CN111070845A - Laminated tempered glass manufacturing, pressing and exhausting processing method - Google Patents
Laminated tempered glass manufacturing, pressing and exhausting processing method Download PDFInfo
- Publication number
- CN111070845A CN111070845A CN201911355228.1A CN201911355228A CN111070845A CN 111070845 A CN111070845 A CN 111070845A CN 201911355228 A CN201911355228 A CN 201911355228A CN 111070845 A CN111070845 A CN 111070845A
- Authority
- CN
- China
- Prior art keywords
- frame
- toughened glass
- motor
- gear
- sliding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/063—Transporting devices for sheet glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Quality & Reliability (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention provides a laminated tempered glass manufacturing, pressing and exhausting processing method, which is characterized in that the pressing and exhausting processing is completed by the cooperation of a rolling mechanism, a material moving mechanism, a conveying mechanism and the like; the invention solves the problems that in the process of producing the upper piece, the middle film and the lower piece of the laminated toughened glass, the middle film and the toughened glass on the upper surface and the lower surface are dried and pressed by a roller press after being prepared, the use of the same production line can increase some unnecessary procedures, delay time and waste manpower and material resources; the toughened glass is easy to damage in the process of transporting the toughened glass, and a large amount of cost waste is caused.
Description
Technical Field
The invention relates to the technical field of toughened glass production and processing, in particular to a laminated toughened glass manufacturing, pressing and exhausting processing method.
Background
The laminated toughened glass is a composite toughened glass product made up by using two or several pieces of toughened glass and making them be permanently bonded into one body by sandwiching one or several layers of organic polymer intermediate films between them and making them be permanently bonded into one body by means of special high-temp prepressing, high-temp. and high-pressure treatment, and the commonly-used laminated toughened glass intermediate film is PVB, and is a high-molecular material made up by using polyvinyl butyral resin and plasticizing and extrusion-forming process through plasticizing agent, and its appearance is semitransparent film, free from impurity, smooth in surface, possesses a certain roughness and good flexibility, and possesses good cohesive force for inorganic toughened glass, and possesses the characteristics of transparency, heat-resisting property, cold-resisting property, moisture-resisting property and high mechanical strength, so that it is the optimum adhesive material for making laminated and safety toughened glass in the present world, and can be bonded by means of high-pressure compounding and heating, and the PVB laminated toughened glass possesses several functions of safety, the method is widely applied to the industries of buildings, automobiles and photovoltaic;
in the process for producing the upper piece, the middle film and the lower piece of the laminated toughened glass, the middle film and the toughened glass on the upper surface and the lower surface are dried and pressed by a roller press after being prepared, so that unnecessary procedures are increased by using the same production line, time is delayed, and manpower and material resources are wasted; the toughened glass is easy to damage in the process of transporting the toughened glass, and a large amount of cost waste is caused.
Therefore, the labor intensity of workers is reduced; the efficiency of producing the laminated toughened glass is improved, and the production quality of the laminated toughened glass is ensured; the invention provides a pressing and exhausting processing method for manufacturing laminated toughened glass.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme that the laminated tempered glass manufacturing, pressing and exhausting processing method comprises the following steps:
s1, cleaning: the toughened glass is vertically placed on the fixing frame through the sucking disc, and then the two sides of the toughened glass are uniformly sprayed through the water spraying nozzles to remove dust and stains;
s2, drying: uniformly drying two sides of the toughened glass by a warm air blower, and manually detecting whether impurities are adhered to the toughened glass;
s3, sheet combining step: clamping bottom toughened glass by a material moving mechanism and placing the bottom toughened glass on a fixed position of a laminating table, manually paving a PVB film on the surface of the bottom toughened glass, clamping upper toughened glass by the material moving mechanism and covering the upper toughened glass on the PVB film, and then trimming, cutting off the redundant PVB film by a knife and sleeving the PVB film into a fixed frame;
s4, heating and rolling: the laminated toughened glass is heated to a specified temperature by a heating furnace, and air in the interlayer is extruded out by up-down rolling in a rolling mechanism, so that the interlayer toughened glass is firmly bonded;
s5, surface detection: manually detecting whether the surface of the laminated toughened glass is smooth and flat, and whether large-area bubbles or breakage defects exist or not and recording numerical values;
s6, acceptance and acceptance: the qualified laminated toughened glass is conveyed to a specified storage place through manual transportation to be stacked and placed for subsequent treatment;
the pressing and exhausting processing in the steps of the pressing and exhausting processing method for manufacturing the laminated tempered glass from S1 to S6 needs to be completed by the cooperation of a rolling mechanism, a material moving mechanism, a conveying mechanism and the like, wherein:
the material moving mechanism is arranged above the conveying mechanism, the rolling mechanism is arranged on the conveying mechanism and is positioned below the material moving mechanism,
the rolling mechanism comprises a support column, a cylinder bracket, an execution cylinder, a lower pressing rod, a pressure spring, a hanging sleeve and an upper rolling wheel; the device comprises a transmission mechanism, a support column, a cylinder support, an execution cylinder, a lower pressing rod, a pressure spring, a lifting sleeve and an upper roller pressing wheel, wherein the support column is symmetrically arranged on the transmission mechanism, the upper end surface of the support column is provided with the cylinder support, the execution cylinder is arranged on the cylinder support through a cylinder seat, the output shaft of the execution cylinder is connected with the lower pressing rod through a coupler, the outer ring of the lower pressing rod is provided with the pressure spring, the lower end of the lower pressing rod is provided with the lifting sleeve, and the; the laminated toughened glass sleeved in the fixed frame is conveyed to the upper roller wheel through the conveying mechanism, then the rolling height of the laminated toughened glass is adjusted through the execution cylinder, and certain rolling pressure is provided through the pressure spring, so that the laminated toughened glass is firmly bonded.
