (96) and a traction driving mechanism (97) are arranged in the traction roller (9), the traction machine frame (91) is arranged oppositely, a traction fixing frame (98) is arranged above the traction machine frame (91), two ends of the first balance roller (92) are fixed on the traction machine frame (91) through bearing seats, the first traction roller (93) and the second traction roller (94) are arranged on the traction fixing frame (98) and are arranged in an up-down mode, the first traction roller (93) is connected with the traction fixing frame (98) in a sliding mode, the second balance roller (95) is arranged on one side, far away from the first balance roller (92), of the traction driving cylinder (96) is arranged at the top of the traction fixing frame (98), the output end of the traction driving mechanism is connected with a first traction roller (93), and the output end of the traction driving mechanism (97) is connected with a second traction roller (94) through a synchronous belt.
9. The efficient and automatic production line for PVC processing according to claim 1, characterized in that: the sheet material coiling machine (10) is internally provided with a coiling rack (101), a support rod (102), at least one group of coiling mechanisms (103) and one group of coiling driving mechanisms (104), the coiling rack (101) is internally provided with a base (1011), a first support frame (1012) and a second support frame (1013), the first support frame (1012) and the second support frame (1013) are oppositely arranged at two ends of the base (1011), the support rod (102) is arranged between the first support frame (1012) and the second support frame (1013), the inner sides of the first support frame (1012) and the second support frame (1013) are respectively provided with a mounting bracket (105), two ends of the support rod (102) respectively penetrate through the mounting bracket (105) and then are fixedly connected with the first support frame (1012) and the second support frame (1013), the coiling mechanisms (103) are arranged on the mounting bracket (105), and the coiling driving mechanisms (104) are arranged at the outer side of the first support frame (1012), and is connected to the corresponding winding mechanism (103).
10. The efficient and automatic production line for PVC processing according to claim 9, characterized in that: the mounting bracket (105) is triangular, a mounting bracket body is arranged in the mounting bracket, a through hole is formed in the middle of the mounting bracket body, a group of mounting frames (1051) and a group of branch frames (1052) are distributed on the outer side of the mounting bracket body, the mounting frames (1051) and the branch frames (1052) are arranged in a crossed mode, and two ends of the supporting rod (102) are connected with the mounting bracket body through bearings; the winding mechanism (103) is internally provided with a winding roller (1031) and a transition roller (1032), two ends of the winding roller (1031) are connected with the mounting frame (1051) through a bearing seat with a seat, and two ends of the transition roller (1032) are fixedly connected with the branch frame (1052) through bearings.
CN201911370471.0A 2019-12-26 2019-12-26 Efficient automatic production line for PVC processing and working method thereof Pending CN111098467A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911370471.0A CN111098467A (en) 2019-12-26 2019-12-26 Efficient automatic production line for PVC processing and working method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911370471.0A CN111098467A (en) 2019-12-26 2019-12-26 Efficient automatic production line for PVC processing and working method thereof

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Application Number Title Priority Date Filing Date
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112852046A (en) * 2021-03-11 2021-05-28 徐海峰 Preparation method of modified plastic
CN113146990A (en) * 2021-04-13 2021-07-23 嘉兴南雄高分子有限公司 TPU double-color co-extrusion film production process and production device thereof
CN115923078A (en) * 2022-12-27 2023-04-07 邢台富意顺生物降解科技有限公司 Preparation equipment and preparation method of graphene modified PBAT

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112852046A (en) * 2021-03-11 2021-05-28 徐海峰 Preparation method of modified plastic
CN112852046B (en) * 2021-03-11 2022-10-28 浙江托谱日用品有限公司 Preparation method of modified plastic
CN113146990A (en) * 2021-04-13 2021-07-23 嘉兴南雄高分子有限公司 TPU double-color co-extrusion film production process and production device thereof
CN115923078A (en) * 2022-12-27 2023-04-07 邢台富意顺生物降解科技有限公司 Preparation equipment and preparation method of graphene modified PBAT

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