CN111069148A - Cleaning equipment for ground rod and cleaning method thereof - Google Patents
Cleaning equipment for ground rod and cleaning method thereof Download PDFInfo
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- CN111069148A CN111069148A CN201911315626.0A CN201911315626A CN111069148A CN 111069148 A CN111069148 A CN 111069148A CN 201911315626 A CN201911315626 A CN 201911315626A CN 111069148 A CN111069148 A CN 111069148A
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- rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a cleaning device for a ground rod, which is characterized in that: comprises a frame, a control center arranged on the frame and a conveying device arranged above the frame through a support rod; the machine frame is sequentially provided with a feeding mechanism, a straightening device, a grinding machine, a high-pressure flushing device, a high-temperature cleaning device and a drying device according to a cleaning method. The invention has good cleaning effect and high cleaning efficiency.
Description
Technical Field
The invention relates to the technical field of electroplating processes, in particular to cleaning equipment for a ground rod and a cleaning method thereof.
Background
The production process of the grounding rod is a process of electroplating, namely a process of plating a thin layer of other metals or alloys on the surface of some metals by using the principle, and a process of adhering a layer of metal film on the surface of a metal or other material workpiece by using the electrolysis effect so as to prevent metal oxidation (such as corrosion), improve the wear resistance, the conductivity, the light reflection performance, the corrosion resistance and the like; therefore, the raw material needs to be cleaned before electroplating, and the traditional cleaning mode adopts manual cleaning, so that the cleaning efficiency is low and the cleaning effect is poor.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a cleaning device for a ground rod and a cleaning method thereof.
The technical scheme of the invention is realized as follows: a cleaning method of a grounding rod comprises the following steps:
s1 feeding: firstly, conveying an uncleaned ground rod to the input end of a cleaning mechanism through a feeding mechanism;
s2 straightening: straightening the required grounding rod through a straightening device;
s3 first rinsing with clear water: the ground rod after being straightened is transported to a clear water washing part through a transportation part to wash away large particle dust on the surface of the ground rod;
s4 grinding and descaling: grinding the particles adhered to the surface of the ground rod by a grinding machine through the ground rod washed by the first clear water;
s5 high pressure flushing: cleaning the ground rod after the grinding and descaling, and washing the powder ground by the grinding knife on the surface of the ground rod by a high-pressure washing device;
s6 rinsing with clean water for the second time: the cleaned grounding rod plate is conveyed to a high-temperature water tank through a conveying device to be soaked and cleaned, and further, the accumulated scale on the outer surface of the grounding rod is cleaned;
s7 drying: and (4) transporting the ground rod after high-temperature cleaning to a drying oven through a transporting device for drying treatment.
Preferably: the method for cleaning a ground rod of claim 1, wherein: the temperature in the high-temperature water tank is 100-120 ℃, and the impact mode of the high-pressure flushing device is direct impact.
In addition, the invention also discloses cleaning equipment for the ground rod, which is characterized in that: comprises a frame, a control center arranged on the frame and a conveying device arranged above the frame through a support rod; the machine frame is sequentially provided with a feeding mechanism, a straightening device, a grinding machine, a high-pressure flushing device, a high-temperature cleaning device and a drying device according to a cleaning method.
Preferably: the transportation device comprises a longitudinal cylinder, a longitudinal support arranged on the rack and used for installing the longitudinal cylinder, a transverse slide rail arranged on a longitudinal air rod of the longitudinal cylinder and a transportation part arranged on the transverse slide rail in a sliding manner; the transportation part comprises a transverse motor fixedly arranged at one end of a transverse sliding rail, a transverse screw rod with one end fixedly connected with the output end of a motor shaft of the transverse motor, a nut sleeved on the transverse screw rod and in threaded connection with the transverse screw rod, and a lifting hook used for placing a grounding rod; one end of the transverse screw rod, which is far away from the transverse motor, is rotatably connected with the transverse sliding rail; the nut is arranged in the transverse sliding rail and can transversely slide on the transverse sliding rail; one end of the lifting hook is detachably arranged on the nut; the lifting hook comprises a lifting rod and a hook head which is rotatably arranged at one end of the lifting rod far away from the nut through a driving part.
