CN111011199B - Automatic soilless culture production line - Google Patents
Automatic soilless culture production line Download PDFInfo
- Publication number
- CN111011199B CN111011199B CN201911367684.8A CN201911367684A CN111011199B CN 111011199 B CN111011199 B CN 111011199B CN 201911367684 A CN201911367684 A CN 201911367684A CN 111011199 B CN111011199 B CN 111011199B
- Authority
- CN
- China
- Prior art keywords
- pipe
- culture
- hole
- soilless culture
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 102
- 235000013311 vegetables Nutrition 0.000 claims abstract description 65
- 238000009826 distribution Methods 0.000 claims abstract description 21
- 235000015097 nutrients Nutrition 0.000 claims abstract description 21
- 239000000243 solution Substances 0.000 claims description 98
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 77
- 238000004140 cleaning Methods 0.000 claims description 52
- 238000001035 drying Methods 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 15
- 238000007605 air drying Methods 0.000 claims description 14
- 238000011084 recovery Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 11
- 230000001954 sterilising effect Effects 0.000 claims description 10
- 239000002699 waste material Substances 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 6
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 238000004659 sterilization and disinfection Methods 0.000 claims description 4
- 239000002351 wastewater Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 claims 2
- 238000007599 discharging Methods 0.000 abstract description 3
- 230000005389 magnetism Effects 0.000 description 10
- 210000004722 stifle Anatomy 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 4
- 241000700605 Viruses Species 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000003337 fertilizer Substances 0.000 description 2
- 244000241235 Citrullus lanatus Species 0.000 description 1
- 235000012828 Citrullus lanatus var citroides Nutrition 0.000 description 1
- 241000219112 Cucumis Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 240000008067 Cucumis sativus Species 0.000 description 1
- 235000009849 Cucumis sativus Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 240000009088 Fragaria x ananassa Species 0.000 description 1
- 240000008415 Lactuca sativa Species 0.000 description 1
- 235000003228 Lactuca sativa Nutrition 0.000 description 1
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 1
- 240000003768 Solanum lycopersicum Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012272 crop production Methods 0.000 description 1
- 238000012136 culture method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 235000021012 strawberries Nutrition 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
- A01G31/04—Hydroponic culture on conveyors
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultraviolet radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Environmental Sciences (AREA)
- Epidemiology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
The invention relates to an automatic soilless culture production line which comprises a support frame, an upper conveying belt, a soilless culture device, a liquid inlet distribution pipe and a liquid discharge main pipe. An upper conveying belt is supported on the supporting frame, the soilless culture device is arranged on the upper conveying belt in parallel, and the liquid inlet distribution pipe and the liquid discharge main pipe can be in through connection with the soilless culture device. The feeding, discharging and replacing of the nutrient solution can be automatically carried out, and meanwhile, after the crops are ripe, the mature crops can be transmitted to the upper part of the vegetable collecting box through the conveyor belt to be automatically collected, so that the automation degree is improved, the production efficiency is improved, and the manual requirement is reduced.
Description
Technical Field
The invention belongs to the technical field of soilless culture, and particularly relates to an automatic soilless culture production line.
Background
Soilless culture refers to a culture method in which a crop is cultured in a nutrient solution without using natural soil, or a plant is fixed with a substrate and the nutrient solution is irrigated. The soilless culture uses the good root system environment created by manpower to replace the soil environment, so as to meet the requirements of the root system on various conditions such as water, fertilizer, gas and the like to the maximum extent and exert the maximum potential of crop production. The soilless culture is combined with facilities of a protected area, various crops such as cucumbers, tomatoes, lettuce, strawberries, watermelons, melons and the like can be cultivated as a new agricultural technology, and compared with the traditional soil culture, the soilless culture technology has the characteristics of fertilizer saving, water saving, labor saving, high yield, high quality, no region limitation, clean and sanitary products, contribution to mechanization and automatic management and the like. The research of the soilless culture technology in China is started late, and the research and the popularization of the soilless culture technology in the aspect of nutrient solution seedling culture are started firstly in the 70 s of the 20 th century. However, the degree of automation of soilless culture in China is low at present, and replacement of nutrient solution and picking of mature crops need manual operation.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the automatic soilless culture production line overcomes the defects of the prior art, the adding, the discharging and the replacing of the nutrient solution can be automatically carried out, and meanwhile, after crops are mature, the nutrient solution can be transmitted to the upper part of the vegetable collecting box through the conveyor belt to be automatically collected, so that the automation degree is improved, the production efficiency is improved, and the manual demand is reduced.
The technical scheme adopted by the invention for solving the problems in the prior art is as follows:
an automatic soilless culture production line comprises a support frame, an upper conveying belt, a soilless culture device, a liquid inlet distribution pipe and a liquid discharge main pipe.
An upper conveying belt is supported on the supporting frame.
A plurality of soilless culture device is fixed on the upper portion conveyer belt surface in parallel, and soilless culture device top surface indent has a plurality of cultivation groove, and soilless culture device is inside to be equipped with a culture solution passageway, and culture solution passageway and all cultivation grooves all through connection, culture solution passageway both ends respectively with feed liquor branch pipe and flowing back branch pipe through connection.
The feed liquor branch pipe is connected with the feed liquor distribution pipe in a through manner, the feed liquor distribution pipe is connected with the culture solution supply box in a through manner, and a stop valve and a water pump are arranged on a pipeline between the feed liquor distribution pipe and the culture solution supply box.
The liquid discharge branch pipe is in through connection with the liquid discharge main pipe, the liquid discharge main pipe is in through connection with the waste liquid recovery box, and a stop valve and a water pump are arranged on a pipeline between the liquid discharge main pipe and the waste liquid recovery box.
The upper conveyor belt and the two water pumps are respectively electrically connected with the control device.
Preferably, the protruding fender ring I that is equipped with of cultivation inslot surface, I top of fender ring put the solid fixed ring of vegetables, the solid fixed ring centre of vegetables is equipped with the root jack, the solid fixed ring of vegetables can be taken out from the cultivation groove.
Preferably, the circumference of root jack in the middle of the vegetable fixing ring is provided with a cutter cavity in an inwards concave manner, the circumference of the vegetable fixing ring is provided with a pressing cavity in an inwards concave manner, a partition plate is arranged between the pressing cavity and the cutter cavity, the inside of the cutter cavity is provided with a cutter in a sliding manner, the inside of the pressing cavity is provided with a handle, a thrust spring III is arranged between the handle and the partition plate, the handle and the cutter are fixedly connected through a connecting rod, and the edge of the cutter is positioned outside the root jack under the pushing of the thrust spring III.
Preferably, the culture solution channel both ends be fixed with culture solution discharge pipe and culture solution supply pipe respectively, be equipped with the actuation joint between culture solution discharge pipe and the joining in marriage liquid branch pipe, be equipped with the actuation joint between culture solution supply pipe and the feed liquor branch pipe.
The suction joint comprises a permanent magnet pipe and an electromagnetic pipe which are matched with each other for use, the permanent magnet pipe is fixedly connected with a culture solution discharge pipe and a culture solution supply pipe, and the electromagnetic pipe is fixedly connected with a solution distribution branch pipe and a liquid inlet branch pipe.
