CN111085512A - High-performance wear-resistant pipeline cleaner - Google Patents
High-performance wear-resistant pipeline cleaner Download PDFInfo
- Publication number
- CN111085512A CN111085512A CN201911408072.9A CN201911408072A CN111085512A CN 111085512 A CN111085512 A CN 111085512A CN 201911408072 A CN201911408072 A CN 201911408072A CN 111085512 A CN111085512 A CN 111085512A
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- China
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- main body
- dust suction
- suction pipe
- fixing piece
- dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/04—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces using cleaning devices introduced into and moved along the pipes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
A high-performance wear-resistant pipeline cleaner comprises a cleaning head, a scraping piece, a main body, a second fixing piece, a motor, a steel brush, a rubber pad, an elastic piece, a first dust suction pipe, a second dust suction pipe, a third fixing piece, a dust collection box, a storage battery, an exhaust pipe and a third dust suction pipe; the main body is provided with a first fixing piece, and the dirt removing head is rotationally connected with the first fixing piece; the second fixing piece is arranged on the sewage disposal head, the motor is arranged on the main body, and the rotating shaft is arranged on the motor and connected with the second fixing piece; the rubber pad is arranged on the first fixing ring, and the elastic piece is positioned on the first fixing ring and props against the bottom of the rubber pad; the steel brush is arranged on the first fixing ring in a sliding manner; the third fixing piece is arranged on the dust collection box and connected with the main body; the storage battery is arranged in the main body and is electrically connected with the suction fan; the exhaust pipe is arranged on the suction fan and penetrates through the main body to extend outwards. The invention can effectively prevent the blockage of the pipe cleaner caused by the accumulation of dirt in the pipe during cleaning, and the cleaning of the pipeline is cleaner due to the multi-layer cleaning.
Description
Technical Field
The invention relates to the technical field of pipeline dirt removal, in particular to a high-performance wear-resistant pipeline cleaner.
Background
The pipe cleaner is one of effective tools for cleaning pipelines, is suitable for cleaning various pipelines, has no corrosion to the pipelines, and has unique advantages compared with chemical washing and high-pressure water washing; the use of pig causes some problems, however, with the most likely failure being pig jamming; after the pipe cleaner is blocked, the positioning difficulty is high, and great loss is caused by pipe cutting or pipe replacement; the existing anti-blocking technology of the pipe cleaner mainly focuses on three aspects of reverse recovery, head-on assault and self-destruction of the pipe cleaner; the reverse recovery method is generally only suitable for pipelines with uncomplicated pipe structures and short lengths, and requires a hauling rope or other clamping devices; the method of the frontal assault generally includes a spike crushing method or a high-pressure jet method; but the sharp object crushing method is easy to damage the position of the pipeline deformation bulge, thereby causing pipeline leakage; the high-pressure jet method needs specific construction equipment, can only clean pipelines with short length, and is not suitable for certain specific construction occasions; although the self-destruction mode can ensure the normal circulation of fluid after the pipeline is unfreezed, the pipeline cleaning work cannot be continuously carried out.
Disclosure of Invention
Objects of the invention
In order to solve the technical problems in the background art, the invention provides a high-performance wear-resistant pipeline cleaner which can effectively prevent blockage of the pipeline cleaner caused by accumulation of dirt in the pipeline during cleaning, and the pipeline is cleaned more cleanly through multi-layer cleaning.