Preferably: the feeding mechanism comprises a storage box which is arranged on the rack and used for stacking the ground rod; the top of the storage box is hollowed, the upper surface of a bottom plate of the storage box is inclined, and the bottom plate is installed on the inner wall of the storage box through a plurality of supporting pieces; the support member includes a support plate and a spring; the side edge of the supporting plate is fixedly connected with the inner wall of the material storage box, and the bottom plate is fixedly connected with the supporting plate through a spring; a vibration motor for driving the bottom plate to shake is mounted on the machine frame below the bottom plate; the storage box is close to and offers the discharge gate with the earth bar adaptation on the lateral wall of below, the discharge gate is installed along the lower limb downward sloping and is used for transporting the earth bar to the guide arm on the lifting hook of transport mechanism.
Preferably: the straightening device comprises a straightening box arranged on the rack and a straightening pair roller arranged in the straightening box and used for straightening the ground rod; the straightening roller also comprises a power mechanism for driving the straightening rollers to rotate oppositely; the power mechanism comprises a power motor and a transmission part; the transmission part comprises a turbine coaxially connected with each roller on the straightening pair roller, a driving bevel gear fixedly arranged on a rotating shaft of the power motor and a transmission rod rotatably arranged on the rack, two ends of the transmission rod are provided with worms respectively meshed with the two turbines in a one-to-one correspondence manner, and the middle part of the transmission rod is fixedly sleeved with the transmission bevel gear meshed with the driving bevel gear.
Preferably: the grinding machine comprises a support frame for placing the grounding rod, a rotating device arranged at one end of the support frame and used for rotating the grounding rod, a supporting part arranged at the other end of the support frame, a grinding part used for grinding the grounding rod and a driver used for controlling the working position of the grinding part; the rotating device comprises a sliding block which is transversely installed on the supporting frame in a sliding mode, a second driving motor which is installed on the sliding block and a magnetic suction seat which is installed at the output end of the second driving motor; the supporting part comprises a supporting seat which is transversely installed on the rack in a sliding manner and a first transverse cylinder which is installed on the rack and used for driving the supporting seat to transversely slide; the supporting seat is provided with an ejector rod, and the end part of the ejector rod is provided with a pressure sensor; the grinding part comprises a grinding rack and a grinding wheel arranged on the grinding rack; the grinding rack is arranged on the rack in a sliding mode through the base, and one end of the grinding rack is rotatably connected with the base; the driver comprises a second transverse cylinder, a forward and reverse rotating motor and a pushing frame; the second transverse cylinder is fixedly arranged on the rack, and the output end of the second air rod is fixedly connected with the base through a pushing frame; the positive and negative rotation motor is fixedly arranged on the frame, and the output end of a motor shaft of the positive and negative rotation motor is fixedly connected with the grinding frame.
Preferably: the high-pressure flushing device comprises a water accumulating tank, a water storage tank, a filtering device, an impact box, a water conveying pipeline and high-pressure spray heads, wherein the water accumulating tank is arranged at the bottom of the rack; the water storage tank is communicated with the water accumulation tank through a water suction pump; and the outlet of the water storage tank is communicated with the water delivery pipeline through an output pipeline; a plurality of rotating rollers for rotating the grounding rod are arranged in the impact box, and the rotating rollers are uniformly arranged at intervals; each rotating roller rotates in the same direction through a driving motor, and the filtering device is arranged between the water accumulating tank and the impact box; the filtering device comprises a filtering net rack, a filtering net, a push-pull plate and a pull ring which are arranged on the mounting rack; the filter screen is detachably arranged on the filter screen frame; the push-pull plate is arranged on one side of the filter screen frame, and a sealing gasket is arranged on one side of the push-pull plate facing the filter screen frame; and the pull ring is fixedly arranged on one side surface of the push-pull plate, which is far away from the filter screen frame.
Preferably: the high-temperature cleaning device comprises a high-temperature resistant water storage tank, a heating plate arranged on the inner wall of the high-temperature resistant water storage tank and a water flow fan used for enabling water flow in the high-temperature resistant water storage tank to move; the high-temperature resistant water storage tank is fixedly arranged on the rack; the water flow fan is fixedly arranged at the bottom of the inner cavity of the high-temperature water storage tank through the mounting shell; the high-temperature water storage tank is internally installed on a temperature sensor, and the temperature sensor and the heating plate are electrically connected with a control center.