The one end that the electromagnetism pipe was kept away from to permanent magnetism pipe is equipped with end plate I, I center of end plate is equipped with through-hole I, be equipped with spring support ring in the middle of the permanent magnetism pipe, be equipped with stifle board I between end plate I and the spring support ring, be equipped with a plurality of through-hole II on the stifle board I, through-hole II and I mutual staggered arrangement of through-hole, be equipped with thrust spring I between stifle board I and the spring support ring, be equipped with the ejector pin in the middle of the stifle board I, the ejector pin passes the spring support ring, under thrust spring I promotes, the ejector pin end is located the permanent magnetism pipe, the cover is equipped with the suction plate on the ejector pin, the suction plate is close to the permanent magnetism pipe opening part, be equipped with a plurality of through-hole III on the suction plate, it is equipped with annular permanent magnet to inlay on the suction plate.
The one end that the magnetron kept away from permanent magnet pipe is equipped with end plate II with the through-hole, and the magnetron is equipped with the electro-magnet backup pad towards the opening part of permanent magnet pipe, is equipped with through-hole V in the middle of the electro-magnet backup pad, inlays in the electro-magnet backup pad and is equipped with annular electro-magnet, and the inside stifle board II that is equipped with of magnetron is equipped with a plurality of through-hole IV on the stifle board II, and through-hole IV and through-hole V staggered arrangement are equipped with thrust spring II between stifle board II and the end plate II.
The electromagnet is electrically connected with the control device.
Preferably, the two sides of the upper conveying belt are respectively provided with a strip-shaped guide device, the end face, facing the upper conveying belt, of each guide device is provided with a guide groove in an inwards concave mode, the two ends of each guide groove are provided with openings, the height of each guide groove is the same as the outer diameter of each permanent magnet tube, each permanent magnet tube can slide in each guide groove, and each electromagnetic tube is fixed on each guide device.
Preferentially, a lower conveyor belt is arranged below the upper conveyor belt, the lower conveyor belt is arranged below the tail end of the upper end face of the upper conveyor belt in the running direction, a vegetable collecting box is supported on the lower conveyor belt, a liquid leaking plate is supported inside the vegetable collecting box, and a plurality of liquid leaking holes are formed in the liquid leaking plate.
Preferably, a bottom cabinet is arranged below the upper conveying belt, an opening is formed in the upper end of the bottom cabinet, three box bodies including a cleaning box, an air drying box and a sterilizing box are equally divided inside the bottom cabinet, the cleaning box is close to the lower conveying belt, and the air drying box is located between the cleaning box and the sterilizing box.
The inside support frame I that is equipped with of virus killing case, I top of support frame is equipped with a plurality of lines of ultraviolet lamp perpendicularly, and every line of ultraviolet lamp's quantity and interval are the same with the quantity and the interval of cultivation groove on the soilless culture device, and I central below of support frame is equipped with electric jar I.
The inside support frame II that is equipped with of air-dry incasement, II tops of support frame are equipped with a plurality of lines of stoving heads perpendicularly, stoving head quantity and arrangement are the same with ultraviolet lamp quantity and arrangement, support frame II and the inside air flue that is equipped with mutual through connection of stoving head, the equipartition has a plurality of fumarole on the first terminal surface of stoving, II center below of support frame are equipped with electric jar II, air-dry incasement portion still is equipped with fan and heater, the fan is gone into the wind gap and is located the end cabinet lateral wall, the fan is gone into wind gap department and is equipped with fan air inlet filter screen, fan export and heater entry through connection, the heater export is equipped with the air supply pipe, air supply pipe and II inside air flue through connection of support frame.
A support frame III is arranged inside the cleaning box, a plurality of rows of driving columns are vertically arranged above the support frame III, the number and the arrangement mode of the driving columns are the same as those of ultraviolet lamps, a cylindrical rotating cavity is arranged inside the driving columns, an upper water hole is arranged on the upper end face of the rotating cavity and deviates from the central position of the rotating cavity, water spray holes are arranged on the circumferential wall of the rotating cavity, the central line of each water spray hole is tangent to the circumferential wall of the rotating cavity, a water channel is arranged inside the support frame III and is communicated with the water spray holes, the cross-sectional diameter of the water channel is larger than that of the water spray holes, a middle rod is vertically arranged at the center of the rotating cavity, the upper end of the middle rod penetrates outside the driving columns, a cleaning head is sleeved on the middle rod outside the driving columns, a plurality of blades are uniformly distributed on the middle rod inside the rotating cavity, the tail ends of the blades are contacted with the circumferential inner wall of the rotating cavity, and an electric cylinder III is arranged below the center of the support frame III, inside inlet tube that is equipped with of clean box, inlet tube one end and the inside water course through connection of support frame III, the inlet tube other end is worn to establish to the end cabinet outside and water tank through connection, is equipped with high pressure water pump on the inlet tube, clean incasement portion and drain pipe through connection, drain pipe end and waste water recovery case through connection.
And the electric cylinder I, the electric cylinder II, the electric cylinder III and the high-pressure water pump are respectively electrically connected with the control device.
Preferably, the inside a plurality of guide pillar that all is equipped with of clean case, air-dry box and virus killing case, the inside gliding bracing piece that can go up and down that is equipped with of guide pillar, bracing piece upper end respectively with support frame I, support frame II, III fixed connection of support frame.
A use method of an automatic soilless culture production line comprises the following steps:
A. the root of the vegetable seedling passes through the root inserting hole of the vegetable fixing ring;
B. the control device controls the upper conveying belt to run, when the soilless culture device moves to the starting point of the running direction of the upper end face of the upper conveying belt, the control device or the control device stops the running of the upper conveying belt manually, the vegetable fixing rings inserted with vegetable seedlings are placed into the culture groove manually, the upper conveying belt starts to run again after one soilless culture device is full, the running of the upper conveying belt stops again when the next soilless culture device moves to the starting point of the running direction of the upper end face of the upper conveying belt, and the vegetable fixing rings inserted with vegetable seedlings are placed into the culture groove of the soilless culture device;
C. continuously repeating the step B until the vegetable fixing rings with the vegetable seedlings inserted therein are fully placed in the soilless culture device with the same number of the suction joints, and at the moment, the permanent magnet pipes are in one-to-one contact with the electromagnetic pipes;
D. the control device controls an electromagnet on an electromagnetic pipe connected with a liquid inlet branch pipe to be electrified, the electromagnet generates magnetic force and adsorbs a permanent magnet corresponding to the electromagnet, the permanent magnet drives an ejector rod to move towards the direction of the electromagnetic pipe by overcoming the thrust of a thrust spring I through an adsorption plate, the ejector rod pushes a blank plate II to separate the blank plate II from an electromagnet supporting plate, a through hole V, a through hole IV and the liquid inlet branch pipe are in through connection, when the ejector rod moves towards the direction of the electromagnetic pipe, the blank plate I is separated from an end plate I, the through hole II, the through hole I and a culture solution supply pipe are in through connection, the liquid inlet branch pipe is in through connection with the culture solution supply pipe, a water pump connected with the liquid inlet branch pipe is started, and culture solution in a culture solution supply box is pumped into the soilless culture device;