The material moving mechanism comprises a tripod, a rack, a gear, a double-shaft motor, a motor hanger, a circular convex shaft lever, a translation sliding plate frame, a stepping motor, a motor fixing frame, a screw lever, a sliding rod, a translation square frame, a telescopic cylinder, a telescopic rod, a shock absorption spring, a shock absorption support, a strip shock absorption frame, a hand wheel, a driving disc gear, a driven disc gear, a circular platform, a sliding pumping rod, a sucker support, a vacuum sucker, an L-shaped clamping frame, a welt sucker and a fixing frame; the tripod is installed on the conveying mechanism, the tripod is provided with a translation sliding plate frame in a sliding fit mode, the lower end face of the translation sliding plate frame is provided with a motor hanger, a double-shaft motor is installed on the motor hanger through a motor base, output shafts at two ends of the double-shaft motor are mutually connected with a circular convex shaft rod through a shaft coupling, a gear is installed on a shaft head of the circular convex shaft rod through a bearing, the rack is uniformly installed on the inner wall of the tripod, the rack and the gear are mutually matched and move, a motor fixing frame is arranged on the outer wall of the translation sliding plate frame, a stepping motor is installed on the motor fixing frame through the motor base, an output shaft of the stepping motor is mutually connected with a screw lever through a flange, a translation square frame is installed on the screw lever in a thread fit mode, and the screw lever penetrates through the translation square frame, and the two ends of the screw lever are connected with the translational sliding plate frame through bearings, the sliding rod penetrates through the translational square frame, the two ends of the screw lever are symmetrically arranged on the translational sliding plate frame through bearings, the middle part of the bottom wall of the translational square frame is provided with a telescopic cylinder, the bottom wall of the translational square frame is uniformly provided with a telescopic rod, the bottom end of the telescopic rod is connected with a cushioning support, the circular platform is arranged on the cushioning support, a driving disc gear is arranged on the circular platform through a bearing, the driving disc gear is connected with the telescopic cylinder, a driven disc gear is arranged on the circular platform through a bearing, a hand wheel is arranged above the driven disc gear, the driving disc gear and the driven disc gear are mutually matched in a rotating mode, and the sliding pumping rod is symmetrically arranged on the circular platform through a sliding mode, one end of a sliding pumping rod is connected with the driving disc gear, the other end of the sliding pumping rod is connected with a bar-shaped cushioning frame, cushioning rods are uniformly arranged at the bottom ends of the bar-shaped cushioning frame and the cushioning support, a cushioning spring is arranged on the outer ring of each cushioning rod, a sucker support is arranged at the bottom end of each cushioning rod, a vacuum sucker is arranged at the bottom end of each sucker support, an L-shaped clamping frame is uniformly arranged on the side wall of the bar-shaped cushioning frame, a welt sucker is arranged on the inner wall of the bottom end of the L-shaped clamping frame, and a fixed frame is adsorbed on the welt sucker; the sliding plate frame is conveyed through the mutual matching of a rack and a gear, the sliding square frame in the sliding plate frame is controlled to move through a screw lever, the sliding square frame is assisted to slide to a required position through sliding rods on two sides, then the driven disc gear is matched with the driving disc gear through manual rotation of a hand wheel, a sliding pumping rod is made to extend outwards and retract to adjust the distance between strip-shaped shock absorption frames, then a plurality of groups of vacuum chucks are connected with each other through a chuck support, the shock absorption support and the chuck support are connected with each other through a shock absorption rod, finally the grabbing action is completed through the mutual matching of a telescopic cylinder and a telescopic rod and the downward reciprocating motion, the damage waste caused by the fragile property of the laminated toughened glass in the conveying process is reduced through a shock absorption spring, the economic efficiency is improved, then the fixed frame is clamped through an L-shaped clamping frame, the vacuum chucks absorb the laminated, and (5) synchronously moving for production.