Preferably: the drying device comprises a drying box body with an input port at the top; the bottom of the drying box body is provided with a water accumulating tank; the side wall of the drying box body is provided with a strong fan, the bottom plate of the water collecting groove is provided with a water outlet, the water outlet is provided with waterproof threads, and the water outlet is connected with a plug in a threaded manner; a hot air device is arranged in the drying box body; the hot air device comprises an axial flow fan arranged on the outer wall of the drying box body, a heating box arranged on the inner wall of the drying box body and a heater arranged in the heating box; the output port of the axial flow fan is communicated with the heating box, and the side wall of the heating box is provided with an air outlet.
Compared with the prior art, the invention has the following beneficial effects:
1. the cleaning mode replaces the traditional manual cleaning mode, so that the cleaning efficiency is high and the cleaning effect is good;
2. by arranging the straightening device, when a straight grounding rod is cleaned, in order to better clean dirt on the surface, the dirt left on the surface needs to be ground and cleaned in a grinding mode, and the straightening device can ensure that the grounding rod is straight, ensure the grinding effect and further improve the cleaning effect;
3. the ground rod after the grinding operation is finished is subjected to high-pressure washing by using a high-pressure washing device by using high water pressure, so that residues on the ground rod are washed away, and the washing effect is further improved;
4. placing the ground rod subjected to high-pressure washing into a high-temperature water tank, and further removing dirt on the ground rod which is difficult to remove by high-pressure washing through high-temperature water;
5. the sanitized earth bar can be dried through the drying oven and can blow off the water stain on the earth bar through strong wind, then dry through hot-blast earth bar to the better electroplating process that carries on.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a flow chart of a cleaning process;
FIG. 2 is an overall structural view of a cleaning apparatus for a ground rod;
FIG. 3 is a schematic structural diagram of a feeding mechanism;
FIG. 4 is a schematic view of a straightening device;
FIG. 5 is a schematic structural view of the power mechanism;
FIG. 6 is a schematic view of the grinder;
FIG. 7 is a schematic structural view of a high-pressure flushing device;
FIG. 8 is a schematic view of the structure of the filter device;
FIG. 9 is a schematic structural view of a high-temperature cleaning apparatus;
fig. 10 is a plan view of the drying apparatus.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, a method for cleaning a ground rod includes the following steps:
s1 feeding: firstly, conveying an uncleaned ground rod to the input end of a cleaning mechanism through a feeding mechanism;
s2 first rinsing with clear water: the ground rod after being straightened is transported to a clear water washing part through a transportation part to wash away large particle dust on the surface of the ground rod;
s3 drying: and (4) transporting the ground rod after high-temperature cleaning to a drying oven through a transporting device for drying treatment.
The cleaning method of the ground rod provided by the invention has the beneficial effects that: by the cleaning method, the original manual cleaning mode is changed, and the cleaning efficiency and the cleaning effect are improved.
Example 2
As shown in fig. 1, a method for cleaning a ground rod includes the following steps:
s1 feeding: firstly, conveying an uncleaned ground rod to the input end of a cleaning mechanism through a feeding mechanism;
s2 first rinsing with clear water: the ground rod after being straightened is transported to a clear water washing part through a transportation part to wash away large particle dust on the surface of the ground rod; (ii) a
S3 high pressure flushing: cleaning the ground rod after the grinding and descaling, and washing the powder ground by the grinding knife on the surface of the ground rod by a high-pressure washing device;
s4 rinsing with clean water for the second time: the cleaned grounding rod plate is conveyed to a high-temperature water tank through a conveying device to be soaked and cleaned, and further, the accumulated scale on the outer surface of the grounding rod is cleaned;
s5 drying: and (4) transporting the ground rod after high-temperature cleaning to a drying oven through a transporting device for drying treatment.
In a specific embodiment of the present invention, the method for cleaning a ground rod according to claim 1, comprises: the temperature in the high-temperature water tank is 100-120 ℃, and the impact mode of the high-pressure flushing device is direct impact.