after culture solution in the soilless culture device is added, stopping supplying power to electromagnets on electromagnetic pipes connected with liquid inlet branch pipes, eliminating magnetic force of the electromagnets, enabling a blank plate I to be in contact with an end plate I tightly under the thrust action of a thrust spring I, enabling a through hole II to be isolated from the through hole I, sealing culture solution supply pipes through permanent magnetic pipes, enabling ejector rods to be separated from the blank plate II, pushing the blank plate II to be in contact with an electromagnet support plate tightly under the thrust action of the thrust spring II, enabling a through hole V to be isolated from the through hole IV, and sealing the liquid inlet branch pipes through the electromagnetic pipes;
E. after vegetables are ripe or culture solution needs to be replaced, nutrient solution in the soilless culture device is emptied, at the moment, the control device controls an electromagnet on an electromagnetic tube connected with the liquid discharge branch pipe to be electrified, the electromagnet generates magnetic force and adsorbs a permanent magnet corresponding to the magnetic force, the permanent magnet drives an ejector rod to overcome the thrust of a thrust spring I through an adsorption plate and move towards the direction of the electromagnetic tube, the ejector rod pushes a blank plate II to separate the blank plate II from an electromagnet supporting plate, a through hole V, a through hole IV and a liquid discharge branch pipe are in through connection, when the ejector rod moves towards the direction of the electromagnetic tube, the blank plate I is separated from an end plate I, the through hole II, the through hole I and a culture solution discharge pipe are in through connection, the liquid discharge branch pipe is in through connection with a culture solution discharge pipe, and the nutrient solution in the soilless culture device is discharged into a waste solution recovery box,
after the nutrient solution is discharged, the power supply to the electromagnet is closed, and the suction joint is closed;
F. after the suction joint is closed, the upper conveyor belt is started to operate, the soilless culture device starts to turn downwards, and the vegetable fixing ring in the soilless culture device drives ripe vegetables to fall into the vegetable collecting box;
G. the soilless culture device moves into the cleaning box, when the number of the cleaning boxes in the cleaning box is the same as the number of the cleaning head rows and the cleaning heads face each other one by one, the upper conveying belt stops running, the electric cylinder III jacks the supporting frame III upwards, the cleaning heads are inserted into the culture groove, the water inlet pipe sprays high-pressure water into the cavity which is supposed to rotate through the water spraying holes, the high-pressure water pushes the middle rod to rotate through the blades, the high-pressure water is sprayed out from the upper water holes to wet the cleaning heads, the rotating cleaning heads clean the culture groove, and the cleaning is moved downwards after the cleaning;
H. the cleaned soilless culture devices move into the air drying box, the drying head moves upwards, the air supply pipe sprays heated hot air into the culture groove through the air injection holes, the culture groove is dried, and the drying head moves downwards after drying;
I. a set of soilless culture device after the air-drying moves to the virus killing box inside, and ultraviolet lamp opens and shifts up to the cultivation inslot inside and disinfects the cultivation groove, and ultraviolet lamp closes and moves down after the completion of disinfecting.
Compared with the prior art, the invention has the following beneficial effects:
(1) soilless culture device lays on the upper portion conveyer belt, and when placing crop seedling toward cultivation inslot portion, the staff only need stand in conveyer belt one end, can fill up crop seedling with all soilless culture device insidely through removing the upper portion conveyer belt.
(2) After the crops are ripe, the upper portion conveyer belt can remove the crops to vegetables collecting box top, and ripe crops drop inside the vegetables collecting box, then remove the vegetables collecting box to the encapsulation area through the lower part conveyer belt.
(3) Culture solution passageway, feed liquor branch pipe, flowing back branch pipe all are in the encapsulated situation at ordinary times, and when needs add nutrient solution, when discharging the nutrient solution, culture solution passageway just can with feed liquor branch pipe or flowing back branch pipe through connection.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a top view of an automated soilless culture production line of the present invention,
FIG. 2 is a first side view of the present invention;
FIG. 3 is a second side view of the present invention;
figure 4 is a cross-sectional view taken along plane a-a of the present invention,
FIG. 5 is an enlarged view of the bottom internal structure of the present invention,
figure 6 is a cross-sectional view taken along plane B-B of the present invention,
figure 7 is an enlarged view of a portion of the invention at C,
figure 8 is a cross-sectional view taken along plane D-D of the present invention,
figure 9 is an enlarged view of a portion of the invention at E,
figure 10 is a cross-sectional view through plane F-F of the present invention,
figure 11 is an enlarged view of a portion of the invention at G,
figure 12 is a cross-sectional view taken along plane H-H of the present invention,
FIG. 13 is an enlarged view of a portion of the present invention at I,
FIG. 14 is a flow chart of the system of the present invention.
In the figure: 1-a support frame, 101-a support wheel, 102-a motor and 103-a motor fixing plate;
2-an upper conveyor belt;
3-soilless culture device, 301-culture groove, 302-baffle ring I, 303-culture solution channel, 304-vegetable fixing ring, 3041-root jack, 3042-cutter cavity, 3043-pressing cavity, 3044-clapboard, 3045-handle, 3046-connecting rod, 3047-cutter, 3048-thrust spring III, 305-culture solution discharge pipe and 306-culture solution supply pipe;
4-liquid inlet distribution pipe, 401-liquid inlet branch pipe and 402 liquid inlet main pipe;
5-a main liquid discharge pipe and 501-a branch liquid discharge pipe;
6-bottom cabinet, 601-cleaning box, 6011-drain pipe, 602-air drying box, 603-disinfection box, 604-opening, 605-guide column, 6051-support rod;
7-a lower conveyor belt;
8-a vegetable collecting box, 801-a liquid leakage plate and 8011-a liquid leakage hole;
9-guide, 901-guide groove;
10-attraction joint, 1001-permanent magnet tube, 10011-end plate I, 100111-through hole I, 10012-blank plate I, 100121-through hole II, 10013-ejector rod, 10014-thrust spring I, 10015-spring support ring, 10016-attraction plate, 100161-through hole III, 10017-permanent magnet, 1002-electromagnetic tube, 10021-end plate II, 10022-thrust spring II, 10023-blank plate II, 100231-through hole IV, 10024-electromagnet support plate, 100241-through hole V and 10025-electromagnet;
11-a support frame I, 1101-an ultraviolet lamp and 1102-an electric cylinder I;
12-a support frame II, 1201-a drying head, 12011-an air jet hole, 1202-an electric cylinder II, 1203-a fan, 12031-a fan air inlet filter screen, 1204-a heater and 1205-an air supply pipe;
13-a support frame III, 1301-a driving column, 13011-a rotating cavity, 13012-a water feeding hole, 13013-a water spraying hole, 1302-a cleaning head, 13021-an intermediate rod, 13022-a blade, 1303-a water inlet pipe and 1304-an electric cylinder III;
14-a control device;
15-a water tank;
16-culture solution supply tank;
17-a waste liquid recovery tank;
18-waste water recovery tank.
Detailed Description
The attached drawings are the best embodiment of the automatic soilless culture production line, and the invention is further described in detail with reference to the attached drawings.
Example 1:
as shown in attached drawings 1, 2 and 3, the automatic soilless culture production line comprises a support frame 1, an upper conveying belt 2, a soilless culture device 3, a liquid inlet distribution pipe 4 and a liquid discharge main pipe 5.
Be equipped with a plurality of supporting wheel 101 on the support frame 1, upper portion conveyer belt 2 twines on supporting wheel 101, and support frame 1 passes through motor fixed plate 103 and motor 102 fixed connection, and motor 102 provides power for upper portion conveyer belt 2 rotates.
A plurality of soilless culture devices 3 are fixed on the surface of the upper conveyor belt 2 in parallel, and the length direction of the soilless culture devices 3 is the same as the width direction of the upper conveyor belt 2. The top surface of the soilless culture device 3 is internally provided with a plurality of culture grooves 301, and a culture solution channel 303 is arranged inside the soilless culture device 3. The culture solution channel 303 is located below the cultivation grooves 301 and is communicated with the bottoms of all the cultivation grooves 301, and two ends of the culture solution channel 303 can be communicated with the liquid inlet branch pipe 401 and the liquid discharge branch pipe 501.
