CN110978841A - Full-automatic line type intelligent binding machine - Google Patents
Full-automatic line type intelligent binding machine Download PDFInfo
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- CN110978841A CN110978841A CN201911393793.7A CN201911393793A CN110978841A CN 110978841 A CN110978841 A CN 110978841A CN 201911393793 A CN201911393793 A CN 201911393793A CN 110978841 A CN110978841 A CN 110978841A
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- binding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B2/00—Permanently attaching together sheets, quires or signatures by stitching with filamentary material, e.g. textile threads
- B42B2/02—Machines for stitching with thread
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Abstract
The invention discloses a full-automatic line type intelligent binding machine, which belongs to the technical field of line type binding machines and comprises a rack, wherein a binding table is arranged in the middle of the rack, and a binding device is arranged above the rack; a lead locking device is arranged below the binding table, and a thread hooking device is arranged above the binding table; the turnover workbench is arranged above the binding table and is positioned below the thread hooking device; a pressing claw locking and resetting system is arranged below the turnover workbench; the invention can realize the complete operation of drilling, accurate movement, threading and thread hooking actions on the bound objects, has high degree of automation and improves the working efficiency of thread binding operation.
Description
Technical Field
The invention relates to the technical field of thread type binding machines, in particular to a full-automatic thread type intelligent binding machine.
Background
The binding machine is a special mechanical device for binding paper materials of various files, account books and bills by each enterprise and public institution. In the file management work, file binding is an important link, and comprises a plurality of steps of collecting, stacking, positioning, pressing, marking, punching, threading and the like, and an automatic binding machine is generally adopted to improve the binding quality and the binding speed at present.
The first manual binding method is to use a thread awl to prick out small holes, then hook the binding threads one by using a crochet hook, and finally bind by knotting manually. The binding process needs to puncture the bound objects with force, which not only wastes time and labor intensity, but also has low efficiency and larger limitation on binding thickness.
Along with the development of science and technology, electric punching is realized, and a manual binding form with a line is matched. The method is characterized in that a specially-made spiral drill needle is adopted, the binding objects are drilled under the drilling of a motor, the binding objects are manually moved to be drilled in sequence, then the crochet needles are replaced to hook the threads one by one, and finally the binding and knotting are performed manually, so that the problems of low operation efficiency, low automation degree and poor applicability exist.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a full-automatic line type intelligent binding machine which can realize the complete operation of drilling, accurate movement, threading and line hooking actions on bound objects, has high automation degree and improves the working efficiency of line type binding operation.
The technical problem to be solved by the invention is realized by the following technical scheme: the full-automatic line type intelligent binding machine comprises a rack, wherein a binding table is arranged in the middle of the rack, and a binding device is arranged above the rack; a lead locking device is arranged below the binding table, and a thread hooking device is arranged above the binding table;
the binding machine comprises a control system, and the control system respectively controls the binding device, the lead locking device, the binding table and the thread hooking device to work; the control system is connected with the internet through a network communication module arranged on the binding machine;
the binding table comprises a transverse shaft moving device and a longitudinal shaft moving device which are arranged at the bottom, the transverse shaft moving device and the longitudinal shaft moving device are respectively driven by different motors through a gear rack, and the binding table is driven to move in the directions of a transverse shaft and a longitudinal shaft according to the binding requirement of materials;
the threading locking device drives the threading base to lift through the transmission mechanism, and further drives the threading needle at the upper part of the threading base to lift and extend out or retract from the threading channel on the binding table;
the thread hooking device is arranged at the upper part of the binding table, and rotates to hook threads when a threading needle of the lead locking device rises; the binding device is used for punching materials.
As a preferred scheme, the binding device comprises a stepping motor, the stepping motor transmits power to a lead screw connected with a synchronous belt through the synchronous belt, and the nut and the slider are sleeved on the lead screw in a threaded manner; the nut sliding block is connected with the binding electric drill through the lifting block; the lifting block is sleeved on the outer side of the slide way, and the slide way is fixed between the fixing plate I and the fixing seat.