The cleaning method of the ground rod provided by the invention has the beneficial effects that: by the cleaning method, the original manual cleaning mode is changed, and the cleaning efficiency and the cleaning effect are improved.
Example 3
As shown in fig. 1, a method for cleaning a ground rod includes the following steps:
s1 feeding: firstly, conveying an uncleaned ground rod to the input end of a cleaning mechanism through a feeding mechanism;
s2 straightening: straightening the required grounding rod through a straightening device;
s3 first rinsing with clear water: the ground rod after being straightened is transported to a clear water washing part through a transportation part to wash away large particle dust on the surface of the ground rod;
s4 grinding and descaling: grinding the particles adhered to the surface of the ground rod by a grinding machine through the ground rod washed by the first clear water;
s5 high pressure flushing: cleaning the ground rod after the grinding and descaling, and washing the powder ground by the grinding knife on the surface of the ground rod by a high-pressure washing device;
s6 rinsing with clean water for the second time: the cleaned grounding rod plate is conveyed to a high-temperature water tank through a conveying device to be soaked and cleaned, and further, the accumulated scale on the outer surface of the grounding rod is cleaned;
s7 drying: and (4) transporting the ground rod after high-temperature cleaning to a drying oven through a transporting device for drying treatment.
In a specific embodiment of the present invention, the method for cleaning a ground rod according to claim 1, comprises: the temperature in the high-temperature water tank is 100-120 ℃, and the impact mode of the high-pressure flushing device is direct impact.
The cleaning method of the ground rod provided by the invention has the beneficial effects that: by the cleaning method, the original manual cleaning mode is changed, and the cleaning efficiency and the cleaning effect are improved.
Example 4
In addition, as shown in fig. 2, fig. 3, fig. 7, fig. 8, fig. 9, fig. 10, the present invention discloses a cleaning apparatus for a ground rod, which comprises a frame 1, a control center 11 mounted on the frame 1, and a transportation device 2 mounted above the frame through a support rod 12; the frame 1 is sequentially provided with a feeding mechanism 3, a straightening device 4, a grinding machine 5, a high-pressure washing device 6, a high-temperature washing device 7 and a drying device 8 according to a washing method.
In the embodiment of the invention, the transportation device 2 comprises a longitudinal cylinder 21, a longitudinal bracket 22 mounted on the frame 1 for mounting the longitudinal cylinder 21, a transverse slide rail 23 mounted on a longitudinal air rod of the longitudinal cylinder 21, and a transportation part 24 slidably arranged on the transverse slide rail 23; the transportation part 24 comprises a transverse motor 241 fixedly installed at one end of a transverse sliding rail, a transverse screw 242 with one end fixedly connected with the output end of a motor shaft of the transverse motor 241, a nut 243 sleeved on the transverse screw 242 and in threaded connection with the transverse screw 242, and a hook 244 for placing a ground rod; one end of the transverse screw 242, which is far away from the transverse motor 241, is rotatably connected with the transverse slide rail 23; the nut 243 is installed in the transverse slide rail 23 and can slide transversely on the transverse slide rail 23; one end of the hook 244 is detachably mounted on the nut 243; the hook 244 includes a hanger 245 and a hook head rotatably mounted to an end of the hanger remote from the nut by a drive portion 25.
It should be noted that, when the transverse motor 241 rotates, the transverse screw 242 rotates along with the transverse motor 241, and the nut 243 does not rotate relatively with the transverse screw 242, so that the nut 243 moves transversely on the transverse screw 242; the transverse motor and the longitudinal air are controlled by a control center; in addition, the lifting hook is a lifting hook with a driving part (a motor), and when the material is discharged, the lifting hook can rotate to discharge the ground rod.