As shown in fig. 6, a culture solution discharge pipe 305 and a culture solution supply pipe 306 are respectively fixed at two ends of the culture solution channel 303, and suction joints 10 are respectively arranged between the culture solution discharge pipe 305 and the solution distribution branch pipe 501 and between the culture solution supply pipe 306 and the liquid inlet branch pipe 401.
As shown in fig. 9, the suction connector 10 includes a permanent magnet pipe 1001 and a magnet pipe 1002, which are used in cooperation with each other, the permanent magnet pipe 1001 is fixedly connected to the culture solution discharge pipe 305 and the culture solution supply pipe 306, and the magnet pipe 1002 is fixedly connected to the solution distribution branch pipe 501 and the solution inlet branch pipe 401.
The one end that magnetron 1002 was kept away from to permanent magnetism pipe 1001 is equipped with end plate I10011, end plate I10011 center is equipped with through-hole I100111, be equipped with spring support ring 10015 in the middle of permanent magnetism pipe 1001, be equipped with stifle I10012 between end plate I10011 and the spring support ring 10015, be equipped with a plurality of through-hole II 100121 on stifle I10012, through-hole II 100121 and through-hole I100111 are staggered arrangement each other, be equipped with thrust spring I between stifle I10012 and the spring support ring 10015
10014, be equipped with ejector pin 10013 in the middle of stifled board I10012, ejector pin 10013 passes spring support ring 10015, under the promotion of thrust spring I10014, inside ejector pin 10013 end is located permanent magnetism pipe 1001, the cover is equipped with actuation board 10016 on ejector pin 10013, actuation board 10016 is close to permanent magnetism pipe 1001 opening part, is equipped with three 100161 of a plurality of through-hole on actuation board 10016, inlays on the actuation board 10016 and is equipped with annular permanent magnet 10017.
The one end that magnetron 1002 kept away from permanent magnetism pipe 1001 is equipped with end plate II 10021 of band-pass hole, magnetron 1002 is equipped with electromagnet support plate 10024 towards the opening part of permanent magnetism pipe 1001, be equipped with through-hole V100241 in the middle of electromagnet support plate 10024, it is equipped with annular electro-magnet 10025 to inlay on electromagnet support plate 10024, inside blank II 10023 that is equipped with of magnetron 1002, be equipped with a plurality of through-hole IV 100231 on blank II 10023, through-hole IV 100231 and through-hole V100241 staggered arrangement, be equipped with thrust spring II 10022 between blank II 10023 and the end plate II 10021. Except for the thrust spring I10014, the permanent magnet 10017, the electromagnet 10025 and the thrust spring II 10022, the attraction joint 10 is made of non-magnetic materials, such as plastics.
The liquid inlet branch pipe 401 is connected with the liquid inlet distribution pipe 4 in a through manner, the liquid inlet distribution pipe 4 is connected with the culture solution supply tank 16 in a through manner through the liquid inlet main pipe 402, and an interface between the liquid inlet main pipe 402 and the liquid inlet distribution pipe 4 is positioned in the center of the liquid inlet distribution pipe 4. The inlet manifold 402 is provided with a stop valve and a water pump. After liquid inlet branch pipe 401 and culture solution channel 303 through connection, stop valve and water pump are opened, and the water pump is inside with the nutrient solution pump pumping of culture solution feed tank 16 inside to culture solution channel 303, and then flows into inside cultivation groove 301. A liquid level sensor can be arranged in one or more cultivation grooves 301, when the height of the culture solution in the cultivation grooves 301 reaches a set threshold value, the liquid level sensor transmits a signal to the control device 14, the control device 14 controls the stop valve and the water pump to be closed, and the liquid inlet branch pipe 401 is disconnected from the culture solution channel 303 and is closed.
The liquid discharge branch pipe 501 is in through connection with the liquid discharge header pipe 5, the liquid discharge header pipe 5 is in through connection with the waste liquid recovery box 17, and a stop valve and a water pump are arranged on a pipeline between the liquid discharge header pipe 5 and the waste liquid recovery box 17. When the nutrient solution in the cultivation tank 301 needs to be drained, the nutrient solution channel 303 is communicated with the liquid drainage branch pipe 501, and the water pump and the stop valve are opened. The drainage manifold 5 may be installed at a height lower than that of the culture liquid channel 303, and the water pump is omitted, so that the culture liquid is drained from the culture liquid channel 303 into the drainage manifold 5 by the gravity of the culture liquid.
The upper conveyor belt 2, the two stop valves, the water pump and the electromagnet 10025 are electrically connected to the control device 14, respectively.
Example 2:
the other contents of this embodiment are the same as embodiment 1, except that: as shown in fig. 1 and 9, two strip-shaped guide devices 9 are respectively arranged on two sides of the upper conveyor belt 2, a guide groove 901 is concavely formed on the end surface of each guide device 9 facing the upper conveyor belt 2, and openings are formed at two ends of each guide groove 901. The height of the guide groove 901 is the same as the outer diameter of the permanent magnet tube 1001, the permanent magnet tube 1001 can slide in the guide groove 901, and the electromagnetic tube 1002 is fixed on the guide device 9.
The lower conveyor belt 7 is arranged below the upper conveyor belt 2, the lower conveyor belt 7 is arranged below the tail end of the upper end face of the upper conveyor belt 2 in the running direction, the lower conveyor belt 7 supports the vegetable collecting box 8, the vegetable collecting box 8 supports the liquid leaking plate 801 inside, and the liquid leaking plate 801 is provided with a plurality of liquid leaking holes 8011.
As shown in fig. 4 and 5, a bottom cabinet 6 is arranged below the upper conveyor belt 2, an opening 604 is arranged at the upper end of the bottom cabinet 6, three box bodies including a cleaning box 601, an air drying box 602 and a sterilizing box 603 are equally divided inside the bottom cabinet 6, the cleaning box 601 is close to the lower conveyor belt 7, and the air drying box 602 is located between the cleaning box 601 and the sterilizing box 603.
The inside support frame I11 that is equipped with of disinfect box 603, the perpendicular a plurality of lines of ultraviolet lamp 1101 that are equipped with in support frame I11 top, the quantity and the interval of every line of ultraviolet lamp 1101 are the same with the quantity and the interval of cultivation groove 301 on the soilless culture device 3, and I11 center below of support frame is equipped with electric jar I1102.
A support frame II 12 is arranged in the air drying box 602, a plurality of lines of drying heads 1201 are vertically arranged above the support frame II 12, and the number and the arrangement mode of the drying heads 1201 are the same as those of the ultraviolet lamps 1101. Air passages communicated with each other are formed in the support frame II 12 and the drying head 1201, and as shown in the attached drawing 13, a plurality of air injection holes 12011 are uniformly distributed on the end face of the drying head 1201. The center below of II 12 of support frame is equipped with electric jar II 1202, and inside fan 1203 and the heater 1204 of still being equipped with of air-dry box 602, fan 1203 income wind gap are located 6 lateral walls of bottom cabinet, and fan 1203 income wind gap department is equipped with fan filter screen 12031 that admits air, and fan 1203 exports and heater 1204 entry through connection, and the heater 1204 export is equipped with air supply pipe 1205, and air supply pipe 1205 and the inside air flue through connection of II 12 of support frame.
