CN111038168A - Fabric embossing and pattern decorating process - Google Patents
Fabric embossing and pattern decorating process Download PDFInfo
- Publication number
- CN111038168A CN111038168A CN201911300573.5A CN201911300573A CN111038168A CN 111038168 A CN111038168 A CN 111038168A CN 201911300573 A CN201911300573 A CN 201911300573A CN 111038168 A CN111038168 A CN 111038168A
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- fabric
- layer
- embossing
- heating plate
- die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06J—PLEATING, KILTING OR GOFFERING TEXTILE FABRICS OR WEARING APPAREL
- D06J1/00—Pleating, kilting or goffering textile fabrics or wearing apparel
Abstract
The invention discloses a fabric embossing and pattern and road decorating process, which comprises the following steps of S1: coloring the fabric; s2: pleating; feeding the fabric processed in the step S1 into an embossing device to enable the fabric to form a plurality of crimping strips with set shapes; arranging a first layer of material and a second layer of material on two sides of the fabric, and enabling the fabric, the first layer of material and the second layer of material to synchronously enter embossing equipment for embossing, wherein the embossing temperature is 130-170 ℃; s3: cutting off the folded fabric at a fixed length, peeling off the first layer of material, and extruding a plurality of folding strips through a die; s4: coloring the surface of the crimping strip exposed outside the die; s5: naturally cooling to obtain a finished product; in addition, the color-gradient embossed fabric is also disclosed.
Description
Technical Field
The invention belongs to the technical field of fabric embossing decoration color production, and particularly relates to a fabric embossing and pattern road decoration color process.
Background
Most of embossed fabrics in the current market are formed by high-temperature embossing, but the style of lines formed after embossing is single; although the prior art also has the problem that the line style of some products is single, the adopted mode is that the fabric at the grain fold position is colored together when being colored, and then embossing is carried out, but the pre-colored embossing position and the actual embossing position are inclined, so that the color at the fabric embossing position is distorted, the aesthetic feeling of the embossed fabric is greatly reduced, and the product quality and the qualified rate are reduced.
In addition, the prior art also leads to single pattern of embossed decoration, and is difficult to meet the requirement of the market on the diversity of the embossed decoration colors of the fabric.
Disclosure of Invention
The invention aims to provide a fabric embossing and pattern and road decorating process, which aims to overcome the defects in the background technology.
In order to solve the technical problem, the invention aims to realize that:
a fabric embossing and pattern decorating process comprises the following steps
S1: coloring the fabric;
s2: pleating; feeding the fabric processed in the step S1 into an embossing device to enable the fabric to form a plurality of crimping strips with set shapes; arranging a first layer of material and a second layer of material on two sides of the fabric, and enabling the fabric, the first layer of material and the second layer of material to synchronously enter embossing equipment for embossing, wherein the embossing temperature is 130-170 ℃;
s3: cutting off the folded fabric at a fixed length, peeling off the first layer of material, and extruding a plurality of folding strips through a die;
s4: coloring the surface of the crimping strip exposed outside the die;
s5: and naturally cooling, and separating the second layer of material to obtain a finished product.
On the basis of the above scheme and as a preferable scheme of the scheme: the step S4 is to color the fold by using a thermal transfer printing process.
On the basis of the above scheme and as a preferable scheme of the scheme: and step S4, the gold stamping process at the fold pressing position is adopted for coloring.
On the basis of the above scheme and as a preferable scheme of the scheme: and step S4, the color is formed by the process of spray printing and heating and curing the fold.
On the basis of the above scheme and as a preferable scheme of the scheme: comprises the steps of clamping the folded fabric by a mould and then feeding the fabric into a heating device; the heating device comprises a heating plate and a pressing mechanism, the die clamps the pleated fabric and then is placed between the heating plate and the pressing mechanism, and the pleat position of the pleated fabric faces the heating plate; the upper end surface of the die is 0.5-1mm lower than the end surface of the fold pressing part, and the die is tightly pressed on the heating plate by the pressing mechanism.
On the basis of the above scheme and as a preferable scheme of the scheme: kraft paper is lined between the pleating fabric and the heating plate.
On the basis of the above scheme and as a preferable scheme of the scheme: the heating temperature of the heating plate is 180-230 ℃, and the heating time is 25-30 s.
On the basis of the above scheme and as a preferable scheme of the scheme: the width of the first layer of material and the width of the second layer of material are not less than the width of the fabric.
On the basis of the above scheme and as a preferable scheme of the scheme: the first layer of material and the second layer of material are both adhesive lining paper.
On the basis of the above scheme and as a preferable scheme of the scheme: the gradient color embossed fabric comprises the following steps
S1: carrying out up-gradient color on the fabric;
s2: pleating; feeding the fabric processed in the step S1 into an embossing device to enable the fabric to form a plurality of crimping strips with set shapes; arranging a first layer of material and a second layer of material on two sides of the fabric, and enabling the fabric, the first layer of material and the second layer of material to synchronously enter embossing equipment for embossing, wherein the embossing temperature is 130-170 ℃;
s3: cutting off the pleated fabric at a fixed length, peeling off the first layer of material, and clamping and tightly extruding a plurality of pleat pressing strips through a die;
s4: coloring the surface of the crimping strip exposed outside the die by adopting a thermal transfer printing process; feeding the fabric clamped by the mold into heating equipment; the heating equipment comprises a heating plate and a pressing mechanism, wherein a mould clamps a pleating fabric and then is placed between the heating plate and the pressing mechanism, the pleating strip of the pleating fabric faces the heating plate, a transfer printing film is laid between the pleating strip and the heating plate, and then kraft paper is laid between the transfer printing film and the heating plate, wherein the thickness of the kraft paper is 0.05-0.25 mm; the upper end surface of the die is 0.5-1mm lower than the end surface of the pleating bar, and the die and the upper end surface of the pleating bar are pressed on the heating plate by the pressing mechanism; the transfer printing film adopts a gradient transfer printing film;
s5: after the transfer printing is finished, the kraft paper, the second layer material and the transfer printing film are separated and naturally cooled to obtain the gradient color embossed fabric.
Compared with the prior art, the invention has the outstanding and beneficial technical effects that: 1. the first layer of material and the second layer of material are arranged on two sides of the fabric before the fabric is subjected to pleating forming, and the fabric synchronously enters pleating equipment for pleating forming, so that the situation that partial dyes fall off between pleats due to high temperature in the pleating process to cause mutual color printing can be avoided; on the other hand, after the fabric is subjected to the pleating molding, the first layer of material and the second layer of material are cooled synchronously with the fabric, so that the first layer of material and the second layer of material can well help the fabric to keep the shape after the pleating, and the fabric can be well shaped after being cooled.
2. Adopt the mould with a plurality of pleat strip centre gripping of surface fabric and extrusion to lean on closely together, only to the surface of crimping the strip that so can be fine color, fine assurance the lines of coloring be unanimous with the crease of crimping the strip, go up the color uniformity and coincide nature height, promote the uniformity of product quality and product by a wide margin.
3. The method can adopt various ways of pressing and coloring the pleat strips, such as heat transfer printing, gold stamping and spray printing, thereby better meeting the market demands, meeting the requirements of different customers and the appearance of the fabric and avoiding the defects of the traditional production way.
Drawings
FIG. 1 is a schematic structural view of a fabric, a first layer of material and a second layer of material;
FIG. 2 is a schematic view of a clamping structure of the fabric and the mold;
fig. 3 is a schematic view of the internal structure of the mold.
Detailed Description
In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step, based on the given embodiments, fall within the scope of protection of the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
In the description of the present application, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated.
Example one
A fabric embossing and pattern decorating process comprises the following steps
S1: coloring the fabric 1;
s2: pleating; with reference to fig. 1, feeding the fabric 1 processed in step S1 to an embossing device to form the fabric 1 into a plurality of creasing strips 4 with a set shape; the method comprises the following steps that a first layer material 2 and a second layer material 3 are arranged on two sides of a fabric 1, the first layer material 2 and the second layer material 3 synchronously enter an embossing device for embossing, the embossing temperature is 130-170 ℃, and the embossing speed is 20-25 m/h; the processing in the embossing apparatus results in a material 1 with a pleat 4, such as shown in figure 1. Preferably, the first layer material and the second layer material are both adhesive lining paper, and the width of the first layer material and the width of the second layer material are not less than that of the fabric.