The conveying mechanism comprises a supporting seat, a sliding roller, a conveying belt, a motor bracket, a lower roller pressing wheel, a chain belt, a driving gear and a secondary gear; the automatic feeding device is characterized in that sliding rollers are uniformly arranged in the supporting seat through bearings, conveying belts are uniformly arranged on the outer ring of each sliding roller, a lower roller pressing wheel is arranged between the two groups of conveying belts, the lower roller pressing wheel is arranged in the supporting seat through the bearings, the motor support is arranged on the outer side wall of the supporting seat, a motor is arranged on the motor support through a motor base, an output shaft of the motor penetrates through the driving gear and is connected with the lower roller pressing wheel through a flange, the secondary gear is uniformly arranged on the outer side wall of the supporting seat and is connected with the sliding rollers through the flange, and the secondary gear and the driving gear are mutually connected through a chain belt arranged on the outer ring; the vacuum chuck is used for placing the adsorbed laminated tempered glass into the conveying belt, the motor is used for driving the driving gear, the chain belt is used for connecting the secondary gear with the secondary gear to enable the sliding roller to perform rotary motion, the laminated tempered glass on the conveying belt is conveyed forwards to the inlet of the lower roller pressing wheel, and the laminated tempered glass is firmly bonded through mutual matching with the upper roller pressing wheel.
Preferably; a quartz ceramic coating is arranged on the surface of the upper roller; the surface of the upper roll pinch roller is provided with the quartz ceramic coating, and the roller has the advantages of smooth and fine roll surface, small radial run-out, better processing precision than similar imported products, no scratch to toughened glass, and the roller blank adopts an original slip casting technology and has the characteristics of high density, high strength, no deformation at high temperature, wear resistance, long service life and the like; the economic benefit is high, the comprehensive cost of the belt conveyor can be reduced, and the maintenance working hours are reduced.
Preferably; the translational sliding plate frame adopts a sliding dovetail type design; the sliding plate frame is designed in a sliding dovetail mode, and has the advantages of being simple in structure, easy to manufacture, high in bearing capacity, good in rigidity, strong in shock resistance and the like, is suitable for occasions with heavy load and low speed, and can stably move toughened glass to avoid vibration damage to the toughened glass.
Preferably; the driving disc gear is provided with an arc-shaped diameter adjusting hole; will initiative disc gear on be provided with arc diameter regulation hole, adjust arc diameter regulation hole circumference angle through rotatory initiative disc gear to satisfy the demand of adsorbing different model sizes's toughened glass, improve production efficiency.
Preferably; vacuum chuck be the three-layer design, will vacuum chuck be the three-layer design, better shock-absorbing capacity when contacting toughened glass, suction is strong, can be suitable for the bigger difference in height of horizontal direction, can do the longer distance and transport the action, removal toughened glass that can be stable avoids vibrations to damage toughened glass.
The invention has the beneficial effects that:
the invention can carry out long-distance conveying action through the translation sliding plate frame, can stably move the toughened glass, avoids damaging the toughened glass by vibration, reduces unnecessary procedures on a production line and improves the efficiency of producing the laminated toughened glass.
The shake-release bracket is used for reducing shake caused by movement of the movable laminated tempered glass, and the laminated tempered glass is fragile, so that the tempered glass is prevented from being damaged, cost waste is avoided, and economic benefits are improved.
And thirdly, the conveying belts on the two sides are driven by the chain belt to convey forwards, so that the use of mechanical parts is reduced, the comprehensive cost of the conveying mechanism is reduced, the maintenance man-hour is reduced, and the economic benefit is improved.
And fourthly, the distance between the two groups of vacuum suckers is controlled by the driving disc gear which rotates to transfer the sliding pumping rod to stretch and move, and the laminated toughened glass with a large range can be adsorbed and moved according to production requirements.
And fifthly, when the fixed frame rolls and presses the laminated toughened glass, the invention prevents the toughened glass and the film from sliding relatively, thereby causing large-area bubbles or causing cost waste due to the defect of breakage.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic flow chart of a pressing and exhausting processing method for manufacturing laminated tempered glass according to the present invention;
FIG. 2 is a schematic view of the left side perspective of the home position of the present invention;
FIG. 3 is a schematic representation of the right side perspective of the present invention from a home viewing position;
FIG. 4 is a schematic bottom perspective view of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at A in FIG. 2;
FIG. 6 is an enlarged view of a portion of the invention at B in FIG. 3;
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further described below by combining with the specific drawings, and it is to be noted that the embodiments and the features in the embodiments can be combined with each other in the application without conflict.