A supporting frame III 13 is arranged in the cleaning box 601, a plurality of rows of driving columns 1301 are vertically arranged above the supporting frame III 13, and the number and the arrangement mode of the driving columns 1301 are the same as those of the ultraviolet lamps 1101. As shown in the attached drawings 11 and 12, a cylindrical rotary cavity 13011 is arranged inside the driving column 1301, an upper water hole 13012 is arranged on the upper end surface of the rotary cavity 13011, the upper water hole 13012 deviates from the central position of the rotary cavity 13011, a water spraying hole 13013 is arranged on the circumferential wall of the rotary cavity 13011, and the central line of the water spraying hole 13013 is tangent to the circumferential wall of the rotary cavity 13011. A water channel is arranged inside the support frame III 13 and is in through connection with the water spray holes 13013, the diameter of the cross section of the water channel is larger than that of the water spray holes 13013, an intermediate rod 13021 is vertically arranged at the center of the rotating cavity 13011, the upper end of the intermediate rod 13021 penetrates through the outside of the driving column 1301, a cleaning head 1302 is sleeved on the intermediate rod 13021 outside the driving column 1301, a plurality of blades 13022 are uniformly distributed on the intermediate rod 13021 inside the rotating cavity 13011, and the tail ends of the blades 13022 are in contact with the circumferential inner wall of the rotating cavity 13011. Water jets 13013 impact the blades 13022 to drive the intermediate rod 13021 to rotate, and water from the upper water holes 13012 wets the cleaning head 1302. III 13 central below of support frame is equipped with III 1304 of electric jar, and the inside inlet tube 1303 that is equipped with of cleaning box 601, inlet tube 1303 one end and the inside water course through connection of support frame III 13, the inlet tube 1303 other end wear to establish to 6 outsides of end cabinet and water tank 15 through connection, are equipped with the high pressure water pump on the inlet tube 1303, and the inside and drain pipe 6011 through connection of cleaning box 601, drain pipe 6011 end and waste water recovery case 18 through connection.
The electric cylinder I1102, the electric cylinder II 1202, the electric cylinder III 1304 and the high-pressure water pump are respectively electrically connected with the control device 14.
Inside a plurality of guide pillar 605 that all is equipped with of clean case 601, air-dry case 602 and disinfect box 603, the inside bracing piece 6051 that can slide from top to bottom that is equipped with of guide pillar 605, bracing piece 6051 upper end respectively with I11, II 12 of support frame, III 13 fixed connection of support frame.
Example 3:
the other contents of this embodiment are the same as those of embodiment 1 or embodiment 2, except that: as shown in fig. 7 and 8, a retaining ring i 302 is convexly arranged on the inner surface of the cultivation trough 301, a vegetable fixing ring 304 is arranged above the retaining ring i 302, a root insertion hole 3041 is arranged in the middle of the vegetable fixing ring 304, and the vegetable fixing ring 304 can be taken out of the cultivation trough 301.
A cutter cavity 3042 is recessed in the circumferential surface of a root insertion hole 3041 in the middle of the vegetable fixing ring 304, a pressing cavity 3043 is recessed in the circumferential surface of the vegetable fixing ring 304, a partition 3044 is arranged between the pressing cavity 3043 and the cutter cavity 3042, a cutter 3047 is slidably arranged in the cutter cavity 3042, a handle 3045 is arranged in the pressing cavity 3043, a thrust spring III 3048 is arranged between the handle 3045 and the partition 3044, the handle 3045 and the cutter 3047 are fixedly connected through a connecting rod 3046, and the edge of the cutter 3047 is pushed by the thrust spring III 3048 and is positioned outside the root insertion hole 3041. Some vegetables need to be taken out of the roots before they are sold, and the roots of the crops can be cut off by pressing two handles 3045 through a cutter 3047.
A use method of an automatic soilless culture production line comprises the following steps:
A. the root of the vegetable seedling is inserted through the root insertion hole 3041 of the vegetable fixing ring 304;
B. the control device 14 controls the operation of the upper conveyor belt 2, when the soilless culture device 3 moves to the starting point of the upper end face running direction of the upper conveyor belt 2, the operation of the upper conveyor belt 2 is stopped through the control device 14 or manually, the vegetable fixing ring 304 inserted with vegetable seedlings is manually placed in the culture groove 301, the upper conveyor belt 2 is started to operate again after one soilless culture device 3 is full, the operation of the upper conveyor belt 2 is stopped again when the next soilless culture device 3 moves to the starting point of the upper end face running direction of the upper conveyor belt 2, and the vegetable fixing ring 304 inserted with vegetable seedlings is placed in the culture groove 301 of the soilless culture device 3;
C. continuously repeating the step B until the vegetable fixing rings 304 with vegetable seedlings inserted therein are fully placed in the soilless culture devices 3 with the same number as the suction joints 10, and at the moment, the permanent magnet pipes 1001 are in one-to-one contact with the electromagnetic pipes 1002;
D. the control device 14 controls the electromagnet 10025 on the electromagnetic pipe 1002 connected with the liquid inlet branch pipe 401 to be electrified, the electromagnet 10025 generates magnetic force and adsorbs a permanent magnet 10017 corresponding to the electromagnet 10025, the permanent magnet 10017 drives the ejector rod 10013 to overcome the thrust of the thrust spring I10014 and move towards the direction of the electromagnetic pipe 1002 through the adsorption plate 10016, the ejector rod 10013 pushes the blank plate II 10023 to separate the blank plate II 10023 from the electromagnet support plate 10024, the through hole V100241, the through hole IV 100231 and the liquid inlet branch pipe 401 are in through connection, when the ejector rod 10013 moves towards the direction of the electromagnetic pipe 1002, the blank plate I10021 is separated from the end plate I10011, the through hole II 100121, the through hole I111 and the culture solution supply pipe 306 are in through connection, the liquid inlet branch pipe 401 is in through connection with the culture solution supply pipe 306, a water pump connected with the liquid inlet branch pipe 401 is started, and the culture solution in the culture solution supply box 16 is pumped into the soilless culture device 3;
after the culture solution in the soilless culture device 3 is added, the power supply of an electromagnet 10025 on an electromagnetic pipe 1002 connected with a liquid inlet branch pipe 401 is stopped, the magnetic force of the electromagnet 10025 is eliminated, a blank plate I10021 is tightly contacted with an end plate I10011 under the thrust action of a thrust spring I10014, a through hole II 100121 is isolated from a through hole I100111, a permanent magnet pipe 1001 seals the culture solution supply pipe 306, a push rod 10013 is separated from the blank plate II 10023, the lower blank plate II 10023 is pushed by the thrust spring II 10022 to be tightly contacted with an electromagnet support plate 10024, a through hole V100241 is isolated from a through hole IV 100231, and the electromagnetic pipe 1002 seals the liquid inlet branch pipe 401;
E. after the vegetables are ripe or the culture solution needs to be replaced, firstly, the nutrient solution in the soilless culture device 3 is emptied, at the moment, the control device 14 controls the electromagnet 10025 on the electromagnetic pipe 1002 connected with the liquid discharge branch pipe 501 to be electrified, the electromagnet 10025 generates magnetic force and adsorbs the permanent magnet 10017 corresponding to the electromagnet 10025, the permanent magnet 10017 drives the ejector rod 10013 to overcome the thrust of the thrust spring I10014 and move towards the electromagnetic pipe 1002 through the adsorption plate 10016, the ejector rod 10013 pushes the blank plate II 10023, so that the blank plate II 10023 is separated from the electromagnet support plate 10024, the through hole V100241, the through hole IV 100231 and the liquid discharge branch pipe 501 are communicated, when the top rod 10013 moves towards the direction of the electromagnetic pipe 1002, the blank plate I10021 is separated from the end plate I10011, the through hole II 100121, the through hole I100111 and the culture solution discharge pipe 305 are communicated, further, the drain branch pipe 501 is connected to the culture solution drain pipe 305, and drains the nutrient solution in the soilless culture device 3 into the waste solution recovery tank 17.