In the embodiment of the present invention, the feeding mechanism 3 includes a storage box 31 installed on the frame 1 for stacking ground rods; the top of the storage box 31 is hollowed, the upper surface of a bottom plate 32 of the storage box 31 is inclined, and the bottom plate 32 is installed on the inner wall of the storage box 1 through a plurality of supporting pieces 33; the support 33 includes a support plate 331 and a spring 332; the side edge of the supporting plate 331 is fixedly connected with the inner wall of the material storage box 31, and the bottom plate 32 is fixedly connected with the supporting plate 331 through a spring 332; a vibration motor 34 for driving the bottom plate 32 to shake is arranged on the frame 1 below the bottom plate 32; a discharge port 35 matched with the ground rod is formed in one side wall, close to the lower side, of the storage box 31, and a lifting hook upper guide rod 36 used for conveying the ground rod to the conveying mechanism 2 is installed on the discharge port 35 in a downward inclined mode along the lower edge.
The material storage box is provided with a discharge port, a vibration motor and a storage box, wherein the discharge port is provided with a discharge port, the vibration motor is used for preventing the discharge port from being blocked, and the vibration motor is used for vibrating a bottom plate of the material storage box to ensure that the discharge port is normally rolled off from the discharge port; in addition, the vibration motor is electrically connected with the control center and is controlled by the control center;
in the specific embodiment of the present invention, the high pressure flushing device 6 includes a water collecting tank 61 installed at the bottom of the rack 1, a water storage tank 62, a filtering device 63, an impact tank 64, a water pipe 65 installed at the side wall of the impact tank 64, and high pressure nozzles 66 installed intermittently and uniformly on the water pipe 65; the water storage tank 62 is communicated with the water accumulating tank 61 through a water suction pump 67; and the outlet of the water storage tank 62 is communicated with the water pipe 65 through an outlet pipe 68; a plurality of rotating rollers 69 for rotating the ground rod are arranged in the impact box 64, and the rotating rollers 69 are uniformly arranged at intervals; the rotating rollers 69 are rotated in the same direction by a driving motor 691, and the filtering device 63 is provided between the water collecting tank 61 and the surge tank 64; the filtering device 63 comprises a filtering net rack 631 mounted on the frame 1, a filtering net 632, a push-pull plate 633 and a pull ring 634; the filter screen 632 is detachably arranged on the filter screen frame 631; the push-pull plate 633 is arranged at one side of the filter screen frame 631, and a sealing gasket 635 is arranged at one side of the filter screen frame 631; the pull ring 634 is fixedly mounted on a side of the push-pull plate 633 away from the filter screen mount 631.
It should be noted that the upper part and the lower part of the impact box are communicated, the frame at the bottom of the impact box can not influence the water flow in the impact box to enter the water collecting tank, the filtering device is slidably mounted on the frame and can filter the recovered water resource, and then the water storage tank can be externally added with water, and the filter screen is detachably connected, so that the replacement, maintenance and repair are convenient; in addition, the high-pressure spray head, the water suction pump and the driving motor are all controlled by a control center;
in the embodiment of the present invention, the high temperature cleaning device 7 includes a high temperature resistant water storage tank 71, a heating plate 72 mounted on the inner wall of the high temperature resistant water storage tank 71, and a water flow fan 73 for moving the water flow inside the high temperature resistant water storage tank 71; the high-temperature resistant water storage tank 71 is fixedly arranged on the frame 1; the water flow fan 73 is fixedly arranged at the bottom of the inner cavity of the high-temperature resistant water storage tank 71 through a mounting shell; the high temperature resistant water storage tank 71 is internally provided with a temperature sensor 74, and the temperature sensor 74 and the heating plate 72 are both electrically connected with the control center 11.
In the embodiment of the present invention, the drying device 8 includes a drying box 81 having an input port 80 at the top; the bottom of the drying box body 81 is provided with a water accumulating tank 82; the side wall of the drying box body 81 is provided with a strong air blower 83, the bottom plate of the water accumulating tank 82 is provided with a water outlet 84, the water outlet 84 is provided with waterproof threads, and the water outlet 84 is internally connected with a plug 85 through threads; a hot air device 9 is arranged in the drying box body 81; the hot air device 9 comprises an axial flow fan 91 arranged on the outer wall of the drying box body 1, a heating box 92 arranged on the inner wall of the drying box body 81 and a heater 93 arranged in the heating box 92; an output port of the axial flow fan 91 is communicated with the heating box 92, and an air outlet is formed in the side wall of the heating box 92.
