CN111086146A - Method for additionally installing vacuum heat insulation plate on side plate of heat insulation container - Google Patents
Method for additionally installing vacuum heat insulation plate on side plate of heat insulation container Download PDFInfo
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- CN111086146A CN111086146A CN201911420981.4A CN201911420981A CN111086146A CN 111086146 A CN111086146 A CN 111086146A CN 201911420981 A CN201911420981 A CN 201911420981A CN 111086146 A CN111086146 A CN 111086146A
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- side plate
- plate
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- insulation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/18—Filling preformed cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
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Abstract
The invention discloses a method for additionally installing a vacuum insulation plate on a side plate of an insulation container, which comprises the following steps: 1) a plurality of first reinforcing ribs are fixedly arranged on the inner surface of the outer side plate at intervals along the length direction of the outer side plate; 2) a plurality of second reinforcing ribs are fixedly arranged on the inner surface of the inner side plate at intervals along the length direction of the inner surface; 3) a plurality of vacuum insulation panels are fixedly arranged between every two adjacent second reinforcing ribs on the inner surface of the inner side plate; 4) and injecting a foaming agent into the cavity between the inner surface of the outer side plate and the inner surface of the inner side plate to form a foaming layer, and bonding the foaming layer and the inner side plate to form a whole. The method for additionally arranging the vacuum insulation panel on the side plate of the heat-insulation container adopts an integral foaming mode to integrate the vacuum insulation panel additionally arranged in the side plate with the foam layer, thereby not only not reducing the volume of the heat-insulation container, but also enhancing the integral strength of the side plate and improving the heat-insulation performance of the heat-insulation container.
Description
Technical Field
The invention relates to the technical field of heat-insulating containers, in particular to a method for additionally installing a vacuum heat-insulating plate on a side plate of a heat-insulating container.
Background
Along with the continuous improvement of the urbanization process in China, the living standard of residents is greatly improved, the consumption of people is changed, the demand on cold chain products is rapidly increased, the requirements on food sanitation and safety are higher and higher, and the market demand of heat preservation and insulation transportation equipment as technical equipment for transporting and guaranteeing fresh foods is higher and higher. The heat-insulating container serving as a heat-insulating technical device is simple in structure, good in heat-insulating performance, capable of meeting the transportation requirements of most perishable goods, free of a refrigerating device and the like, low in manufacturing and maintenance cost, energy-saving and environment-friendly, and is a transport tool with excellent comprehensive economic benefits in cold-chain logistics, and the development and application of the transport tool are more and more extensive.
The original heat insulation method is to adopt the 'soil heat insulation' such as film, cotton quilt, etc. to wrap and cover, etc. to insulate heat, the heat insulation performance is poor, and the environment is polluted greatly, along with the progress of the technology, the appearance of the heat insulation materials such as glass fiber, asbestos, rock wool, silicate, etc. improves the heat insulation performance. In recent years, the application of novel heat insulation materials with lower heat conductivity coefficient, such as aerogel felts, vacuum plates and the like, greatly promotes the progress of heat insulation technology. The use of the heat insulation material greatly reduces the loss of heat energy in daily life and industrial production, improves the utilization efficiency of the heat energy and effectively reduces the energy loss.
The research and use of the vacuum insulation panel in developed countries abroad have been in history for more than ten years, the research and application of the vacuum insulation panel in China is relatively late, the vacuum insulation panel is mainly used in the fields of military industry, shipping insulation boxes, medical insulation boxes and the like in the early stage, and the vacuum insulation panel is widely applied to the fields of refrigerators, freezers, refrigerated vehicles, refrigeration houses, refrigerated containers, medical medicine boxes, buildings and the like in recent years along with the development of the domestic manufacturing industry, the issuance and implementation of national energy-saving policies, the reduction of core material cost and the enlargement of batch production scale, and meanwhile, the vacuum insulation panel is also applied to the fields of aerospace, food industry and the like.
Although the vacuum insulation panel has excellent heat insulation performance, due to factors such as the structural characteristics and the production process, the vacuum insulation panel has the following characteristics in the existing practical application:
(1) the vacuum heat insulation plate has a special structure, can not be cut and processed into various specifications and shapes in the application process, and can only determine the specifications and the sizes of products in advance according to the application conditions;
(2) the surface diaphragm of the vacuum heat insulation plate usually adopts a plurality of layers of polyester-based films, which are easy to scratch and damage, so that a protective device is usually required to be additionally arranged in practical application;
(3) after the membrane on the surface of the vacuum insulation panel is stressed and stretched, the membrane is easy to thin to generate air holes or damage a sealing edge, so the membrane cannot be bent or used on a curved surface with too small curvature radius in practical application;
(4) the edge of the vacuum insulation plate is not very flat because the sealing edge is usually not very flat, and a larger gap exists between the plate and the plate when the vacuum insulation plate is spliced, so the vacuum insulation plate is often used as a panel and is matched with a conventional heat insulation material such as rigid polyurethane foam to be used when being applied, and the splicing gap can be filled to prevent heat leakage;
(5) due to the limitation of production equipment, the area of the finished product of the domestic vacuum insulation panel is generally 2m at present2In the interior, when the connecting piece is applied to the condition of large wall surfaces such as a refrigeration house, a refrigerated container, a wall body and the like, the connecting piece is often needed for connectionBecomes a large plane.
Due to these characteristics of the vacuum insulation panel, most of its applications in various fields are small-area and small-volume applications, and the applied process method is to foam the vacuum insulation panel together with polyurethane foam into an integral block shape and then fill the block shape into various structures. The filling mode enables the filled structure to be layered with the integral block formed by the vacuum insulation panel and the polyurethane foam, so that the filled structure is difficult to bear large pressure, and the layered structure influences the heat insulation performance.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a method for additionally arranging a vacuum insulation panel on a side plate of an insulation container.
In order to achieve the purpose, the invention provides a method for additionally arranging a vacuum insulation plate on a side plate of an insulation container, which comprises the following steps:
1) a plurality of first reinforcing ribs are fixedly arranged on the inner surface of the outer side plate at intervals along the length direction of the outer side plate;
2) a plurality of second reinforcing ribs are fixedly arranged on the inner surface of the inner side plate at intervals along the length direction of the inner surface;
3) a plurality of vacuum insulation panels are fixedly arranged between every two adjacent second reinforcing ribs on the inner surface of the inner side plate;
4) and injecting a foaming agent into the cavity between the inner surface of the outer side plate and the inner surface of the inner side plate to form a foaming layer, and bonding the foaming layer and the inner side plate to form a whole.
Further, in the step 1), the first reinforcing rib and the inner surface of the outer panel are fixed by welding or bonding.
Further, in the step 2), the second bead is fixed to the inner surface of the inner side plate by welding or bonding.
Further, in the step 2), the inner surface of the inner side plate is further fixedly provided with a plurality of wear-resistant plates, and the wear-resistant plates are arranged at the lower part of the inner surface of the inner side plate and extend along the length direction of the inner surface.
Furthermore, the wear-resistant plate is fixed with the lower part of the inner surface of the inner side plate, the upper parts of the second reinforcing ribs are fixed with the inner surface of the inner side plate, and the lower parts of the second reinforcing ribs are fixed with the inner surface of the wear-resistant plate.
Furthermore, the wear-resistant plate and the inner surface of the inner side plate are fixed in a welding or bonding mode; the second reinforcing ribs and the inner surface of the wear-resistant plate are fixed in a welding or bonding mode.
Further, in the step 3), the vacuum insulation panel and the inner surface of the inner panel are fixed by adhesion.
Further, the specific method for bonding the vacuum insulation panel and the inner surface of the inner side plate comprises the following steps: the surface to be bonded of the vacuum insulation panel is coated with the adhesive to ensure that the surface to be bonded of the vacuum insulation panel is flat and clean, then the vacuum insulation panel and the inner side plate are pressed to exhaust air in the middle of the vacuum insulation panel and the inner side plate, and after the vacuum insulation panel is firmly bonded, the periphery of the vacuum insulation panel is sealed.
And further, the sealing treatment is to adopt masking paper to adhere or adopt curing glue to seal.
Furthermore, the first reinforcing rib comprises a first U-shaped plate, the closed end of the first U-shaped plate is fixedly connected with the inner surface of the outer side plate, and two open ends of the first U-shaped plate bend outwards and extend to form a first flanging used for being bonded with the foaming layer;
the second reinforcing rib comprises a second U-shaped plate, the closed end of the second U-shaped plate is fixedly connected with the inner surface of the inner side plate, and two ends of the opening of the second U-shaped plate bend outwards to extend to form a second flanging which is used for being bonded with the foaming layer.
Compared with the prior art, the invention has the following advantages:
firstly, the method for additionally installing the vacuum insulation panel on the side plate of the heat-insulation container adopts an integral foaming mode to integrate the vacuum insulation panel additionally installed in the side plate with the foam layer, so that the volume of the heat-insulation container is not reduced, the integral strength of the side plate is enhanced, and the heat-insulation performance of the heat-insulation container is improved.
Secondly, the method for additionally installing the vacuum insulation panel on the side plate of the heat-insulation container injects foaming agent into the cavity between the inner surface of the outer side plate and the inner surface of the inner side plate to form a foaming layer, and the filling mode integrates the filled structure with an integral block formed by the vacuum insulation panel and the foaming layer, thereby improving the bearing capacity.
Thirdly, the method for additionally installing the vacuum insulation panel on the side plate of the heat insulation container comprises the steps of coating the surface to be bonded of the vacuum insulation panel with adhesive, pressing the vacuum insulation panel and the inner side plate to exhaust air between the vacuum insulation panel and the inner side plate, sealing the periphery of the vacuum insulation panel after the vacuum insulation panel and the inner side plate are firmly bonded, so that the vacuum insulation panel and the inner side plate are tightly bonded in the foaming process, foaming agent and air are difficult to enter between the vacuum insulation panel and the inner side plate, all components of the side plate are firmly bonded together, the side plate can be used on the side plate of the heat insulation container in.
Fourthly, according to the method for additionally installing the vacuum insulation panels on the side plates of the heat-insulation container, the first reinforcing rib and the second reinforcing rib are fixedly arranged on the inner surfaces of the outer side plate and the inner side plate respectively, and two ends of an opening of each of the first reinforcing rib and the second reinforcing rib are bent outwards and extend to form flanges, so that the rigidity of the outer side plate and the rigidity of the inner side plate can be improved, and the bonding strength between the outer side plate and a foaming layer can be improved.
Drawings
FIG. 1 is a schematic structural view of a side plate of an insulated container with a vacuum insulated panel;
FIG. 2 is a schematic cross-sectional view of the side panel of the insulated container with the vacuum insulation panels added thereto in FIG. 1;
in the figure: the outer side plate 1, the inner side plate 2, the first reinforcing rib 3 (the first U-shaped plate 3.1, the first flanging 3.2), the second reinforcing rib 4 (the second U-shaped plate 4.1, the second flanging 4.2), the vacuum insulation plate 5, the foaming layer 6 and the wear-resistant plate 7.
Detailed Description
The following describes the embodiments of the present invention in detail with reference to the embodiments, but they are not intended to limit the present invention and are only examples. While the advantages of the invention will be apparent and readily appreciated by the description.
As shown in fig. 1 and 2, an insulated container side panel with vacuum insulated panels is provided, the insulated container side panel comprises an outer side panel 1 and an inner side panel 2, and the installing method comprises the following steps:
1) a plurality of first reinforcing ribs 3 are fixedly arranged on the inner surface of the outer side plate 1 at intervals along the length direction of the inner surface, and in the embodiment, the first reinforcing ribs 3 are fixed with the inner surface of the outer side plate 1 in a welding or bonding mode; the first reinforcing rib 3 comprises a first U-shaped plate 3.1, the closed end of the first U-shaped plate 3.1 is fixedly connected with the inner surface of the outer side plate 1, and two ends of the opening of the first U-shaped plate 3.1 are bent outwards to form a first flanging 3.2;
2) a plurality of anti-wear plates 7 are fixedly arranged on the lower portion of the inner surface of the inner side plate 2, the upper portions of the second reinforcing ribs 4 are fixed to the inner surface of the inner side plate 2, and the lower portions of the second reinforcing ribs 4 are fixed to the inner surface of the anti-wear plates 7. The second reinforcing ribs 4 are fixedly arranged along the length direction of the inner surface of the inner side plate 2 at intervals, and the wear-resistant plate 7 is arranged at the lower part of the inner surface of the inner side plate 2 and extends along the length direction of the inner surface, in the embodiment, the second reinforcing ribs 4, the wear-resistant plate 7 and the inner surface of the inner side plate 2 are fixed in a welding or bonding mode, and the second reinforcing ribs 4 and the inner surface of the wear-resistant plate 7 are fixed in a welding or bonding mode; the second reinforcing rib 4 comprises a second U-shaped plate 4.1, the closed end of the second U-shaped plate 4.1 is fixedly connected with the inner surface of the inner side plate 2, and two ends of the opening of the second U-shaped plate 4.1 are bent outwards to form a second flanging 4.2;
3) the inner surface of the inner side plate 2 is fixedly provided with a plurality of vacuum heat-insulating plates 5 between two adjacent second reinforcing ribs 4, the surface to be bonded of each vacuum heat-insulating plate 5 is coated with adhesive to ensure that the surface to be bonded of each vacuum heat-insulating plate 5 is flat and clean, then the vacuum heat-insulating plates 5 and the inner side plate 2 are pressed to exhaust air between the vacuum heat-insulating plates 5 and the inner side plate 2, and after the vacuum heat-insulating plates 5 are firmly bonded, the beautiful line paper is used for bonding or the curing adhesive is used for sealing, so that the bonding;
4) a foaming agent is injected into a cavity between the inner surface of the outer side plate 1 and the inner surface of the inner side plate 2 to form a foaming layer 6, in the embodiment, the foaming agent is a polyurethane foaming agent, and the foaming agent is bonded through the foaming layer 6 to form a whole.
The method for additionally arranging the vacuum insulation panel on the side plate of the heat-insulation container adopts an integral foaming mode to integrate the vacuum insulation panel additionally arranged in the side plate with the foam layer, thereby not only not reducing the volume of the heat-insulation container, but also enhancing the integral strength of the side plate and improving the heat-insulation performance of the heat-insulation container.
The above description is only an embodiment of the present invention, and it should be noted that any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the protection scope of the present invention, and the rest that is not described in detail is the prior art.
Claims (10)
1. A method for additionally installing a vacuum insulation panel on a side plate of an insulation container is characterized in that: the method comprises the following steps:
1) a plurality of first reinforcing ribs (3) are fixedly arranged on the inner surface of the outer side plate (1) at intervals along the length direction of the inner surface;
2) a plurality of second reinforcing ribs (4) are fixedly arranged on the inner surface of the inner side plate (2) at intervals along the length direction;
3) a plurality of vacuum heat insulation plates (5) are fixedly arranged between two adjacent second reinforcing ribs (4) on the inner surface of the inner side plate (2);
4) and injecting foaming agent into a cavity between the inner surface of the outer side plate (1) and the inner surface of the inner side plate (2) to form a foaming layer (6), and bonding the foaming layer (6) to form a whole.
2. The method for adding the vacuum insulation panels to the side plates of the heat-insulation container according to claim 1, which is characterized in that: in the step 1), the first reinforcing rib (3) and the inner surface of the outer side plate (1) are fixed in a welding or bonding mode.
3. The method for adding the vacuum insulation panels to the side plates of the heat-insulation container according to claim 1, which is characterized in that: in the step 2), the second reinforcing ribs (4) are fixed with the inner surface of the inner side plate (2) in a welding or bonding mode.
4. The method for attaching vacuum insulation panels to side panels of an insulation container according to claim 1, 2 or 3, wherein the method comprises the following steps: in the step 2), the inner surface of the inner side plate (2) is also fixedly provided with a plurality of wear-resistant plates (7), and the wear-resistant plates (7) are arranged at the lower part of the inner surface of the inner side plate (2) and extend along the length direction of the inner surface.
5. The method for additionally installing the vacuum insulation panels on the side plates of the heat-preservation container according to claim 4, wherein the method comprises the following steps: the anti-abrasion plate (7) is fixed with the lower part of the inner surface of the inner side plate (2), then the upper part of the second reinforcing rib (4) is fixed with the inner surface of the inner side plate (2), and the lower part of the second reinforcing rib (4) is fixed with the inner surface of the anti-abrasion plate (7).
6. The method for additionally installing the vacuum insulation panels on the side plates of the heat-preservation container according to claim 5, wherein the method comprises the following steps: the inner surface of the inner side plate (2) is fixed with the wear-resistant plate (7) in a welding or bonding mode; the second reinforcing ribs (4) are fixed with the inner surface of the wear-resistant plate (7) in a welding or bonding mode.
7. The method for attaching vacuum insulation panels to side panels of an insulation container according to claim 1, 2 or 3, wherein the method comprises the following steps: in the step 3), the vacuum heat insulation plate (5) and the inner surface of the inner side plate (2) are fixed in an adhesion mode.
8. The method for adding the vacuum insulation panels to the side plates of the heat-insulation container according to claim 7, wherein the method comprises the following steps: the specific method for bonding the vacuum heat-insulating plate (5) and the inner surface of the inner side plate (2) comprises the following steps: the surface to be bonded of the vacuum heat-insulating plate (5) is coated with adhesive to ensure that the surface to be bonded of the vacuum heat-insulating plate (5) is flat and clean, then the vacuum heat-insulating plate (5) and the inner side plate (2) are pressed to exhaust air in the middle of the vacuum heat-insulating plate and the inner side plate, and after the vacuum heat-insulating plate is firmly bonded, the periphery of the vacuum heat-insulating plate (5) is sealed.
9. The method for adding the vacuum insulation panels to the side plates of the heat-insulation container according to claim 8, wherein the method comprises the following steps: the sealing treatment is to use masking paper to paste or use curing glue to seal.
10. The method for attaching vacuum insulation panels to side panels of an insulation container according to claim 1, 2 or 3, wherein the method comprises the following steps: the first reinforcing rib (3) comprises a first U-shaped plate (3.1), the closed end of the first U-shaped plate (3.1) is fixedly connected with the inner surface of the outer side plate (1), and two open ends of the first U-shaped plate (3.1) are bent outwards to form a first flanging (3.2) which is used for being bonded with the foaming layer (6);
the second reinforcing rib (4) comprises a second U-shaped plate (4.1), the closed end of the second U-shaped plate (4.1) is fixedly connected with the inner surface of the inner side plate (2), and two ends of an opening of the second U-shaped plate (4.1) are bent outwards to form a second flanging (4.2) which is used for being bonded with the foaming layer (6).
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CN201911420981.4A CN111086146A (en) | 2019-12-31 | 2019-12-31 | Method for additionally installing vacuum heat insulation plate on side plate of heat insulation container |
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CN204979853U (en) * | 2015-09-06 | 2016-01-20 | 南车长江车辆有限公司 | A double -deck heat recombination side wall that separates for railway refrigerator car |
CN205397074U (en) * | 2015-08-06 | 2016-07-27 | 中集集团集装箱控股有限公司 | Insulated container |
CN109204110A (en) * | 2018-09-03 | 2019-01-15 | 中车长江车辆有限公司 | Refrigerated Railway Cars roof construction, foaming method and refrigerator car |
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CA2303835A1 (en) * | 1999-01-25 | 2000-07-25 | Henkel Corporation | Reinforcing laminate containing carrier and expandable polymer |
DE19912618A1 (en) * | 1999-03-22 | 2000-09-28 | Meleghy Hydroforming Gmbh & Co | Partially reinforced components such as metal or polyethylene foam component, e.g. a camshaft or tubular component, comprises one or more reinforcing elements fixed on and/or in the component by foaming |
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