After the nutrient solution is discharged, the power supply to the electromagnet 10025 is closed, and the suction joint 10 is closed;
F. after the suction joint 10 is closed, the upper conveyor belt 2 is started to operate, the soilless culture device 3 starts to turn downwards, and the vegetable fixing ring 304 in the soilless culture device drives ripe vegetables to fall into the vegetable collecting box 8;
G. the soilless culture device 3 moves into the cleaning box 601, when the number of the cleaning boxes 601 in the cleaning box 601 is the same as the number of the cleaning heads 1302 and the cleaning boxes face one another, the upper conveying belt 2 stops running, the electric cylinder III 1304 jacks up the supporting frame III 13, the cleaning heads 1302 are inserted into the culture tank 301, the water inlet pipe 1303 sprays high-pressure water into the cavity 13011 which is supposed to rotate through the water spraying holes 13013, the high-pressure water pushes the middle rod 13021 to rotate through the blades 13022 and then sprays out from the water feeding holes 13012 to moisten the cleaning heads 1302, the rotating cleaning heads 1302 clean the culture tank 301, and the cleaning tank moves downwards after cleaning is completed;
H. the cleaned soilless culture devices 3 move into the air drying box 602, the drying head 1201 moves upwards, the air supply pipe 1205 sprays heated hot air into the culture tank 301 through the air injection holes 12011 to dry the culture tank 301, and the drying head 1201 moves downwards after drying;
I. the air-dried soilless culture devices 3 move to the interior of the sterilizing box 603, the ultraviolet lamp 1101 is started and moves upwards to the interior of the culture groove 301 to sterilize the culture groove 301, and after sterilization is completed, the ultraviolet lamp 1101 is closed and moves downwards.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (8)
1. An automatic change soilless culture production line which characterized in that:
comprises a support frame (1), an upper conveyor belt (2), a soilless culture device (3), a liquid inlet distribution pipe (4) and a liquid discharge header pipe (5),
an upper conveyor belt (2) is supported on the supporting frame (1),
a plurality of soilless culture devices (3) are fixed on the surface of the upper conveyor belt (2) in parallel, a plurality of culture grooves (301) are concavely arranged on the top surface of the soilless culture devices (3), a culture solution channel (303) is arranged in each soilless culture device (3), the culture solution channel (303) is communicated with all the culture grooves (301), the two ends of the culture solution channel (303) are respectively communicated with the liquid inlet branch pipe (401) and the liquid outlet branch pipe (501),
a culture solution discharge pipe (305) and a culture solution supply pipe (306) are respectively fixed at two ends of the culture solution channel (303), an attraction joint (10) is arranged between the culture solution discharge pipe (305) and the solution distribution branch pipe (501), the attraction joint (10) is arranged between the culture solution supply pipe (306) and the liquid inlet branch pipe (401),
the suction joint (10) comprises a permanent magnet pipe (1001) and an electromagnetic pipe (1002) which are matched with each other, the permanent magnet pipe (1001) is fixedly connected with a culture solution discharge pipe (305) and a culture solution supply pipe (306), the electromagnetic pipe (1002) is fixedly connected with a liquid distribution branch pipe (501) and a liquid inlet branch pipe (401),
one end of the permanent magnet pipe (1001) far away from the electromagnetic pipe (1002) is provided with an end plate I (10011), the center of the end plate I (10011) is provided with a through hole I (100111), the middle of the permanent magnet pipe (1001) is provided with a spring support ring (10015), a blank plate I (10012) is arranged between the end plate I (10011) and the spring support ring (10015), the blank plate I (10012) is provided with a plurality of through holes II (100121), the through holes II (100121) and the through holes I (100111) are mutually staggered, a thrust spring I (10014) is arranged between the blank plate I (10012) and the spring support ring (10015), the middle of the blank plate I (10012) is provided with an ejector rod (10013), the ejector rod (10013) passes through the spring support ring (10015), the thrust spring I (10014) pushes down, the tail end of the ejector rod (10013) is positioned inside the permanent magnet pipe (1001), the ejector rod (10013) is sleeved with an absorption plate (10016), the absorption plate (10016) is close to the permanent magnet pipe (1001), the opening of the suction plate (10016) is provided with a plurality of the through holes 100161), the adsorption plate (10016) is embedded with an annular permanent magnet (10017),
one end of the electromagnetic pipe (1002) far away from the permanent magnet pipe (1001) is provided with an end plate II (10021) with a through hole, an electromagnet supporting plate (10024) is arranged at the opening of the electromagnetic pipe (1002) facing the permanent magnet pipe (1001), a through hole V (100241) is arranged in the middle of the electromagnet supporting plate (10024), an annular electromagnet (10025) is embedded on the electromagnet supporting plate (10024), a blank plate II (10023) is arranged inside the electromagnetic pipe (1002), a plurality of through holes IV (100231) are arranged on the blank plate II (10023), the through holes IV (100231) and the through holes V (100241) are arranged in a staggered manner, a thrust spring II (10022) is arranged between the blank plate II (10023) and the end plate II (10021),
the liquid inlet branch pipe (401) is communicated with the liquid inlet distribution pipe (4), the liquid inlet distribution pipe (4) is communicated with the culture solution supply tank (16), a stop valve and a water pump are arranged on a pipeline between the liquid inlet distribution pipe (4) and the culture solution supply tank (16),
the liquid discharge branch pipe (501) is communicated with the liquid discharge main pipe (5), the liquid discharge main pipe (5) is communicated with the waste liquid recovery box (17), a stop valve and a water pump are arranged on a pipeline between the liquid discharge main pipe (5) and the waste liquid recovery box (17),
the upper conveyor belt (2), the electromagnet (10025) and the two water pumps are respectively electrically connected with the control device (14).
2. An automated soilless culture production line according to claim 1, characterized in that:
a retaining ring I (302) is convexly arranged on the inner surface of the cultivation groove (301), a vegetable fixing ring (304) is arranged above the retaining ring I (302), a root insertion hole (3041) is formed in the middle of the vegetable fixing ring (304), and the vegetable fixing ring (304) can be taken out of the cultivation groove (301).
3. An automated soilless culture production line according to claim 2, characterized in that:
the vegetable fixing ring (304) is characterized in that a cutter cavity (3042) is recessed in the circumferential surface of a root jack (3041) in the middle of the vegetable fixing ring (304), a pressing cavity (3043) is recessed in the circumferential surface of the vegetable fixing ring (304), a partition plate (3044) is arranged between the pressing cavity (3043) and the cutter cavity (3042), a cutter (3047) is arranged in the cutter cavity (3042) in a sliding mode, a handle (3045) is arranged in the pressing cavity (3043), a thrust spring III (3048) is arranged between the handle (3045) and the partition plate (3044), the handle (3045) and the cutter (3047) are fixedly connected through a connecting rod (3046), and the edge of the thrust spring III (3048) for pushing the lower cutter (3047) is located outside the root jack (3041).
4. An automated soilless culture production line according to claim 1, characterized in that:
the two sides of the upper conveying belt (2) are respectively provided with a strip-shaped guide device (9), the end face, facing the upper conveying belt (2), of each guide device (9) is provided with a guide groove (901) in an inwards concave mode, openings are formed in the two ends of each guide groove (901), the height of each guide groove (901) is the same as the outer diameter of each permanent magnet tube (1001), each permanent magnet tube (1001) can slide in each guide groove (901), and each electromagnetic tube (1002) is fixed on each guide device (9).
