Olefinic polymeric carrier catalyst system and preparation method thereof
The current high-effective carrier catalyst that is used for olefinic polymerization has two kinds of preparation methods commonly used.A kind of method be make magnesium chloride be dissolved in alcohol (GB211066 or spy open clear 5883006) or organo phosphorous compounds (spy opens clear 58-19307, CN8510097A) generates homogeneous solution, then with homogeneous solution and cryogenic titanium tetrachloride and electron donor effect, MgCl
2Separate out, obtain titaniferous MgCl simultaneously
2Carried catalyst, though this kind catalyzer has greater activity and orientation property to olefinic polymerization, according to said method its form of Zhi Bei catalyzer and size are difficult to control.
Another kind method is earlier will be as the MgCl of carrier
2The particle of activation and formation definite shape (as sphere), carrier that will be shaped and titanium tetrachloride and internal electron donor further act on then, obtain the titaniferous carried catalyst.The method that makes magnesium compound form ball type carrier has spraying drying, and high-speed stirring is trembled or by methods such as tubule spray at a high speed, for example: the US3953414 US411835 of Meng Ai house journal is with MgCl
26H
2O is spray dried to ball type carrier after processed, uses TiCl again
4Processing obtains spherical catalyst and is used for propylene polymerization, and its catalyst efficiency and orientation property are all very low.Neste oy WO87107620 of house journal or GB2199763 are with MgCl
2Be sprayed onto the cold house with the melt of alcoholic acid adducts and be solidified into spheroidal particle, propylene polymerization is had higher catalytic activity though carry the catalyzer that obtains behind the titanium, higher orientation property and bulk density, the particle of catalyzer and polymkeric substance is wayward.The US4399054 MgCl of Meng Ai house journal
2With ethanol, silicone oil and mineral oil heat together, the fusing back is solidified into microparticle with high pressure ejection or high-speed stirring in heat-eliminating medium, but through carrying the catalyzer that processing such as titanium obtain, its propylene polymerization is active and orientation property is all lower, and the polymer beads that obtains is very little, and is most of at 0.1-0.7mm.
In recent years, there is the reaction method of the CN87102324A of Instituut Voor Agrotechnologisch Onderzoek (ATO-DLO) in Overseas Company in the patent of the relevant preparation of China's application olefin polymerizating shape catalyst technology, the spray-drying process of the CN86105015A of Shell Co. Ltd, the catalyst activity orientation property that obtains all is on duty mutually with performances such as polymer stacks density.Also be useful on the high-speed mixing method of the CN1047302A of Himont Inc of olefinic polymerization, this piece patent is not reported data such as activity of such catalysts, degree of orientation, and Patent right requirement is not applied for this Preparation of catalysts method, and the wideer catalyst structure of application right.
The purpose of this invention is to provide a kind of olefin polymerization catalysis, with this catalyzer in olefinic polymerization, very high catalytic activity is not only arranged, and the polymkeric substance that obtains has good particle form, grain is through narrowly distributing, the apparent density height is used for carbon number and can obtains the very high polymkeric substance of three-dimensional rule positivity in the olefinic polymerization more than 3 or 3, and another object of the present invention is by changing granular size and the distribution thereof that preparation magnesium halide carrier condition is come control catalyst and polymkeric substance.
Olefinic polymerization effective catalyst system of the present invention is by solid catalyst (A), and periodictable I-III family organometallics component (B) and silicoorganic compound component (C) are formed.(A) be the solids containing titanium catalyzer that contains magnesium halide and carboxylicesters, component (B) and component (C) are the catalyst system components that is used for olefinic polyreaction.
The magnesium halide that the present invention adopts is magnesium chloride, magnesium bromide, magnesium iodide and magnesium fluoride.The alcohol that uses is C
1-C
5Straight chain or isomery alcohol, as methyl alcohol, ethanol, propyl alcohol, Virahol, butanols, amylalcohol, primary isoamyl alcohol etc., preferably ethanol.Dispersion agent that uses in the preparing carriers process and cryogen are and the immiscible inertia aliphatic hydrocarbon of magnesium halide alcohol adduct, as kerosene, vaseline oil, white oil etc., preferably kerosene.Dispersion agent and cryogen can be identical or different hydrocarbon.Additive is silicone oil and non-hydrophilic tensio-active agent, as class of department, sorbitol ester etc.
Preparation solid catalytic ingredient (A), the general formula of used titanium tetrahalide or alkoxyl group halogenated titanium is Ti(OR)
nX
4-n, n=1-4, X are halogen, R is alkyl (identical or different), and is concrete as TiCl
4, TiBr
4, TiI
4, Ti(OEt)
3Cl
2, Ti(OEt) Cl
3, Ti(OBu)
4Deng, TiCl preferably
4Used carboxylicesters is aliphatics or aromatic series unit and multi-carboxylate, be specially diethyl succinate, dibutyl succinate, adipic acid dibutylester, dimixo-octyl phthalate, ethyl benzoate, ethyl anisate, anisic acid, methyl esters, ethyl p-ethoxybenzoate etc., preferably diisobutyl phthalate and dibutyl phthalate.