As shown in fig. 1 to 6, a laminated tempered glass manufacturing, pressing and exhausting processing method, specifically, a laminated tempered glass manufacturing, pressing and exhausting processing method, includes:
s1, cleaning: the toughened glass is vertically placed on the fixing frame through the sucking disc, and then the two sides of the toughened glass are uniformly sprayed through the water spraying nozzles to remove dust and stains;
s2, drying: uniformly drying two sides of the toughened glass by a warm air blower, and manually detecting whether impurities are adhered to the toughened glass;
s3, sheet combining step: clamping the bottom toughened glass by the material moving mechanism 2 and placing the bottom toughened glass on a fixed position of the laminating table, manually paving the PVB film on the surface of the bottom toughened glass, clamping the upper toughened glass by the material moving mechanism 2 and covering the upper toughened glass on the PVB film, trimming by a knife, cutting off the redundant PVB film and sleeving the redundant PVB film into the fixed frame 228;
s4, heating and rolling: the laminated toughened glass is heated to a specified temperature by a heating furnace, and air in the interlayer is extruded out by up-down rolling in a rolling mechanism 1, so that the interlayer is firmly bonded;
s5, surface detection: manually detecting whether the surface of the laminated toughened glass is smooth and flat, and whether large-area bubbles or breakage defects exist or not and recording numerical values;
s6, acceptance and acceptance: the qualified laminated toughened glass is conveyed to a specified storage place through manual transportation to be stacked and placed for subsequent treatment;
the pressing and exhausting processing in the steps S1 to S6 of the laminated tempered glass manufacturing and pressing and exhausting processing method requires the rolling mechanism 1, the material moving mechanism 2, the conveying mechanism 3 and the like to cooperate to complete the pressing and exhausting processing, wherein:
the material moving mechanism 2 is arranged above the conveying mechanism 3, the rolling mechanism 1 is arranged on the conveying mechanism 3, the rolling mechanism 1 is positioned below the material moving mechanism 2,
the rolling mechanism 1 comprises a support 101, a cylinder bracket 102, an execution cylinder 103, a lower pressing rod 104, a pressure spring 105, a hanging sleeve 106 and an upper rolling wheel 107; the supporting columns 101 are symmetrically arranged on the conveying mechanism 3, cylinder supports 102 are arranged on the upper end faces of the supporting columns 101, execution cylinders 103 are arranged on the cylinder supports 102 through cylinder seats, output shafts of the execution cylinders 103 are connected with lower pressing rods 104 through couplers, pressure springs 105 are arranged on the outer rings of the lower pressing rods 104, lifting sleeves 106 are arranged at the lower ends of the lower pressing rods 104, and upper pressing wheels 107 are arranged between the two lifting sleeves 106 through bearings; a quartz ceramic coating is arranged on the surface of the upper rolling wheel 107; the surface of the upper roller pressing wheel 107 is provided with the quartz ceramic coating, so that the roller has the advantages of smooth and fine surface, small radial run-out, better processing precision than similar imported products, no scratch to toughened glass, and the roller blank adopts an original slip casting technology and has the characteristics of high density, high strength, no deformation at high temperature, wear resistance, long service life and the like; the economic benefit is high, the comprehensive cost of the belt conveyor can be reduced, and the maintenance working hours are reduced; the laminated toughened glass sleeved in the fixed frame 228 is conveyed to the upper roller 107 through the conveying mechanism 3, then the rolling height of the produced laminated toughened glass is adjusted through the execution cylinder 103, and a certain rolling pressure is provided through the pressure spring 105, so that the laminated toughened glass is firmly bonded.
The material moving mechanism 2 comprises a tripod 201, a rack 202, a gear 203, a double-shaft motor 204, a motor hanger 205, a circular convex shaft rod 206, a translation sliding plate frame 207, a stepping motor 208, a motor fixing frame 209, a screw lever 210, a sliding rod 211, a translation square frame 212, a telescopic cylinder 213, a telescopic rod 214, a shock absorption rod 215, a shock absorption spring 216, a shock absorption bracket 217, a strip-shaped shock absorption frame 218, a hand wheel 219, a driving disc gear 220, a driven disc gear 221, a circular platform 222, a sliding pumping rod 223, a suction cup bracket 224, a vacuum suction cup 225, an L-shaped clamping frame 226, a welt suction cup 227 and a fixed frame 228; the tripod 201 is installed on the transmission mechanism 3, the translation sliding plate frame 207 is installed on the tripod 201 in a sliding fit mode, and the translation sliding plate frame 207 is designed in a sliding dovetail mode; the sliding plate frame 207 is designed in a sliding dovetail mode, and has the advantages of simple structure, easiness in manufacturing, high bearing capacity, good rigidity, high shock resistance and the like, is suitable for occasions with heavy load and low speed, and can stably move toughened glass to avoid vibration damage to the toughened glass; the lower end face of the translation sliding plate frame 207 is provided with a motor hanger 205, the motor hanger 205 is provided with a double-shaft motor 204 through a motor base, output shafts at two ends of the double-shaft motor 204 are connected with a circular convex shaft rod 206 through a coupler, a gear 203 is arranged on a shaft head of the circular convex shaft rod 206 through a bearing, the rack 202 is uniformly arranged on the inner wall of the tripod 201, the rack 202 and the gear 203 are matched with each other to move, the outer wall of the translation sliding plate frame 207 is provided with a motor fixing frame 209, the motor fixing frame 209 is provided with a stepping motor 208 through a motor base, the output shaft of the stepping motor 208 is connected with a screw lever 210 through a flange, the screw lever 210 is provided with a translation square frame 212 through a thread matching mode, the screw lever 210 penetrates through the translation square frame 212, and shaft heads at two ends