CN111097594B - Movable ore dressing and tailing processing system - Google Patents

Movable ore dressing and tailing processing system Download PDF

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Publication number
CN111097594B
CN111097594B CN201911335474.0A CN201911335474A CN111097594B CN 111097594 B CN111097594 B CN 111097594B CN 201911335474 A CN201911335474 A CN 201911335474A CN 111097594 B CN111097594 B CN 111097594B
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movable
thickener
mobile
concentration
slurry
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CN111097594A (en
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仇爽
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/04Combinations of filters with settling tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • B02C21/02Transportable disintegrating plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/4609Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • B02C21/02Transportable disintegrating plant
    • B02C2021/023Transportable disintegrating plant for disintegrating material on the surface of the ground
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B2201/00Details applicable to machines for screening using sieves or gratings
    • B07B2201/04Multiple deck screening devices comprising one or more superimposed screens

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a movable ore dressing and tailing processing system, comprising: a movable first crushing device for receiving and coarsely crushing ore-containing material to produce first crushed stone material; a beneficiation plant for selecting ore from the first crushed stone material and discharging non-ore stone material; the movable sand making device is connected with the ore dressing device and is used for receiving the non-ore stone material and finely crushing the non-ore stone material to generate sand material; the movable dehydration screen is connected with the movable sand making device and is used for washing and dehydrating the sand material and generating slurry; the movable thickener is connected with the movable dewatering screen and is used for thickening the mud; and the movable filter press is connected with the movable thickener. The movable ore dressing and tailing processing system has the advantages of being movable, zero in waste discharge, recyclable, free of dust pollution, low in noise and the like.

Description

Movable ore dressing and tailing processing system
Technical Field
The invention relates to the technical field of mining industry, in particular to a movable type mineral separation and tailing treatment system.
Background
In the production process of the mining industry, ore-containing stones need to be processed to screen out ores and non-ore stones, the selected ores are used in the fields of metallurgy, chemical industry, building and the like, and the non-ore stones can cause certain resource waste and environmental pollution if being discarded. The current common treatment is to break down large pieces of non-ore rock material for further use. But a lot of dust is generated in the crushing process, the environment pollution is caused by a lot of dust on the crushing operation site, the machine failure rate is high, and the health of site operators is threatened. And the tailings such as sand and stone materials generated after the crushing treatment also lack corresponding treatment measures to prevent the generation of wastes. In addition, the existing crushing device, the existing dewatering device and the existing thickener have large volume and poor flexibility, and fixed facilities and the like need to be built on site, so that the use is inconvenient. The fixing facility is large in size and occupied area, cannot be moved and can only be detached when not in use, not only is manpower, material resources and financial resources consumed, but also production progress is influenced due to long construction time.
Disclosure of Invention
In order to solve at least the above-mentioned drawbacks of the prior art, the present invention provides a mobile mineral processing and tailings disposal system, comprising: a movable first crushing device for receiving and coarsely crushing the ore-containing material to produce a first crushed stone, the movable first crushing device including a first crusher and a fourth movable chassis on which the first crusher is disposed; the ore dressing device is connected with the movable first crushing device and is used for selecting ores from the first crushed stone materials and discharging non-ore stone materials in the first crushed stone materials; the movable sand making device is connected with the ore dressing device and is used for receiving the non-ore stone material and finely crushing the non-ore stone material to generate sand material; the movable dehydration screen is connected with the movable sand making device and used for washing and dehydrating the sand material to produce finished sand and produce slurry, and comprises a dehydration device and a first movable chassis, wherein the dehydration device is arranged on the first movable chassis; the movable thickener is connected with the movable dewatering screen and is used for thickening the slurry to generate concentrated slurry and overflow liquid, and the movable thickener comprises a thickening device and a second movable chassis, wherein the thickening device is arranged on the second movable chassis; and the movable filter press is connected with the movable thickener and used for carrying out filter pressing on the concentrated slurry to generate mud cakes and filtrate, and the movable filter press comprises a filter press device and a third movable chassis, wherein the filter press device is arranged on the third movable chassis.
Through the above description of the technical scheme of the invention, those skilled in the art can understand that the movable beneficiation and tailings treatment system of the invention can comprise a movable first crushing device, a beneficiation device, a movable sand making device, a movable dewatering screen, a movable thickener and a movable filter press which are connected in sequence to form a coherent and movable beneficiation and tailings treatment production line. According to the movable sand making device, the movable dewatering screen, the movable thickener, the movable filter press and the like, tailings generated after mineral separation are effectively treated, various recyclable products can be produced, and zero waste discharge can be realized.
Drawings
The above features of the present invention may be better understood, and its numerous objects, features, and advantages made apparent to those skilled in the art by referencing the accompanying drawings, wherein like reference numerals refer to like parts, and wherein:
figure 1 is a schematic diagram generally illustrating a mobile mineral processing and tailings treatment system thereof according to the present invention;
2-3 are various schematic diagrams illustrating a mobile mineral processing and tailings treatment system thereof according to embodiments of the present invention;
FIG. 4 is a schematic diagram showing a mobile mineral processing and tailings treatment system thereof including a slurry tank and a slurry pump, according to an embodiment of the present invention;
FIG. 5 is a schematic diagram showing a mobile thickener according to an embodiment of the invention;
fig. 6 is a schematic top view showing a movable type thickener including a multi-stage thickener set according to an embodiment of the present invention;
fig. 7-12 are various schematic views showing a movable type thickener including a multi-stage thickener set according to an embodiment of the present invention; and
fig. 13a and 13b are a number of schematic views illustrating a second movable chassis according to embodiments of the present invention.
Detailed Description
Aiming at the defects of the prior art, the invention provides a brand-new realizable solution. Particularly, the first movable chassis, the second movable chassis, the third movable chassis, the fourth movable chassis, the fifth movable chassis, the sixth movable chassis and the like are arranged, so that the ore dressing and tailing treatment system can be moved. The zero discharge of waste can be realized by treating the slurry generated by sand material treatment through the movable dewatering screen. Further, according to the mobile thickener of the invention, clear overflow liquid can be produced, and the clear overflow liquid can be returned to the mobile dewatering screen for washing water, and the filtrate produced by the mobile filter press can also be returned to the mobile dewatering screen for washing water, so that a circulating zero-emission system is formed. Further, according to the arrangement of the electric motor, the dust removal device and the like in the movable ore dressing and tailing processing system, the failure rate of equipment can be reduced, and dust pollution and the like can be reduced.
Furthermore, the movable thickener of the invention forms a U-shaped flow channel in the box body of the thickener through the arrangement of the clapboard, which can increase the flow path of the slurry and improve the sedimentation efficiency, and can increase the contact area with the slurry because the area of the clapboard is larger, thereby being beneficial to the separation of mud and water in the slurry. Further, the present invention also provides a thickener including a multistage thickener group, which can ensure the treatment amount of slurry and the concentration of underflow slurry (i.e., thickened slurry) and the like of the whole thickener even in the case that each thickener is small in volume by arranging a plurality of thickeners and grouping and classifying them. The movable thickener can realize high treatment capacity and high separation rate of slurry, and has the advantages of small volume, movability, continuous production and the like.
Various embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Figure 1 is a schematic diagram generally illustrating a mobile mineral processing and tailings treatment system thereof according to the present invention. As shown in fig. 1, the present invention provides a mobile mineral processing and tailings treatment system thereof, which may include: a movable first crushing device 50 (shown in a dashed box) for receiving and coarsely crushing the mineral-bearing material to produce a first crushed stone, the movable first crushing device 50 may include a first crusher 51 and a fourth movable chassis 52, the first crusher 51 being disposed on the fourth movable chassis 52; a beneficiation plant 60 connected to the movable first crushing device 50 for separating ores from the first crushed stone material and discharging non-ore stone materials of the first crushed stone material; a movable sand making device 70 connected with the ore dressing device 60 for receiving the non-ore stones and finely crushing the same to produce sand; a movable dewatering screen 10 (shown by a dotted frame) connected to the movable sand making device 70 for washing and dewatering the sand material to produce finished sand and produce slurry, the movable dewatering screen 10 may include a dewatering device 11 and a first movable chassis 12, the dewatering device 11 is disposed on the first movable chassis 12; a mobile thickener 20 (shown by a dotted line frame) connected to the mobile dewatering screen 10 for thickening the slurry to produce a thickened slurry and an overflow, the mobile thickener 20 may include a thickening apparatus 100 and a second mobile chassis 200, the thickening apparatus 100 being disposed on the second mobile chassis 200; and a movable filter press 30 (shown by a dotted line frame) connected to the movable thickener 20 for press-filtering the concentrated slurry to produce a cake and a filtrate, the movable filter press 30 may include a filter press device 31 and a third movable chassis 32, the filter press device 31 being disposed on the third movable chassis 32.
The movable first crusher 50 as described above can crush, smash, split and the like the conveyed ore-bearing material to crush large ore-bearing material into small pieces of material to form first crushed material. The ore-containing material as referred to herein is a rock or the like containing mineral elements, such as a metal ore material such as an iron ore material, a copper ore material or the like, or a non-metal ore material such as a coal mine or the like, and may be an ore material or the like mined from a mine without being treated. The movable first crushing device 50 drives the first crusher 51 to move through the fourth movable chassis 52, and the first crusher 51 and the fourth movable chassis 52 may be directly or indirectly connected. For example, the first crusher 51 may be fixedly or detachably connected to the fourth movable floor 52 by welding, snapping, screwing, bridging, etc. In one embodiment, the first crusher 51 may be arranged on the fourth movable chassis 52 by a bracket. The first crusher 51 may be at least one of a jaw crusher, a cone crusher, a counterimpact crusher, a hammer crusher, and the like.
The beneficiation plant 60 described above selects the first crushed rock material conveyed, and the ore (rock material containing useful minerals) required therein is selected as a product output for processing in other industries, for example, metal ore can be used as a raw material for extracting metals in the smelting industry; the non-metallic ore can be used as raw materials of other industries, and the like; while the remaining non-ore rock material is discharged for transport to a subsequent processing unit for tailings treatment. The non-ore rock described herein may be rock that does not contain the required mineral elements, i.e. useless mineral rock. The beneficiation apparatus 60 of the present invention can be at least one of a flotation machine, a magnetic separator, a centrifugal concentrator, and the like.
