Disclosure of Invention
The invention aims to solve the technical problems in the prior art, and provides an auxiliary device for welding between a pipeline and a joint, which is characterized in that a butt joint platform is rotatably connected on an operation platform, a through hole is arranged on a central platform, a bracket is arranged on the through hole, a lifting component is arranged on the operation platform and used for installing the joint, the lifting component controls the lifting of the bracket, so that the lifting of the joint is controlled, the installation of the joint and the butt joint of the joint and the pipeline are facilitated, three pipe bracket components are movably connected on the butt joint platform and used for clamping the pipeline, a driving component is arranged on the operation platform, the driving component simultaneously drives the pipe bracket components to move towards the center of the operation platform, so that the pipeline is driven to move towards the joint, the pipeline is inserted into the joint, the butt joint of the pipeline and the joint is completed, then the pipeline and the joint are welded, and only one-man operation is needed, the manpower that has significantly reduced, easy operation, convenient, bracket and conduit saddle subassembly control joint and pipeline respectively, have avoided joint and pipeline to produce and rock, have increased welding precision, have improved the efficiency of construction.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a pipeline and joint between auxiliary device for welding, includes the operation panel, the center of operation panel is rotated and is connected with butt joint platform, its characterized in that: the center of butt joint platform is equipped with the through-hole, and the top of through-hole is equipped with the bracket, and the bracket is used for the bearing to connect, and the outside of through-hole is equipped with elevating component, and bracket swing joint is on elevating component, and butt joint platform swing joint has three pipe support subassembly, and the pipe support subassembly is used for pressing from both sides tight pipeline, and the operation panel is equipped with drive assembly, and drive assembly linkage drive pipe support subassembly moves to the center of operation panel, is connected between pipeline and the joint. The invention connects the butt-joint platform by rotating on the operation platform, the central platform is provided with a through hole, the through hole is provided with a bracket, the operation platform is provided with a lifting component, the bracket is used for installing a joint, the lifting component controls the lifting of the bracket so as to control the lifting of the joint, the installation of the joint is convenient, the butt-joint of the joint and the pipeline is convenient, the butt-joint platform is movably connected with three pipe bracket components, the pipe bracket components are used for clamping the pipeline, the operation platform is provided with a driving component, the driving component simultaneously drives the pipe bracket components to move towards the center of the operation platform so as to drive the pipeline to move towards the joint, the pipeline is inserted into the joint, the butt-joint of the pipeline and the joint is completed, then the pipeline and the joint are welded, only one-man operation is needed, the manpower is greatly reduced, the operation is simple and convenient, the bracket and the pipe bracket components respectively control the joint and the pipeline, and the shaking of the joint and the pipeline is avoided, the welding precision is improved, and the construction efficiency is improved.
Further, the joint comprises a ball seat and a connector, the pipeline is matched with the connector, the connector is circumferentially distributed on the outer side of the ball seat, and the bracket is provided with a groove which is matched with the connector. The groove on the bracket supports the connector, and the ball seat is positioned in the bracket, so that the shaking of the connector is avoided.
Further, the butt joint platform is equipped with first spout, be equipped with first slider in the first spout, the top and the conduit saddle subassembly of first slider rotate to be connected, be equipped with spacing platform on the operation panel, spacing platform cover is established at the butt joint bench, the center of spacing platform is equipped with the handle hole, the bracket all is located the handle hole with lifting unit, spacing bench still link up has the spacing groove, spacing groove and handle hole intercommunication, the inside wall of spacing groove is equipped with the slide rail, the both sides correspondence of conduit saddle subassembly is equipped with the second slider, second slider sliding connection is in the slide rail. The drive assembly control butt joint platform rotates to make first slider remove to the center of butt joint platform along first spout, because rotate between first slider and the conduit saddle subassembly and be connected, thereby drive the conduit saddle subassembly and remove towards the center of butt joint platform along the direction of slide rail, realized the linkage of three conduit saddle subassembly, during the pipeline that makes on the conduit saddle subassembly inserts the joint simultaneously, reduced three pipelines and the time that connects the butt joint, increased the efficiency of construction.
Further, the bottom of butt joint platform is connected with the carousel with one heart, the carousel is located between butt joint platform and the operation panel, the diameter of carousel is less than the diameter of butt joint platform, drive assembly is equipped with the screw thread regulation pole, the operation panel is equipped with the fixing base, the fixing base is located the below of butt joint platform, the screw thread regulation pole rotates to be connected between the fixing base, the outer wall of carousel is equipped with gear portion, gear portion and screw thread regulation pole intermeshing, the lateral wall of spacing platform is equipped with the drive hole, the drive hole communicates with the tip of screw thread regulation pole. Stretch into through following the screwdriver in the drive hole of spacing platform to twist and move the screw thread regulation pole, thereby drive the gear portion on the carousel, make the carousel rotate, the carousel drives and connects the platform to rotate, thereby makes three conduit saddle subassembly remove to the center of connecting the platform simultaneously.