of the screw lever 210 are connected on the translation sliding plate frame 207 through bearings, the sliding rod 211 penetrates through the translation square frame 212, shaft heads at two ends of the sliding rod are symmetrically arranged on the translation sliding plate frame 207 through bearings, a telescopic cylinder 213 is arranged in the middle of the bottom wall of the translation square frame 212, telescopic rods 214 are uniformly arranged on the bottom wall of the translation square frame 212, the bottom end of each telescopic rod 214 is connected with a cushioning support 217, the circular platform 222 is arranged on the cushioning support 217, a driving disc gear 220 is arranged on the circular platform 222 through a bearing, and an arc-shaped diameter adjusting hole is formed in the driving disc gear 220; the driving disc gear 220 is provided with an arc-shaped diameter adjusting hole, and the circumferential angle of the arc-shaped diameter adjusting hole is adjusted by rotating the driving disc gear 220, so that the requirement of adsorbing toughened glass with different types and sizes is met, and the production efficiency is improved; the driving disc gear 220 is connected with the telescopic cylinder 213, the driven disc gear 221 is installed on a circular platform 222 through a bearing, a hand wheel 219 is arranged above the driven disc gear 221, the driving disc gear 220 and the driven disc gear 221 are mutually matched in a rotating mode, the sliding pumping rod 223 is symmetrically installed on the circular platform 222 in a sliding mode, one end of the sliding pumping rod 223 is connected with the other end of the driving disc gear 220 and is connected with the bar-shaped cushioning frame 218, the cushioning rods 215 are evenly arranged at the bottom ends of the bar-shaped cushioning frame 218 and the cushioning frame 217, the cushioning spring 216 is installed on the outer ring of the cushioning rod 215, the suction cup support 224 is installed at the bottom end of the cushioning rod 215, the vacuum suction cup 225 is arranged at the bottom end of the suction cup support 224, the vacuum suction cup 225 is of a three-layer design, and the vacuum suction cup 225 is of a three-layer design, the toughened glass has better buffer performance when being contacted, has strong suction force, can be suitable for larger height difference in the horizontal direction, can carry out longer-distance conveying action, and can stably move the toughened glass to avoid vibrating and damaging the toughened glass; the L-shaped clamping frame 226 is uniformly arranged on the side wall of the bar-shaped cushioning frame 218, a welt sucking disc 227 is arranged on the inner wall of the bottom end of the L-shaped clamping frame 226, and a fixed frame 228 is adsorbed on the welt sucking disc 227; the sliding plate frame 207 is transferred by the mutual matching of the rack 202 and the gear 203, the sliding square frame 212 in the sliding plate frame 207 is controlled by the screw lever 210 to move, the sliding square frame is assisted to slide to a required position by the sliding rods 211 at two sides, then the driven disc gear 221 is manually rotated by the hand wheel 219 and matched with the driving disc gear 220, the sliding pumping rod 223 extends outwards and stretches to adjust the distance of the strip-shaped shock absorption frame 218, then a plurality of groups of vacuum suction cups 225 are connected with each other by the suction cup bracket 224, the shock absorption bracket 217 and the suction cup bracket 224 are connected with each other by the shock absorption rod 215, finally the telescopic cylinder 213 and the telescopic rod 214 are mutually matched to reciprocate downwards to complete the grabbing action, the damage waste of the laminated toughened glass caused by the fragile property in the transferring process is reduced by the shock absorption spring 216, the economic efficiency is improved, and then the fixed frame 228 is clamped by, the vacuum chuck 225 adsorbs laminated toughened glass, the welt chuck 227 adsorbs the fixed frame 228, and synchronous movement production is realized.
The conveying mechanism 3 comprises a supporting seat 301, a sliding roller 302, a conveying belt 303, a motor 304, a motor bracket 305, a lower roller 306, a chain belt 307, a driving gear 308 and a secondary driving gear 309; the inner part of the supporting seat 301 is uniformly provided with sliding rollers 302 through bearings, the outer ring of each sliding roller 302 is uniformly provided with conveying belts 303, a lower roller 306 is arranged between the two groups of conveying belts 303, the lower roller 306 is arranged in the supporting seat 301 through a bearing, the motor support 305 is arranged on the outer side wall of the supporting seat 301, the motor support 305 is provided with a motor 304 through a motor base, the output shaft of the motor 304 penetrates through the driving gear 308 and is connected with the lower roller 306 through a flange, the secondary gear 309 is uniformly arranged on the outer side wall of the supporting seat 301 and is connected with the sliding rollers 302 through a flange, and the secondary gear 309 and the driving gear 308 are connected with each other through a chain belt 307 arranged on the outer ring; the vacuum chuck 225 is used for placing the adsorbed laminated tempered glass on the conveying belt 303, the motor 304 is used for driving the driving gear 308 and the secondary gear 309 is connected with each other through the chain belt 307 for rotating the sliding roller 302, the laminated tempered glass on the conveying belt 303 is conveyed forwards to the inlet of the lower roller 306, and the laminated tempered glass is firmly bonded with the upper roller 107 through mutual matching.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A laminated tempered glass manufacturing, pressing and exhausting processing method is characterized in that: the specific pressing and exhausting processing method for manufacturing the laminated toughened glass comprises the following steps:
s1, cleaning: the toughened glass is vertically placed on the fixing frame through the sucking disc, and then the two sides of the toughened glass are uniformly sprayed through the water spraying nozzles to remove dust and stains;
s2, drying: uniformly drying two sides of the toughened glass by a warm air blower, and manually detecting whether impurities are adhered to the toughened glass;