5. An automated soilless culture production line according to claim 4, characterized in that:
the lower conveyor belt (7) is arranged below the upper conveyor belt (2), the lower conveyor belt (7) is arranged below the tail end of the upper end face of the upper conveyor belt (2) in the running direction, the vegetable collecting box (8) is supported on the lower conveyor belt (7), the vegetable collecting box (8) is internally supported with the liquid leakage plate (801), and the liquid leakage plate (801) is provided with a plurality of liquid leakage holes (8011).
6. An automated soilless culture production line according to claim 5, characterized in that:
a bottom cabinet (6) is arranged below the upper conveyor belt (2), an opening (604) is arranged at the upper end of the bottom cabinet (6), three box bodies, namely a cleaning box (601), an air drying box (602) and a sterilizing box (603), are equally divided inside the bottom cabinet (6), the cleaning box (601) is close to the lower conveyor belt (7), the air drying box (602) is positioned between the cleaning box (601) and the sterilizing box (603),
a support frame I (11) is arranged in the disinfection box (603), a plurality of lines of ultraviolet lamps (1101) are vertically arranged above the support frame I (11), the number and the interval of each line of ultraviolet lamps (1101) are the same as those of the culture grooves (301) on the soilless culture device (3), an electric cylinder I (1102) is arranged below the center of the support frame I (11),
a support frame II (12) is arranged in the air drying box (602), a plurality of lines of drying heads (1201) are vertically arranged above the support frame II (12), the number and the arrangement mode of the drying heads (1201) are the same as those of the ultraviolet lamps (1101), air passages communicated with each other are arranged in the support frame II (12) and the drying heads (1201), a plurality of air injection holes (12011) are uniformly distributed on the end surface of each drying head (1201), an electric cylinder II (1202) is arranged below the center of the support frame II (12), a fan (1203) and a heater (1204) are also arranged in the air drying box (602), an air inlet of the fan (1203) is positioned on the side wall of the bottom cabinet (6), an air inlet filter screen (12031) of the fan is arranged at the air inlet of the fan (1203), an outlet of the fan (1203) is communicated with an inlet of the heater (1204), an air supply pipe (1205) is arranged at the outlet of the heater (1204), and the air supply pipe (1205) is communicated with the air passages in the support frame II (12),
a support frame III (13) is arranged inside the cleaning box (601), a plurality of rows of driving columns (1301) are vertically arranged above the support frame III (13), the number and the arrangement mode of the driving columns (1301) are the same as those of the ultraviolet lamps (1101), a cylindrical rotating cavity (13011) is arranged inside the driving columns (1301), an upper end face of the rotating cavity (13011) is provided with an upper water hole (13012), the upper water hole (13012) deviates from the central position of the rotating cavity (13011), the circumferential wall of the rotating cavity (13011) is provided with a water spraying hole (13013), the central line of the water spraying hole (13013) is tangent to the circumferential wall of the rotating cavity (13011), a water channel is arranged inside the support frame III (13), the water channel is communicated with the water spraying hole (13013), the cross-section diameter of the water channel is larger than that of the water spraying hole (13013), a middle rod (13021) is vertically arranged at the center of the rotating cavity (13011), the upper end of the middle rod (13021) penetrates to the outside of the driving column (1301), a cleaning head (1302) is sleeved on a middle rod (13021) positioned outside the driving column (1301), a plurality of blades (13022) are uniformly distributed on the middle rod (13021) positioned inside the rotating cavity (13011), the tail ends of the blades (13022) are contacted with the circumferential inner wall of the rotating cavity (13011), an electric cylinder III (1304) is arranged below the center of the supporting frame III (13), a water inlet pipe (1303) is arranged inside the cleaning box (601), one end of the water inlet pipe (1303) is communicated with a water channel inside the supporting frame III (13), the other end of the water inlet pipe (1303) is penetrated to the outside of the bottom cabinet (6) and is communicated with a water tank (15), a high-pressure water pump is arranged on the water inlet pipe (1303), the inside of the cleaning box (601) is communicated with a water drainage pipe (6011), the tail end of the water drainage pipe (6011) is communicated with a wastewater recovery box (18),
the electric cylinder I (1102), the electric cylinder II (1202), the electric cylinder III (1304) and the high-pressure water pump are respectively electrically connected with the control device (14).
7. An automated soilless culture production line according to claim 6, characterized in that:
inside a plurality of guide pillar (605) all being equipped with of clean case (601), air-dry case (602) and disinfect box (603), inside gliding bracing piece (6051) about being equipped with of guide pillar (605), bracing piece (6051) upper end respectively with support frame I (11), support frame II (12), support frame III (13) fixed connection.
8. The use method of an automated soilless culture production line according to claim 7 is characterized by comprising the following steps:
A. the root of the vegetable seedling passes through a root inserting hole (3041) of the vegetable fixing ring (304);
B. the control device (14) controls the upper conveyor belt (2) to run, when the soilless culture device (3) moves to the starting point of the running direction of the upper end face of the upper conveyor belt (2), the control device (14) or the control device manually stops the running of the upper conveyor belt (2), the vegetable fixing ring (304) inserted with vegetable seedlings is manually placed in the culture groove (301), the upper conveyor belt (2) starts to run again after one soilless culture device (3) is full, the running of the upper conveyor belt (2) is stopped again when the next soilless culture device (3) moves to the starting point of the running direction of the upper end face of the upper conveyor belt (2), and the vegetable fixing ring (304) inserted with vegetable seedlings is placed in the culture groove (301) of the soilless culture device (3);
C. continuously repeating the step B until the vegetable fixing rings (304) in which vegetable seedlings are inserted are fully placed in the soilless culture devices (3) with the same number as the suction joints (10), and at the moment, the permanent magnet pipes (1001) are in one-to-one contact with the electromagnetic pipes (1002);
D. the control device (14) controls the electromagnet (10025) on the electromagnetic pipe (1002) connected with the liquid inlet branch pipe (401) to be electrified, the electromagnet (10025) generates magnetic force and adsorbs the permanent magnet (10017) corresponding to the electromagnet, the permanent magnet (10017) drives the ejector rod (10013) to overcome the thrust of the thrust spring I (10014) through the adsorption plate (10016) to displace towards the direction of the electromagnetic pipe (1002), the ejector rod (10013) pushes the blank plate II (10023) to separate the blank plate II (10023) from the electromagnet support plate (10024), the through hole V (100241), the through hole IV (100231) and the liquid inlet branch pipe (401) are in through connection, the ejector rod (10013) displaces towards the direction of the electromagnetic pipe (1002), the blank plate I (10021) separates from the end plate I (10011), the through hole II (100121), the through hole I (100111) and the culture liquid feeding pipe (306) are in through connection, and the liquid inlet branch pipe (401) and the culture liquid feeding pipe (306) are in through connection, starting a water pump connected with the liquid inlet branch pipe (401), and pumping the culture solution in the culture solution supply tank (16) into the soilless culture device (3);