As a preferred scheme, collude the traditional thread binding putting and include the telescoping device and collude the line wheel, the telescoping device is including setting up the flexible motor in the frame, flexible motor passes through the driving gear and drives driven gear with synchronous profile of tooth area, driven gear and rack toothing transmission, the rack is installed on the rack seat, the rack seat is fixed with the rotating electrical machines, the rotating electrical machines passes through the bearing and connects the line of colluding spool, it is equipped with the line of colluding wheel to collude spool front end, the line of colluding wheel has two line of colluding heads of syntropy, and when a line of colluding head colludes the line, another line of colluding head falls the line.
As a preferable scheme, the longitudinal axis moving device comprises a longitudinal stepping motor arranged on a fixing plate of the stepping motor of the longitudinal moving device, and the longitudinal stepping motor is connected with a gear of the longitudinal stepping motor through a rotating shaft; the longitudinal stepping motor gear is in meshing transmission with a longitudinal moving rack, and the longitudinal moving rack is fixedly connected with a longitudinal moving sliding block which slides on a longitudinal moving guide rail.
As a preferable scheme, the transverse shaft moving device comprises a transverse stepping motor arranged on a fixing plate of the transverse moving device stepping motor, and the transverse stepping motor is connected with a transverse stepping motor gear through a rotating shaft; the transverse stepping motor gear is in meshing transmission with a transverse moving rack, and the transverse moving rack is fixedly connected with a transverse moving sliding block which slides on a transverse moving guide rail; the transverse moving device is characterized in that a moving workbench supporting plate is arranged on a guide rail sliding block of the transverse moving device, the longitudinal axis moving device is arranged above the moving workbench supporting plate, and a binding table is arranged above the longitudinal axis moving device.
As a preferred scheme, the control system is connected with a cloud server through the internet, and the cloud server receives an app instruction from a consumption terminal; the control system is used for acquiring the operation instruction sent by the APP and executing the operation instruction; the binding machine further comprises a voice prompter which is used for acquiring next operation prompt voice triggered by the APP according to the current operation state information fed back by the binding machine and playing the next operation prompt voice.
The use method of the full-automatic line type intelligent binding machine comprises the following steps:
(1) the APP sends an operation instruction to the cloud server, and the cloud server sends the instruction to the binding machine through the Internet;
(2) and after receiving the instruction, the binding machine resets the system and adjusts the initial parameters of each system of the binding machine.
(3) Placing the files which are arranged on a binding table, and pressing and moving the files by the binding table;
(4) the binding device punches the file, and the lead locking device penetrates the lead out of the hole;
(5) the wire hooking device hooks the lead after the lead penetrates out, and the lead locking device retracts;
(6) moving the file to the next position;
(7) repeating the step (4) to the step (6);
(8) and finishing the binding.
As a preferable scheme, the step (4) specifically comprises: the stepping motor works to drive the lead screw to move up and down, the lead screw moves to drive the binding electric drill connected with the lead screw to move up and down, the binding electric drill rotates to punch holes in the moving process, and after the punching of the file is finished, the stepping motor rotates reversely to withdraw the binding electric drill every time one hole is punched; the lead locking device extends the cotton thread from the drill hole from bottom to top.
As a preferred scheme, the steps specifically include that after drilling is finished, the drill bit retracts, the threading needle in the lead locking device 4 penetrates the thread through the hole, and meanwhile, the thread hooking wheel reaches the thread hooking position and rotates to hook the thread, and then the thread hooking wheel retracts to the initial position; the thread hooking wheel of the thread hooking device is provided with two thread hooking heads in the same direction, and when one thread hooking head hooks a thread, the other thread hooking head drops the thread.