s3, sheet combining step: clamping bottom toughened glass by a material moving mechanism (2) and putting the bottom toughened glass into a fixed position of a laminating table, manually paving a PVB film on the surface of the bottom toughened glass, clamping upper toughened glass by the material moving mechanism (2) and covering the upper toughened glass on the PVB film, trimming by a knife, cutting off the redundant PVB film and sleeving the PVB film into a fixed frame (228);
s4, heating and rolling: the laminated toughened glass is heated to a specified temperature by a heating furnace, and air in the interlayer is extruded out by up-down rolling in a rolling mechanism (1) so as to be firmly bonded;
s5, surface detection: manually detecting whether the surface of the laminated toughened glass is smooth and flat, and whether large-area bubbles or breakage defects exist or not and recording numerical values;
s6, acceptance and acceptance: the qualified laminated toughened glass is conveyed to a specified storage place through manual transportation to be stacked and placed for subsequent treatment;
the pressing and exhausting processing in the steps of the pressing and exhausting processing method S1-S6 for manufacturing the laminated tempered glass needs to be completed by the cooperation of a rolling mechanism (1), a material moving mechanism (2), a conveying mechanism (3) and the like, wherein:
a material moving mechanism (2) is arranged above the conveying mechanism (3), the rolling mechanism (1) is arranged on the conveying mechanism (3), the rolling mechanism (1) is positioned below the material moving mechanism (2),
the rolling mechanism (1) comprises a support column (101), a cylinder bracket (102), an execution cylinder (103), a lower pressing rod (104), a pressure spring (105), a hanging sleeve (106) and an upper rolling wheel (107); the device comprises a transmission mechanism (3), a support column (101), an execution cylinder (103), an output shaft of the execution cylinder (103), a lower pressing rod (104), a pressure spring (105), a lifting sleeve (106), and an upper roller pressing wheel (107), wherein the support column (101) is symmetrically arranged on the transmission mechanism (3), the cylinder support (102) is arranged on the upper end surface of the support column (101), the execution cylinder (103) is arranged on the cylinder support (102) through a cylinder seat, the output shaft of the execution cylinder (103) is mutually connected with the lower pressing rod (104) through a coupler, the outer ring of the lower pressing rod (104) is provided with the pressure spring (105), the;
the material moving mechanism (2) comprises a tripod (201), a rack (202), a gear (203), a double-shaft motor (204), a motor hanger (205), a circular convex shaft lever (206), a translation sliding plate frame (207), a stepping motor (208), a motor fixing frame (209), a screw lever (210), a sliding rod (211), a translation square frame (212), a telescopic cylinder (213), a telescopic rod (214), a shock absorption rod (215), a shock absorption spring (216), a shock absorption support (217), a strip-shaped shock absorption frame (218), a hand wheel (219), a driving disc gear (220), a driven disc gear (221), a circular platform (222), a sliding pumping rod (223), a suction cup support (224), a vacuum suction cup (225), an L-shaped clamping frame (226), a welt suction cup (227) and a fixed frame (228); the rack-type sliding plate rack is characterized in that the tripod (201) is installed on the conveying mechanism (3), the translation sliding plate rack (207) is installed on the tripod (201) in a sliding fit mode, a motor hanger (205) is arranged on the lower end face of the translation sliding plate rack (207), a double-shaft motor (204) is installed on the motor hanger (205) through a motor base, output shafts at two ends of the double-shaft motor (204) are connected with a circular convex shaft rod (206) through a coupler, a gear (203) is installed on a shaft head of the circular convex shaft rod (206) through a bearing, the rack (202) is evenly installed on the inner wall of the tripod (201), the rack (202) and the gear (203) are matched with each other to move, a motor fixing frame (209) is arranged on the outer wall of the translation sliding plate rack (207), and a stepping motor (208) is installed on the motor fixing frame (, the output shaft of step motor (208) passes through flange and silk lever (210) interconnect, silk lever (210) on install translation square frame (212) through the screw-thread fit mode, silk lever (210) run through in translation square frame (212) to the both ends spindle nose of silk lever (210) passes through the bearing and connects on translation slide frame (207), slide bar (211) run through in translation square frame (212), and the both ends spindle nose passes through the bearing symmetry and installs on translation slide frame (207), translation square frame (212) diapire mid-mounting have telescopic cylinder (213), and the diapire that is located translation square frame (212) evenly installs telescopic link (214), telescopic link (214) bottom connect bradyseism support (217), circular platform (222) install on bradyseism support (217), be located circular platform (222) and be provided with initiative disc gear (220) through the bearing, the damping device is characterized in that the driving disc gear (220) is connected with a telescopic cylinder (213), the driven disc gear (221) is installed on a circular platform (222) through a bearing, a hand wheel (219) is arranged above the driven disc gear (221), the driving disc gear (220) and the driven disc gear (221) are matched with each other in a rotating mode, the sliding pumping rod (223) is symmetrically installed on the circular platform (222) in a sliding mode, one end of the sliding pumping rod (223) is connected with the other end of the driving disc gear (220) and is connected with the bar-shaped damping frame (218), damping rods (215) are evenly arranged at the bottom ends of the bar-shaped damping frame (218) and the bar-shaped damping frame (217), a damping spring (216) is installed on the outer ring of the damping rod (215), a sucker support (224) is installed at the bottom end of the damping rod (215), and a vacuum sucker (225) is installed at the bottom end of the sucker support (224), l type card frame (226) are evenly installed on the lateral wall of bar bradyseism frame (218), are located and are provided with welt sucking disc (227) on the bottom inner wall of L type card frame (226), welt sucking disc (227) on adsorb fixed frame (228).