Compared with the prior art, the invention has the following beneficial effects:
1. the cleaning mode replaces the traditional manual cleaning mode, so that the cleaning efficiency is high and the cleaning effect is good;
3. the ground rod after the grinding operation is finished is subjected to high-pressure washing by using a high-pressure washing device by using high water pressure, so that residues on the ground rod are washed away, and the washing effect is further improved;
4. placing the ground rod subjected to high-pressure washing into a high-temperature water tank, and further removing dirt on the ground rod which is difficult to remove by high-pressure washing through high-temperature water;
5. the sanitized earth bar can be dried through the drying oven and can blow off the water stain on the earth bar through strong wind, then dry through hot-blast earth bar to the better electroplating process that carries on.
Example 5 differs from example 4 in that
As shown in fig. 4-6, in the embodiment of the present invention, the straightening device 4 includes a straightening box 41 installed on the frame 1, a straightening pair roller 42 installed inside the straightening box 41 and used for straightening the ground rod; the straightening device also comprises a power mechanism 43 for driving the straightening pair rollers 42 to rotate oppositely; the power mechanism 43 comprises a power motor and a transmission part; the transmission part comprises a worm wheel 433 coaxially connected with each roller on the straightening pair roller 42, a driving bevel gear 434 fixedly arranged on a rotating shaft of the power motor 431 and a transmission rod 435 rotatably arranged on the rack 1, two ends of the transmission rod 435 are provided with worm screws 436 respectively meshed with the two worm wheels 433 in a one-to-one correspondence manner, and a transmission bevel gear 437 meshed with the driving bevel gear 434 is fixedly sleeved in the middle of the transmission rod 435.
In the embodiment of the present invention, the grinding machine 5 includes a supporting frame 51 for placing the ground rod, a rotating device 52 installed at one end of the supporting frame 51 for rotating the ground rod, a supporting portion 53 installed at the other end of the supporting frame 51, a grinding portion 54 for grinding the ground rod, and a driver 55 for controlling the working position of the grinding portion 54; the rotating device 52 comprises a sliding block 521 transversely installed on the support frame 51 in a sliding manner, a second driving motor 522 installed on the sliding block 521, and a magnetic suction seat 523 installed at the output end of the second driving motor 522; the supporting part 53 comprises a supporting seat 531 which is transversely and slidably mounted on the frame 1 and a first transverse cylinder 532 which is mounted on the frame 1 and used for driving the supporting seat 531 to transversely slide; a top rod 533 is installed on the supporting seat 531, and a pressure sensor is installed at the end of the top rod 533; the grinding part 54 comprises a grinding frame 541 and a grinding wheel 542 arranged on the grinding frame 541; the grinding frame 541 is slidably arranged on the frame 1 through a base 543, and one end of the grinding frame 541 is rotatably connected with the base 543; the driver 55 comprises a second transverse air cylinder 551, a forward and reverse rotating motor 552 and a pushing frame 553; the second transverse cylinder 551 is fixedly installed on the frame 1, and the two output ends of the air rod are fixedly connected with the base 543 through the pushing frame 553; the forward and reverse rotation motor 552 is fixedly mounted on the frame 1, and the output end of the motor shaft of the forward and reverse rotation motor is fixedly connected with the grinding frame 541.
It should be noted that the second driving motor, the first transverse cylinder, the pressure sensor, the second transverse cylinder and the forward and reverse rotating motor are all controlled by the control center; secondly, the grounding rod is transported to the magnetic base through a lifting hook on the transporting mechanism, and then the control center controls the grounding rod to clamp and start grinding processing, so that the scale on the surface of the grounding rod is removed.