As a preferred scheme, if longitudinal motion is required, the longitudinal axis moving device controls a longitudinal stepping motor to work, drives a gear of the longitudinal stepping motor to drive a longitudinal moving rack, the longitudinal moving rack drives a longitudinal moving slider to move on a guide rail, and the longitudinal moving slider drives a binding table connected with the longitudinal moving slider to move longitudinally;
if the transverse movement is needed, the transverse shaft moving device controls the transverse stepping motor to work, drives the transverse stepping motor gear to drive the transverse moving rack, the transverse moving rack drives the transverse moving slide block to move on the guide rail, and the transverse moving slide block drives the moving workbench supporting plate connected with the transverse moving slide block to transversely move. Then the binding table above the supporting plate is driven to move transversely. The invention has the beneficial effects.
Has the advantages that:
the invention has scientific and reasonable structural design, realizes the complete operation of drilling, accurate movement, threading and thread hooking actions on the bound objects, has high degree of automation and improves the working efficiency of thread binding type binding operation. The binding table can move the bound objects according to a set distance, and the requirements of drilling and threading on the bound objects are met. The stability of the drilling process, the threading and the thread hooking process.
The threading and thread hooking process of the thread binding machine is completed by matching the lead locking device with the thread hooking device, the whole operation process is continuous and uninterrupted, the threading and thread hooking operation efficiency is effectively improved, and the automation degree of the binding machine is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic flow diagram of the present invention;
in the figure: 1. a binding device; 2. a thread hooking device; 3. a stepping motor; 4. a lead locking device; 5. a binding table; 6. a lead screw; 7. a thread hooking device; 8. a frame; 9. hooking the bobbin; 10. a telescoping device; 11. a rotating electric machine.
Detailed Description
Example 1:
with reference to the attached drawings of the specification, the full-automatic intelligent linear binding machine comprises a frame 8, wherein a binding table 5 is arranged in the middle of the frame 8, and a binding device 1 is arranged above the frame 8; a lead locking device 4 is arranged below the binding table 5, and a thread hooking device 2 is arranged above the binding table 5;
the binding machine comprises a control system, and the control system respectively controls the binding device 1, the lead locking device 4, the binding table 5 and the thread hooking device 2 to work; the control system is connected with the internet through a network communication module arranged on the binding machine;
the binding table 5 comprises a transverse shaft moving device and a longitudinal shaft moving device which are arranged at the bottom, the transverse shaft moving device and the longitudinal shaft moving device are respectively driven by different motors through a gear rack, and the binding table 5 is driven to move in the directions of a transverse shaft and a longitudinal shaft according to the binding requirements of materials;
the threading locking device 4 drives the threading base to lift through the transmission mechanism, further drives the threading needle at the upper part of the threading base to lift, and extends out of or retracts into the threading channel on the binding table 5;
the thread hooking device 7 is arranged at the upper part of the binding table 5, and when the threading needle of the lead locking device 4 rises, the thread hooking device 7 rotates to hook threads; the binding device 1 is used for punching a material.
As a preferable scheme, the binding device 1 comprises a stepping motor 3, the stepping motor 3 transmits power to a lead screw 6 connected with a synchronous belt through the synchronous belt, and the nut slider is sleeved on the lead screw 6 in a threaded manner; the nut sliding block is connected with the binding electric drill 7 through a lifting block; the lifting block is sleeved on the outer side of the slide way, and the slide way is fixed between the fixing plate I and the fixing seat.
As a preferred scheme, collude traditional thread binding putting 7 and include telescoping device 10 and collude the line wheel, telescoping device 10 is including setting up the flexible motor in frame 8, flexible motor passes through driving gear and synchronous tooth belt drive driven gear, driven gear and rack toothing transmission, the rack is installed on the rack seat, the rack seat is fixed with rotating electrical machines 11, rotating electrical machines 11 passes through bearing connection collude line axle 9, collude the line axle front end and be equipped with the line of colluding line wheel, collude the line wheel and have two hook heads of syntropy, when a hook head colludes the line, another hook head falls the line.