2. A press-fit exhaust processing method for manufacturing laminated tempered glass according to claim 1, characterized in that: the conveying mechanism (3) comprises a supporting seat (301), a sliding roller (302), a conveying belt (303), a motor (304), a motor bracket (305), a lower roller (306), a chain belt (307), a driving gear (308) and a secondary driving gear (309); sliding rollers (302) are uniformly arranged in the supporting seat (301) through bearings, conveying belts (303) are uniformly arranged on the outer ring of the sliding rollers (302), a lower rolling wheel (306) is arranged between the two groups of conveying belts (303), the lower roller (306) is arranged inside the supporting seat (301) through a bearing, the motor bracket (305) is arranged on the outer side wall of the supporting seat (301), and the motor bracket (305) is provided with a motor (304) through a motor base, the output shaft of the motor (304) penetrates through the driving gear (308) and is connected with the lower roller pressing wheel (306) through a flange, the secondary moving gear (309) is uniformly arranged on the outer side wall of the supporting seat (301), and the secondary gear (309) is connected with the sliding roller (302) through a flange, and the secondary gear (309) and the driving gear (308) are connected with each other through a chain belt (307) arranged on the outer ring.
3. The method for manufacturing, pressing and exhausting laminated tempered glass as claimed in claim 1, wherein the method comprises the following steps: and a quartz ceramic coating is arranged on the surface of the upper rolling wheel (107).
4. The method for manufacturing, pressing and exhausting laminated tempered glass as claimed in claim 1, wherein the method comprises the following steps: the translation sliding plate frame (207) is designed in a sliding dovetail mode.
5. The method for manufacturing, pressing and exhausting laminated tempered glass as claimed in claim 1, wherein the method comprises the following steps: and an arc-shaped diameter adjusting hole is formed in the driving disc gear (220).
6. A press-fit exhaust processing method for manufacturing laminated tempered glass according to claim 1, characterized in that: the vacuum chuck (225) is of a three-layer design.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911355228.1A CN111070845B (en) | 2019-12-25 | 2019-12-25 | Laminated tempered glass manufacturing, pressing and exhausting processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911355228.1A CN111070845B (en) | 2019-12-25 | 2019-12-25 | Laminated tempered glass manufacturing, pressing and exhausting processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111070845A true CN111070845A (en) | 2020-04-28 |
| CN111070845B CN111070845B (en) | 2021-10-26 |
Family
ID=70317582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911355228.1A Active CN111070845B (en) | 2019-12-25 | 2019-12-25 | Laminated tempered glass manufacturing, pressing and exhausting processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111070845B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112406258A (en) * | 2020-11-20 | 2021-02-26 | 安徽有通玻璃有限公司 | Glass processing is with closing piece board |
| CN112829426A (en) * | 2021-03-14 | 2021-05-25 | 合肥力晨机电设备有限公司 | Automatic edge sealing device |
| CN113071187A (en) * | 2021-05-07 | 2021-07-06 | 青岛鑫泰青玻璃有限公司 | Fireproof glass production process and equipment |
| CN114801408A (en) * | 2022-03-11 | 2022-07-29 | 湖北宝源家居有限公司 | Laminated glass sheet-combining and preheating integrated machine |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2283060Y (en) * | 1996-12-28 | 1998-06-03 | 济南光明机器有限公司 | Compound adhesive slip type double glazing hot press |
| CN103124702A (en) * | 2010-09-27 | 2013-05-29 | 株式会社普利司通 | Process for producing laminated glass |
| CN103863818A (en) * | 2014-03-25 | 2014-06-18 | 彭富国 | Material reciprocating transferring device and method |
| CN205366875U (en) * | 2016-02-01 | 2016-07-06 | 长沙奥斯凯汽车零部件有限公司 | Moving platform with transport function transboundary |
| CN205471628U (en) * | 2016-04-07 | 2016-08-17 | 福莱特玻璃集团股份有限公司 | Automatic mascerating machine down of defective products glass |
| CN105967040A (en) * | 2016-07-15 | 2016-09-28 | 阳兴造机（昆山）有限公司 | Distance-adjustable vacuum sucker mounting base |
| CN106007412A (en) * | 2016-05-10 | 2016-10-12 | 中航三鑫股份有限公司 | Laminated glass one-time forming and continuous producing method |
| CN107720276A (en) * | 2017-11-27 | 2018-02-23 | 钟天林 | A kind of glass automatic transportation equipment on streamline |
| CN107934544A (en) * | 2017-12-19 | 2018-04-20 | 安徽省华夏机床制造有限公司 | A kind of plate automatic feeding equipment and its application method |