Compared with the prior art, the invention has the following beneficial effects: through the cooperation that is provided with straightener and grinding device, when rinsing straight earth bar fairly, for the dirt on better cleaning surface, need use the mode of carrying out the grinding and wash the remaining dirt grinding in surface, and straightener can guarantee that the earth bar is straight, ensures abrasive machining's effect, further improves cleaning performance.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A cleaning method of a grounding rod comprises the following steps:
s1 feeding: firstly, conveying an uncleaned ground rod to the input end of a cleaning mechanism through a feeding mechanism;
s2 straightening: straightening the required grounding rod through a straightening device;
s3 first rinsing with clear water: the ground rod after being straightened is transported to a clear water washing part through a transportation part to wash away large particle dust on the surface of the ground rod;
s4 grinding and descaling: grinding the particles adhered to the surface of the ground rod by a grinding machine through the ground rod washed by the first clear water;
s5 high pressure flushing: cleaning the ground rod after the grinding and descaling, and washing the powder ground by the grinding knife on the surface of the ground rod by a high-pressure washing device;
s6 rinsing with clean water for the second time: the cleaned grounding rod plate is conveyed to a high-temperature water tank through a conveying device to be soaked and cleaned, and further, the accumulated scale on the outer surface of the grounding rod is cleaned;
s7 drying: and (4) transporting the ground rod after high-temperature cleaning to a drying oven through a transporting device for drying treatment.
2. The method for cleaning a ground rod of claim 1, wherein: the temperature in the high-temperature water tank is 100-120 ℃, and the impact mode of the high-pressure flushing device is direct impact.
3. The utility model provides a cleaning equipment for earth bar which characterized in that: comprises a frame, a control center arranged on the frame and a conveying device arranged above the frame through a support rod; the machine frame is sequentially provided with a feeding mechanism, a straightening device, a grinding machine, a high-pressure flushing device, a high-temperature cleaning device and a drying device according to a cleaning method.
4. The cleaning apparatus for the ground rod as claimed in claim 2, wherein: the transportation device comprises a longitudinal cylinder, a longitudinal support arranged on the rack and used for installing the longitudinal cylinder, a transverse slide rail arranged on a longitudinal air rod of the longitudinal cylinder and a transportation part arranged on the transverse slide rail in a sliding manner; the transportation part comprises a transverse motor fixedly arranged at one end of a transverse sliding rail, a transverse screw rod with one end fixedly connected with the output end of a motor shaft of the transverse motor, a nut sleeved on the transverse screw rod and in threaded connection with the transverse screw rod, and a lifting hook used for placing a grounding rod; one end of the transverse screw rod, which is far away from the transverse motor, is rotatably connected with the transverse sliding rail; the nut is arranged in the transverse sliding rail and can transversely slide on the transverse sliding rail; one end of the lifting hook is detachably arranged on the nut; the lifting hook comprises a lifting rod and a hook head which is rotatably arranged at one end of the lifting rod far away from the nut through a driving part.
5. The cleaning apparatus for the ground rod as set forth in claim 3, wherein: the feeding mechanism comprises a storage box which is arranged on the rack and used for stacking the ground rod; the top of the storage box is hollowed, the upper surface of a bottom plate of the storage box is inclined, and the bottom plate is installed on the inner wall of the storage box through a plurality of supporting pieces; the support member includes a support plate and a spring; the side edge of the supporting plate is fixedly connected with the inner wall of the material storage box, and the bottom plate is fixedly connected with the supporting plate through a spring; a vibration motor for driving the bottom plate to shake is mounted on the machine frame below the bottom plate; the storage box is close to and offers the discharge gate with the earth bar adaptation on the lateral wall of below, the discharge gate is installed along the lower limb downward sloping and is used for transporting the earth bar to the guide arm on the lifting hook of transport mechanism.
6. The cleaning apparatus for the ground rod as set forth in claim 4, wherein: the straightening device comprises a straightening box arranged on the rack and a straightening pair roller arranged in the straightening box and used for straightening the ground rod; the straightening roller also comprises a power mechanism for driving the straightening rollers to rotate oppositely; the power mechanism comprises a power motor and a transmission part; the transmission part comprises a turbine coaxially connected with each roller on the straightening pair roller, a driving bevel gear fixedly arranged on a rotating shaft of the power motor and a transmission rod rotatably arranged on the rack, two ends of the transmission rod are provided with worms respectively meshed with the two turbines in a one-to-one correspondence manner, and the middle part of the transmission rod is fixedly sleeved with the transmission bevel gear meshed with the driving bevel gear.
