CN110994329B - Wire harness automatic jack identification device and method - Google Patents
Wire harness automatic jack identification device and method Download PDFInfo
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- CN110994329B CN110994329B CN201911240456.4A CN201911240456A CN110994329B CN 110994329 B CN110994329 B CN 110994329B CN 201911240456 A CN201911240456 A CN 201911240456A CN 110994329 B CN110994329 B CN 110994329B
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- female plug
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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Abstract
The invention discloses a wire harness automatic identification jack device which comprises a controller, a selection switch, a wire harness male socket, a conductor block, an optical fiber, a light source, a first end female plug, a second end female plug and a plurality of wire harnesses, wherein the selection switch, the wire harness male socket and the conductor block are respectively connected with the input end of the controller, the light source is connected with the output end of the controller, the light source is connected with the second end female plug through the optical fiber, the end part of the wire harness is connected with the end part of the first end female plug, and the wire harness male socket is inserted into the first end female plug; the conductor block is triggered through the end of the wiring harness, the controller sends a signal to the light source, the light source transmits a light signal to the plug hole in the second end female plug through the optical fiber, and the wiring harness is inserted into the luminous plug hole. Through the luminous suggestion of light source, supplementary pencil jack, the staff need not to remember gluey box hole position, need not to train the staff for a long time, and the steady quality is just efficient.
Description
Technical Field
The invention relates to the field of production of wire harness connectors, in particular to a device and a method for automatically identifying jacks of a wire harness.
Background
At present, the high-speed increase of the mobile phone output in China drives a great demand for mobile phone connectors. In the mobile phone connector, the battery connector, the SIM card connector and the FPC connector are required in the largest amount, and account for about 50% of the total demand. According to the research report of global resource market, 2004, the connector market in China will show two-digit growth under the promotion of the outstanding demand of computer and consumer electronics markets. Many local connector manufacturers are beginning with mold development or manufacturing and are gradually penetrating into the connector manufacturing field. A wire harness connector is one of terminals, and the connector is also called a plug connector and consists of a plug and a socket. The connector is a relay station for a wiring harness in an automotive circuit.
However, the prior art has the following disadvantages:
the wire harness inserted into the end A is manually inserted into the hole position of the rubber box which is not inserted into the end B, the quality is unstable (the yield is 96 percent), the efficiency is low, the requirement on staff is high, the training period of the staff is long, and the jack position of each hole needs to be memorized;
manually conducting the wire harness inserted with the glue box at the A end on the conduction jig, and then inserting the wire harness into the corresponding glue box hole position which is not inserted at the B end according to the conduction prompt, wherein the quality is unstable (yield: 98%), the requirement on staff is high, the training period of the staff is long, and the jack position of each hole needs to be memorized;
after the wiring harness of the rubber box with the inserted A end triggers a light source on the equipment manually, the wiring harness is inserted into the hole position of the rubber box with the corresponding B end which is not inserted according to the prompt of the light emitting hole of the jig, and the production cost of the auxiliary equipment is high.
Disclosure of Invention
In order to overcome the disadvantages of the prior art, an object of the present invention is to provide an apparatus and a method for automatically identifying a jack of a wire harness, which can solve the problems of unstable quality and low efficiency.
One of the purposes of the invention is realized by adopting the following technical scheme:
a wire harness automatic identification jack device comprises a controller, a selection switch, a wire harness male socket, a conductor block, an optical fiber, a light source, a first end female plug, a second end female plug and a plurality of wire harnesses, wherein the selection switch, the wire harness male socket and the conductor block are respectively connected with an input end of the controller, the light source is connected with an output end of the controller, the light source is connected with the second end female plug through the optical fiber, the end part of the wire harness is connected with the end part of the first end female plug, and the wire harness male socket is plugged with the first end female plug; the conductor block is triggered through the end part of the wiring harness, the controller sends a signal to the light source, the light source transmits a light signal to the plug hole in the second-end female plug through the optical fiber, and the wiring harness is inserted into the plug hole which emits light.