The solid catalytic ingredient of the inventive method gained (A) is the particulate with good form, average out to 110 μ, and granular size can be controlled by the preparation condition that changes magnesium halide carrier.Specific surface is at 150M
2More than/the g.Strong reflection ° appears in magnesium halide in 2 θ=4.62 in the component (A), occurs than strong reflection and be 41.04 ° and 42.94 ° at 2 θ the feature reflection peak occurring between 2 θ=28.72 °-32.50 °.
It is periodictable I-III family organometallics that the present invention is used for olefinic polymerization (B) component, and its general formula is R
nAlX
N-3, R is H in the formula, C
1-C
18Alkyl, mainly be alkyl, X represents halogen, mainly is chlorine, n=1-3, particular compound such as Al(CH
3)
3, Al(C
2H
5)
3, Al(iC
4H
9)
3, Al(C
4H
9)
3Deng, AlEt wherein
3Better.During olefinic polymerization, the consumption of aluminum alkyls is that the titanium mol ratio in aluminum alkyls and the solid catalytic ingredient (A) is 10-1500, preferably 40-1000.
The component (C) that the present invention is used for olefinic polymerization is organic silicide, and its general formula is R
4-nSi(OR ')
nN=1-3, R is alkyl, cycloalkyl, an aryl identical or inequality with R ', and is concrete as dimethyldimethoxysil,ne, trimethylammonium methoxy silane, methyltrimethoxy silane, dimethoxydiphenylsilane, phenylbenzene diethoxy silane, phenyl triethoxysilane, phenyltrimethoxysila,e, tetrahydrotoluene dimethoxy silane, vinyltrimethoxy silane etc.
The consumption of silicoorganic compound is that the Siliciumatom in the component (C) and the mol ratio of the aluminium atom in the component (B) are 0.04-1; Best with 0.1-0.4.
Adopt catalyst system of the present invention to can be used for alkene gas-phase polymerization, solvent polymeric and liquid-phase bulk polymerization also can be used for alpha-olefinic copolymerization, can be used for intermittence type polymerization and continous way polymerization.Polymerization can be carried out or not give to polymerization earlier.Adopt hydrogen to make the polymericular weight conditioning agent.Polymerization temperature: room temperature-150 ℃ is best with 60 ℃-90 ℃.
Adopt effective catalyst system of the present invention to be used for olefinic polymerization and copolymerization, except that high apparent density, also have following characteristics with high reactivity, high orientation property, polymkeric substance:
1, particle form good (sphere) narrow particle size distribution.
2, grain diameter size and size distribution thereof are adjustable
3, with method such as high-speed mixing method relatively, magnesium chloride alcohol adduct carrier can not dealcoholysis, directly and TiCl
4Reaction.
4, the magnesium chloride alcohol adduct can be with low-carbon alcohol such as ethanol, and price comparison is cheap.
The preparation of solid catalytic ingredient of the present invention (A) divides two step operations:
1, the preparation of magnesium halide alcohol adduct carrier: magnesium halide, inertia dispersion agent and alcohol are added in the autoclave, and heated and stirred obtains homogeneous solution, adds then or not doping.Alcohol is 2.5-5 with the mol ratio of magnesium halide, is preferably 2.5-3.5.Temperature of reaction is 80-150 ℃, is preferably 100-132 ℃.Reaction times 1-8 hour was best with 2-4 hour.The concentration of magnesium halide in dispersion agent is 10-100g/l, preferably 50-80g/l.
Molten polyol compound in the autoclave under agitation is depressed in the inertia cryogen by the tubule of suitable length, the temperature of cryogen is below 0 ℃, and alcohol adduct is solidified into particle in cold liquid, filters the back and washs with heptane or hexane, at room temperature dry, obtain the magnesium halide alcohol adduct carrier that certain particle size distributes.Dried magnesium halide alcohol adduct contains pure 1.5-3 mole.
The tubule diameter is 0.5-3mm, is preferably 1-2mm, and length is 0.5-10 rice, is preferably 1.5-5 rice, and length and diameter are than between 500-5000.
2, the preparation of solid catalyst:
Above-mentioned magnesium halide alcohol adduct is suspended in the refrigerative titanium tetrahalide, and its concentration is 20-100g/l, preferably 40-60g/l.Be warming up to 80 °-130 ℃ then and add carboxylicesterss, under this temperature stir process 0.5-3 hour, filter then, use the titanium tetrahalide re-treatment more once, filter the back and washes 3-5 time with hexane, just obtain solid catalytic ingredient (A).