(II) technical scheme
The invention provides a high-performance wear-resistant pipeline cleaner which comprises a cleaning head, a scraping blade, a main body, a second fixing piece, a rotating shaft, a motor, a steel brush, a rubber pad, an elastic piece, a first dust suction pipe, a second dust suction pipe, a third fixing piece, a dust collection box, a storage battery, an exhaust pipe and a third dust suction pipe, wherein the cleaning head is arranged on the main body; the main body is provided with a first fixing piece, the scraping piece is arranged on the cleaning head, the cleaning head is provided with an annular groove, and the cleaning head is rotationally connected with the first fixing piece; the second fixing piece is arranged on the sewage disposal head and is positioned on the same surface with the annular groove, the motor is arranged on the main body and is positioned in the main body, and the rotating shaft is arranged at the output end of the motor and penetrates through the main body to be connected with the second fixing piece; the main body is provided with a first fixing ring, a second fixing ring and a fourth fixing piece; the first fixing ring is provided with a groove, the rubber pad is arranged on the first fixing ring and positioned in the groove, the elastic piece is positioned in the groove on the first fixing ring, and the elastic piece props against the bottom of the rubber pad; the steel brush is arranged on the first fixing ring in a sliding manner and is positioned in the groove to abut against the rubber pad; the second fixing ring is provided with a brush, and the fourth fixing piece is provided with a leather cup; the dust collection box is arranged in the main body, and the third fixing piece is arranged on the dust collection box and connected with the main body; the first dust suction pipe is arranged on the dust collection box and penetrates through the main body to extend outwards, and a dust suction port of the first dust suction pipe is positioned between the dirt cleaning head and the first fixing ring; the second dust suction pipe is arranged on the dust collection box and penetrates through the main body to be communicated with the outside, and a dust suction port of the second dust suction pipe is positioned between the first fixing ring and the second fixing ring; the third dust suction pipe is arranged in the same way as the second dust suction pipe and is positioned obliquely below the second dust suction pipe; the storage battery is arranged in the main body and is electrically connected with the suction fan; a suction fan is arranged in the dust collection box, and the exhaust pipe is arranged on the suction fan and penetrates through the main body to extend outwards.
Preferably, the number of the wiper blades is multiple.
Preferably, the device further comprises a motor cover; the motor cover is arranged on the main body and covers the motor.
Preferably, the device further comprises a sealing ring; the sealing ring is arranged on the rotating shaft and props against the main body.
Preferably, the elastic members are springs, and the number of the elastic members is plural.
Preferably, the number of the leather cups is multiple groups.
Preferably, the device also comprises a filter screen; the filter screen is arranged in the dust collection box and is positioned between the suction fan and the second dust collection pipe.
Preferably, the device also comprises an arc-shaped suction head; the arc-shaped suction head is arranged on the third dust suction pipe.
The technical scheme of the invention has the following beneficial technical effects: when the device moves in the pipeline, the scraping blade can scrape the dirt and then drop the dirt, the dirt cannot be accumulated on the pipeline, and the dirt is effectively prevented from being stuck on the main device; the first fixing device arranged on the main body rotationally arranges the cleaning head on the main body to form a sealed space, so that dirt is prevented from falling on the rotating shaft and accumulating to influence the normal work of the motor; the sealing ring is arranged on the motor cover to protect the motor; after the scraping blade is cleaned, the steel brush and the brush arranged on the main body clean the inner wall of the pipeline again, the elastic piece arranged at the bottom of the steel brush enables the steel brush to abut against the inner wall of the pipeline, dirt which is not cleaned by the scraping blade is cleaned again and is sucked into the dust collection box through the first dust collection pipe, the brush cleans the inner wall of the pipeline for the third time, and the dirt is sucked into the dust collection box through the second dust collection pipe; the filter screen filters dirt, the storage battery supplies power to the suction fan, and then the suction fan discharges gas, so that the inside of the dust collection box is kept in a negative pressure state to continuously collect dust; after the pipeline is cleaned, pouring out dirt in the dust collection box; the multilayer cleaning enables the pipeline to be cleaned more cleanly.
Drawings
Fig. 1 is a schematic structural diagram of a high-performance wear-resistant pipeline cleaner provided by the invention.
Fig. 2 is a schematic connection diagram of a first fixing ring and a steel brush in the high-performance wear-resistant pipeline cleaner provided by the invention.
Fig. 3 is a left side view of a cleaning head in a high-performance wear-resistant pipeline cleaner according to the present invention.
Fig. 4 is a right side view of a cleaning head in a high performance wear resistant pipeline pig according to the present invention.
Fig. 5 is a partial enlarged view of a portion a of the high-performance wear-resistant pipeline pig according to the present invention.
Fig. 6 is a partial enlarged view of a high performance wear resistant pipeline pig at B.
Fig. 7 is an appearance view of an arc-shaped suction head in a high-performance wear-resistant pipeline cleaner provided by the invention.