Furthermore, a plurality of the tip of pencil is connected with one row of plug, through the row insert with the female plug of first end is pegged graft.
Further, pencil automatic identification jack device still includes glues box tool, second end female plug is settled in gluing the box tool.
Furthermore, the conductor block is made of copper or iron.
Further, the automatic wire harness identification jack device further comprises a buzzer, and the buzzer is connected with the output end of the controller.
Further, the wire harness automatic identification jack device further comprises an indicator light, and the indicator light is used for marking the working state.
Furthermore, the indicator light comprises an in-operation indicator light and an operation completion indicator light, and the in-operation indicator light and the operation completion indicator light are connected with the output end of the controller.
Further, the automatic wire harness identification jack device further comprises a power supply main switch, and the controller is connected with a power supply through the power supply main switch.
A wire harness automatic identification jack method is applied to a wire harness automatic identification jack device, the wire harness automatic identification jack device comprises a controller, a selection switch, a wire harness male socket, a conductor block, an optical fiber, a light source, a first end female plug, a second end female plug and a plurality of wire harnesses, and the method comprises the following steps:
a connection step: the selection switch, the wiring harness male socket and the conductor block are respectively connected with the input end of the controller, the light source is connected with the output end of the controller, the end of the wiring harness is connected with the end of the first end female plug, and the wiring harness male socket is connected with the first end female plug in an inserting mode;
a trial contact step: the conductor block is triggered by the end part of the wiring harness, the controller sends a signal to the light source, and the light source transmits an optical signal to the plug hole in the second end female plug through the optical fiber;
a connection step: and observing the luminous plug hole, and inserting the end part of the wiring harness into the luminous plug hole.
Further, in the trial touch step, an in-operation indicator light and an operation completion indicator light are respectively connected with the controller, and the working state is displayed through the indicator lights.
Compared with the prior art, the invention has the beneficial effects that:
the selection switch, the wiring harness male socket and the conductor block are respectively connected with the input end of the controller, the light source is connected with the output end of the controller, the light source is connected with the second end female plug through the optical fiber, the end of the wiring harness is connected with the end of the first end female plug, and the wiring harness male socket is spliced with the first end female plug; the conductor block is triggered through the end part of the wiring harness, the controller sends a signal to the light source, the light source transmits a light signal to the plug hole in the second-end female plug through the optical fiber, and the wiring harness is inserted into the plug hole which emits light. Through the luminous suggestion of light source, supplementary pencil jack, staff need not to remember gluey box hole position, need not to train for a long time staff, and the steady quality is just efficient.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a block diagram of a preferred embodiment of a wire harness auto-identification jack device of the present invention;
FIG. 2 is a perspective view of the harness auto-identification jack device of FIG. 1;
fig. 3 is another perspective view of the harness auto-identification jack device shown in fig. 1.
In the figure: 1. a controller; 2. a selector switch; 3. a wire harness male socket; 4. a conductor block; 5. a rubber box jig; 6. an optical fiber; 7. a light source; 8. a buzzer; 9. a power indicator light; 10. an indicator light in operation; 11. an operation completion indicator light; 12. a power supply main switch; 13. a first end female plug; 14. a second end female plug; 15. a wire harness.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-3, a wire harness automatic identification jack device includes a controller 1, a selection switch 2, a wire harness male socket 3, a conductor block 4, an optical fiber 6, a light source 7, a first end female plug 13, a second end female plug 14 and a plurality of wire harnesses 15, wherein the selection switch 2, the wire harness male socket 3 and the conductor block 4 are respectively connected with an input end of the controller 1, the light source 7 is connected with an output end of the controller 1, the light source 7 is connected with the second end female plug 14 through the optical fiber 6, an end of the wire harness 15 is connected with an end of the first end female plug 13, and the wire harness male socket 3 is plugged with the first end female plug 13; the conductor block 4 is triggered by the end of the wire harness 15, the controller 1 sends a signal to the light source 7, the light source 7 transmits a light signal to the jack hole in the second female terminal plug 14 through the optical fiber 6, and the wire harness 15 is inserted into the jack hole which emits light. Through the luminous suggestion of light source 7, supplementary pencil jack, staff need not to remember gluey box hole position, need not to train for a long time staff, and steady quality and efficient.
Preferably, the ends of the plurality of wire harnesses 15 are connected to a row of plugs, and the row of plugs is plugged into the first-end female plug 13. The automatic wire harness identification jack device further comprises a rubber box jig 5, and the second-end female plug 14 is arranged in the rubber box jig 5. The management of personnel is facilitated, and the problem of messy lines is solved.
Preferably, the conductor block 4 is made of copper or iron. The transmission of the conductor block 4 ensures that the whole device forms a loop to ensure the luminous prompt.
Preferably, the wire harness automatic identification jack device further comprises a buzzer 8, and the buzzer 8 is connected with the output end of the controller 1. Whether the buzzer 8 is used for responding triggering or not or whether the circuit is connected or not is further improved, the problem that the circuit is not plugged is solved, and after the circuit is plugged, the buzzer 8 is triggered to display that the plugging of a single circuit is completed and the next circuit can be continued.
Preferably, the wire harness automatic identification jack device further comprises an indicator light, and the indicator light is used for marking the working state. Specifically, the indicator light comprises an in-operation indicator light 10 and an operation completion indicator light 11, and the in-operation indicator light 10 and the operation completion indicator light 11 are connected with the output end of the controller 1. The state is judged through different indicator lamps, the efficiency is further improved, and the management is convenient.
Preferably, the wire harness automatic identification jack device further comprises a power main switch 12, and the controller 1 is connected with a power supply through the power main switch 12. And managing and controlling the whole power supply.
The application also discloses a wire harness automatic identification jack method, which is applied to a wire harness automatic identification jack device, wherein the wire harness automatic identification jack device comprises a controller, a selection switch, a wire harness male socket, a conductor block, an optical fiber, a light source, a first end female plug, a second end female plug and a plurality of wire harnesses, and the method comprises the following steps:
a connection step: the selection switch, the wiring harness male socket and the conductor block are respectively connected with the input end of the controller, the light source is connected with the output end of the controller, the end of the wiring harness is connected with the end of the first end female plug, and the wiring harness male socket is connected with the first end female plug in an inserting mode;
a trial contact step: the conductor block is triggered by the end part of the wiring harness, the controller sends a signal to the light source, and the light source transmits an optical signal to the plug hole in the second end female plug through the optical fiber; in the trial touch step, an indicator lamp in the operation and an indicator lamp for finishing the operation are respectively connected with the controller, and the working state is displayed through the indicator lamps.
A connection step: and observing the luminous plug hole, and inserting the end part of the wiring harness into the luminous plug hole. Through the luminous suggestion of light source, supplementary pencil jack, the staff need not to remember gluey box hole position, need not to train the staff for a long time, and the steady quality is just efficient.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (10)
1. The utility model provides a pencil automatic identification jack device, includes controller, select switch, pencil public socket, conductor block, optic fibre, light source, first end female plug, second end female plug and a plurality of pencil, its characterized in that: the selection switch, the wiring harness male socket and the conductor block are respectively connected with the input end of the controller, the light source is connected with the output end of the controller, the light source is connected with the second end female plug through the optical fiber, the end of the wiring harness is connected with the end of the first end female plug, and the wiring harness male socket is spliced with the first end female plug; the conductor block is triggered through the end part of the wiring harness, the controller sends a signal to the light source, the light source transmits a light signal to the plug hole in the second-end female plug through the optical fiber, and the wiring harness is inserted into the plug hole which emits light.
2. The harness auto-identification jack device of claim 1, wherein: the end part of the wire harness is connected with the row of plugs, and the row of plugs is connected with the first-end female plug in an inserting mode.