The portable sand making apparatus 70 described hereinabove performs fine crushing of the conveyed non-ore rock material to produce a sand material. The sand material described herein may be a sand material with a smaller particle size, such as sand grains and sand grains, generated after fine crushing. The movable sand making device 70 can drive the sand making machine to move through the movable chassis. The sand making machine can be at least one of a horizontal hammer type, a vertical shaft impact type sand making machine and the like. The movable sand making apparatus 70 may be a sand making line composed of a plurality of apparatuses. For example, in an embodiment, the movable sand making device 70 may include a movable second crushing device and a movable circular vibrating screen, and the sand material is obtained by crushing and screening the non-ore rock material, which will be described in detail below with reference to fig. 2 and will not be described herein again.
The movable dewatering screen 10 may be used to wash (e.g., water wash) the sand to remove silt or slurry from the sand, and dewater the washed sand to produce finished sand. The slurry generated in the washing process can enter subsequent equipment for treatment so as to be recycled. The qualified finished sand has less impurities and uniform granularity, and can be applied to building materials and the like. The movable dewatering screen 10 drives the dewatering device 11 to move through the first movable chassis 12, and the dewatering device 11 and the first movable chassis 12 can be directly or indirectly connected. For example, the dehydration engine 11 can be fixedly or detachably connected to the first movable chassis 12 by welding, clamping, screwing, mounting, and the like. In one embodiment, the dehydration engine 11 can be disposed on the first movable chassis 12 by a bracket.
According to one embodiment of the present invention, the dewatering device 11 may include multiple layers of screens with different mesh sizes to screen out the product sands with different sizes; the dewatering device 11 may further comprise one or more product conveyors for outputting the product sand of different sizes. For different sand sources, the particle sizes of the particles in the sand may be uneven, and even the particle size range is large, so that the particles can be screened by the dewatering device 11 to produce qualified finished sand with uniform particle size. According to this embodiment, can set up the multilayer screen cloth among the dewatering device 11, the multilayer screen cloth has different sieve mesh sizes, and the sand material can be selected the qualified finished product sand of different particle size ranges through the screening of multilayer screen cloth to do benefit to further utilization. The dewatering device 11 can perform water washing while screening the sand material, thereby simultaneously performing the washing, screening and dewatering processes. The dewatering device 11 according to this embodiment may also comprise one or more product conveyors, which may be connected to one or more screens for outputting the qualified product sand (oversize) on the respective screen. The finished conveyor belt may be a leather conveyor belt or the like. For example, in one embodiment, the sand material is screened through two screens of the dewatering device 11 to produce a finished pea product and a finished sand product.
The mobile filter press 30 described above can filter press the underflow slurry (or concentrated slurry) discharged from the mobile thickener 20 to produce a cake of sludge and a filtrate, and the cake of sludge can be used in the construction industry or for road construction, etc. without being a waste material to pollute the environment. The movable filter press 30 drives the filter press device 31 to move through the third movable chassis 32, and the filter press device 31 and the third movable chassis 32 can be directly or indirectly connected. For example, the press 31 can be fixed or removably connected to the third movable chassis 32 by welding, snapping, screwing, bridging, etc. In one embodiment, the press 31 can be arranged on the third movable chassis 32 by means of a bracket.
According to another embodiment of the invention, the press device 31 may comprise a hydraulic cylinder for controlling the primary pressing of the concentrated slurry and a press pump for controlling the secondary pressing of the concentrated slurry; the filter pressing device 31 may further include an automatic water pump connected to the movable dewatering screen 10 for conveying the filtrate back to the movable dewatering screen 10 to wash the sand. The filter pressing device 31 performs two times of extrusion on the concentrated slurry so as to separate solid from liquid of the concentrated slurry and generate a filter cake meeting the water content requirement. During the process of extruding the concentrated slurry once, the piston of the hydraulic cylinder pushes the filter plates in the filter pressing device 31, so that the adjacent filter plates are pressed by the filter plates to form filter chambers. After the concentrated slurry fills the filter chamber, the filter plate is pushed by the press pump to press the concentrated slurry in the filter chamber for a second time, so that a filter cake with low water content can be formed. The filter pressing device 31 can also return the filtrate generated in the filter pressing process to the movable dewatering screen 10 through an automatic water pump arranged in the filtrate collection box for washing the sand.
According to yet another embodiment of the invention, the mobile beneficiation and tailings treatment system of the present invention can further comprise a central control device and a plurality of dust removal devices arranged on at least one of the mobile first crushing device, the beneficiation device, and the mobile sand making device; the central control device is connected with the movable first crushing device, the ore dressing device, the movable sand making device, the movable dewatering screen, the movable thickener, the movable filter press and the plurality of dust removal devices to monitor and control the operation and state of each device.
According to one embodiment of the invention, at least one of the movable first crushing device, the ore dressing device, the movable sand making device, the movable dewatering screen, the movable thickener and the movable filter press is powered by an electric motor, so that the device is more environment-friendly. According to another embodiment of the invention, at least one of the movable first crushing device, the beneficiation plant, the movable sand making device, the movable dewatering screen, the movable thickener and the movable filter press can be connected to a strong power supply and distribution system, such as a mains supply system.
According to another embodiment of the present invention, further including noise wool, may be disposed on at least one of the movable first crushing device 50, the mineral separation device 60, the movable sand making device 70, the movable dewatering screen 10, the movable thickener 20, the movable filter press 30, and the like, to reduce noise and dust.
The mobile beneficiation and tailings treatment system according to the present invention is described above with reference to fig. 1, wherein details about the mobile thickener 20 will be described below with reference to various embodiments, and will not be described herein again. It will be understood by those skilled in the art that the mobile mineral processing and tailings treatment system shown in figure 1 is exemplary and not limiting and can be adapted as desired, for example the number and type of units etc. can be arranged as desired. A mobile beneficiation and tailings treatment system of an embodiment in which the mobile sand making apparatus includes a plurality of apparatuses will be described below with reference to fig. 2.
As shown in fig. 2, the mobile beneficiation and tailings treatment system may include a mobile first crushing device 50 (shown by a dotted line frame), a beneficiation device 60, a mobile sand making device, a mobile dewatering screen 10 (shown by a dotted line frame), a mobile thickener 20 (shown by a dotted line frame), a mobile filter press 30 (shown by a dotted line frame), and the like, wherein the mobile first crushing device 50 may include a first crusher 51 and a fourth mobile chassis 52, the mobile dewatering screen 10 may include a dewatering device 11 and a first mobile chassis 12, the mobile thickener 20 may include a thickening device 100 and a second mobile chassis 200, the mobile filter press 30 may include a filter press device 31 and a third mobile chassis 32, and the mobile sand making device may include a mobile second crushing device 71 and a mobile circular vibrating screen 72, the second mobile crushing device 71 connected to the beneficiation plant 60 for crushing the non-mineral rock material to produce a second crushed rock material, the second mobile crushing device 71 comprising a second crusher 711 and a fifth mobile chassis 712, the second crusher 711 being arranged on the fifth mobile chassis 712; the movable circular vibrating screen 72 is connected with the movable second crushing device 71 and is used for receiving the second crushed stone and screening the second crushed stone to screen out the sand and gravel finished products, the movable circular vibrating screen device 72 comprises a circular vibrating screen device 721 and a sixth movable chassis 722, and the circular vibrating screen device 721 is arranged on the sixth movable chassis 722.
The second movable crusher 71 described above can crush, smash, chop, etc. the conveyed non-mineral stones to crush the non-mineral stones into a mixture of smaller pieces of crushed stone and sand, i.e., second crushed stone. The second movable crusher 711 may be moved by the fifth movable chassis 712 via the second movable crusher 71, and the second movable chassis 711 and the fifth movable chassis 712 may be directly or indirectly connected. For example, the second crusher 711 may be fixedly or detachably connected to the fifth movable floor 712 by welding, clamping, screwing, mounting, etc. In one embodiment, the second crusher 711 may be arranged on the fifth movable chassis 712 by a bracket. The second crusher 711 may be at least one of a jaw crusher, a cone crusher, an impact crusher, a counterimpact crusher, a hammer crusher, and the like.
The movable circular vibrating screen 72 can screen the second crushed stone material into finished stone (stone) and sand, wherein the finished stone can be output as a product for building materials and the like; the sand material can be conveyed to a subsequent device for processing so as to produce qualified finished sand. The movable circular vibrating screen 72 can drive the circular vibrating screen device 721 to move through the sixth movable chassis 722, and the circular vibrating screen device 721 and the sixth movable chassis 722 can be directly or indirectly connected. For example, the circular vibrating screen device 721 may be fixedly or detachably connected to the sixth movable chassis 722 by welding, clamping, screwing, mounting, or the like. In one embodiment, the circular vibrating screen apparatus 721 may be arranged on the sixth movable chassis 722 by a bracket. The circular vibrating screen device 721 may be a vibrating screen that performs circular vibration. The circular vibrating screen 721 may include a plurality of layers of screens having different screen mesh sizes, and may screen out non-pebble stone materials having a particle size larger than that of the pebble finished products, which cannot be output as qualified products, in addition to screening out sand and pebble finished products, so that the non-pebble stone materials may be returned to the movable second crushing device for continuous crushing.
The system of the embodiment of the movable sand making device is described above with reference to fig. 2, wherein the movable first crushing device 50, the beneficiation plant 60, the movable dewatering screen 10, the movable thickener 20 and the movable filter press 30 in the system are the same as or similar to those described above, and thus are not described again. It should be understood by those skilled in the art that the movable sand making apparatus shown in fig. 2 is exemplary and not limiting, for example, the circular vibrating screen device 721 may be replaced by other types of vibrating screens as needed; the movable sand making device may not be limited to being composed of the movable second crushing device 71 and the movable circular vibrating screen 72 in the drawing, and may be provided as other types of devices as needed. The number of the respective devices is also not limited to one in the drawings, and more or less may be provided as needed. A mobile mineral processing and tailings treatment system according to another embodiment of the present invention will now be described with reference to figure 3.