after the culture solution in the soilless culture device (3) is added, stopping supplying power to an electromagnet (10025) on an electromagnetic pipe (1002) connected with a liquid inlet branch pipe (401), eliminating the magnetic force of the electromagnet (10025), enabling a blank board I (10021) to be in contact with an end board I (10011) tightly under the thrust action of a thrust spring I (10014), isolating a through hole II (100121) from a through hole I (100111), sealing a culture solution supply pipe (306) through a permanent magnetic pipe (1001), separating a push rod (10013) from the blank board II (10023), pushing the blank board II (10023) to be in contact with an electromagnet support plate (10024) through a thrust spring II (10022), isolating a through hole V (100241) from a through hole IV (100231), and sealing the liquid inlet branch pipe (401) through the electromagnetic pipe (1002);
E. after the vegetables are ripe or when the culture solution needs to be changed, at first with the inside nutrient solution evacuation of soilless culture device (3), at this moment, controlling means (14) control and the electro-magnet (10025) on solenoid (1002) that link to each other of flowing back branch pipe (501) circular telegram, electro-magnet (10025) produce magnetic force and adsorb permanent magnet (10017) rather than corresponding, permanent magnet (10017) drive ejector pin (10013) through suction plate (10016) and overcome the thrust of thrust spring I (10014) and shift to solenoid (1002) direction, ejector pin (10013) top moves blank II (10023), make blank II (10023) break away from with electromagnet support plate (10024), through-hole V (100241), through-hole IV (100231), flowing back branch pipe (501) through-connection, when ejector pin (10013) shift to solenoid (1002) direction, blank I (10021) break away from end plate I (10011), through-hole II (100121), through-hole I (100111), The culture solution discharge pipe (305) is communicated with the soil-less culture device, the liquid discharge branch pipe (501) is communicated with the culture solution discharge pipe (305), the nutrient solution in the soil-less culture device (3) is discharged into the waste liquid recovery box (17),
after the nutrient solution is discharged, the power supply to the electromagnet (10025) is closed, and the suction joint (10) is closed;
F. after the suction joint (10) is closed, the upper conveyor belt (2) is started to operate, the soilless culture device (3) starts to turn downwards, and the vegetable fixing ring (304) in the soilless culture device drives ripe vegetables to fall into the vegetable collecting box (8);
G. the soilless culture device (3) moves into the cleaning box (601), when the number of the cleaning boxes (601) in the cleaning box (601) is the same as the number of rows of the cleaning heads (1302) and the cleaning boxes face one another, the upper conveying belt (2) stops running, the electric cylinder III (1304) jacks up the supporting frame III (13), the cleaning heads (1302) are inserted into the culture tank (301), the water inlet pipe (1303) sprays high-pressure water into the cavity (13011) which is wanted to rotate through the water spray holes (13013), the high-pressure water pushes the middle rod (13021) to rotate through the blades (13022), then the high-pressure water sprays out from the upper water holes (13012) to wet the cleaning heads (1302), the rotating cleaning heads (1302) clean the culture tank (301), and the cleaning heads move downwards after cleaning is completed;
H. the group of soilless culture devices (3) which are cleaned are moved into the air drying box (602), the drying head (1201) moves upwards, the air supply pipe (1205) sprays heated hot air into the cultivation tank (301) through the air injection holes (12011), the cultivation tank (301) is dried in the air, and the drying head (1201) moves downwards after drying in the air;
I. the air-dried soilless culture devices (3) move to the interior of the sterilizing box (603), the ultraviolet lamp (1101) is started and moves upwards to the interior of the culture groove (301) to sterilize the culture groove (301), and the ultraviolet lamp (1101) is closed and moves downwards after sterilization is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911367684.8A CN111011199B (en) | 2019-12-26 | 2019-12-26 | Automatic soilless culture production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911367684.8A CN111011199B (en) | 2019-12-26 | 2019-12-26 | Automatic soilless culture production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111011199A CN111011199A (en) | 2020-04-17 |
| CN111011199B true CN111011199B (en) | 2021-07-20 |
Family
ID=70213850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911367684.8A Active CN111011199B (en) | 2019-12-26 | 2019-12-26 | Automatic soilless culture production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111011199B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112425430B (en) * | 2020-11-30 | 2022-04-01 | 河南省农业科学院 | Strawberry elevated seedling culture device |
| CN113940268B (en) * | 2021-10-20 | 2022-08-26 | 华南农业大学 | Automatic soilless culture production line |
| CN117378488B (en) * | 2023-12-13 | 2024-02-09 | 陇东学院 | Water-saving intensive vegetable cultivation frame |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2077082A (en) * | 1980-05-27 | 1981-12-16 | Morris John Malcolm | Method and apparatus for growing crops |
| TW424857U (en) * | 1998-10-30 | 2001-03-01 | Smc Corp | Electromagnetic valve |
| FR2937223B1 (en) * | 2008-10-21 | 2011-02-25 | Dupont S T | CIGAR CUTTERS |
| CN204598910U (en) * | 2015-01-21 | 2015-09-02 | 河南中维电子科技有限公司 | A kind of green house nutrient solution cyclic utilization system |
| US20180132441A1 (en) * | 2016-11-16 | 2018-05-17 | Alvin Harker | Hydroponic conveyor system and method of growing and harvesting crops |
| JOP20190153A1 (en) * | 2017-06-14 | 2019-06-20 | Grow Solutions Tech Llc | Systems and methods for managing a weight of a plant in a grow pod |
| CN208768673U (en) * | 2018-09-12 | 2019-04-23 | 徐桂华 | Stereo farm |
| CN208940614U (en) * | 2018-10-24 | 2019-06-07 | 宜春学院 | A kind of rice incubator easy to remove with light filling function |
| CN209660131U (en) * | 2019-01-18 | 2019-11-22 | 安庆万草千木农业科技有限公司 | A kind of cultivation apparatus without soil |
| CN109769680A (en) * | 2019-03-07 | 2019-05-21 | 福建永德吉灯业股份有限公司 | A kind of cultivating facility of the automatic assembly line formula of plant factor |
-
2019
- 2019-12-26 CN CN201911367684.8A patent/CN111011199B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN111011199A (en) | 2020-04-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111011199B (en) | Automatic soilless culture production line | |
| CN102763555B (en) | Tobacco leaf floating seedling method | |
| CN105075642A (en) | Agricultural ecological breeding system and method | |
| CN105133888A (en) | Multi-element ecological breeding system and method | |
| KR101751669B1 (en) | Spray System of the greenhouses for continuously removing dust of the filter | |
| CN202663912U (en) | Soilless culture device | |
| CN114514846A (en) | Energy-efficient seedling growth breeding device | |
| CN203661759U (en) | Aeroponic cultivation device | |
| KR101086888B1 (en) | hydroponic device | |
| CN210746279U (en) | Seedling raising device for ecological vegetation | |
| CN113099916B (en) | Soybean new variety seedling breeding device | |
| CN213485963U (en) | Special seedling culture device is planted to tea-oil camellia | |
| CN111492790B (en) | Lotus root pulling device for lotus root planting | |
| CN214348267U (en) | Be used for refining oil processing raw and other materials cutting device | |
| CN107646664A (en) | A kind of aerosol growing structures for soilless culture | |
| CN113100049A (en) | High-efficient water-saving culture bucket | |
| CN206728809U (en) | A kind of gardens pond | |
| CN216058485U (en) | Cultivation device suitable for banana seedlings | |
| CN205756164U (en) | A kind of timing automatic flower watering device | |
| CN219679342U (en) | Rice planting and cultivating system | |
| CN215648632U (en) | Automatic spraying device for konjak seedling culture | |
| CN219577940U (en) | Irrigation system for greenhouse traditional Chinese medicine planting | |
| CN212753661U (en) | Lily tissue culture seedling self-cleaning device | |
| CN218526940U (en) | Chrysanthemum cuttage nursery cabinet | |
| CN216650826U (en) | Potato is planted with device that regularly waters |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |