CN110993318A - Transformer framework winding assembly line - Google Patents
Transformer framework winding assembly line Download PDFInfo
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- CN110993318A CN110993318A CN201911311231.3A CN201911311231A CN110993318A CN 110993318 A CN110993318 A CN 110993318A CN 201911311231 A CN201911311231 A CN 201911311231A CN 110993318 A CN110993318 A CN 110993318A
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- winding
- cutting
- edging
- positioning
- output
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
- B26D1/18—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a transformer framework winding assembly line, which belongs to the technical field of transformer framework winding equipment and comprises a framework conveying device, a positioning edge grinding device, a section cutting device, a positioning material moving device and a framework winding device, wherein the framework conveying device, the positioning edge grinding device, the section cutting device, the positioning material moving device and the framework winding device are sequentially arranged along the machining direction of a transformer framework. According to the invention, through a series of automatic processing procedures, the winding operation of the transformer framework is realized, and the working efficiency of the winding operation is improved.
Description
Technical Field
The invention relates to the technical field of transformer framework winding equipment, in particular to a transformer framework winding assembly line.
Background
With the wide popularization and application of consumer electronics, the market demand is getting larger, and because the products mostly adopt low-voltage direct current as a power supply and the portable demand, the design of a switching power supply is generally adopted, and a high-frequency transformer is a core component for voltage reduction and isolation of the switching power supply. The production of transformers is finished manually one by one according to the process, the efficiency is low, and with the rapid rise of labor cost in recent years, the profits of the transformer production are almost phagocytosed, so the design of the transformer is improved, the automatic production can be met, the cost is reduced, and the market competitiveness is improved.
The transformer is a device for changing alternating voltage by utilizing the principle of electromagnetic induction, and mainly achieves the purpose of voltage transformation by the action of an induced magnetic field generated by the action of current in a primary coil and a secondary coil. In order to meet the requirements of safety regulations and EMI (electromagnetic interference) of various countries in the world, a high-frequency transformer in a consumer electronics power supply is generally wound by adopting an enameled wire at a primary stage, is wound by adopting three layers of insulated wires at a secondary stage, and is provided with a shielding layer between the primary stage and the secondary stage. The primary coil and the secondary coil in the transformer are wound on a transformer framework, in the prior art, primary pins and secondary pins are generally distributed on one side and are arranged in a row, so that primary incoming and outgoing wires are easy to cross and short-circuit, the width of the wound wires is occupied, an insulating sleeve is required to be added for insulating and isolating, and the working efficiency is low.
With the acceleration of the electrical appliance process, the application of various electrical components is wider and wider, and transformers are one of the types, and most of the transformers are composed of a transformer framework and coils wound on the transformer framework, so that the transformer framework needs to be wound in a winding process in the transformer processing process.
The existing winding equipment of the transformer framework fixes a single transformer framework and then performs winding operation on the single transformer framework, and the winding equipment can only perform positioning and winding operation on the single transformer framework at a single time, cannot transfer materials, position, cut and perform final winding operation on the segmented transformer framework, and affects the working efficiency of the winding operation.
Disclosure of Invention
The invention aims to provide a transformer framework winding assembly line to solve the technical problems in the prior art.
The invention provides a transformer framework winding assembly line which comprises a framework conveying device, a positioning edge grinding device, a segmented cutting device, a positioning material moving device and a framework winding device, wherein the framework conveying device, the positioning edge grinding device, the segmented cutting device, the positioning material moving device and the framework winding device are sequentially arranged along the machining direction of a transformer framework.
Further, skeleton conveyer includes a plurality of first conveying platforms, a second conveying platform and a third conveying platform that set gradually along a horizontal straight line, the transformer skeleton that the segmentation was waited to cut off conveys at all first conveying platforms in proper order, second conveying platform sets up between location edging device and segmentation cutting device, third conveying platform sets up the discharge end department at skeleton winding device.
Further, location edging device includes that edging workstation, edging cover establish case, first drive slip table, second drive slip table, first part of pushing down, second push down the part and push down the edging part, the edging cover is established the top that the case set up at the edging workstation, the edging cover is established the case and is rectangle cavity state, first drive slip table and second drive slip table are the symmetry and set up on the edging workstation, first part of pushing down and second push down the part symmetry and set up and establish the case and output vertically downwards at the edging cover, push down the edging part and set up between first part of pushing down and second push down the part.
Further, the first driving sliding table and the second driving sliding table are identical in structure, a first vertical plate is arranged on an output sliding table of the first driving sliding table, a plurality of horizontal guide wheels which are arranged at equal intervals are arranged at the bottom of the edge grinding cover setting box, each horizontal guide wheel is perpendicular to the first conveying table in conveying direction, the first pressing part comprises two symmetrical first pressing components, each first pressing component comprises a first pressing cylinder, a pressing positioning plate, a U-shaped positioning frame, a first pressing wheel and two first positioning columns, the first pressing cylinders are arranged on the side wall of the edge grinding cover setting box, the pressing positioning plates are arranged at the output ends of the first pressing cylinders, the two first positioning columns are symmetrically arranged at the bottom of the pressing positioning plate, the U-shaped positioning frame is arranged at the bottoms of the two first positioning columns, first pinch roller can rotate and set up on the U-shaped locating frame, the second pushes down the part including pushing down under drive electric cylinder, output guide rail, output slider and the second pinch roller, the lateral wall that the case was established to the edging cover is equipped with the guide rail mounting groove that supplies the installation of output guide rail, the one end of output slider and the output fixed connection who pushes down drive electric cylinder, the other end and the output guide rail sliding fit of output slider, the second pushes down the wheel and installs on the lateral wall of output slider, the axis direction of pinch roller is the same with the axis direction of first pinch roller under the second.
Further, it includes push down edging cylinder, first edging locating plate, second edging locating plate and a plurality of edging head to push down the edging part, push down the edging part and install on the inside wall that the case was established to the edging cover, the output end department at push down edging cylinder is installed to first edging locating plate, the bottom at first edging locating plate is installed to second edging locating plate, and is a plurality of the edging head is the bottom of matrix structure distribution at second edging locating plate.
Further, the segmentation cutting device pushes down parts and location cutting means including cutting off the workstation, cutting off direction slip table, segmentation cutting off case, segmentation, the output end department at the second conveying platform is installed to the cutting off workstation, it installs on cutting off the workstation to cut off the direction slip table, the segmentation cutting off case is rectangle cavity state, the segmentation pushes down the parts setting on the lateral wall of segmentation cutting off case, the location cutting off parts is installed in the segmentation cutting off case.
Further, the bottom of the segmental cutting box is provided with a plurality of cutting guide wheels which are arranged at equal intervals, the segmental downward-pressing component comprises a cutting downward piezoelectric cylinder, a cutting sliding block, a cutting sliding guide rail and a cutting downward-pressing guide wheel, the cutting downward piezoelectric cylinder is arranged on the side wall of the segmental cutting box, the cutting sliding block is arranged at the output end of the cutting downward piezoelectric cylinder, the side wall of the segmental cutting box is provided with a segmental cutting groove for the installation of the cutting sliding guide rail, the cutting sliding guide rail is arranged on the side wall of the segmental cutting groove, one end of the cutting sliding block is fixedly connected with the output end of the cutting downward piezoelectric cylinder, the side wall of the cutting sliding block is in sliding fit with the cutting sliding guide rail, the cutting downward-pressing guide wheel is fixedly connected with the end of the cutting sliding block, the positioning cutting component comprises a gantry frame, a vertical driving sliding table, a transverse driving sliding table and a cutting table saw, the gantry frame is arranged in the inner side wall of the segmented cutting box, the vertical driving sliding table is arranged on the inner side wall of the gantry frame, the transverse driving sliding table is arranged on the upper half portion of the gantry frame and is fixedly connected with the output end of the vertical driving sliding table, the cutting table saw is arranged at the output end of the transverse driving sliding table, and the cutting direction of the cutting table saw is vertical downward.
Furthermore, the material device is moved in location presss from both sides the flitch including moving material pedestal, vertical drive arm and two relative settings on vertical drive arm, two the location is pressed from both sides and is equipped with the location space that supplies to treat that winding skeleton holds between the flitch, vertical drive arm is vertical state setting.
Further, skeleton winding device includes wire winding workstation, wire winding location case, wire winding sliding guide, wire winding press from both sides material part and drive wire winding part, the wire winding location case is installed on the wire winding workstation, wire winding sliding guide installs the lateral wall butt joint at the top of wire winding workstation and output and wire winding location case, the wire winding press from both sides material part and drive wire winding part symmetry and installs in wire winding location incasement, the wire winding presss from both sides the material end of pressing from both sides the material end and the two location of material clamping plate of material part press from both sides the material end butt joint.
Further, the flitch is pressed from both sides including pressing from both sides material locating frame, the vertical slip table of clamp material, horizontal vertical slip table and two horizontal materials to the wire winding clamp material part, press from both sides the material locating frame setting on wire winding location incasement lateral wall, press from both sides the vertical slip table of material and install on the inside wall that presss from both sides the material locating frame, horizontal vertical slip table is installed at the output terminal that presss from both sides the vertical slip table of material, two horizontal material presss from both sides the output terminal that flitch symmetry was installed at horizontal vertical slip table, drive wire winding part is including drive wire frame, the vertical slip table of wire winding, the horizontal slip table of drive and wire winding drive platform, the drive wire frame sets up at wire winding location incasement, the vertical slidable mounting of wire winding is on the inside wall of drive wire frame, the output at the vertical slip table of wire winding is installed to the horizontal slip.
Compared with the prior art, the invention has the beneficial effects that:
when a large amount of transformer skeletons to be wound need to be wound, firstly, the skeleton conveying device conveys the segmented skeletons to the positioning edging device in turn along the conveying direction, the positioning edging device polishes a large amount of transformer skeletons to be edged in turn, the positioning edging device polishes the segmented transformer skeletons in turn according to the use of different transformer skeleton shape structures, after polishing is finished, the skeleton conveying device pushes the polished transformer skeletons to the segmented cutting device, the segmented transformer skeletons are cut off in turn by the segmented cutting device so as to cut the segmented transformer skeletons into single conveyed transformer skeletons, and then the skeleton conveying device conveys a large amount of single transformer skeletons to the feeding end of the positioning material moving device, move the material device through the location and transfer skeleton winding device with a large amount of transformer skeletons on, carry out centre gripping location operation to single transformer skeleton through skeleton winding device, carry out location wire winding operation to transformer skeleton again, accomplish the processing operation to transformer skeleton, through a series of automatic manufacturing procedure, realize the wire winding operation to transformer skeleton, improve the work efficiency of wire winding operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is a schematic perspective view of the positioning and edge grinding apparatus according to the present invention;
FIG. 5 is a schematic view of a partial three-dimensional structure of the positioning and edge grinding apparatus according to the present invention;
FIG. 6 is a schematic perspective view of the cutting device and the positioning and moving device according to the present invention;
FIG. 7 is a schematic partial perspective view of the severing device of the present invention;
FIG. 8 is a schematic perspective view of a bobbin winder and a third conveyor of the present invention;
fig. 9 is a schematic structural diagram of the product of the invention.
Reference numerals:
a frame conveying device 1, a first conveying table 101, a second conveying table 102, a third conveying table 103, a positioning edging device 2, an edging table 201, an edging cover case 202, a first driving sliding table 203, a second driving sliding table 204, a first pressing part 205, a second pressing part 206, a pressing edging part 207, a first vertical plate 208, a horizontal guide wheel 209, a first pressing cylinder 210, a pressing positioning plate 211, a U-shaped positioning frame 212, a first pressing wheel 213, a first positioning column 214, a pressing driving electric cylinder 215, an output guide rail 216, an output slider 217, a second pressing wheel 218, a guide rail mounting groove 219, a pressing edging cylinder 220, a first edging positioning plate 221, a second edging positioning plate 222, an edging head 223, a segment cutting device 3, a cutting table 301, a cutting guiding sliding table 302, a segment cutting case 303, a segment pressing part 304, a positioning cutting part 305, a cutting guide wheel 306, the device comprises a cutting lower piezoelectric cylinder 307, a cutting sliding block 308, a cutting sliding guide rail 309, a cutting lower pressure guide wheel 310, a segmented cutting groove 311, a gantry frame 312, a vertical driving sliding table 313, a transverse driving sliding table 314, a cutting table saw 315, a positioning material moving device 4, a material moving table base 401, a vertical driving mechanical arm 402, a positioning material clamping plate 403, a framework winding device 5, a winding workbench 501, a winding positioning box 502, a winding sliding guide rail 503, a winding material clamping part 504, a driving winding part 505, a material clamping positioning frame 506, a material clamping vertical sliding table 507, a transverse vertical sliding table 508, a transverse material clamping plate 509, a driving winding frame 510, a winding vertical sliding table 511, a driving transverse sliding table 512 and a winding driving table 513.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 9, an embodiment of the present invention provides a transformer skeleton winding assembly line, which includes a skeleton conveying device 1, a positioning edge grinding device 2, a segmented cutting device 3, a positioning material moving device 4, and a skeleton winding device 5, which are sequentially arranged along a transformer skeleton processing direction, wherein the positioning edge grinding device 2 is installed at a feeding end of the skeleton conveying device 1, a feeding end of the segmented cutting device 3 is in butt joint with an output end of the positioning edge grinding device 2, the positioning material moving device 4 is arranged between the segmented cutting device 3 and the skeleton winding device 5, and a material clamping end of the positioning material moving device 4 is in butt joint with a discharging end of the segmented cutting device 3 and a feeding end of the skeleton winding device 5, respectively, and the working principle is as follows: when a large amount of transformer skeletons to be wound need to be wound, firstly, the skeleton conveying device 1 is used for sequentially conveying segmented skeletons to the positioning edge grinding device 2 along the conveying direction, the positioning edge grinding device 2 is used for sequentially grinding a large amount of transformer skeletons to be ground, according to the use of different transformer skeleton shape structures, the positioning edge grinding device 2 is used for sequentially grinding the segmented transformer skeletons, after grinding is finished, the ground transformer skeletons are pushed to the segmented cutting device 3 through the skeleton conveying device 1, the segmented transformer skeletons are sequentially cut through the segmented cutting device 3, so that the segmented transformer skeletons are cut into single conveyed transformer skeletons, and then the skeleton conveying device 1 is used for conveying a large amount of single transformer skeletons to the feeding end of the positioning material moving device 4, move material device 4 through the location and move a large amount of transformer skeletons and send skeleton winding device 5 to on, carry out centre gripping location operation to single transformer skeleton through skeleton winding device 5, carry out location wire winding operation to transformer skeleton again, accomplish the processing operation to transformer skeleton, through a series of automatic manufacturing procedure, realize the wire winding operation to transformer skeleton, improve the work efficiency of wire winding operation.
Skeleton conveyer 1 includes a plurality of first conveying platform 101, a second conveying platform 102 and a third conveying platform 103 that set gradually along a horizontal straight line, the transformer skeleton that the segmentation was waited to cut off conveys on all first conveying platforms 101 in proper order, second conveying platform 102 sets up between location edging device 2 and segmentation cutting device 3, third conveying platform 103 sets up the discharge end department at skeleton winding device 5, and the operation of conveying can be realized carrying out single transformer skeleton to the setting of second conveying platform 102 and third conveying platform 103 to supply skeleton winding device 5 to treat wire-wound transformer skeleton and carry out the wire winding shaping operation.
The location edging device 2 includes that edging workstation 201, edging cover establish case 202, first drive slip table 203, second drive slip table 204, first part 205, the second of pushing down 206 and push down edging part 207, the edging cover establishes the top that case 202 set up at edging workstation 201, the edging cover establishes case 202 and is the rectangle hollow state, first drive slip table 203 and second drive slip table 204 are the symmetry and set up on edging workstation 201, first part 205 and the second of pushing down 206 symmetry set up and establish case 202 and the vertical downwards of output at the edging cover, push down edging part 207 sets up between first part 205 and the second part 206 of pushing down, and the setting of first drive slip table 203 and second drive slip table 204 can realize fixing a position the transmission operation to the transformer skeleton of one-tenth section, and first part 205 and second part 206 of pushing down can realize fixing a position the operation in proper order to the transformer skeleton of one-section, to improve stability during the process of edging the push-down edging section 207 during the machining.
The structure of first drive slip table 203 and second drive slip table 204 is the same, be equipped with first vertical board 208 on the output slip table of first drive slip table 203, the bottom that case 202 was established to the edging cover is equipped with the horizontal leading wheel 209 that a plurality of equidistant settings, every the axis direction of horizontal leading wheel 209 all is the same perpendicular to first transmission platform 101 direction of delivery, first pushing down part 205 includes that two symmetries set up first pushing down the subassembly, every first pushing down the subassembly includes first pushing down cylinder 210, pushes down locating plate 211, U-shaped locating frame 212, first pushing down wheel 213 and two first locating posts 214, first pushing down cylinder 210 is installed on the lateral wall that case 202 was established to the edging cover, push down locating plate 211 and install at the output end of first pushing down cylinder 210, two first locating post 214 symmetry sets up the bottom of pushing down locating plate 211, U-shaped locating frame 212 is installed in the bottom of two first locating posts 214, first pinch roller 213 can rotate and set up on U-shaped location frame 212, second pinch part 206 pushes down including pushing down electric cylinder 215 of drive, output guide rail 216, output slider 217 and second pinch roller 218, the lateral wall that the case 202 was established to the edging cover is equipped with the guide rail mounting groove 219 that supplies output guide rail 216 to install, the one end of output slider 217 and the output fixed connection who pushes down electric cylinder 215 of drive, the other end and the output guide rail 216 sliding fit of output slider 217, pinch roller 218 is installed on the lateral wall of output slider 217 under the second, the axis direction of pinch roller 218 is the same with the axis direction of first pinch roller 213 under the second, realizes treating the one-tenth transformer skeleton of edging through pinch roller 213 under first pinch roller 213 and the second pinch roller 218 and pushes down the location operation.
Down-pressing edging part 207 includes down-pressing edging cylinder 220, first edging locating plate 221, second edging locating plate 222 and a plurality of edging heads 223, down-pressing edging part 207 installs on the inside wall that the case 202 was established to the edging cover, first edging locating plate 221 is installed at the output end of down-pressing edging cylinder 220, second edging locating plate 222 is installed in the bottom of first edging locating plate 221, and is a plurality of edging heads 223 are matrix structure and distribute in the bottom of second edging locating plate 222, drive first edging locating plate 221 and second edging locating plate 222 and all edging heads 223 through down-pressing edging cylinder 220 and remove along vertical direction, realize treating the transformer skeleton of edging and fix a position the edging operation.
Become section cutting device 3 including cutting off workstation 301, cutting off direction slip table 302, the section of cutting off case 303, the section of cutting off pushes down part 304 and location cutting part 305, cutting off workstation 301 and installing at the output end of second conveying platform 102, cutting off direction slip table 302 and installing on cutting off workstation 301, the section of cutting off case 303 is rectangle hollow state, the section of pushing down part 304 sets up on the lateral wall of section of cutting off case 303, the location cutting off part 305 is installed in the section of cutting off case 303, and the section of pushing down part 304 sets up in cutting off direction slip table 302, can realize treating the transformer skeleton of cutting off and realize pushing down the location operation, improves the positional stability to transformer skeleton in the cutting off-process.
The bottom of the segmented cutting box 303 is provided with a plurality of cutting guide wheels 306 arranged at equal intervals, the segmented pushing component 304 comprises a cutting pushing cylinder 307, a cutting sliding block 308, a cutting sliding guide rail 309 and a cutting pushing guide wheel 310, the cutting pushing cylinder 307 is installed on the side wall of the segmented cutting box 303, the cutting sliding block 308 is installed at the output end of the cutting pushing cylinder 307, the side wall of the segmented cutting box 303 is provided with a segmented cutting groove 311 for installing the cutting sliding guide rail 309, the cutting sliding guide rail 309 is installed on the side wall of the segmented cutting groove 311, one end of the cutting sliding block 308 is fixedly connected with the output end of the cutting pushing cylinder 307, the side wall of the cutting sliding block 308 is in sliding fit with the cutting sliding guide rail 309, the cutting pushing guide wheel 310 is fixedly connected with the end of the cutting sliding block 308, the positioning cutting component 305 comprises a gantry frame 312, and a positioning cutting component, Vertical drive slip table 313, horizontal drive slip table 314 and cut off platform saw 315, gantry frame 312 is installed in the inside wall of segmentation cut-off case 303, vertical drive slip table 313 sets up on gantry frame 312's inside wall, horizontal drive slip table 314 set up gantry frame 312 the first half and with vertical drive slip table 313's output fixed connection, cut off platform saw 315 and install on the output of horizontal drive slip table 314, the cutting off direction that cuts off platform saw 315 is vertical downwards to the realization is treated wire-wound transformer skeleton and is pushed down the operation of cutting off.
The positioning and material moving device 4 comprises a material moving pedestal 401, a vertical driving mechanical arm 402 and two positioning material clamping plates 403 which are oppositely arranged on the vertical driving mechanical arm 402, a positioning space for accommodating a bobbin to be wound is arranged between the two positioning material clamping plates 403, and the vertical driving mechanical arm 402 is arranged in a vertical state. The vertical driving mechanical arm 402 is installed on the material moving pedestal 401, the two positioning material clamping plates 403 are respectively sleeved on the vertical driving mechanical arm 402, and then the two positioning material clamping plates 403 can realize the fixing and material clamping operation on the transformer framework to be wound.
The winding clamping component 504 comprises a clamping positioning frame 506, a clamping vertical sliding table 507, a transverse vertical sliding table 508 and two transverse material clamping plates 509, the clamping positioning frame 506 is arranged on the inner side wall of the winding positioning box 502, the clamping vertical sliding table 507 is arranged on the inner side wall of the clamping positioning frame 506, the transverse vertical sliding table 508 is arranged at the output end of the clamping vertical sliding table 507, the two transverse material clamping plates 509 are symmetrically arranged at the output end of the transverse vertical sliding table 508, the driving winding component 505 comprises a driving winding frame 510, a winding vertical sliding table 511, a driving transverse sliding table 512 and a winding driving table 513, the driving winding frame 510 is arranged in the winding positioning box 502, the winding vertical sliding is arranged on the inner side wall of the driving winding frame 510, the driving transverse sliding table 512 is arranged at the output end of the winding vertical sliding table 511, the winding driving table 513 is arranged at the output end of the driving transverse sliding table 512, so as to complete the positioning and winding operation of the single transformer framework.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a transformer skeleton wire winding assembly line, its characterized in that includes skeleton conveyer (1), location edging device (2), segmentation cutting device (3), location material device (4) and skeleton winding device (5) that set gradually along transformer skeleton direction of processing, the feed end department at skeleton conveyer (1) is installed in location edging device (2), the feed end of segmentation cutting device (3) and the output butt joint of location edging device (2), location material device (4) are moved in the location sets up between segmentation cutting device (3) and skeleton winding device (5), the material end that presss from both sides that the location moved material device (4) docks with the discharge end of segmentation cutting device (3) and the feed end of skeleton winding device (5) respectively.
2. The transformer framework winding assembly line according to claim 1, characterized in that the framework conveying device (1) comprises a plurality of first conveying tables (101), a second conveying table (102) and a third conveying table (103) which are sequentially arranged along a horizontal straight line, the transformer framework to be cut into sections is sequentially conveyed on all the first conveying tables (101), the second conveying table (102) is arranged between the positioning edge grinding device (2) and the section cutting device (3), and the third conveying table (103) is arranged at the discharge end of the framework winding device (5).
3. The assembly line of claim 1, wherein, the positioning edge grinding device (2) comprises an edge grinding workbench (201), an edge grinding cover box (202), a first driving sliding table (203), a second driving sliding table (204), a first pressing part (205), a second pressing part (206) and a pressing edge grinding part (207), the edging cover is provided with a box (202) arranged at the top of the edging workbench (201), the edging cover is provided with a rectangular hollow box (202), the first driving sliding table (203) and the second driving sliding table (204) are symmetrically arranged on the edging workbench (201), the first pressing component (205) and the second pressing component (206) are symmetrically arranged on the edge grinding cover setting box (202) and the output end is vertically downward, the pressing edging part (207) is arranged between the first pressing part (205) and the second pressing part (206).
4. The transformer framework winding assembly line of claim 3, wherein the first driving sliding table (203) and the second driving sliding table (204) are identical in structure, a first vertical plate (208) is arranged on an output sliding table of the first driving sliding table (203), a plurality of horizontal guide wheels (209) are arranged at the bottom of the edge grinding cover setting box (202) at equal intervals, the axial direction of each horizontal guide wheel (209) is perpendicular to the conveying direction of the first conveying table (101) and is identical, the first pressing part (205) comprises two first pressing components which are symmetrically arranged, each first pressing component comprises a first pressing cylinder (210), a pressing positioning plate (211), a U-shaped positioning frame (212), a first pressing wheel (213) and two first positioning columns (214), the first pressing cylinder (210) is arranged on the side wall of the edge grinding cover setting box (202), the utility model discloses a set up the output that the locating plate (211) is installed at first air cylinder (210) of pushing down, two first locating column (214) symmetry sets up in the bottom of pushing down locating plate (211), the bottom at two first locating column (214) is installed in U-shaped locating frame (212), first pinch roller (213) can rotate and set up on U-shaped locating frame (212), second pushes down part (206) including push down driving electric cylinder (215), output guide rail (216), output slider (217) and second pinch roller (218), the lateral wall that the case (202) was established to the edging cover is equipped with guide rail mounting groove (219) that supplies output guide rail (216) to install, the one end of output slider (217) and the output fixed connection who pushes down driving electric cylinder (215), the other end and the output guide rail (216) sliding fit of output slider (217), pinch roller (218) are installed on the lateral wall of output slider (217) under the second, the axial direction of the second lower pressure wheel (218) is the same as the axial direction of the first lower pressure wheel (213).
5. The transformer framework winding assembly line of claim 4, characterized in that push-down edging part (207) comprises a push-down edging cylinder (220), a first edging positioning plate (221), a second edging positioning plate (222) and a plurality of edging heads (223), push-down edging part (207) is installed on the inner side wall of edging covering box (202), first edging positioning plate (221) is installed at the output end of push-down edging cylinder (220), second edging positioning plate (222) is installed at the bottom of first edging positioning plate (221), and a plurality of edging heads (223) are distributed at the bottom of second edging positioning plate (222) in a matrix structure.
6. The transformer framework winding assembly line according to claim 2, wherein the section cutting device (3) comprises a cutting workbench (301), a cutting guide sliding table (302), a section cutting box (303), a section pressing component (304) and a positioning cutting component (305), the cutting workbench (301) is installed at the output end of the second conveying table (102), the cutting guide sliding table (302) is installed on the cutting workbench (301), the section cutting box (303) is in a rectangular hollow state, the section pressing component (304) is arranged on the side wall of the section cutting box (303), and the positioning cutting component (305) is installed in the section cutting box (303).
7. The transformer framework winding assembly line as claimed in claim 6, wherein the bottom of the segmented cutting box (303) is provided with a plurality of cutting guide wheels (306) which are arranged at equal intervals, the segmented pressing component (304) comprises a cutting piezoelectric cylinder (307), a cutting sliding block (308), a cutting sliding guide rail (309) and a cutting pressing guide wheel (310), the cutting piezoelectric cylinder (307) is installed on the side wall of the segmented cutting box (303), the cutting sliding block (308) is installed at the output end of the cutting piezoelectric cylinder (307), the side wall of the segmented cutting box (303) is provided with a segmented cutting groove (311) for installing the cutting sliding guide rail (309), the cutting sliding guide rail (309) is installed on the side wall of the segmented cutting groove (311), and one end of the cutting sliding block (308) is fixedly connected with the output end of the cutting piezoelectric cylinder (307), the lateral wall and the sliding guide (309) sliding fit that cut off sliding block (308), cut off and push down leading wheel (310) and the tip fixed connection who cuts off sliding block (308), location cuts off part (305) including gantry frame (312), vertical drive slip table (313), horizontal drive slip table (314) and cut off a saw (315), gantry frame (312) are installed in the inside wall that becomes section cut off case (303), vertical drive slip table (313) set up on gantry frame's (312) inside wall, horizontal drive slip table (314) set up in gantry frame's (312) first half and with the output fixed connection of vertical drive slip table (313), cut off a saw (315) and install on the output of horizontal drive slip table (314), the vertical downwards of direction of cutting off a saw (315).
8. The transformer bobbin winding assembly line according to claim 1, wherein the positioning and material moving device (4) comprises a material moving pedestal (401), a vertical driving mechanical arm (402) and two positioning material clamping plates (403) oppositely arranged on the vertical driving mechanical arm (402), a positioning space for accommodating a bobbin to be wound is arranged between the two positioning material clamping plates (403), and the vertical driving mechanical arm (402) is arranged in a vertical state.
9. The transformer bobbin winding assembly line according to claim 8, wherein the bobbin winding device (5) comprises a winding workbench (501), a winding positioning box (502), a winding sliding guide rail (503), a winding clamping component (504) and a driving winding component (505), the winding positioning box (502) is installed on the winding workbench (501), the winding sliding guide rail (503) is installed at the top of the winding workbench (501), the output end of the winding sliding guide rail is butted with the side wall of the winding positioning box (502), the winding clamping component (504) and the driving winding component (505) are symmetrically installed in the winding positioning box (502), and the clamping end of the winding clamping component (504) is butted with the clamping ends of the two positioning clamping plates (403).
10. The transformer framework winding assembly line according to claim 9, wherein the winding and clamping component (504) comprises a clamping and positioning frame (506), a clamping and vertical sliding table (507), a transverse vertical sliding table (508) and two transverse material clamping plates (509), the clamping and positioning frame (506) is arranged on the inner side wall of the winding and positioning box (502), the clamping and vertical sliding table (507) is arranged on the inner side wall of the clamping and positioning frame (506), the transverse vertical sliding table (508) is arranged at the output end of the clamping and vertical sliding table (507), the two transverse material clamping plates (509) are symmetrically arranged at the output end of the transverse vertical sliding table (508), the driving winding component (505) comprises a driving winding frame (510), a winding and vertical sliding table (511), a driving transverse sliding table (512) and a winding driving table (513), the driving winding frame (510) is arranged in the winding and positioning box (502), the vertical slidable mounting of wire winding is on the inside wall of drive wire winding frame (510), the output at the vertical slip table of wire winding (511) is installed in the horizontal slip table of drive (512), the output department at the horizontal slip table of drive (512) is installed in wire winding drive platform (513).
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000277364A (en) * | 1999-03-26 | 2000-10-06 | Mitsumi Electric Co Ltd | Air-core coil forming apparatus |
EP2469595A1 (en) * | 2010-12-22 | 2012-06-27 | Analog Devices, Inc. | Vertically integrated systems |
CN204558241U (en) * | 2015-03-11 | 2015-08-12 | 张燕 | For the fully automatic feeding device of coil winding machine |
CN206116199U (en) * | 2016-09-23 | 2017-04-19 | 深圳市鹏达金电子设备有限公司 | Multiaxis coiling machine automatic feeding mechanism |
CN206471229U (en) * | 2017-02-17 | 2017-09-05 | 东莞市奕东电子有限公司 | A kind of automatic assembly line of mobile transformer coil rack |
CN209036173U (en) * | 2018-11-06 | 2019-06-28 | 江西胜菱科技有限公司 | A kind of transformer framework grinding device |
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2019
- 2019-12-18 CN CN201911311231.3A patent/CN110993318B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000277364A (en) * | 1999-03-26 | 2000-10-06 | Mitsumi Electric Co Ltd | Air-core coil forming apparatus |
EP2469595A1 (en) * | 2010-12-22 | 2012-06-27 | Analog Devices, Inc. | Vertically integrated systems |
CN204558241U (en) * | 2015-03-11 | 2015-08-12 | 张燕 | For the fully automatic feeding device of coil winding machine |
CN206116199U (en) * | 2016-09-23 | 2017-04-19 | 深圳市鹏达金电子设备有限公司 | Multiaxis coiling machine automatic feeding mechanism |
CN206471229U (en) * | 2017-02-17 | 2017-09-05 | 东莞市奕东电子有限公司 | A kind of automatic assembly line of mobile transformer coil rack |
CN209036173U (en) * | 2018-11-06 | 2019-06-28 | 江西胜菱科技有限公司 | A kind of transformer framework grinding device |
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