S3: cutting the pleated fabric 1 at a fixed length, and stripping the first layer 2 to expose the fabric and the surface layer of the pleat pressing strip 4 outwards, thereby being beneficial to coloring the surface of the pleat pressing strip in the later period; with reference to fig. 2/3, a number of pleats 4 are then compacted by die 5; specifically, the mold 5 comprises a side plate 51, a pressing plate 52, a bottom plate 54 and a pressing assembly 53, wherein one end of the side plate 51 and the bottom plate 54 is enclosed to form an accommodating cavity with an opening, the pressing plate 52 is located at the opening, the pressing assembly 53 can press the pressing plate 52 at the opening, the fabric 1 is placed into the accommodating cavity from the opening, and the pressing assembly 53 is operated to drive the pressing plate 52 to extrude the fabric, so that the pleating strips of the fabric are extruded to be close to the accommodating cavity.
S4: coloring the surface of the crimping strip exposed outside the die;
s5: and separating the second layer material after natural cooling to obtain a finished product, wherein the second layer material is kept until the last purpose is to avoid deformation of the pressing pleat in the cooling process and further improve the pressing pleat setting effect.
The step S4 is to color the fold by using a thermal transfer printing process. Comprises the steps of clamping the folded fabric by a mould and then feeding the fabric into a heating device; the heating device comprises a heating plate and a pressing mechanism, the die clamps the pleated fabric and then is placed between the heating plate and the pressing mechanism, and the pleat position of the pleated fabric faces the heating plate; the pressing mechanism presses the die on the heating plate, and the upper end surface 511 of the die is preferably 0.5-1mm lower than the end surface of the pleat pressing strip 4, so that the pressed pleat pressing strip can be fully matched with the transfer printing film, and the coloring is more reliable.
Still be lined with the kraft paper between pleat strip 4 and the hot plate, because the hot plate is the metal material, its hardness is higher, so in the in-process transfer printing membrane of heat-transfer printing be difficult to abundant with the contact of pleat strip, thereby probably lead to coloring the replenishment, produce defective goods, the setting of kraft paper has so increased an elastic layer on the hot plate fairly, so just can produce certain elastic deformation when pushing down mechanism will pleat strip 4 extrusion on the hot plate, thereby make the transfer printing membrane with the abundant contact of pleat strip, promote the effect of coloring. Preferably, the heating temperature of the heating plate is 180-230 ℃, and the heating time is 25-30 s.
Step S4, coloring by adopting a process of gold stamping at a tucking position, wherein the method comprises the step of clamping the tucked fabric by adopting a mould and then feeding the fabric into a heating device; the heating equipment comprises a heating plate and a pressing mechanism, after the pleat pressing fabric is clamped by a mold, metal color is sprayed and printed on the surface of the pleat pressing strip, after the metal color is sprayed and printed and dried, the pleat pressing part of the pleat pressing fabric faces the heating plate, kraft paper is arranged between the pleat pressing fabric and the heating plate, the pressing mechanism presses the mold on the heating plate, the upper end surface 511 of the mold is preferably lower than the end surface of the pleat pressing strip 4 by 0.5-1mm, and the pleat pressing strip pressed downwards can fully contact with gold powder by the size, so that coloring is more reliable. Because the hot plate is the metal material, its hardness is higher, so in the in-process transfer printing membrane of heat-transfer printing be difficult to abundant with pressing the pleat strip contact, thereby probably lead to coloring the replenishment, produce defective goods, so the setting of kraft paper provides the container of gold powder on the one hand, on the other hand has increased an elastic layer on the hot plate fairly, so just can be under the mechanism of pressing will press pleat strip 4 and can produce certain elastic deformation when extruding on the hot plate, thereby make hot plate and the abundant contact of pressing the pleat strip, make the hot melt adhesive fully melt and fully contact with gold powder, promote the coloring effect. Preferably, the heating temperature of the heating plate is 180-230 ℃, and the heating time is 25-30 s.
And step S4, the color is formed by the process of spray printing and heating and curing the fold. Comprises the steps of clamping the folded fabric by a mould and then feeding the fabric into a heating device; the heating device comprises a heating plate and a pressing mechanism, after a die clamps a pleated fabric, hot melt adhesive is coated on the surface of a pleated strip, then the pleated strip is placed between the heating plate and the pressing mechanism, the pleated part of the pleated fabric faces the heating plate, kraft paper is arranged between the pleated fabric and the heating plate, the pressing mechanism presses the die on the heating plate, and then the heating plate can heat and cure the printed metal layer; and the upper end surface 511 of the mould is preferably 0.5-1mm lower than the end surface of the pleating strip 4, so that the pleating strip pressed downwards can be fully contacted with the heating plate, the jet printing is more fully heated, the curing effect is better, and the coloring is more reliable. Because the hot plate is the metal material, its hardness is higher, so the hot plate is difficult to abundant with press the pleat contact to probably lead to the solidification inhomogeneous, produce the flaw article, increased an elastic layer so fairly on the hot plate, then just can produce certain elastic deformation when pressing pleat 4 extrusion on the hot plate in mechanism of pushing down, thereby make hot plate and the abundant contact of press pleat, promote and spout seal metal level solidification effect. Preferably, the heating temperature of the heating plate is 180-230 ℃, and the heating time is 25-30 s.
Example two
The gradient color embossed fabric comprises the following steps
S1: carrying out up-gradient color on the fabric;
s2: pleating; feeding the fabric processed in the step S1 into an embossing device to enable the fabric to form a plurality of crimping strips with set shapes; arranging a first layer of material and a second layer of material on two sides of the fabric, and enabling the fabric, the first layer of material and the second layer of material to synchronously enter embossing equipment for embossing, wherein the embossing temperature is 130-170 ℃;
s3: cutting off the pleated fabric at a fixed length, peeling off the first layer of material, and clamping and tightly extruding a plurality of pleat pressing strips through a die;
s4: coloring the surface of the crimping strip exposed outside the die by adopting a thermal transfer printing process; feeding the fabric clamped by the mold into heating equipment; the heating equipment comprises a heating plate and a pressing mechanism, wherein a mould clamps a pleating fabric and then is placed between the heating plate and the pressing mechanism, the pleating strip of the pleating fabric faces the heating plate, a transfer printing film is laid between the pleating strip and the heating plate, and then kraft paper is laid between the transfer printing film and the heating plate, wherein the thickness of the kraft paper is 0.05-0.25 mm; the upper end surface of the die is 0.5-1mm lower than the end surface of the pleating bar, and the die and the upper end surface of the pleating bar are pressed on the heating plate by the pressing mechanism; the transfer printing film adopts a gradient transfer printing film;
s5: after the transfer printing is finished, the kraft paper and the transfer printing film are separated and naturally cooled to obtain the gradient color embossed fabric.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (10)
1. A fabric embossing and pattern decoration color process is characterized in that: comprises the following steps
S1: coloring the fabric;
s2: pleating; feeding the fabric processed in the step S1 into an embossing device to enable the fabric to form a plurality of crimping strips with set shapes; arranging a first layer of material and a second layer of material on two sides of the fabric, and enabling the fabric, the first layer of material and the second layer of material to synchronously enter embossing equipment for embossing, wherein the embossing temperature is 130-170 ℃;
s3: cutting off the folded fabric at a fixed length, peeling off the first layer of material, and extruding a plurality of folding strips through a die;
s4: coloring the surface of the crimping strip exposed outside the die;
s5: and naturally cooling and separating the second layer of material to obtain a finished product.
2. The fabric embossing and grain decorating process as claimed in claim 1, wherein: the step S4 is to color the fold by using a thermal transfer printing process.
3. The fabric embossing and grain decorating process as claimed in claim 1, wherein: and step S4, the gold stamping process at the fold pressing position is adopted for coloring.
4. The fabric embossing and grain decorating process as claimed in claim 1, wherein: and step S4, the color is formed by the process of spray printing and heating and curing the fold.
5. The process of any one of claims 1 to 4 for embossing fabrics and decorating grain and road, wherein: comprises the steps of clamping the folded fabric by a mould and then feeding the fabric into a heating device; the heating device comprises a heating plate and a pressing mechanism, the die clamps the pleated fabric and then is placed between the heating plate and the pressing mechanism, and the pleat position of the pleated fabric faces the heating plate; the upper end surface of the die is 0.5-1mm lower than the end surface of the fold pressing part, and the die is tightly pressed on the heating plate by the pressing mechanism.
6. The fabric embossing and grain decorating process as claimed in claim 5, wherein: kraft paper is lined between the pleating fabric and the heating plate.
7. The fabric embossing and grain decorating process as claimed in claim 5, wherein: the heating temperature of the heating plate is 180-230 ℃, and the heating time is 25-30 s.
8. The fabric embossing and grain decorating process as claimed in claim 1, wherein: the width of the first layer of material and the width of the second layer of material are not less than the width of the fabric.
9. The fabric embossing and grain decorating process as claimed in claim 1, wherein: the first layer of material and the second layer of material are both adhesive lining paper.