| CN208166051U (en) * | 2018-04-20 | 2018-11-30 | 广州市金琦塑塑料有限公司 | A kind of PVC board transfer device |
-
2019
- 2019-12-25 CN CN201911355228.1A patent/CN111070845B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2283060Y (en) * | 1996-12-28 | 1998-06-03 | 济南光明机器有限公司 | Compound adhesive slip type double glazing hot press |
| CN103124702A (en) * | 2010-09-27 | 2013-05-29 | 株式会社普利司通 | Process for producing laminated glass |
| CN103863818A (en) * | 2014-03-25 | 2014-06-18 | 彭富国 | Material reciprocating transferring device and method |
| CN205366875U (en) * | 2016-02-01 | 2016-07-06 | 长沙奥斯凯汽车零部件有限公司 | Moving platform with transport function transboundary |
| CN205471628U (en) * | 2016-04-07 | 2016-08-17 | 福莱特玻璃集团股份有限公司 | Automatic mascerating machine down of defective products glass |
| CN106007412A (en) * | 2016-05-10 | 2016-10-12 | 中航三鑫股份有限公司 | Laminated glass one-time forming and continuous producing method |
| CN105967040A (en) * | 2016-07-15 | 2016-09-28 | 阳兴造机（昆山）有限公司 | Distance-adjustable vacuum sucker mounting base |
| CN107720276A (en) * | 2017-11-27 | 2018-02-23 | 钟天林 | A kind of glass automatic transportation equipment on streamline |
| CN107934544A (en) * | 2017-12-19 | 2018-04-20 | 安徽省华夏机床制造有限公司 | A kind of plate automatic feeding equipment and its application method |
| CN208166051U (en) * | 2018-04-20 | 2018-11-30 | 广州市金琦塑塑料有限公司 | A kind of PVC board transfer device |
Non-Patent Citations (1)
| Title |
|---|
| 白振中等: "《工程玻璃深加工技术手册》", 30 April 2014 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112406258A (en) * | 2020-11-20 | 2021-02-26 | 安徽有通玻璃有限公司 | Glass processing is with closing piece board |
| CN112829426A (en) * | 2021-03-14 | 2021-05-25 | 合肥力晨机电设备有限公司 | Automatic edge sealing device |
| CN113071187A (en) * | 2021-05-07 | 2021-07-06 | 青岛鑫泰青玻璃有限公司 | Fireproof glass production process and equipment |
| CN114801408A (en) * | 2022-03-11 | 2022-07-29 | 湖北宝源家居有限公司 | Laminated glass sheet-combining and preheating integrated machine |
| CN114801408B (en) * | 2022-03-11 | 2023-04-18 | 湖北宝源家居有限公司 | Laminated glass sheet-combining and preheating integrated machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111070845B (en) | 2021-10-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111070845B (en) | Laminated tempered glass manufacturing, pressing and exhausting processing method | |
| CN111232648A (en) | Photovoltaic glass deep-processing grabbing and stacking system | |
| CN111940240A (en) | Surface gluing device for production of insulation board and working method thereof | |
| CN211168915U (en) | Workpiece turnover mechanism | |
| CN206969705U (en) | A kind of quartzite slate transporter | |
| CN111872651A (en) | Special machine for assembling upper water chamber of automobile air conditioner | |
| CN214644511U (en) | A cooling device for wood-based plate | |
| CN207696321U (en) | A kind of heavy type sander automatic charging device | |
| CN212796030U (en) | A production line for cutlery box contour machining | |
| CN110509018B (en) | Workpiece transferring and press-fitting device | |
| CN215625633U (en) | Coiled material transfer equipment is used in glass film production | |
| CN115123757A (en) | Full-automatic aluminium system hose apparatus for producing | |
| CN210311034U (en) | Holding wrap angle anti-falling device | |
| CN220702572U (en) | Automatic feeding and discharging cleaning device for halogen-free glass fiber board | |
| CN111824775A (en) | Brick body steering equipment for ceramic large plate production and control method thereof | |
| CN221092771U (en) | Feeding device for toughened glass production line | |
| CN221091414U (en) | Surface film sticking device for aluminum product processing | |
| CN207524614U (en) | A kind of hollow glass feeder | |
| CN216271384U (en) | Material limiting device for local glazing of paper products | |
| CN219296622U (en) | Visual stacking mechanism for glass pieces | |
| CN219212750U (en) | Moving and taking manipulator of full-automatic polishing machine | |
| CN112222981B (en) | Full-automatic post-treatment system for master alloy bars | |
| CN215970154U (en) | Prepressing flat-bed mechanism of metal plate film-covering production line | |
| CN212311718U (en) | Steel sheet surface finish device | |
| CN219786333U (en) | Large-scale stamping workpiece conveying mechanism that waits |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20211012 Address after: 235000 No. 81, Weiyi Road, Longhu Industrial Park, Huaibei Economic Development Zone, Anhui Province Applicant after: Anhui Xingyao tempered glass Co.,Ltd. Address before: 850000 Tibet University, zangda East Road, Chengguan District, Lhasa City, Tibet Autonomous Region Applicant before: Cui Ruxiang |
|
| TA01 | Transfer of patent application right |