Polymeric reaction condition of the present invention and working method: the component (B) and the component (C) that are used for the catalyst system of the present invention of olefinic polyreaction are to use the home-made existing procucts respectively, its consumption is that the mol ratio of titanium in component (B) and the component (A) is 20-1500, be preferably 40-1000, component (C) is 10-100 with the mol ratio of the middle titanium of component (A), is preferably 25-60.
Catalyst system of the present invention is used for the condition and the method for alkene liquid-phase bulk polymerization, earlier autoclave is fully cleaned displacement with nitrogen, adds liquid propene, component (B) then successively as aluminum alkyls, component (C) organic silane compound.Stirred 10 minutes, and added above-mentioned solid catalytic ingredient (A) again, add again, add a certain amount of hydrogen with the amount propylene.Polymerization temperature is a room temperature to 150 ℃, is preferably 60-80 ℃.Polymerization time is 1-4 hour, is preferably 2 hours.Unnecessary propylene is bled off, naturally cool to room temperature, open kettle cover, collected polymer.
Embodiment 1,
The preparation of ingredient of solid catalyst (A)
(1) MgCl
2The preparation of alcohol adduct carrier
Get anhydrous MgCl
224g(25.2 millimole), 390ml white vaseline oil, ethanol 50ml(850mM), silicone oil 10ml and Si Ban 2ml, place autoclave, be heated with stirring to 130 ℃, under this temperature, kept 3 hours, solid is dissolved fully.Logical then nitrogen makes that pressure rises to 1.0MPa in the still, drives bleeder valve, makes in the still mixture by diameter 1.2mm, and long 3.5 meters tubule sprays into and stirs in down 2.5 liters and-40 ℃ the kerosene.Whole mixtures of collecting are filtered, wash 5 times with hexane.At room temperature dry.Dried MgCl
2The alcohol adduct particle is a spheroidal particle, every mole of MgCl
2Contain 1.7 moles of alcohol.
(2) preparation of ingredient of solid catalyst (A)
Get the 160ml TiCl that the above-mentioned alcohol adduct of 8 grams joins-10 ℃
4In, be warming up to 110 ℃ under agitation 2.5 hours, add the dibutyl phthalate of 1.4ml.Under this temperature, continue reaction 2 hours, after the filtration, add 160ml TiCl again
4, handled 1.5 hours at 110 ℃, filter, wash 4 times with hexane, negative pressure drying gets ingredient of solid catalyst (A): Ti=3.2%, Mg18.4%, Cl50.3%, ester 13.1%, specific surface area 230M
2The catalyzer of/g.Wherein strong reflection ° appears in magnesium chloride in 2 θ=4.62, occurs than strong reflection and be 41.04 ° and 42.94 ° at 2 θ reflection peak occurring between 2 θ=28.72 °-32.50 °.
The liquid-phase bulk polymerization reaction:
With volume is 3 liters of autoclaves, uses N
2After gas or propylene are fully replaced, add 1 liter of liquid propene, triethyl aluminum 10 mmoles and dimethoxydiphenylsilane 0.5 mmole successively, stirring is trembled and is added above-mentioned ingredient of solid catalyst (A) 15mg after 15 minutes, adds 1 liter of liquid propylene again, and hydrogenation (0.07 liter) is warming up to 70 ℃.Polymerization 2 hours gets polymkeric substance 405 grams, and it the results are shown in table 1, and polymer beads distributes and lists in table 2.
Embodiment 2
In catalyst system component (A) preparation, with example 1MgCl
2Pressure in the reactor in the alcohol adduct granules preparation changes 1.2Mpa into, and all the other conditions are all identical with example 1 with method.MgCl
2Alcohol adduct contains pure 46.1%(1.77 mole), catalyzer (A) component Ti2.8%, Mg19.8%Cl54.3%, ester 8.5%.The liquid propylene mass polymerization is with example 1.It the results are shown in table 1.Polymer beads distributes and lists in table 2.
Example 3
In catalyst system component (A) preparation, with example 1MgCl
2The pressure of the reactor in the alcohol adduct granules preparation changes 1.5Mpa into, and all the other conditions are all identical with example 1 with method.MgCl
2Alcohol adduct contains pure 45.8%(1.75 mole), this catalyzer (A) component Ti2.9%, Mg19.5%, Cl55.4%, ester 9.0%.Polymerizing condition is with example 1.It the results are shown in table 1.Polymer particle size distributes and lists in table 2.
Embodiment 4,
In Preparation of catalysts, do not add silicone oil and Si Ban, other feeding quantity are all identical with example 2 with operational condition.Polymerizing condition is identical with example 1.MgCl
2Alcohol adduct contains pure 41.5%(1.47 mole), catalyzer (A): Ti2.3%, Mg17.6%, Cl52.4%, ester 8.2%.Polymerization result such as table 1.The polypropylene size-grade distribution is shown in table 2.