10. The utility model provides a gradual change look emboss surface fabric which characterized in that: comprises the following steps
S1: carrying out up-gradient color on the fabric;
s2: pleating; feeding the fabric processed in the step S1 into an embossing device to enable the fabric to form a plurality of crimping strips with set shapes; arranging a first layer of material and a second layer of material on two sides of the fabric, and enabling the fabric, the first layer of material and the second layer of material to synchronously enter embossing equipment for embossing, wherein the embossing temperature is 130-170 ℃;
s3: cutting off the pleated fabric at a fixed length, peeling off the first layer of material, and clamping and tightly extruding a plurality of pleat pressing strips through a die;
s4: coloring the surface of the crimping strip exposed outside the die by adopting a thermal transfer printing process; feeding the fabric clamped by the mold into heating equipment; the heating equipment comprises a heating plate and a pressing mechanism, wherein a mould clamps a pleating fabric and then is placed between the heating plate and the pressing mechanism, the pleating strip of the pleating fabric faces the heating plate, a transfer printing film is laid between the pleating strip and the heating plate, and then kraft paper is laid between the transfer printing film and the heating plate, wherein the thickness of the kraft paper is 0.05-0.25 mm; the upper end surface of the die is 0.5-1mm lower than the end surface of the pleating bar, and the die and the upper end surface of the pleating bar are pressed on the heating plate by the pressing mechanism; the transfer printing film adopts a gradient transfer printing film;
s5: after the transfer printing is finished, the kraft paper, the second layer material and the transfer printing film are separated and naturally cooled to obtain the gradient color embossed fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911300573.5A CN111038168A (en) | 2019-12-17 | 2019-12-17 | Fabric embossing and pattern decorating process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911300573.5A CN111038168A (en) | 2019-12-17 | 2019-12-17 | Fabric embossing and pattern decorating process |
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| CN111038168A true CN111038168A (en) | 2020-04-21 |
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| CN201911300573.5A Pending CN111038168A (en) | 2019-12-17 | 2019-12-17 | Fabric embossing and pattern decorating process |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111648122A (en) * | 2020-07-01 | 2020-09-11 | 山东轻工职业学院 | Manual cloth creasing device |
| CN115091873A (en) * | 2022-06-15 | 2022-09-23 | 云南侨通包装印刷有限公司 | Method for thermoprinting multicolor rainbow gradient pattern effect on paper package |
| CN115354471A (en) * | 2022-08-31 | 2022-11-18 | 读布科技(杭州)有限公司 | Fabric surface bulging process |
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| CN205009664U (en) * | 2015-09-28 | 2016-02-03 | 东莞依利洋织物有限公司 | Grab wrinkle machine |
| CN107865474A (en) * | 2017-11-16 | 2018-04-03 | 东华大学 | A kind of apparel modeling method crimped using heat transfer printing paper auxiliary paper film |
| CN208917582U (en) * | 2018-09-18 | 2019-05-31 | 深圳市珂莱蒂尔服饰有限公司 | A kind of crimped boiling hot silver-colored fabric of Hollowed embroidery |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| ES2343999B2 (en) * | 2009-10-28 | 2011-04-07 | Juan Lloveras Calvo | MANUFACTURING PROCEDURE FOR PARAMANNED AND STRATIFIED LAMINAR DECORATIVE STRATIFICATE OBTAINED BY SUCH METHOD. |
| CN205009664U (en) * | 2015-09-28 | 2016-02-03 | 东莞依利洋织物有限公司 | Grab wrinkle machine |
| CN107865474A (en) * | 2017-11-16 | 2018-04-03 | 东华大学 | A kind of apparel modeling method crimped using heat transfer printing paper auxiliary paper film |
| CN208917582U (en) * | 2018-09-18 | 2019-05-31 | 深圳市珂莱蒂尔服饰有限公司 | A kind of crimped boiling hot silver-colored fabric of Hollowed embroidery |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111648122A (en) * | 2020-07-01 | 2020-09-11 | 山东轻工职业学院 | Manual cloth creasing device |
| CN115091873A (en) * | 2022-06-15 | 2022-09-23 | 云南侨通包装印刷有限公司 | Method for thermoprinting multicolor rainbow gradient pattern effect on paper package |
| CN115354471A (en) * | 2022-08-31 | 2022-11-18 | 读布科技(杭州)有限公司 | Fabric surface bulging process |
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