3. The harness auto-identification jack device of claim 1, wherein: the automatic wire harness identification jack device further comprises a rubber box jig, and the second end female plug is arranged in the rubber box jig.
4. The harness auto-identification jack device of claim 1, wherein: the conductor block is made of copper or iron.
5. The harness auto-identification jack device of claim 1, wherein: the wire harness automatic identification jack device further comprises a buzzer, and the buzzer is connected with the output end of the controller.
6. The harness auto-identification jack device of claim 1, wherein: the wire harness automatic identification jack device further comprises an indicator light, and the indicator light is used for marking the working state.
7. The harness auto-identification jack device of claim 6, wherein: the indicating lamp comprises an in-operation indicating lamp and an operation completion indicating lamp, and the in-operation indicating lamp and the operation completion indicating lamp are connected with the output end of the controller.
8. The harness auto-identification jack device of claim 1, wherein: the wire harness automatic identification jack device further comprises a power supply main switch, and the controller is connected with a power supply through the power supply main switch.
9. The automatic wire harness jack identification method is applied to an automatic wire harness jack identification device, the automatic wire harness jack identification device comprises a controller, a selection switch, a wire harness male socket, a conductor block, an optical fiber, a light source, a first end female plug, a second end female plug and a plurality of wire harnesses, and is characterized by comprising the following steps of:
a connection step: the selection switch, the wiring harness male socket and the conductor block are respectively connected with the input end of the controller, the light source is connected with the output end of the controller, the end of the wiring harness is connected with the end of the first end female plug, and the wiring harness male socket is connected with the first end female plug in an inserting mode;
a trial contact step: the conductor block is triggered by the end part of the wiring harness, the controller sends a signal to the light source, and the light source transmits an optical signal to the plug hole in the second end female plug through the optical fiber;
a connection step: and observing the luminous plug hole, and inserting the end part of the wiring harness into the luminous plug hole.
10. The automatic wire harness jack identification method according to claim 9, wherein: in the trial touch step, an indicator lamp in the operation and an indicator lamp for finishing the operation are respectively connected with the controller, and the working state is displayed through the indicator lamps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911240456.4A CN110994329B (en) | 2019-12-06 | 2019-12-06 | Wire harness automatic jack identification device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911240456.4A CN110994329B (en) | 2019-12-06 | 2019-12-06 | Wire harness automatic jack identification device and method |
Publications (2)
| Publication Number | Publication Date |
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| CN110994329A CN110994329A (en) | 2020-04-10 |
| CN110994329B true CN110994329B (en) | 2021-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911240456.4A Active CN110994329B (en) | 2019-12-06 | 2019-12-06 | Wire harness automatic jack identification device and method |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4951385A (en) * | 1989-05-16 | 1990-08-28 | Desanto Joseph J | Electrical harness assembly apparatus |
| JP3008806B2 (en) * | 1995-03-23 | 2000-02-14 | 住友電装株式会社 | Inspection device for connector wire arrangement indication |
| JP2008168310A (en) * | 2007-01-10 | 2008-07-24 | Mizuho Techno Kk | Device for connecting lead wire in fluorescent pipe |
| CN203406495U (en) * | 2013-07-29 | 2014-01-22 | 长城汽车股份有限公司 | A tool for preventing faults in plugging the terminals of a wire harness connector |
| CN204597198U (en) * | 2015-03-19 | 2015-08-26 | 郭志明 | Wire rod automatic insert equipment |
| TW201914717A (en) * | 2017-09-29 | 2019-04-16 | 美商科斯莫燈飾公司 | Wire and stripping method thereof, and light device |
| CN107978956A (en) * | 2017-12-28 | 2018-05-01 | 厦门广成实业有限公司 | A kind of harness assembling inducing device and its control method |
| CN207853154U (en) * | 2018-02-10 | 2018-09-11 | 天津市特斯尼电子有限公司 | A kind of safety type power insert row indicator light installation equipment |
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