Example 5
I MgCl
2The preparation of alcohol adduct
Get anhydrous MgCl
222g, kerosene 400ml, ethanol 46ml, place autoclave, under agitation be heated to 125 ℃, under this temperature, kept 2 hours, treat solid dissolve fully after logical again N
2Gas makes the still voltage rise to 0.8Mpa, opens thing in bleeder valve, the still by diameter 0.8mm, long 2.8 meters tubule, sprays in 3.0 liters of kerosene, collects whole mixtures and filters.Wash 4 times with hexane, at room temperature dry, promptly get MgCl
2Alcohol adduct, pure content 46.5%(W/W).
II. the preparation of catalyst component (A) is identical with example 1 with the propylene polymerization condition.Catalyst component (A): Ti1.7%, Mg15.3%, Cl46.3%, ester 9.7%.
III. the liquid propylene polymerization result is listed in table 3
Example 6
1, MgCl
2The preparation of alcohol adduct
Get anhydrous MgCl
224g, white oil 400ml, ethanol 50ml place autoclave, are heated with stirring to 120 ℃, keep 2 hours under this temperature, logical N
2It is that 0.8Mpa drives bleeder valve and makes in the still mixture by diameter 1.2mm that gas makes the still internal pressure, and long 3.5 meters tubule sprays into and stirs in 3 liters of kerosene down, treats that solid separates out after-filtration, washes 5 times with hexane, at room temperature drying.
2, the preparation condition of catalyst component (A) is with example 1, the component of the solid catalyst that obtains: Ti2.0%, Mg14.7%, Cl46.1%, ester 8.8%.
3, the liquid propylene bulk polymerization conditions is with example 1, and it the results are shown in table 3.
Example 7
At preparation MgCl
2In the alcohol adduct, feeding quantity is with example 6, and cryogen changes 200# mineral oil into by kerosene, and other conditions are with example 1.The component of gained catalyzer: Ti2.9%, Mg19.1%, Cl54.5%, ester 7.1%.Bulk propylene polymerization is with example 1, and it the results are shown in Table 3.
Example 8
1, at preparation MgCl
2During alcohol adduct, feeding quantity is with example 6, and cryogen changes heptane into by kerosene, and other conditions are with example 1.Gained MgCl
2Alcohol adduct is every mole of MgCl
2Contain 1.5 moles of alcohol.
2, Preparation of catalysts is with example 1, the component of gained catalyzer: Ti3.9%, Mg15.5%, Cl52.9%, ester 7.5%.Its polymerization result sees Table 3.Polymer particle size distributes and sees Table 4.
Example 9,10
At preparation MgCl
2The alcohol adduct feeding quantity just changes white vaseline oil into by white oil with example 6, and cryogen is with example 7,8, and it the results are shown in Table 3.The size-grade distribution of polymkeric substance sees Table 4.
Example 11
1, MgCl
2The preparation of alcohol adduct
Get anhydrous Mgcl
224g, white vaseline oil 300ml, silicone oil 10ml, ethanol 50ml, other conditions are with example 1.It the results are shown in table 5.
Example 12,13,14
Mgcl
2The preparation of alcohol adduct, the add-on of change silicone oil, other conditions are with example 1, and it the results are shown in table 5.
Table 5 additive is to the influence of catalyst performance
Example 15,16,17
In Preparation of catalysts, change the dibutyl phthalate in the example 1 into diisobutyl phthalate, or to aminobenzoic acid ethyl ester, adipic acid dibutylester, its add-on is identical with example 1 with preparation condition, polymerizing condition is also identical with example 1, the results are shown in Table 6.
Example 18,19,20
When the preparation catalyzer, add the temperature difference of ester, it is identical with example 1 with other conditions to add the ester amount, and it the results are shown in table 7.
Table 7 adds the influence of the temperature of ester to catalyst performance
Example 21,22,23,24
With the catalyzer (A) of example 1 preparation, change polymerization hydrogenation amount, other conditions are identical with example 1.It the results are shown in table 8.
Table 8, hydrogenation amount are to the influence of polymkeric substance
Example 25,26,27,28
Adopt the catalyzer of example 1 preparation, change polymerization temperature, polymerizing condition is identical with example 1, and it the results are shown in table 9.
Table 9, polymerization temperature are to the influence of catalyst performance
Example 29,30,31,32
Adopt the catalyzer of example 1 preparation, change polymerization time, polymerizing condition is identical with example 1.It the results are shown in table 10.Size-grade distribution is listed in table 11.
Table 10, polymerization reaction time are to the influence of catalyst performance
Table 11, polymer particle size distribute