Reference numerals: 1. a cleaning head; 2. scraping a blade; 3. a main body; 4. a first fixing member; 5. a second fixing member; 6. a rotating shaft; 7. a motor; 8. a motor cover; 9. a seal ring; 10. a first retaining ring; 11. a second retaining ring; 12. a steel brush; 13. a brush; 14. a rubber pad; 15. an elastic member; 16. an annular groove; 17. a first dust suction pipe; 18. a second dust suction pipe; 19. a third fixing member; 20. a dust collection box; 21. a storage battery; 22. a fourth fixing member; 23. a leather cup; 24. a filter screen; 25. a suction fan; 26. an exhaust pipe; 27. a third dust suction pipe; 28. an arc-shaped suction head.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1 to 7, the high-performance wear-resistant pipeline cleaner provided by the invention comprises a cleaning head 1, a wiper blade 2, a main body 3, a second fixing member 5, a rotating shaft 6, a motor 7, a steel brush 12, a rubber pad 14, an elastic member 15, a first dust suction pipe 17, a second dust suction pipe 18, a third fixing member 19, a dust collection box 20, a storage battery 21, an exhaust pipe 26 and a third dust suction pipe 27; the main body 3 is provided with a first fixing piece 4, the scraping piece 2 is arranged on the cleaning head 1, the cleaning head 1 is provided with an annular groove 16, and the cleaning head 1 is rotationally connected with the first fixing piece 16; the second fixing piece 5 is arranged on the cleaning head 1 and is positioned on the same surface with the annular groove 16, the motor 7 is arranged on the main body 3 and is positioned in the main body 3, and the rotating shaft 6 is arranged at the output end of the motor 7 and penetrates through the main body 3 to be connected with the second fixing piece 5; the main body 3 is provided with a first fixing ring 10, a second fixing ring 11 and a fourth fixing piece 22; the first fixing ring 10 is provided with a groove, the rubber pad 14 is arranged on the first fixing ring 10 and positioned in the groove, the elastic piece 15 is positioned in the groove on the first fixing ring 10, and the elastic piece 15 props against the bottom of the rubber pad 14; the steel brush 12 is arranged on the first fixing ring 10 in a sliding manner and is positioned in the groove to abut against the rubber pad 14; the second fixing ring 11 is provided with a brush 13, and the fourth fixing piece 22 is provided with a leather cup 23; the dust box 20 is arranged in the main body 3, and the third fixing piece 19 is arranged on the dust box 20 and connected with the main body 3; the first dust suction pipe 17 is arranged on the dust box 20 and penetrates through the main body 3 to extend outwards, and a dust suction port of the first dust suction pipe 17 is positioned between the cleaning head 1 and the first fixing ring 10; the second dust suction pipe 18 is arranged on the dust box 20 and penetrates through the main body 3 to be communicated with the outside, and a dust suction port of the second dust suction pipe 18 is positioned between the first fixing ring 10 and the second fixing ring 11; the third dust suction pipe 27 is arranged in the same manner as the second dust suction pipe 18, and the third dust suction pipe 27 is positioned obliquely below the second dust suction pipe 18; the storage battery 21 is arranged in the main body 3 and is electrically connected with the suction fan 25; a suction fan 25 is provided in the dust box 20, and an exhaust pipe 26 is provided on the suction fan 25 and extends outwardly through the main body 3.
In an alternative embodiment, the number of blades 2 is a plurality of groups.
In an alternative embodiment, a motor cover 8 is further included; the motor cover 8 is arranged on the main body 3 and covers the motor 7 to protect the motor 7.
In an alternative embodiment, it also comprises a seal ring 9; the sealing ring 9 is arranged on the rotating shaft 6 and is propped against the main body 3, so that the sealing performance is improved.
In an alternative embodiment, the elastic members 15 are springs, and the number of the elastic members 15 is plural.
In an alternative embodiment, the number of cups 23 is multiple.
In an alternative embodiment, a filter screen 24 is also included; a filter screen 24 is provided in the dust box 20 between the suction fan 25 and the second suction duct 18 to prevent dirt from being discharged along with the exhaust duct 26.
In an alternative embodiment, an arcuate suction head 28 is also included; the arc-shaped suction head 28 is arranged on the third dust suction pipe 27, so that the dust suction efficiency is improved.
In the invention, when the device works, the cleaning head 1 and the main body 3 are put into a pipeline together, the scraping piece 2 on the cleaning head 1 is propped against the inner wall of the pipeline, the motor 7 is started and the scraping piece 2 is driven by the rotating shaft 6 to work to clean dirt on the inner wall of the pipeline, when the device moves in the pipeline, the scraping piece 2 can scrape the dirt and then drop the dirt, the dirt cannot be accumulated on the pipeline, and the dirt is effectively prevented from being stuck to the main device; the first fixing device arranged on the main body 3 rotationally arranges the cleaning head 1 to form a sealed space, so as to prevent dirt from falling on the rotating shaft 6 and accumulating to influence the normal work of the motor 7; the sealing rings 9 motor covers 8 protect the motor; after the scraping blade 2 is cleaned, the inner wall of the pipeline is cleaned again by the steel brush 12 and the hairbrush 13 arranged on the main body, the elastic part 15 arranged at the bottom of the steel brush 12 enables the steel brush 12 to abut against the inner wall of the pipeline, dirt which is not cleaned up by the scraping blade 2 is cleaned again and is sucked into the dust collection box 20 through the first dust collection pipe 17, the inner wall of the pipeline is cleaned for the third time by the hairbrush 13, and the dirt is sucked into the dust collection box 20 through the second dust collection pipe 18; the filter screen 24 filters dirt, the storage battery 21 supplies power to the suction fan 25, and then the suction fan 25 discharges air, so that the inside of the dust collection box 20 is kept in a negative pressure state to continuously collect dust; after the pipeline cleaning is finished, the dirt in the dust collection box 20 is poured out.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (8)
1. A high-performance wear-resistant pipeline cleaner is characterized by comprising a cleaning head (1), a scraping blade (2), a main body (3), a second fixing piece (5), a rotating shaft (6), a motor (7), a steel brush (12), a rubber pad (14), an elastic piece (15), a first dust suction pipe (17), a second dust suction pipe (18), a third fixing piece (19), a dust collection box (20), a storage battery (21), an exhaust pipe (26) and a third dust suction pipe (27); the main body (3) is provided with a first fixing piece (4), the scraping piece (2) is arranged on the cleaning head (1), the cleaning head (1) is provided with an annular groove (16), and the cleaning head (1) is rotationally connected with the first fixing piece (16); the second fixing piece (5) is arranged on the sewage disposal head (1) and is positioned on the same surface with the annular groove (16), the motor (7) is arranged on the main body (3) and is positioned in the main body (3), and the rotating shaft (6) is arranged at the output end of the motor (7) and penetrates through the main body (3) to be connected with the second fixing piece (5); the main body (3) is provided with a first fixing ring (10), a second fixing ring (11) and a fourth fixing piece (22); a groove is arranged on the first fixing ring (10), the rubber pad (14) is arranged on the first fixing ring (10) and positioned in the groove, the elastic piece (15) is positioned in the groove on the first fixing ring (10), and the elastic piece (15) props against the bottom of the rubber pad (14); the steel brush (12) is arranged on the first fixing ring (10) in a sliding manner and is positioned in the groove to abut against the rubber pad (14); a brush (13) is arranged on the second fixing ring (11), and a leather cup (23) is arranged on the fourth fixing piece (22); the dust collection box (20) is arranged inside the main body (3), and the third fixing piece (19) is arranged on the dust collection box (20) and connected with the main body (3); the first dust suction pipe (17) is arranged on the dust collection box (20) and penetrates through the main body (3) to extend outwards, and a dust suction port of the first dust suction pipe (17) is positioned between the cleaning head (1) and the first fixing ring (10); the second dust suction pipe (18) is arranged on the dust collection box (20) and penetrates through the main body (3) to be communicated with the outside, and a dust suction port of the second dust suction pipe (18) is positioned between the first fixing ring (10) and the second fixing ring (11); the third dust suction pipe (27) and the second dust suction pipe (18) are arranged in the same way, and the third dust suction pipe (27) is positioned obliquely below the second dust suction pipe (18); the storage battery (21) is arranged in the main body (3) and is electrically connected with the suction fan (25); a suction fan (25) is arranged in the dust collection box (20), and an exhaust pipe (26) is arranged on the suction fan (25) and penetrates through the main body (3) to extend outwards.
2. A high performance wear resistant pipeline pig according to claim 1 characterized in that the number of wiper blades (2) is multiple groups.
3. A high performance, wear resistant pipeline pig according to claim 1, characterized by further comprising a motor housing (8); the motor cover (8) is arranged on the main body (3) and covers the motor (7).
4. A high performance, wear resistant pipeline pig according to claim 1, characterized by further comprising a sealing ring (9); the sealing ring (9) is arranged on the rotating shaft (6) and is propped against the main body (3).
5. A high performance wear resistant pipeline pig according to claim 1, characterized in that the resilient members (15) are springs and the number of resilient members (15) is multiple groups.
6. A high performance wear resistant pipeline pig according to claim 1 characterized in that the number of cups (23) is multiple.
7. A high performance, wear resistant pipeline pig according to claim 1, further comprising a filter screen (24); the filter screen (24) is arranged in the dust collection box (20) and is positioned between the suction fan (25) and the second dust suction pipe (18).
8. A high performance, wear resistant pipeline pig according to claim 1 further comprising an arcuate shaped head (28); the arc-shaped suction head (28) is arranged on the third dust suction pipe (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911408072.9A CN111085512A (en) | 2019-12-31 | 2019-12-31 | High-performance wear-resistant pipeline cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911408072.9A CN111085512A (en) | 2019-12-31 | 2019-12-31 | High-performance wear-resistant pipeline cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111085512A true CN111085512A (en) | 2020-05-01 |
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ID=70397853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911408072.9A Pending CN111085512A (en) | 2019-12-31 | 2019-12-31 | High-performance wear-resistant pipeline cleaner |
Country Status (1)
| Country | Link |
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| CN (1) | CN111085512A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921998A (en) * | 2020-08-10 | 2020-11-13 | 吴灿强 | Pipeline cleaning machine |
| CN112238108A (en) * | 2020-09-21 | 2021-01-19 | 衡阳百赛化工实业有限公司 | Mechanical cleaning device of zinc sulfate evaporator pipeline |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2159911A (en) * | 1984-06-07 | 1985-12-11 | British Gas Corp | Pipeline cleaning apparatus |
| US20100162503A1 (en) * | 2006-01-20 | 2010-07-01 | Rosen Swiss Ag | Cleaning Pig |
| CN203124364U (en) * | 2013-03-18 | 2013-08-14 | 中国长江三峡集团公司 | Device for cleaning pollutants inside chimney |
| CN106424033A (en) * | 2016-11-26 | 2017-02-22 | 西南石油大学 | Rotation jet flow type pipe cleaning device |
| CN107639089A (en) * | 2017-10-25 | 2018-01-30 | 鼎尚（大连）科技发展有限公司 | Wiper |
| CN207507930U (en) * | 2017-11-15 | 2018-06-19 | 赵博华 | A kind of oil and gas pipeline verifying attachment |
| CN109351725A (en) * | 2018-11-12 | 2019-02-19 | 东莞理工学院 | A kind of pipeline cleaning robot |
| CN208928780U (en) * | 2018-10-24 | 2019-06-04 | 西南石油大学 | A kind of natural gas line cleaning plant |
-
2019
- 2019-12-31 CN CN201911408072.9A patent/CN111085512A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2159911A (en) * | 1984-06-07 | 1985-12-11 | British Gas Corp | Pipeline cleaning apparatus |
| US20100162503A1 (en) * | 2006-01-20 | 2010-07-01 | Rosen Swiss Ag | Cleaning Pig |
| CN203124364U (en) * | 2013-03-18 | 2013-08-14 | 中国长江三峡集团公司 | Device for cleaning pollutants inside chimney |
| CN106424033A (en) * | 2016-11-26 | 2017-02-22 | 西南石油大学 | Rotation jet flow type pipe cleaning device |
| CN107639089A (en) * | 2017-10-25 | 2018-01-30 | 鼎尚（大连）科技发展有限公司 | Wiper |
| CN207507930U (en) * | 2017-11-15 | 2018-06-19 | 赵博华 | A kind of oil and gas pipeline verifying attachment |
| CN208928780U (en) * | 2018-10-24 | 2019-06-04 | 西南石油大学 | A kind of natural gas line cleaning plant |
| CN109351725A (en) * | 2018-11-12 | 2019-02-19 | 东莞理工学院 | A kind of pipeline cleaning robot |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921998A (en) * | 2020-08-10 | 2020-11-13 | 吴灿强 | Pipeline cleaning machine |
| CN111921998B (en) * | 2020-08-10 | 2021-06-15 | 吴灿强 | Pipeline cleaning machine |
| CN112238108A (en) * | 2020-09-21 | 2021-01-19 | 衡阳百赛化工实业有限公司 | Mechanical cleaning device of zinc sulfate evaporator pipeline |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200501 |