7. The cleaning apparatus for the ground rod as set forth in claim 5, wherein: the grinding machine comprises a support frame for placing the grounding rod, a rotating device arranged at one end of the support frame and used for rotating the grounding rod, a supporting part arranged at the other end of the support frame, a grinding part used for grinding the grounding rod and a driver used for controlling the working position of the grinding part; the rotating device comprises a sliding block which is transversely installed on the supporting frame in a sliding mode, a second driving motor which is installed on the sliding block and a magnetic suction seat which is installed at the output end of the second driving motor; the supporting part comprises a supporting seat which is transversely installed on the rack in a sliding manner and a first transverse cylinder which is installed on the rack and used for driving the supporting seat to transversely slide; the supporting seat is provided with an ejector rod, and the end part of the ejector rod is provided with a pressure sensor; the grinding part comprises a grinding rack and a grinding wheel arranged on the grinding rack; the grinding rack is arranged on the rack in a sliding mode through the base, and one end of the grinding rack is rotatably connected with the base; the driver comprises a second transverse cylinder, a forward and reverse rotating motor and a pushing frame; the second transverse cylinder is fixedly arranged on the rack, and the output end of the second air rod is fixedly connected with the base through a pushing frame; the positive and negative rotation motor is fixedly arranged on the frame, and the output end of a motor shaft of the positive and negative rotation motor is fixedly connected with the grinding frame.
8. The cleaning apparatus for the ground rod as set forth in claim 6, wherein: the high-pressure flushing device comprises a water accumulating tank, a water storage tank, a filtering device, an impact box, a water conveying pipeline and high-pressure spray heads, wherein the water accumulating tank is arranged at the bottom of the rack; the water storage tank is communicated with the water accumulation tank through a water suction pump; and the outlet of the water storage tank is communicated with the water delivery pipeline through an output pipeline; a plurality of rotating rollers for rotating the grounding rod are arranged in the impact box, and the rotating rollers are uniformly arranged at intervals; each rotating roller rotates in the same direction through a driving motor, and the filtering device is arranged between the water accumulating tank and the impact box; the filtering device comprises a filtering net rack, a filtering net, a push-pull plate and a pull ring which are arranged on the mounting rack; the filter screen is detachably arranged on the filter screen frame; the push-pull plate is arranged on one side of the filter screen frame, and a sealing gasket is arranged on one side of the push-pull plate facing the filter screen frame; and the pull ring is fixedly arranged on one side surface of the push-pull plate, which is far away from the filter screen frame.
9. The cleaning apparatus for the ground rod as set forth in claim 7, wherein: the high-temperature cleaning device comprises a high-temperature resistant water storage tank, a heating plate arranged on the inner wall of the high-temperature resistant water storage tank and a water flow fan used for enabling water flow in the high-temperature resistant water storage tank to move; the high-temperature resistant water storage tank is fixedly arranged on the rack; the water flow fan is fixedly arranged at the bottom of the inner cavity of the high-temperature water storage tank through the mounting shell; the high-temperature water storage tank is internally installed on a temperature sensor, and the temperature sensor and the heating plate are electrically connected with a control center.
10. The cleaning apparatus for the ground rod as set forth in claim 8, wherein: the drying device comprises a drying box body with an input port at the top; the bottom of the drying box body is provided with a water accumulating tank; the side wall of the drying box body is provided with a strong fan, the bottom plate of the water collecting groove is provided with a water outlet, the water outlet is provided with waterproof threads, and the water outlet is connected with a plug in a threaded manner; a hot air device is arranged in the drying box body; the hot air device comprises an axial flow fan arranged on the outer wall of the drying box body, a heating box arranged on the inner wall of the drying box body and a heater arranged in the heating box; the output port of the axial flow fan is communicated with the heating box, and the side wall of the heating box is provided with an air outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911315626.0A CN111069148A (en) | 2019-12-19 | 2019-12-19 | Cleaning equipment for ground rod and cleaning method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911315626.0A CN111069148A (en) | 2019-12-19 | 2019-12-19 | Cleaning equipment for ground rod and cleaning method thereof |
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| CN111069148A true CN111069148A (en) | 2020-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911315626.0A Pending CN111069148A (en) | 2019-12-19 | 2019-12-19 | Cleaning equipment for ground rod and cleaning method thereof |
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| Country | Link |
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| CN (1) | CN111069148A (en) |
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