As a preferable scheme, the longitudinal axis moving device comprises a longitudinal stepping motor arranged on a fixing plate of the stepping motor of the longitudinal moving device, and the longitudinal stepping motor is connected with a gear of the longitudinal stepping motor through a rotating shaft; the longitudinal stepping motor gear is in meshing transmission with a longitudinal moving rack, and the longitudinal moving rack is fixedly connected with a longitudinal moving sliding block which slides on a longitudinal moving guide rail.
As a preferable scheme, the transverse shaft moving device comprises a transverse stepping motor arranged on a fixing plate of the transverse moving device stepping motor, and the transverse stepping motor is connected with a transverse stepping motor gear through a rotating shaft; the transverse stepping motor gear is in meshing transmission with a transverse moving rack, and the transverse moving rack is fixedly connected with a transverse moving sliding block which slides on a transverse moving guide rail; the transverse moving device is characterized in that a moving workbench supporting plate is arranged on a guide rail sliding block of the transverse moving device, the longitudinal axis moving device is arranged above the moving workbench supporting plate, and a binding table 5 is arranged above the longitudinal axis moving device.
As a preferred scheme, the control system is connected with a cloud server through the internet, and the cloud server receives an app instruction from a consumption terminal; the control system is used for acquiring the operation instruction sent by the APP and executing the operation instruction; the binding machine further comprises a voice prompter which is used for acquiring next operation prompt voice triggered by the APP according to the current operation state information fed back by the binding machine and playing the next operation prompt voice.
The use method of the full-automatic line type intelligent binding machine comprises the following steps:
(1) the APP sends an operation instruction to the cloud server, and the cloud server sends the instruction to the binding machine through the Internet;
(2) and after receiving the instruction, the binding machine resets the system and adjusts the initial parameters of each system of the binding machine.
(3) Placing the files after finishing on a binding table 5, and pressing and moving the files by the binding table 5;
(4) the binding device 1 punches the file, and the lead wire locking device 4 penetrates the lead wire out of the hole;
(5) the thread hooking device 2 hooks the lead after the lead penetrates out, and the lead locking device 4 retracts;
(6) moving the file to the next position;
(7) repeating the step (4) to the step (6);
(8) and finishing the binding.
As a preferable scheme, the step (4) specifically comprises: the stepping motor 3 works to drive the lead screw 6 to move up and down, the lead screw 6 moves to drive the binding electric drill 7 connected with the lead screw 6 to move up and down, the binding electric drill 7 rotationally punches holes in the moving process, the stepping motor 3 reversely rotates after the punching of the file is finished, and the binding electric drill 7 is withdrawn after one empty hole is punched; the lead locking device 4 extends the cotton thread from the drill hole from bottom to top.
As a preferable scheme, the step 5 specifically includes that after the drilling is finished, the drill bit is retracted, the threading needle in the lead locking device 4 penetrates the wire through the hole, and meanwhile, the wire hooking wheel reaches the wire hooking position and rotates to hook the wire, and then the wire hooking wheel retracts to the initial position; the thread hooking wheel of the thread hooking device 7 is provided with two thread hooking heads in the same direction, and when one thread hooking head hooks a thread, the other thread hooking head drops the thread.
As a preferred scheme, if longitudinal motion is required, the longitudinal axis moving device controls a longitudinal stepping motor to work, drives a gear of the longitudinal stepping motor to drive a longitudinal moving rack, the longitudinal moving rack drives a longitudinal moving slider to move on a guide rail, and the longitudinal moving slider drives a binding table connected with the longitudinal moving slider to move longitudinally; if the transverse movement is needed, the transverse shaft moving device controls the transverse stepping motor to work, drives the transverse stepping motor gear to drive the transverse moving rack, the transverse moving rack drives the transverse moving slide block to move on the guide rail, and the transverse moving slide block drives the moving workbench supporting plate connected with the transverse moving slide block to transversely move. Which in turn drives the stapling table 5 above the pallet to move laterally.
Although the embodiments of the present invention and the accompanying drawings are disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the disclosure of the embodiments and the accompanying drawings.
Claims (10)
1. A full-automatic line type intelligent binding machine is characterized by comprising a rack (8), wherein a binding table (5) is arranged in the middle of the rack (8), and a binding device (1) is arranged above the rack (8); a lead locking device (4) is arranged below the binding table (5), and a thread hooking device (2) is arranged above the binding table (5);
the binding machine comprises a control system, and the control system respectively controls the binding device (1), the lead locking device (4), the binding table (5) and the thread hooking device (2) to work; the control system is connected with the internet through a network communication module arranged on the binding machine;
the binding table (5) comprises a transverse shaft moving device and a longitudinal shaft moving device which are arranged at the bottom, the transverse shaft moving device and the longitudinal shaft moving device are respectively driven by different motors through a gear rack, and the binding table (5) is driven to move in the directions of a transverse shaft and a longitudinal shaft according to the binding requirement of materials;
the threading locking device (4) drives the threading base to lift through the transmission mechanism, and further drives the threading needle at the upper part of the threading base to lift and extend out of or retract into the threading channel on the binding table (5);
the thread hooking device (7) is arranged at the upper part of the binding table (5), and when the threading needle of the lead locking device (4) rises, the thread hooking device (7) rotates to hook threads; the binding device (1) is used for punching materials.
2. The fully-automatic intelligent linear binding machine according to claim 1, wherein the binding device (1) comprises a stepping motor (3), the stepping motor (3) transmits power to a lead screw (6) connected with a synchronous belt through the synchronous belt, and the nut and slider are sleeved on the lead screw (6) in a threaded manner; the nut sliding block is connected with a binding electric drill (7) through a lifting block; the lifting block is sleeved on the outer side of the slide way, and the slide way is fixed between the fixing plate I and the fixing seat.
3. The fully automatic intelligent thread binding machine according to claim 1, wherein the thread hooking device (7) comprises a telescopic device and a thread hooking wheel, the telescopic device comprises a telescopic motor arranged on the rack (8), the telescopic motor drives a driven gear through a driving gear and a synchronous toothed belt, the driven gear is in meshing transmission with a rack, the rack is mounted on a rack seat, the rack seat is fixed with a rotating motor (11), the rotating motor (11) is connected with a thread hooking shaft (9) through a bearing, the front end of the thread hooking shaft is provided with the thread hooking wheel, the thread hooking wheel has two thread hooking heads in the same direction, and when one thread hooking head hooks a thread, the other thread hooking head drops the thread.
4. The fully automatic intelligent linear binding machine according to claim 1, wherein the longitudinal axis moving device comprises a longitudinal stepping motor mounted on a fixing plate of a stepping motor of the longitudinal moving device, and the longitudinal stepping motor is connected with a gear of the longitudinal stepping motor through a rotating shaft; the longitudinal stepping motor gear is in meshing transmission with a longitudinal moving rack, and the longitudinal moving rack is fixedly connected with a longitudinal moving sliding block which slides on a longitudinal moving guide rail.
5. The fully automatic line type intelligent binding machine according to claim 1, wherein the lateral axis moving device comprises a lateral stepping motor mounted on a lateral moving device stepping motor fixing plate, and the lateral stepping motor is connected with a lateral stepping motor gear through a rotating shaft; the transverse stepping motor gear is in meshing transmission with a transverse moving rack, and the transverse moving rack is fixedly connected with a transverse moving sliding block which slides on a transverse moving guide rail; the transverse moving device is characterized in that a moving workbench supporting plate is arranged on a guide rail sliding block of the transverse moving device, the longitudinal axis moving device is arranged above the moving workbench supporting plate, and a binding table (5) is arranged above the longitudinal axis moving device.
6. The machine of claim 1, wherein the control system is connected to a cloud server via the internet, the cloud server receiving app commands from a consumer terminal; the control system is used for acquiring the operation instruction sent by the APP and executing the operation instruction; the binding machine further comprises a voice prompter which is used for acquiring next operation prompt voice triggered by the APP according to the current operation state information fed back by the binding machine and playing the next operation prompt voice.
7. The method of using a fully automatic intelligent thread binding machine according to any one of claims 1 to 6, comprising the steps of:
(1) the APP sends an operation instruction to the cloud server, and the cloud server sends the instruction to the binding machine through the Internet;
(2) and after receiving the instruction, the binding machine resets the system and adjusts the initial parameters of each system of the binding machine.
(3) The files which are arranged are placed on a binding table (5), and the binding table (5) compresses and moves the files;
(4) the binding device (1) punches the file, and the lead locking device (4) penetrates the lead out of the hole;
(5) the thread hooking device (2) hooks the lead after the lead penetrates out, and the lead locking device (4) retracts;
(6) moving the file to the next position;
(7) repeating the step (4) to the step (6);
(8) and finishing the binding.
8. The method for using the fully automatic linear intelligent binding machine according to claim 7, wherein the step (4) specifically comprises the following steps: the stepping motor (3) works to drive the lead screw (6) to move up and down, the lead screw (6) moves to drive the binding electric drill (7) connected with the lead screw (6) to move up and down, the binding electric drill (7) rotationally punches holes in the moving process, the stepping motor (3) reversely rotates after the punching of the files is finished, and the binding electric drill (7) is withdrawn after one empty hole is punched; the lead locking device (4) extends the cotton thread from the drill hole from bottom to top.
9. The method for using the fully automatic linear intelligent binding machine according to claim 7, wherein the step (5) specifically comprises the steps of drilling, retracting the drill bit, threading the thread through the hole by the threading needle in the thread locking device (4), hooking the thread by the thread hooking wheel when the thread hooking wheel reaches the thread hooking position and rotates, and then retracting the thread hooking wheel to the initial position; the thread hooking wheel of the thread hooking device (7) is provided with two thread hooking heads in the same direction, and when one thread hooking head hooks a thread, the other thread hooking head drops the thread.
10. The use method of the full-automatic line type intelligent binding machine according to claim 7,
if the longitudinal motion is needed, the longitudinal axis moving device controls a longitudinal stepping motor to work to drive a gear of the longitudinal stepping motor to drive a longitudinal moving rack, the longitudinal moving rack drives a longitudinal moving slide block to move on a guide rail, and the longitudinal moving slide block drives a binding table connected with the longitudinal moving slide block to move longitudinally; if the transverse movement is needed, the transverse shaft moving device controls the transverse stepping motor to work, drives the transverse stepping motor gear to drive the transverse moving rack, the transverse moving rack drives the transverse moving slide block to move on the guide rail, and the transverse moving slide block drives the moving workbench supporting plate connected with the transverse moving slide block to transversely move. Then the binding table (5) above the supporting plate is driven to move transversely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911393793.7A CN110978841A (en) | 2019-12-30 | 2019-12-30 | Full-automatic line type intelligent binding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911393793.7A CN110978841A (en) | 2019-12-30 | 2019-12-30 | Full-automatic line type intelligent binding machine |
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| CN201911393793.7A Pending CN110978841A (en) | 2019-12-30 | 2019-12-30 | Full-automatic line type intelligent binding machine |
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| CN111993809A (en) * | 2020-09-24 | 2020-11-27 | 淄博矿业集团有限责任公司 | Full-automatic line type intelligent binding machine |
| CN112319084A (en) * | 2020-09-24 | 2021-02-05 | 山东煤炭技术学院 | Threading and knotting device and method for binding machine |
| CN112793326A (en) * | 2021-01-20 | 2021-05-14 | 黎向松 | Full-automatic three-hole one-line file binding machine |
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| CN112793326A (en) * | 2021-01-20 | 2021-05-14 | 黎向松 | Full-automatic three-hole one-line file binding machine |
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Application publication date: 20200410 |