As shown in fig. 3, the system may include a movable first crushing device 50, a beneficiation plant 60, a movable second crushing device 71, a movable circular vibrating screen 72, a movable dewatering screen 10, a movable thickener 20, and a movable filter press 30, which are connected in sequence. The system may further comprise a movable feeder 80 and a return feeder 90, wherein the movable feeder 80 is connected with the movable first crushing device 50 for providing the mineral bearing material to the movable first crushing device 50; the movable circular vibrating screen 72 is also used for screening out non-pebble stones, and the particle size of the non-pebble stones is larger than that of the finished pebble products; the material returning machine 90 is connected to the second movable crushing device 71 and the second movable circular vibrating screen 72, and is configured to convey the non-pebble material (in the direction indicated by the arrow) to the second movable crushing device 71 (when the second movable circular vibrating screen 72 screens out the non-pebble material) for further crushing.
The movable feeder 80 described hereinabove is connected to the movable first crushing device 50 for supplying the mineral bearing material to the movable first crushing device 50. The movable feeder 80 and the movable first crushing device 50 may be connected by a conveyor belt. The movable feeder 80 can be further provided with a storage bin to conveniently store ore containing materials and ensure continuous feeding in the operation process of the ore dressing and tailing processing system, so as to realize continuous production. The movable feeder 80 may include a feeding device and a seventh movable chassis on which the feeding device is disposed to be moved. In one embodiment, the movable feeder 80 may be an adjustable speed vibratory feeder, may control the feeding speed, and may achieve uniform feeding by controlling the vibration frequency.
According to an embodiment of the present invention, the mobile mineral processing and tailings treatment system thereof according to the present invention may further comprise a central control device and a plurality of dust removing devices, which are disposed on at least one of the mobile first crushing device 50, the mineral processing device 60, and the mobile sand making device (such as the mobile second crushing device 71 and the mobile circular vibrating screen 72 in the drawing). The dust removing device can be a spray dust removing device or the like. The dust removal device can be arranged on a plurality of devices in the system, so that no dust exists in the production process, a good production environment is kept, the instrument and the device can be protected from being influenced by the dust, and the equipment failure rate is reduced. The dust removing device may also be arranged on the material returning machine 90 and the movable feeder 80. The central control unit is connected to the movable first crushing unit 50, the mineral separation unit 60, the movable sand making unit (such as the movable second crushing unit 71 and the movable circular vibrating screen 72 in the drawing), the movable dewatering screen 10, the movable thickener 20, the movable filter press 30, and the plurality of dust removing units, to monitor and control the operation and status of each unit. The central control device and each device can be connected wirelessly or by wire. Through the setting of central control unit, can reduce personnel's field operation, practice thrift the human cost, guarantee personnel's safety, can realize safe, automatic production.
According to another embodiment of the present invention, the overflow port of the portable thickener 20 is connected to the portable dewatering screen 10 (in the direction of the arrow) to return the overflow liquid to the portable dewatering screen 10 for washing the sand. The overflow of the mobile thickener 20 can also be connected to one or more dedusting devices so that the overflow liquid is returned to the dedusting device for use as dedusting (spraying) water. Because the movable thickener 20 can generate clear overflow liquid, the system accords with the recycling standard, the overflow liquid can be recycled in the system, the discharge of waste water can be avoided, and the circular production can be realized. Further, the filter press apparatus of the movable filter press 30 may further include an automatic water pump connected to the movable dewatering screen 10 for delivering the filtrate back to the movable dewatering screen 10 to wash the sand (as indicated by an arrow). The filtrate from the movable filter press 30 can also be returned to the dedusting apparatus for use as dedusting water, thereby forming a zero waste discharge, recyclable, continuous production, and mobile beneficiation and tailing system.
While a mobile mineral processing and tailings treatment system in accordance with an embodiment of the present invention has been described above with reference to fig. 3, it will be understood by those skilled in the art that the system shown in fig. 3 is exemplary and not limiting, for example, more or fewer devices may be provided in the system as desired; the number of each device may be set more as necessary. A system comprising a plurality of mobile filter presses according to the invention will now be described in an exemplary manner with reference to figure 4.
Figure 4 is a schematic diagram illustrating a mobile mineral processing and tailings treatment system including a slurry tank and a slurry pump according to an embodiment of the present invention. For simplicity of illustration and ease of description, the mobile first crushing device, the beneficiation plant, the mobile sand making device, and the like according to the present invention are not shown in fig. 4 since they are the same or similar to those described in the foregoing. As shown in fig. 4, the mobile mineral processing and tailings treatment system according to the present invention may further include: a slurry tank 41 connected between the movable thickener 20 and the movable filter press, for collecting the concentrated slurry generated by the movable thickener 20; a slurry pump 42 connected between the slurry tank 41 and the movable filter press, for delivering the concentrated slurry in the slurry tank 41 to the movable filter press; and a plurality of the movable filter presses 30-1, 30-2, which are respectively connected with the slurry pump 42.
The slurry tank 41 shown in fig. 4 is connected to the mobile thickener 20 for collecting the thickened slurry produced by the mobile thickener 20. A stirring device can be arranged in the slurry tank 41 and used for stirring the concentrated slurry to prevent the outlet and the inlet of the slurry tank 41 from being blocked, so that the concentrated slurry cannot flow out and flow in. The slurry pump 42 is connected to the slurry tank 41 to draw the concentrated slurry from the slurry tank 41 and feed it to the movable filter press, and the slurry pump 42 can also adjust the concentration of the fed concentrated slurry to meet the filter press requirements. Further, one slurry pump 42 may be connected to a plurality of movable filter presses to alternately control the operation of the plurality of movable filter presses, thereby realizing the automatic continuous production of the plurality of movable filter presses. For example, in the case where two movable filter presses are connected to the slurry pump 42, as shown in fig. 4, the movable filter presses 30-1 and 30-2 are connected to the slurry pump 42, respectively, the slurry pump 42 first supplies the concentrated slurry to the movable filter press 30-1, and when the filter chamber of the movable filter press 30-1 is filled with the concentrated slurry, the slurry pump 42 stops supplying the concentrated slurry to the movable filter press 30-1, and switches to supply the concentrated slurry to the movable filter press 30-2, and at the same time, the press pump in the movable filter press 30-1 starts secondary pressing of the concentrated slurry. When the secondary pressing of the movable filter press 30-1 is completed and the filter cake is discharged, the movable filter press 30-2 starts the secondary pressing, and the slurry pump 42 is shifted to the movable filter press 30-1 to continue the concentrated slurry delivery. By such alternate switching, the slurry pump 42 and the two movable filter presses are both in a continuous operation state, and therefore, the production efficiency can be improved.
As shown in fig. 4, according to one embodiment of the present invention, the overflow port of the portable thickener 20 is connected with the portable dewatering screen 10 (as indicated by an arrow) to return the overflow liquid to the portable dewatering screen 10 for washing the sand. Because the movable thickener 20 can generate clear overflow liquid, the system accords with the recycling standard, the overflow liquid can be recycled in the system, the discharge of waste water can be avoided, and the circular production can be realized. Further, the filtrate from the mobile filter presses 30-1, 30-2 can also be returned to the mobile dewatering screen 10 for use as wash water (as indicated by the arrows), thereby forming a zero waste discharge, recyclable, continuously producible, and mobile system.
An embodiment of a mobile mineral processing and tailings treatment system according to the invention is described above with reference to fig. 4, and the arrangement within the system can be adjusted as required by the person skilled in the art, for example, the number of mobile filter presses is not limited to two as shown in fig. 4, and can be more or less as required. The mobile thickener in the system according to the invention will be described in detail below with reference to fig. 5-13 (fig. 13a and 13 b).
Fig. 5 is a schematic view showing a movable type thickener according to an embodiment of the present invention. As shown in fig. 5, the mobile thickener according to the present invention may include a thickening apparatus 100 and a second mobile chassis 200, the thickening apparatus 100 being disposed on the second mobile chassis 200, the thickening apparatus 100 may include a tank 110, a partition 120, a cone 130, a underflow pipe 140, and an underflow discharge valve 150, wherein the tank 110 has a slurry inlet 111 at one side thereof and an overflow port 112 at the other side thereof; the partition 120 is vertically arranged in the tank 110 so that a U-shaped flow channel is formed between the slurry inlet 111 and the overflow port 112; the cone hopper 130 is connected to the bottom of the tank 110 and is used for collecting concentrated slurry; the underflow pipe 140 is connected to the bottom of the cone 130 for discharging the concentrated slurry; the underflow discharge valve 150 is connected to the underflow pipe 140 for controlling the discharge of the thickened slurry.
The casing 110 of the above-described concentration apparatus 100 has a hollow structure, and the shape of the cross section thereof may be circular, square, diamond, etc. The cross-sections of the housing 110 at different locations may be the same size or different sizes. For example, in one embodiment, the housing 110 is a hollow cuboid or cube. In another embodiment, the housing 110 is a hollow cylinder. In yet another embodiment, the housing 110 is a hollow cone. The tank 110 has a slurry inlet 111 at one side for inflow (or input) of slurry to be thickened. The mud described herein may be a mixture of mud and water produced during the washing of the sand by the movable dewatering screen 10. The slurry inlet 111 is located at one side of the tank 110, and may be implemented by connecting the slurry inlet 111 to one side of the tank 110 in a separate structure form such as a pipe shape, a groove shape, etc., or may be provided according to the structure of the tank 110 itself. For example, in one embodiment, the top edge of one side of the tank 110 can be used as the slurry inlet 111 without additional provision. In another embodiment, a recess is provided in the top of one side of the tank 110 to serve as the slurry inlet 111. In yet another embodiment, a hole is provided on one side of the tank 110 to serve as a slurry inlet 111. Further, the slurry inlet 111 may be located at an upper portion, a middle portion, a lower portion, etc. of one side of the tank 110, and may be disposed according to actual needs.
The other side of the tank 110 has an overflow port 112 for discharging (or discharging) the overflow liquid from the upper layer generated by the slurry concentration. The overflow port 112 is located at the other side of the box body 110, and the overflow port 112 may be connected to the other side of the box body 110 in an independent structure form such as a tubular shape, a groove shape, etc., or may be provided according to the structure of the box body 110 itself. For example, in one embodiment, the top edge of the other side of the tank 110 can be used as the overflow port 112 without additional provision. In another embodiment, a notch is formed on the top of the other side of the box 110 to serve as the overflow port 112. In yet another embodiment, a hole is provided on one side of the tank 110 to serve as the overflow port 112. Further, the overflow port 112 may be located at an upper portion, a middle portion, a lower portion, and the like of the other side of the box body 110, and may be set according to actual needs.
The partition 120 is vertically disposed in the case 110, and the partition 120 may be connected to the case 110 or not, if the connection is integrally formed or detachably connected. The material of the spacer 120 may be a metal or non-metal material such as iron, copper, aluminum, rubber, plastic, glass, etc., and may be selected according to the properties of the slurry to be processed. The baffle 120 may be disposed in the tank 110 between the slurry inlet 111 and the overflow 112, and one or more pieces may be disposed to form at least one U-shaped flow channel in one tank 110. The shape of the spacer 120 is not limited to the planar straight plate shown in fig. 5. For example, in one embodiment, the partition 120 may be a T-shaped partition, which may be comprised of a top plate and a riser vertically disposed within the case 110. The top plate of the T-shaped partition forms a shield at the top of the slurry inlet 111 and the overflow port 112, and thus can play a certain role in guiding and preventing splashing when the fluid flows in or is discharged. In one embodiment, the T-shaped partition can be connected with other members through a top plate, so as to fix the T-shaped partition or the concentrating device 100. In another embodiment, the baffle 120 may be a corrugated baffle to further increase the contact area with the slurry. In yet another embodiment, the baffle 120 may be a dashed-line baffle.
The shape of the cross-section of the cone 130 as shown in fig. 5 may be adapted to the shape of the cross-section of the bottom surface of the case 110 so that it can be coupled to the bottom of the case 110. The cone 130 is used to collect thickened mud, which is herein described as solids or slurry that is typically settled at the bottom of the thickener after the mud has been thickened by settling, and may also be referred to as underflow. Since the cone 130 has an inclined surface, the concentrated slurry sinks to the bottom of the cone 130 along the shape of the cone 130 for collection. The bottom of the cone 130 is also connected with an underflow pipe 140, the underflow pipe 140 is also connected with an underflow discharge valve 150, and the opening and closing of the underflow pipe 140 are controlled by the underflow discharge valve 150, so that whether the concentrated mud is discharged or not can be controlled. In one embodiment, the underflow discharge valve 150 may also control the flow rate, pressure, etc. of the fluid in the underflow pipe 140, thereby controlling the discharge rate of the thickened mud, etc.
The concentration device 100 shown in fig. 5 is disposed on a second movable chassis 200, and the second movable chassis 200 can move the concentration device 100, thereby implementing the movable thickener of the present invention. The concentrator device 100 may be directly or indirectly connected to the second movable chassis 200. For example, the concentration device 100 may be fixed or detachably connected to the second movable chassis 200 by welding, clipping, screwing, or mounting, or may be directly placed on the second movable chassis 200. In one embodiment, the thickening apparatus 100 may be disposed on the second movable chassis 200 by a bracket. The position where the concentration device 100 is disposed on the second movable chassis 200 may not be limited to the manner of contacting the second movable chassis 200 through the underflow pipe 140 shown in fig. 5, but may be disposed on the second movable chassis 200 through other components of the concentration device 100. In one embodiment, the cone 130 of the thickening apparatus 100 is connected to the second movable chassis 200, thereby enabling the thickening apparatus 100 to be disposed on the second movable chassis 200. In another embodiment, the tank 110 of the concentration device 100 is connected to the second movable chassis 200, thereby allowing the concentration device 100 to be disposed on the second movable chassis 200. Implementations of the second movable chassis 200 may include a variety, for example in one embodiment, the second movable chassis 200 may be a tracked movable chassis. In another embodiment, the second movable chassis 200 may be a wheeled movable chassis.
While the embodiments and implementations of the mobile thickener of the present invention have been described with reference to fig. 5, it will be understood by those skilled in the art that the structure of the mobile thickener shown in fig. 5 is illustrative and not limiting, and those skilled in the art can make modifications to the structure of the thickener according to the present invention as needed and desired under the teachings of the present disclosure and still be within the scope of the present invention. For example, with respect to the placement of the slurry inlet or overflow, in one embodiment, a flapper can be placed on the tank 110 at a location where the slurry inlet or overflow is located, which flapper opens (or lifts) to expose the slurry inlet or overflow and closes (or drops) the slurry inlet or overflow. For example, more or less may be provided as desired with respect to the number of partitions. The structure of the baffle can be adjusted as required. For example, the number of the concentration devices 100 may not be limited to one shown in fig. 5, and may be arranged in plural, and the arrangement of the plurality of concentration devices 100 may include various, and a stepped arrangement of the plurality of concentration devices 100 will be described below with reference to fig. 6. Fig. 6 is a schematic top view showing a movable type thickener including a multi-stage thickener set according to an embodiment of the present invention.
According to one embodiment of the invention, the mobile thickener may comprise a plurality of thickener sets, and the slurry inlet of the thickener in the next thickener set in adjacent two stages is connected to the overflow of the thickener in the previous thickener set, wherein at least one thickener may be included in each thickener set. The movable thickener comprises a movable chassis and a multi-stage concentration device group consisting of a plurality of concentration devices, wherein the multi-stage concentration device group is arranged on the movable chassis. As will be exemplified below in connection with fig. 6. To facilitate viewing of the arrangement of the multi-stage concentrator group, fig. 6 is a top view showing the multi-stage concentrator group. As shown in fig. 6, the mobile thickener includes a multi-stage thickener set and a second mobile chassis (not shown), wherein the multi-stage thickener set may include a primary thickener set L1 (shown by a dotted line frame), a secondary thickener set L2 (shown by a dotted line frame), a tertiary thickener set L3 (shown by a dotted line frame), and the like; wherein each stage of concentration plant group may comprise one or more concentration plants according to the present invention, for example, the illustrated first stage concentration plant group L1 comprises concentration plants 100-11 and concentration plants 100-12, etc., the second stage concentration plant group L2 comprises concentration plants 100-21 and concentration plants 100-22, etc., and the third stage concentration plant group L3 comprises concentration plants 100-31 and concentration plants 100-32, etc.
The structures of the concentration devices 100-11, 100-12, 100-21, 100-22, 100-31, 100-32, etc. are the same as or similar to the structure of the concentration device shown in fig. 5, and thus, the description thereof is omitted. However, in order to facilitate the observation of the corresponding parts of the concentrating device in the top view shown in fig. 6, the following description will be made by way of example only with respect to the concentrating devices 100-11 and 100-12. The thickening apparatus 100-11 may include a tank 110-11 having a slurry inlet 111-11 on one side of the tank 110-11 and an overflow 112-11 on the other side of the tank 110-11, a baffle 120-11, a cone 130-11, an underflow pipe (not shown), and an underflow discharge valve (not shown). The box 110-11 may be a hollow cylinder and the cone 130-11 may be a cone. The thickening apparatus 100-12 may include a tank 110-12 having a slurry inlet 111-12 on one side of the tank 110-12 and an overflow 112-12 on the other side of the tank 110-12, a baffle 120-12, a cone 130-12, an underflow pipe (not shown), and an underflow discharge valve (not shown). The housing 110-12 may be a hollow cylinder and the cone 130-12 may be a cone. The other concentration devices 100-21, 100-22, 100-31, 100-32, etc. shown in fig. 6 are the same as or similar to the concentration devices 100-11 and 100-12, and are not described again.
As shown in fig. 6, the slurry inlets 111-21, 111-22 of the thickeners 100-21, 100-22 in the next-stage thickener set (e.g., the second-stage thickener set L2) in the adjacent two stages (e.g., the first-stage thickener set L1 and the second-stage thickener set L2) are connected to the overflow ports 112-11, 112-12 of the thickeners 100-11, 100-12 in the previous-stage thickener set (e.g., the first-stage thickener set L1) in the adjacent two stages (e.g., the first-stage thickener set L1 and the second-stage thickener set L2). Furthermore, the second-stage concentrator group L2 and the third-stage concentrator group L3 are also adjacent two stages, and therefore the slurry inlets 111-31, 111-32 of the concentrators 100-31, 100-32 of the third-stage concentrator group L3 (i.e., the next-stage concentrator group) in the second-stage concentrator group L2 and the third-stage concentrator group L3 are connected to the overflow ports 112-21, 112-22 of the concentrators 100-21, 100-22 of the second-stage concentrator group L2 (i.e., the previous-stage concentrator group). The overflow ports 112-31, 112-32 of the concentration devices 100-31, 100-32 of the third-stage concentration device group L3 can be connected with the slurry inlet of the concentration device of the next-stage concentration device group; if it has no next-stage concentrator group, the overflow ports 112-31, 112-32 can be used as the total overflow port of the whole thickener for the outflow of the final overflow liquid. Similarly, the slurry inlets 111-11, 111-12 of the thickeners 100-11, 100-12 of the primary set of thickeners L1 may be connected to the overflow of the thickener of the primary set of thickeners above it; if it does not have a previous concentrator group, the slurry inlets 111-11, 111-12 can be used as a total slurry inlet for the entire thickener for the input of the slurry to be treated. According to the arrangement, the slurry to be treated can flow in from the slurry inlet of the first-stage concentration device group L1, passes through the multiple thickening of the multi-stage concentration device group, the concentrated slurry is discharged from the underflow pipe of each stage concentration device group, and the obtained upper overflow liquid finally flows out from the overflow port of the third-stage concentration device group L3.
From the above description, it should be understood that the next and previous concentrator banks in adjacent two concentrator banks described herein are opposed and may be arranged according to the direction of flow of the fluid (e.g., slurry), e.g., the next concentrator bank is downstream in the flow of the fluid relative to the previous concentrator bank; and the upper stage concentrator group is located upstream of the fluid flow with respect to the lower stage concentrator group. However, this is not a limitation of the present invention, and those skilled in the art can set the setting according to the actual working condition, and can flexibly adjust the change of the fluid flowing direction.
While the arrangement of the multi-stage concentrator group according to the present invention has been described above with reference to fig. 6, it will be understood by those skilled in the art that the multi-stage concentrator group shown in fig. 6 is exemplary and not limiting, and the number, structure, arrangement, etc. of the concentrators can be adjusted as desired. For example, the number of the concentration devices in each stage of the concentration device group is not limited to two shown in fig. 6, and more or less concentration devices may be provided according to the needs, and the number of the concentration devices in each stage of the concentration device group may be equal or different. And the number of stages of the multistage concentration device group is not limited to three stages shown in fig. 6, and more or less may be arranged as needed. The shape of the concentration device is also not limited to that shown in fig. 6, and may be provided in a square shape or the like. The structure and shape of each concentrator in the multi-stage concentrator group can be the same or different. The connection between the thickening apparatuses in adjacent two-stage thickening apparatus sets is not limited to that shown in fig. 6, and can be adjusted according to the structure of the slurry inlet and the overflow port. Various arrangements of the multi-stage concentration device group according to the present invention will be described below exemplarily with reference to fig. 7 to 12.
According to an embodiment of the present invention, one of the concentration devices may be included in each of the concentration device groups, and a plurality of the concentration devices of the concentration device groups of a plurality of stages may be connected in sequence. The mobile thickener as shown in fig. 7 may include a multi-stage thickener bank (a primary thickener bank L1, a secondary thickener bank L2, a tertiary thickener bank L3) and a mobile chassis 200. Wherein the primary concentrator group L1 (shown by a dotted line) includes a concentrator 100-1, the secondary concentrator group L2 (shown by a dotted line) includes a concentrator 100-2, and the tertiary concentrator group L3 (shown by a dotted line) includes a concentrator 100-3. The primary concentrator group L1 is adjacent to the secondary concentrator group L2, and the secondary concentrator group L2 is adjacent to the tertiary concentrator group L3. The concentration device 100-1, the concentration device 100-2 and the concentration device 100-3 are connected in sequence. The case bodies of the concentration device 100-1, the concentration device 100-2, and the concentration device 100-3 may be hollow rectangular parallelepipeds. In one embodiment, the overflow port 112-1 of the thickener 100-1 is connected to the slurry inlet 111-2 of the thickener 100-2, the overflow port 112-2 of the thickener 100-2 is connected to the slurry inlet 111-3 of the thickener 100-3, the slurry inlet 111-1 of the thickener 100-1 can be used as the total slurry inlet of the multi-stage thickener set, and the overflow port 112-3 of the thickener 100-3 can be used as the total overflow of the multi-stage thickener set.
According to the arrangement, the slurry to be treated can enter the concentration device 100-1 from the slurry inlet 111-1 of the primary concentration device group L1, is separated into primary concentrated slurry and primary overflow liquid in the concentration device 100-1 through the U-shaped flow channel, the primary concentrated slurry is settled to the bottom of the concentration device 100-1, the primary overflow liquid flows out of the overflow port 112-1 and flows through the slurry inlet 111-2 of the secondary concentration device group L2 to enter the concentration device 100-2, is further separated into secondary concentrated slurry and secondary overflow liquid in the concentration device 100-2 through the U-shaped flow channel, the secondary concentrated slurry is settled to the bottom of the concentration device 100-2, the secondary overflow liquid flows out of the overflow port 112-2 and flows through the slurry inlet 111-3 of the tertiary concentration device group L3 to enter the concentration device 100-3, the three-stage concentrated slurry and the three-stage overflow liquid are further separated into the three-stage concentrated slurry and the three-stage overflow liquid through the U-shaped flow channel in the concentration device 100-3, the three-stage concentrated slurry is settled to the bottom of the concentration device 100-3, and the three-stage overflow liquid flows out from the overflow port 112-3. Similarly, the third-level overflow liquid can also enter a fourth-level concentration device group, a fifth-level concentration device group and the like, and the concentration of the concentrated slurry or the turbidity requirement of the overflow liquid and the like can be fully met.
As shown in FIG. 7, in one embodiment, the baffles 120-1, 120-2, 120-3 of the concentrator 100-1, 100-2, 100-3 may each be configured as T-shaped baffles, and the top plates of the three T-shaped baffles may be connected to direct and splash-proof the entire flow of fluid (slurry).
While an arrangement including only one thickener per stage of the thickener set has been described above with reference to fig. 7, it will be understood by those skilled in the art that the structure of the portable thickener shown in fig. 7 is illustrative and not limiting, for example, the number of stages of the multi-stage thickener set may not be limited to three stages, and more or less may be provided as needed. The structure of the plurality of concentration devices in the multistage concentration device group is not limited to the structure shown in fig. 7, and for example, the partition may be provided in other shapes. Further, the plurality of concentration devices of the multi-stage concentration device group may have the same or different structures. Further, the connection manner between the adjacent concentration devices may not be limited to the fitting manner shown in fig. 7, for example, in one embodiment, the box bodies of two adjacent concentration devices may share one surface, so that a plurality of concentration device groups may be connected in an integrated manner. The adjacent concentration devices are connected in a mode of being attached to or sharing the box surface, so that the space can be saved, the layout of the whole thickener is more compact, and the size of the thickener is favorably reduced. In addition, the arrangement of the multi-stage concentration device groups connected in sequence is not limited to the arrangement in sequence at the same height as shown in fig. 7, for example, in one embodiment, the multi-stage concentration device groups are arranged in a high-low step type connection manner, which will be described below with reference to fig. 8.
According to another embodiment of the invention, the overflow of the thickener may be lower than the slurry inlet, and the plurality of thickener sets may be connected in a high-low-level ladder. The mobile thickener as shown in fig. 8 may include a multi-stage thickener set (a primary thickener set L1, a secondary thickener set L2, a tertiary thickener set L3) and a mobile chassis 200. Wherein the primary concentrator group L1 (shown by a dotted line) includes a concentrator 100-1, the secondary concentrator group L2 (shown by a dotted line) includes a concentrator 100-2, and the tertiary concentrator group L3 (shown by a dotted line) includes a concentrator 100-3. The primary concentrator group L1 is adjacent to the secondary concentrator group L2, and the secondary concentrator group L2 is adjacent to the tertiary concentrator group L3. The first-stage concentration device group L1, the second-stage concentration device group L2 and the third-stage concentration device group L3 are connected in a high-low step manner. Whereby the concentration apparatus 100-1, the concentration apparatus 100-2 and the concentration apparatus 100-3 are connected in a high-low cascade.
In one embodiment, the overflow 112-1 of the thickener 100-1 is below the slurry inlet 111-1, the overflow 112-2 of the thickener 100-2 is below the slurry inlet 111-2, and the overflow 112-3 of the thickener 100-3 is below the slurry inlet 111-3. The overflow port 112-1 of the concentration device 100-1 is connected with the slurry inlet 111-2 of the concentration device 100-2, the overflow port 112-2 of the concentration device 100-2 is connected with the slurry inlet 111-3 of the concentration device 100-3, the slurry inlet 111-1 of the concentration device 100-1 can be used as the total slurry inlet of the multi-stage concentration device set, and the overflow port 112-3 of the concentration device 100-3 can be used as the total overflow port of the multi-stage concentration device set. According to such a configuration, the process of thickening the slurry to be treated by the thickener is the same as or similar to the path described above with reference to fig. 7, and will not be described herein again, except that the fluid (slurry) flow path in the thickener is a plurality of continuous high-low step-type U-shaped flow paths, which has the advantages of facilitating the outflow of overflow liquid and preventing the reverse flow of slurry (such as overflow from the slurry inlet).
While the sequential high-low cascade connection arrangement of the multi-stage concentrator groups is described above with reference to fig. 8, it should be understood by those skilled in the art that the above description with reference to fig. 8 is exemplary and not limiting, for example, the number of stages of the multi-stage concentrator groups is not limited to three stages shown in fig. 8, and more or less stages may be provided as required; the number of the concentration devices in each stage of the concentration device group is not limited to one shown in the figure, and may be more, for example, two, three or more, as needed. The plurality of concentration devices in each stage of concentration device group can be connected or not connected in sequence, for example, in one embodiment, the plurality of concentration devices in each stage of concentration device group can be connected in a manner of being attached to each other two by two, so that the space is saved, and the size of the thickener is further reduced. The configuration of the concentrating device is not limited to that shown in fig. 8, for example, in one embodiment, the partitions are T-shaped partitions, the top plates of the T-shaped partitions of a plurality of concentrating devices are connected, and the risers of the T-shaped partitions of different concentrating devices can be arranged in different lengths.
While the above description has been made with reference to fig. 7 and 8 for the case where one concentration device is included in each concentration device group, it should be understood by those skilled in the art that the number of concentration devices in each concentration device group may not be limited to one, and may be more, as needed, for example, according to another embodiment of the present invention, a plurality of concentration devices may be included in each concentration device group, and the number of concentration devices in two adjacent concentration device groups may be the same, and may be connected in a one-to-one correspondence manner. The situation described in this embodiment will be described in detail below with reference to fig. 9.
Fig. 9 is a schematic top view showing one arrangement of a multi-stage concentrator group in accordance with an embodiment of the present invention. The multistage concentration device group shown in fig. 9 may include a primary concentration device group L1 (shown by a dotted line box), a secondary concentration device group L2 (shown by a dotted line box), a tertiary concentration device group L3 (shown by a dotted line box), a quaternary concentration device group L4 (shown by a dotted line box), and the like; wherein each stage of concentration plant group may comprise a plurality of concentration plants according to the present invention, for example, the illustrated first stage concentration plant group L1 may comprise concentration plants 100-11, concentration plants 100-12, concentration plants 100-13, etc., the second stage concentration plant group L2 may comprise concentration plants 100-21, concentration plants 100-22, concentration plants 100-23, etc., the third stage concentration plant group L3 may comprise concentration plants 100-31, concentration plants 100-32, concentration plants 100-33, etc., and the fourth stage concentration plant group L4 may comprise concentration plants 100-41, concentration plants 100-42, concentration plants 100-43, etc. As shown in the figure, the box bodies of the concentration devices 100-11, 100-12, 100-13, 100-21, 100-22, 100-23, 100-31, 100-32, 100-33, 100-41, 100-42 and 100-43 can be arranged into hollow cuboids or cubes, and the cone hoppers can be arranged into square cone hoppers to be matched with the bottom surface shapes of the box bodies connected with the cone hoppers. The structures of the concentration devices 100-11, 100-12, 100-13, 100-21, 100-22, 100-23, 100-31, 100-32, 100-33, 100-41, 100-42, 100-43, etc. are the same as or similar to the structures of the concentration devices described in the foregoing, for example, the arrangement of the components including the partition, the underflow pipe, etc., and thus, the description thereof is omitted.
As shown in fig. 9, the primary L1 and secondary L2 concentrator groups are adjacent and the number of concentrators in the primary L1 and secondary L2 concentrator groups may be equal, e.g., each comprising three concentrators; the secondary L2 and tertiary L3 concentrating units are adjacent to each other, and the number of concentrating units in the secondary L2 and tertiary L3 concentrating units may be equal, for example, each comprising three concentrating units; the third concentrator group L3 is in turn adjacent to the fourth concentrator group L4, and the number of concentrators in the third concentrator group L3 and the fourth concentrator group L4 may be equal, for example, each comprising three concentrators.
Further, the primary concentrating device group L1 and the concentrating devices in the secondary concentrating device group L2 may be connected in a one-to-one correspondence. The one-to-one connection is, for example, a connection of one concentrator of the primary concentrator group L1 to one concentrator of the secondary concentrator group L2, a connection of another concentrator of the primary concentrator group L1 to another concentrator of the secondary concentrator group L2, and so on. For example, the concentrators 100-11 of the primary concentrator group L1 may be connected to the concentrators 100-21 of the secondary concentrator group L2, the concentrators 100-12 may be connected to the concentrators 100-22, and the concentrators 100-13 may be connected to the concentrators 100-23. Similarly, the second-stage concentration unit group L2 and the concentration units in the third-stage concentration unit group L3 may be connected in a one-to-one correspondence. For example, the illustrated concentrators 100-21 may be coupled to the concentrators 100-31, the concentrators 100-22 may be coupled to the concentrators 100-32, and the concentrators 100-23 may be coupled to the concentrators 100-33. Similarly, the three-stage concentration device group L3 and the concentration devices in the four-stage concentration device group L4 may be connected in a one-to-one correspondence. The illustrated concentrators 100-31 may be coupled to concentrators 100-41, concentrators 100-32 may be coupled to concentrators 100-42, and concentrators 100-33 may be coupled to concentrators 100-43.
Furthermore, the connection modes among the concentration device 100-11, the concentration device 100-21, the concentration device 100-31 and the concentration device 100-41 can be that an overflow port 112-11 of the concentration device 100-11 is connected with a slurry inlet 111-21 of the concentration device 100-21, an overflow port 112-21 of the concentration device 100-21 is connected with a slurry inlet 111-31 of the concentration device 100-31, and an overflow port 112-31 of the concentration device 100-31 is connected with a slurry inlet 111-41 of the concentration device 100-41. In one embodiment, the overflow port 112-11 is in fluid communication with the slurry inlet 111-21, the overflow port 112-21 is in fluid communication with the slurry inlet 111-31, and the overflow port 112-31 is in fluid communication with the slurry inlet 111-41. Similarly, the connection mode between the concentration units 100-12, 100-22, 100-32, 100-42 and the connection mode between the concentration units 100-13, 100-23, 100-33, 100-43 may be the same as or similar to the connection mode between the concentration units 100-11, 100-21, 100-31, 100-41, and will not be described herein again.
Further, according to an embodiment of the present invention, a plurality of the concentration devices in the concentration device group of each stage may be connected in sequence. For example, as shown in fig. 9, the concentrators 100-11, 100-12, 100-13 of the primary concentrator set L1 may be connected together, and in one embodiment, the concentrator 100-11 and the concentrator 100-12 are attached to each other, and the concentrator 100-12 and the concentrator 100-13 are attached to each other. Similarly, the arrangement of the concentration devices in the second stage concentration device group L2, the third stage concentration device group L3 and the fourth stage concentration device group L4 may be the same as or similar to that in the first stage concentration device group L1, and thus, the description thereof is omitted. With this arrangement, the slurry inlets 111-11 of the thickening apparatuses 100-11, 111-12 of the thickening apparatuses 100-12, and 111-13 of the thickening apparatuses 100-13 can together be the total slurry inlet of the thickener; the overflow ports 112-41 of the concentration devices 100-41, the overflow ports 112-42 of the concentration devices 100-42 and the overflow ports 112-43 of the concentration devices 100-43 can be used together as the total overflow port of the thickener. In practical use, the slurry to be treated can enter the thickener from the slurry inlets 111-11, 111-12 and 111-13 at the same time, and the overflow liquid can flow out from the overflow ports 112-41, 112-42 and 112-43 at the same time. Thus, the treatment capacity of the slurry can be improved, and continuous production can be realized. According to the configuration, the tight connection of the multi-stage concentration device groups can be realized, a compact structure is formed, the space is saved, and the volume of the thickener is favorably reduced and the number of the concentration devices is further increased.
The embodiment of the arrangement of the multi-stage concentration device group according to the present invention is described above with reference to fig. 9, and the arrangement of the multi-stage concentration device group according to the present invention can finally obtain clarified overflow liquid, which is beneficial to further recovery and treatment of the overflow liquid and is of great significance. It should be understood by those skilled in the art that the arrangement of the multi-stage concentrator groups shown in fig. 9 is exemplary and not limiting, for example, the number of stages of the concentrator groups may not be limited to four stages, and more or less may be provided as desired; the number of the concentration devices in each stage of the concentration device group can be not limited to three, and more or less concentration devices can be arranged according to the requirement; the arrangement may be the same as or similar to that of the thickening apparatus shown in fig. 9 and will not be described in detail here. Fig. 9 shows an arrangement of a plurality of concentration devices in adjacent two-stage concentration device groups, and a case where the number of concentration devices in adjacent two-stage concentration device groups is not equal will be described below with reference to fig. 10.
Fig. 10 is a schematic top view of an embodiment showing the unequal number of concentrators in adjacent two-stage concentrator groups according to the present invention. Since the second movable chassis of the movable thickener is the same as or similar to that described in the foregoing, it will not be described herein again and thus is not shown in fig. 10. The multi-stage concentration apparatus set shown in fig. 10 will be described below. According to one embodiment of the invention, the number of concentration devices in the next concentration device group in two adjacent stages is smaller than the number of concentration devices in the previous concentration device group, and each of the concentration devices in the next concentration device group may be connected to at least one of the concentration devices in the previous concentration device group.
The multi-stage concentration apparatus group as shown in fig. 10 may include a one-stage concentration apparatus group L1 (shown by a dotted line box), a two-stage concentration apparatus group L2 (shown by a dotted line box), and a three-stage concentration apparatus group L3 (shown by a dotted line box). The primary concentrating apparatus group L1 may be adjacent to the secondary concentrating apparatus group L2, and the number of concentrating apparatuses in the secondary concentrating apparatus group L2 (the next concentrating apparatus group) is less than that in the primary concentrating apparatus group L1 (the previous concentrating apparatus group), for example, the secondary concentrating apparatus group L2 may include two concentrating apparatuses 100-21, 100-22, and the primary concentrating apparatus group L1 may include three concentrating apparatuses 100-11, 100-12, 100-13. Similarly, the second concentrator group L2 may be adjacent to the third concentrator group L3, and the number of concentrators in the third concentrator group L3 (the next concentrator group) may be less than the number of concentrators in the second concentrator group L2 (the previous concentrator group), for example, one concentrator 100-31 may be included in the third concentrator group L3, and two concentrators 100-21, 100-22 may be included in the second concentrator group L2.
Further, each of the concentration devices in the next-stage concentration device group in the adjacent two-stage concentration device groups may be connected to at least one concentration device in the previous-stage concentration device group. This is illustrated below in connection with fig. 10. As shown in fig. 10, the primary thickener group L1 is adjacent to the secondary thickener group L2, and the thickeners 100 to 21 in the next one of the primary thickener groups (i.e., the secondary thickener group L2) may be connected to the thickeners 100 to 11 in the previous one of the primary thickener groups (i.e., the primary thickener group L1), while the other thickeners 100 to 22 in the secondary thickener group L2 may be connected to the thickeners 100 to 12, 100 to 13 in the primary thickener group L1. Similarly, the secondary concentrator group L2 is in turn adjacent to the tertiary concentrator group L3, wherein the concentrators 100-31 of the next concentrator group (i.e., the tertiary concentrator group L3) may be connected to the concentrators 100-21, 100-22 of the previous concentrator group (i.e., the secondary concentrator group L2).
The above description of the case where the number of the concentration devices in the two adjacent concentration device groups is different is described in connection with fig. 10 by way of example, it can be understood that, during the thickening process of the slurry passing through the multi-stage concentration device group, the amount of the concentrated slurry collected in the concentration device groups of the later stages is gradually reduced, the overflow liquid of the upper layer is gradually clarified, and the multi-stage concentration device group is arranged in a manner similar to the trapezoidal arrangement (for example, as shown in fig. 10), so that the total number of the concentration devices is reduced, the volume of the thickener is reduced, the treatment capacity of the slurry can be ensured, and the volume and the weight of the thickener can be further reduced, which is beneficial to movement.
It should be understood by those skilled in the art that the arrangement shown in fig. 10, which is similar to a trapezoid, is exemplary and not limiting, and that those skilled in the art, given the teachings of this disclosure, may adjust the arrangement according to actual needs. For example, the number of stages of the multistage concentration apparatus group may not be limited to three stages in the drawing, and more or less may be provided as necessary. The number of the concentration devices in each stage of the concentration device group is not limited to one, two or three in the figure, and can be more according to the needs. The number of the concentration devices of the adjacent two-stage concentration device groups may not be limited to one difference, and may be set more than one difference, for example, two, three or more, as required. One concentration device in the next concentration device group in the adjacent two-stage concentration device groups is not limited to be connected with one or two concentration devices in the previous concentration device group, but can be connected more as required. For example, in one embodiment, the concentrator devices 100-21 shown in the figures may be increased in size to connect with 100-11, 100-12, 100-13 of the primary concentrator group L1. It will be appreciated that the sizes of the concentrators in the multi-stage concentrator group may be different, and that another embodiment of arranging concentrators of different sizes in the multi-stage concentrator group will be described with reference to fig. 11.
According to another embodiment of the invention the volume of the concentration devices of a partial group of the plurality of groups of concentration devices is smaller than the volume of the concentration devices of another partial group of groups of concentration devices. FIG. 11 is a schematic diagram showing an embodiment of a different volumetric concentrator arrangement from a top view. Since the second movable chassis of the movable thickener is the same as or similar to that described in the foregoing, it will not be described herein again and thus is not shown in fig. 11. As shown in fig. 11, the multi-stage concentration apparatus group may include a primary concentration apparatus group L1 (shown by a dotted line box), a secondary concentration apparatus group L2 (shown by a dotted line box), and a tertiary concentration apparatus group L3 (shown by a dotted line box). The first-stage concentration device group L1 may include concentration devices 100-11 and 100-12, the second-stage concentration device group L2 may include concentration devices 100-21 and 100-22, and the third-stage concentration device group L3 may include concentration devices 100-31 and 100-32. And the volumes of the concentration units 100-31, 100-32 in the tertiary concentration unit group L3 may be smaller than the volumes of the concentration units in the primary and secondary concentration unit groups L1, L2.
In particular, during the process of thickening the slurry by the multi-stage thickening device group, the amount of the concentrated slurry collected in the later stage thickening device group is generally gradually reduced, and the overflow liquid on the upper layer is gradually clarified, so in one embodiment, a thickening device with smaller volume can be arranged in the later stage thickening device group (for example, similar to the exemplary arrangement mode of the multi-stage thickening device group shown in fig. 11), the requirement of the handling capacity can be met, and meanwhile, the volume of the thickener is reduced, the weight is reduced, and the movement is facilitated.
While one embodiment of arranging different volumes of concentrators in a multi-stage concentrator group is described above in connection with fig. 11, it should be understood by those skilled in the art that the multi-stage concentrator group shown in fig. 11 is exemplary and not limiting, for example, the number of stages of the multi-stage concentrator group may not be limited to three stages as shown, and more or less may be provided as desired. The number of the concentration devices in each stage of the concentration device group is not limited to two as can be shown in fig. 11, and more or less may be provided as necessary. In one embodiment, the number of concentrators in adjacent two-stage concentrator sets may be different. The concentrator group provided with the smaller-volume concentrator is not limited to the three-stage concentrator group shown in fig. 11, and may be adjusted as needed, for example, in one embodiment, the volumes of the concentrators in the five-stage concentrator group and the six-stage concentrator group are smaller than those in the other-stage concentrator group.
Further, in another embodiment, the volume of the concentration device in the next-stage concentration device group in the adjacent two stages may be smaller than the volume of the concentration device in the previous-stage concentration device group. Namely, the concentrating devices among all the stages in the multi-stage concentrating device group are arranged in a way that the volumes of the concentrating devices are reduced in sequence. Such an arrangement may further reduce the volume and weight of the thickener, thereby facilitating flexible movement. And the volumes of the plurality of the concentrating devices in each stage of the concentrating device group can be set to be equal or unequal according to requirements.
While the number, volume, etc. of the multiple concentrators in the multi-stage concentrator group are described above with reference to fig. 7-11, embodiments of the concentrator including a turbidity sensor and a overflow collection tube according to the present invention will be described with reference to fig. 12.
According to yet another embodiment of the present invention, the mobile thickener may further comprise at least one turbidity sensor and at least one overflow liquid collection pipe, wherein the turbidity sensor is arranged on the concentration devices in the partial-stage concentration device group in the multi-stage concentration device group to monitor the turbidity of the overflow liquid in the concentration devices; the overflow liquid collecting pipe is connected to the overflow port of the concentration device provided with the turbidity sensor, and an automatic control device is arranged on the overflow liquid collecting pipe and connected with the turbidity sensor so as to control the opening and closing of the overflow liquid collecting pipe according to the turbidity of the overflow liquid.
As shown in fig. 12, the mobile thickener may include a multi-stage thickener set and a second mobile chassis 200. Wherein the multi-stage concentration device group may include a primary concentration device group L1 (shown by a dotted line box), a secondary concentration device group L2 (shown by a dotted line box), and a tertiary concentration device group L3 (shown by a dotted line box). The primary concentrating device group L1 may include at least one concentrating device 100-1, the secondary concentrating device group L2 may include at least one concentrating device 100-2, the tertiary concentrating device group L3 may include at least one concentrating device 100-3, and the concentrating device 100-1, the concentrating device 100-2, and the concentrating device 100-3 may be connected in sequence, wherein an overflow port of the concentrating device 100-1 may be connected to a slurry inlet of the concentrating device 100-2, and an overflow port of the concentrating device 100-2 may be connected to a slurry inlet of the concentrating device 100-3.
In this embodiment, a turbidity sensor may be disposed on the concentration devices in the two-stage concentration device group L2 to monitor the turbidity of the overflow liquid in the concentration devices in the two-stage concentration device group. Such as the thickening apparatus 100-2 shown in fig. 12, has at least one turbidity sensor 170-2 disposed thereon. Further, a collection tube for overflow liquid may be disposed (including directly or indirectly connected) on the overflow port of the concentration device in which the turbidity sensor is disposed. For example, at least one overflow collection tube 180-2 is connected to the overflow port of the concentration device 100-2 shown in FIG. 12. an automatic control device 190-2 can be disposed on the at least one overflow collection tube 180-2. the automatic control device 190-2 can be connected to the turbidity sensor 170-2 by wire or wirelessly. The automatic control device 190-2 of the concentration device 100-2 can automatically control the opening and closing of the overflow liquid collection pipe 180-2 according to the turbidity of the overflow liquid fed back by the turbidity sensor 170-2 so as to control the outflow path of the overflow liquid in the concentration device 100-2. For example, in one embodiment, when the turbidity sensor 170-2 detects that the overflow liquid has a low turbidity and reaches a limit value at which it can be collected, the automatic control device 190-2 can automatically open the overflow liquid collection pipe 180-2 to allow the overflow liquid in the concentration device 100-2 to be directly drained from the overflow liquid collection pipe 180-2 for further subsequent processes without entering the concentration device 100-3 for further concentration. Therefore, the device can reduce equipment loss, shorten thickening time, save labor cost and realize automatic control.
Further, the overflow port of the thickener 100-2, the overflow liquid collecting pipe 180-2, and the slurry inlet of the thickener 100-3 may be connected by, for example, providing a three-way pipe, so that two outflow paths of the overflow liquid of the thickener 100-2 can be realized. In another embodiment, the portable thickener may further comprise a movable baffle disposed on the overflow port of the concentration device (i.e., the concentration device in which the turbidity sensor is disposed) in the partial-stage concentration device group, and the overflow liquid collection pipe is connected to the movable baffle. For example, a movable baffle is arranged on an overflow port of the concentration device 100-2, the overflow liquid collecting pipe 180-2 is connected to the movable baffle, when the movable baffle closes the overflow port, the overflow liquid flows out from the overflow liquid collecting pipe 180-2, when the movable baffle leaves the overflow port, the overflow liquid flows into a slurry inlet of the concentration device 100-3 through the overflow port, and the automatic control device 190-2 can control the opening and closing of the overflow liquid collecting pipe 180-2 by controlling the movement of the movable baffle, so that two outflow paths of the overflow liquid of the concentration device 100-2 are realized.
While the concentrator device (set) has been described above in connection with fig. 12, with the turbidity sensor, overflow collection tube, and autonomous control, it should be understood by those skilled in the art that the concentrator shown in fig. 12 is exemplary and not limiting, and that those skilled in the art can make adjustments as needed, given the teachings of the present disclosure. For example, the number of stages of the multistage concentration apparatus group is not limited to three stages shown in fig. 12, and more or less may be provided as necessary. The number of the concentration devices in each stage of the concentration device group is not limited to one shown in fig. 12, and may be more, for example, two or three or more, as needed. The concentrator group provided with the turbidity sensor, the overflow liquid collecting pipe and the automatic control device is not limited to the two-stage concentrator group shown in fig. 12, and can be adjusted according to the number of stages of the concentrator group set in practical application, the sediment content of the slurry to be treated and the like. In one embodiment, all the concentrating devices in the multi-stage concentrating device group are provided with a turbidity sensor, an overflow liquid collecting pipe and an automatic control device. In another embodiment, the concentration devices in the last few (e.g., the last three) stages of the multi-stage concentrator group have turbidity sensors, overflow collection tubes, and automatic controls disposed thereon. In yet another embodiment, in a certain level of concentrator group requiring the arrangement of turbidity sensors, overflow collection tubes and automatic control devices, only part of the concentrators are arranged.
The concentration device and the multi-stage concentration device group in the portable thickener according to the present invention are described in detail above through a plurality of embodiments. It should be understood by those skilled in the art that the invention provides various achievable ways capable of reducing the volume and weight of the thickener by setting the structure of the thickener and various arrangement modes of the multi-stage thickener sets, the thickener or the multi-stage thickener set according to the invention can be made smaller than the existing thickener in volume and can be moved, and the number of the thickeners can be set according to requirements, so that the treatment capacity of the slurry, the concentration of the concentrated slurry, the clarity of the overflow liquid and the like can be ensured, and the continuous production is facilitated. Given the teachings of this disclosure, one skilled in the art may make adjustments to the number of stages in an exemplary multi-stage concentrator group, the number of concentrators in each stage concentrator group, the configuration and placement of the concentrators, etc. to accommodate different application scenarios and production needs, while still falling within the scope of the present invention as defined by the claims. Further, the movable thickener provided by the invention has the advantages that the thickening efficiency is ensured, and meanwhile, the use flexibility is improved due to the movability. Various implementations of the second movable chassis will be described below with reference to fig. 13a and 13 b.
Fig. 13a and 13b are a number of schematic views illustrating a second movable chassis according to embodiments of the present invention. As shown in fig. 13a, the mobile thickener may include a thickening apparatus 100 and a second mobile chassis 200. Wherein the thickening apparatus 100 may include a tank 110, a partition 120, a cone 130, an underflow drain 140 and an underflow drain valve 150, which have been described in detail above and will not be described further herein. The second movable chassis 200 may be a wheeled movable chassis, for example, as shown in fig. 13a, the wheeled movable chassis 200 may be moved by rolling of a wheel-shaped member, thereby moving the concentration device or the multi-stage concentration device group disposed on the wheeled movable chassis 200. The illustrated arrangement of the thickening apparatus 100 on the second movable chassis 200 may be achieved by connecting the cone hopper 130 to the second movable chassis 200. In one embodiment, the connection may also be through the tank 110 or other portion of the thickening apparatus.
As shown in fig. 13b, the mobile thickener may include a thickening apparatus 100 and a second mobile chassis 200. Wherein the thickening apparatus 100 may include a tank 110, a partition 120, a cone 130, an underflow drain 140 and an underflow drain valve 150, which have been described in detail above and will not be described further herein. The second movable chassis 200 may be a crawler-type movable chassis, for example, as shown in fig. 13b, the crawler-type movable chassis 200 may be moved by rotation of the crawler members, thereby moving the concentration device or the multi-stage concentration device group disposed on the crawler-type movable chassis 200. The illustrated arrangement of the thickening apparatus 100 on the second movable floor 200 may be achieved by connecting the underflow pipe 140 to the second movable floor 200. In one embodiment, the connection may also be through the tank 110 or other portion of the thickening apparatus.
While various embodiments of the second movable chassis according to the present invention have been described in conjunction with fig. 13a and 13b, it should be understood by those skilled in the art that the implementation form of the second movable chassis is not limited to the wheeled type or the tracked type shown in fig. 13a and 13b, but may also include other forms, and those skilled in the art may also use the wheeled type or the tracked type or other types of movable chassis as needed under the teaching of the present disclosure, and all fall within the protection scope of the present invention. Further, the wheel-like members in the wheel-like movable chassis are not limited to the two shown in fig. 13a, and more or less may be provided as needed. The track members in the tracked movable chassis are not limited to the one shown in fig. 13b, and can be more as desired, and the length can be adjusted as desired, and the specific configuration of the track members can be adjusted as desired. In addition, although only an embodiment in which a single thickening apparatus is disposed on the second movable chassis is illustrated in fig. 13a and 13b, it will be understood by those skilled in the art that a multi-stage thickening apparatus set may also be disposed on the second movable chassis. In one embodiment, at least one of the first movable chassis, the second movable chassis, the third movable chassis, the fourth movable chassis, the fifth movable chassis and the sixth movable chassis according to the present invention is a wheeled movable chassis or a tracked movable chassis, which will not be described herein.
According to the concentrating device or the concentrating device group, the U-shaped flow path is formed by arranging the partition plates, the slurry flow path is increased, the contact area between the concentrating device or the concentrating device group and the slurry is increased due to the fact that the area of the partition plates can be larger, and sedimentation of solid particles in the slurry is facilitated, so that compared with a sloping plate thickener, the concentrating device or the concentrating device group at least has the advantages of being simple in structure, low in cost, movable and the like. Further, the movable thickener according to the invention can be provided with more thickening devices as required, and the treatment capacity of the slurry is ensured by the arrangement according to the invention. Further, the concentration of the thickened slurry can be controlled by controlling, for example, the opening sequence and timing of the underflow discharge valves of the different thickening apparatuses, depending on the concentration of the treated slurry in the thickening apparatuses at different locations, the amount of sedimentation of the slurry, etc. For example, the slurry concentration of the thickener in the previous thickener set in the adjacent two-stage thickener set is greater than the slurry concentration of the thickener in the next thickener set, in one embodiment, the underflow discharge valve of the thickener in the previous thickener set in the adjacent two-stage thickener set is opened earlier than the underflow discharge valve of the thickener in the next thickener set. In another embodiment, the open interval time of the underflow discharge valve of the concentrator of the previous concentrator group in the adjacent two-stage concentrator group is less than the open interval time of the underflow discharge valve of the concentrator of the next concentrator group, i.e., the open frequency of the underflow discharge valve of the concentrator of the previous concentrator group is higher than the open frequency of the underflow discharge valve of the concentrator of the next concentrator group. Further, according to the movable thickener provided by the invention, the turbidity of the generated final overflow liquid can be controlled to a lower degree, and the movable thickener is favorable for further recycling and utilization.
Through the above description, those skilled in the art can understand that in the above-mentioned embodiments and different embodiments of the present invention, the mobile mineral separation and tailings treatment system according to the present invention has the advantages of small volume, mobility, etc., and increases the flexibility of the equipment, and through the arrangement of the mobile sand making device, the mobile dewatering screen, the mobile thickener, the mobile filter press, etc., not only can produce products of various specifications (such as finished products of stone, finished products of pea stone, finished products of sand, etc.), but also can effectively treat the slurry, and can implement a mobile mineral separation and tailings treatment system with zero waste discharge, environmental protection, recycling, and continuous production. Furthermore, the invention also realizes an automatic, low-failure-rate, dust-pollution-free and low-noise environment-friendly movable ore dressing and tailing treatment system by arranging the dust removal device, the central control device, the electric motor, the noise cotton and the like.

Claims (7)

1. A movable ore dressing and tailing processing system comprises:
a movable first crushing device for receiving and coarsely crushing the ore-containing material to produce a first crushed stone, the movable first crushing device including a first crusher and a fourth movable chassis on which the first crusher is disposed;
the ore dressing device is connected with the movable first crushing device and is used for selecting ores from the first crushed stone materials and discharging non-ore stone materials in the first crushed stone materials;
the movable sand making device is connected with the ore dressing device and is used for receiving the non-ore stone material and finely crushing the non-ore stone material to generate sand material;
the movable dehydration screen is connected with the movable sand making device and used for washing and dehydrating the sand material to produce finished sand and produce slurry, and comprises a dehydration device and a first movable chassis, wherein the dehydration device is arranged on the first movable chassis;
the movable thickener is connected with the movable dewatering screen and is used for thickening the slurry to generate concentrated slurry and overflow liquid, and the movable thickener comprises a thickening device and a second movable chassis, wherein the thickening device is arranged on the second movable chassis; and
the movable filter press is connected with the movable thickener and used for filter pressing the concentrated slurry to generate mud cakes and filtrate, and comprises a filter pressing device and a third movable chassis, wherein the filter pressing device is arranged on the third movable chassis;
the movable sand making device comprises a movable second crushing device and a movable circular vibrating screen,
the second movable crushing device is connected with the ore dressing device and is used for crushing the non-ore stone materials to generate second crushed stone materials, and the second movable crushing device comprises a second crusher and a fifth movable chassis, and the second crusher is arranged on the fifth movable chassis;
the movable circular vibrating screen is connected with the movable second crushing device and used for receiving the second crushed stone and screening the second crushed stone to screen out the sand and gravel finished products, and comprises circular vibrating screen equipment and a sixth movable chassis, wherein the circular vibrating screen equipment is arranged on the sixth movable chassis;
the concentrating device comprises a box body, a partition plate, a cone hopper, an underflow pipe and an underflow discharge valve, wherein one side of the box body is provided with a slurry inlet, and the other side of the box body is provided with an overflow port;
the baffle plate is vertically arranged in the box body, so that a U-shaped flow channel is formed between the slurry inlet and the overflow port;
the cone hopper is connected to the bottom of the box body and used for collecting the concentrated slurry;
the underflow pipe is connected to the bottom of the cone hopper and used for discharging the concentrated slurry;
the underflow discharge valve is connected to the underflow pipe and is used for controlling the discharge of the concentrated slurry;
wherein the mobile thickener comprises a plurality of concentrator groups, and the slurry inlet of the concentrator in the concentrator group of the next stage in the adjacent two stages is connected with the overflow port of the concentrator in the concentrator group of the previous stage, wherein each concentrator group comprises at least one concentrator.
2. The mobile mineral processing and tailings treatment system of claim 1 further comprising a mobile feeder and a return feeder, wherein
The movable feeder is connected with the movable first crushing device and used for providing the ore-containing stones to the movable first crushing device;
the movable circular vibrating screen is also used for screening out non-stone stones, and the grain size of the non-stone stones is larger than that of the finished stone products;
the material returning machine is respectively connected with the movable second crushing device and the movable circular vibrating screen and used for conveying the non-pebble stone materials to the movable second crushing device to continuously crush the non-pebble stone materials.
3. A mobile mineral processing and tailings treatment system according to claim 2 further comprising a central control means and a plurality of dust removal means,
a plurality of the dust removing devices are arranged on at least one of the movable first crushing device, the beneficiation device, and the movable sand making device;
the central control device is connected with the movable first crushing device, the ore dressing device, the movable sand making device, the movable dewatering screen, the movable thickener, the movable filter press and the plurality of dust removal devices to monitor and control the operation and state of each device.
4. A mobile mineral processing and tailings treatment system according to claim 1 wherein at least one of the mobile first breaking apparatus, the mineral processing apparatus, the mobile sand making apparatus, the mobile dewatering screen, the mobile thickener, the mobile filter press is powered by an electric motor.
5. The mobile mineral processing and tailings treatment system of claim 1 wherein each stage of the concentration unit group of the mobile thickener comprises a plurality of concentration units, and the concentration units in adjacent two stages of the concentration unit groups are the same in number and are connected in a one-to-one correspondence.
6. A mobile mineral processing and tailings treatment system according to claim 1 wherein the overflow outlet is connected to the mobile dewatering screen to return the overflow liquor to the mobile dewatering screen for washing of the sand material;
the filter pressing device further comprises an automatic water pump, and the automatic water pump is connected with the movable dewatering screen and used for conveying the filtrate to return to the movable dewatering screen so as to wash the sand.
7. A mobile mineral processing and tailings treatment system according to any one of claims 1 to 6 wherein at least one of the first, second, third, fourth, fifth and sixth mobile chassis is a wheeled or tracked mobile chassis.
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