Further, lifting unit includes lift adjustment post and regulating block, the regulating block circumference distributes on the bracket, single regulating block is located between two recesses, lift adjustment post corresponds regulating block fixed connection on the operation panel, one side that lift adjustment post is close to the bracket is equipped with the second spout, regulating block sliding connection is in the second spout, the first threaded rod of one side fixedly connected with of bracket is kept away from to the regulating block, one side that the bracket was kept away from to the lift adjustment post is equipped with first adjustment tank, first threaded rod passes first adjustment tank, the tip of first threaded rod is equipped with first nut, first nut screws up on the lift adjustment post. Through unscrewing first nut, according to the height of pipeline, the first threaded rod of drive removes along first adjustment tank for the regulating block goes up and down on the second spout, and the regulating block drives the bracket and reciprocates, makes joint and the pipeline in the bracket keep at same height, has realized that the regulation that connects is convenient, swift.
Further, single lift adjustment post is located between two interfaces, and one side that lift adjustment post is close to the interface is equipped with the mounting hole, and the one side fixedly connected with arm of force that the regulating block corresponds the mounting hole, and the one end that the arm of force is close to the interface is equipped with the pivot, rotates in the pivot to be connected with the regulation support, and the upper and lower both ends of pivot all are equipped with stop nut, and stop nut screws up on adjusting the support, and the one end that the regulation support is close to the interface rotates and is connected with and presss from both sides the cover, presss from both sides cover and interface phase-match. The arm of force can follow the regulating block and go up and down, make the clamp cover can support the outside of interface, can rotate in the pivot according to the position and the size of interface simultaneously, adjust the support, thereby adjust the position that presss from both sides the cover, make the clamp cover can support the outside of interface, single lift adjustment post is located the setting between two interfaces, make the clamp cover that is located the interface both sides press from both sides tight interface, the stability of interface has been increased, stop nut's setting makes the regulation support can fix, the stability of interface has been increased.
Further, the pipe bracket component comprises a base, a support column, an adjusting frame and a clamping block, the second sliding blocks are fixedly connected to two sides of the base, the support column is fixedly connected to two sides of the top of the base, the adjusting frame is movably connected to the support column, and the clamping block is rotatably connected to one end, close to the center of the base, of the adjusting frame. According to the size of pipeline, through the position of adjustment frame adjustment chucking piece for the chucking piece chucking pipeline of pipeline both sides, thereby fix the pipeline, drive assembly drives after that, makes the base remove towards the center of butt joint platform along the slide rail, drives the pipeline and removes towards the joint, thereby accomplishes the butt joint of pipeline and joint.
Furthermore, a second adjusting groove is formed in one side, away from the base, of the support column, a protruding block is arranged on the adjusting frame and is arranged in the second adjusting groove, a second threaded rod is fixedly connected in the second adjusting groove and penetrates through the protruding block, second nuts are arranged at two ends of the second threaded rod, and the second nuts are screwed on two sides of the protruding block. Through unscrewing the second nut for the lug can reciprocate along the second adjustment tank, and the lug drives the adjustment frame, and the adjustment frame drives the chucking piece and reciprocates, has realized that the chucking piece has the function of adjusting from top to bottom, has increased the application scope of conduit saddle subassembly.
Further, the adjusting frame comprises a left adjusting rod, a right adjusting rod, an upper adjusting rod, a lower adjusting rod, a left adjusting rod, a right adjusting rod, a convex block, a regulating part and a third nut, wherein the left adjusting rod, the right adjusting rod, the convex block and the upper adjusting rod are arranged at two ends of the upper adjusting rod and the lower adjusting rod, the convex block is arranged on the upper adjusting rod and the lower adjusting rod, the clamping block is rotatably connected to one end, close to the center of the base, of the left adjusting rod and the right adjusting rod, the two ends of the upper adjusting rod and the lower adjusting rod are provided with regulating parts, the other end of the left adjusting rod and the right adjusting rod is provided with a regulating hole, the regulating part penetrates through the regulating hole, the regulating part is provided with the third nut, and the third nut is screwed on the left adjusting rod and the right adjusting rod. Unscrew the third nut, control the regulation pole and can control along adjusting the hole and remove, control the regulation pole simultaneously and can rotate around regulating part, screw up the third nut for control the regulation pole and fix, increased the stability of pipeline, realized that the chucking piece all has the function of controlling the regulation, increased the application scope of conduit saddle subassembly.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the invention connects the butt-joint platform by rotating on the operation platform, the central platform is provided with a through hole, the through hole is provided with a bracket, the operation platform is provided with a lifting component, the bracket is used for installing a joint, the lifting component controls the lifting of the bracket so as to control the lifting of the joint, the installation of the joint is convenient, the butt-joint of the joint and the pipeline is convenient, the butt-joint platform is movably connected with three pipe bracket components, the pipe bracket components are used for clamping the pipeline, the operation platform is provided with a driving component, the driving component simultaneously drives the pipe bracket components to move towards the center of the operation platform so as to drive the pipeline to move towards the joint, the pipeline is inserted into the joint, the butt-joint of the pipeline and the joint is completed, then the pipeline and the joint are welded, only one-man operation is needed, the manpower is greatly reduced, the operation is simple and convenient, the bracket and the pipe bracket components respectively control the joint and the pipeline, and the shaking of the joint and the pipeline is avoided, the welding precision is improved, and the construction efficiency is improved.
The pipe bracket assembly comprises a butt joint platform, a first sliding groove, a first sliding block, a limiting platform, a bracket, a lifting assembly, a sliding rail, a second sliding block and a pipe bracket assembly, wherein the butt joint platform is provided with the first sliding groove, the first sliding block is arranged in the first sliding groove, the top of the first sliding block is rotatably connected with the pipe bracket assembly, the operating platform is provided with the limiting platform, the limiting platform is sleeved on the butt joint platform, the center of the limiting platform is provided with an operating hole, the bracket and the lifting assembly are both positioned in the operating hole, the limiting platform is also provided with a limiting groove in a penetrating manner, the limiting groove is communicated with the operating hole, the inner side wall of the limiting groove is provided with the sliding rail, the two sides of the pipe bracket assembly are correspondingly provided with the second sliding block, and the second sliding block is slidably connected in the sliding rail. The drive assembly control butt joint platform rotates to make first slider remove to the center of butt joint platform along first spout, because rotate between first slider and the conduit saddle subassembly and be connected, thereby drive the conduit saddle subassembly and remove towards the center of butt joint platform along the direction of slide rail, realized the linkage of three conduit saddle subassembly, during the pipeline that makes on the conduit saddle subassembly inserts the joint simultaneously, reduced three pipelines and the time that connects the butt joint, increased the efficiency of construction. The bottom of butt joint platform is connected with the carousel with one heart, the carousel is located between butt joint platform and the operation panel, the diameter of carousel is less than the diameter of butt joint platform, drive assembly is equipped with the screw thread regulation pole, the operation panel is equipped with the fixing base, the fixing base is located the below of butt joint platform, the screw thread regulation pole rotates to be connected between the fixing base, the outer wall of carousel is equipped with gear portion, gear portion and screw thread regulation pole intermeshing, the lateral wall of spacing platform is equipped with the drive hole, the drive hole communicates with the tip of screw thread regulation pole. Stretch into through following the screwdriver in the drive hole of spacing platform to twist and move the screw thread regulation pole, thereby drive the gear portion on the carousel, make the carousel rotate, the carousel drives and connects the platform to rotate, thereby makes three conduit saddle subassembly remove to the center of connecting the platform simultaneously.
Detailed Description
As shown in fig. 1 to 8, the auxiliary device for welding between a pipeline and a joint of the present invention includes an operation table 1, a docking table 2 is rotatably connected to a center of the operation table 1, a through hole 3 is formed in the center of the docking table 2, a bracket 4 is disposed above the through hole 3, the bracket 4 is used for supporting the joint 5, a lifting assembly 6 is disposed outside the through hole 3, the bracket 4 is movably connected to the lifting assembly 6, the docking table 2 is movably connected to three pipe support assemblies 7, the pipe support assemblies 7 are used for clamping the pipeline 8, the operation table 1 is provided with a driving assembly 9, and the driving assembly 9 is linked to drive the pipe support assemblies 7 to move toward the center of the operation table 1, so as to connect the pipeline 8 and the joint 5.
The joint 5 comprises a ball seat 10 and a connector 11, the pipeline 8 is matched with the connector 11, the connector 11 is circumferentially distributed on the outer side of the ball seat 10, the bracket 4 is provided with a groove 12, and the groove 12 is matched with the connector 11. The recess 12 in the carrier 4 supports the spigot 11 and the socket 10 is located in the carrier 4 to prevent wobbling of the connector 5.
Butt joint platform 2 is equipped with first spout 13, be equipped with first slider 14 in the first spout 13, the top and the conduit saddle subassembly 7 of first slider 14 rotate to be connected, be equipped with spacing platform 15 on the operation panel 1, spacing platform 15 cover is established on butt joint platform 2, the center of spacing platform 15 is equipped with operation hole 16, bracket 4 all is located operation hole 16 with lifting unit 6, spacing groove 17 has still been link up on the spacing platform 15, spacing groove 17 and operation hole 16 intercommunication, the inside wall of spacing groove 17 is equipped with slide rail 18, the both sides correspondence of conduit saddle subassembly 7 is equipped with second slider 19, second slider 19 sliding connection is in slide rail 18. Drive assembly 9 control is rotated to platform 2, thereby make first slider 14 remove to platform 2's center along first spout 13, because rotate between first slider 14 and the pipe bracket subassembly 7 and be connected, thereby drive pipe bracket subassembly 7 and remove towards platform 2's center along the direction of slide rail 18, the linkage of three pipe bracket subassembly 7 has been realized, make pipeline 8 on the pipe bracket subassembly 7 insert simultaneously and connect in 5, the time of three pipeline 8 and joint 5 butt joints has been reduced, the efficiency of construction has been increased.
The bottom of butt joint platform 2 is connected with carousel 20 with one heart, carousel 20 is located between butt joint platform 2 and the operation panel 1, the diameter of carousel 20 is less than the diameter of butt joint platform 2, drive assembly 9 is equipped with screw thread adjusting rod 21, operation panel 1 is equipped with fixing base 22, fixing base 22 is located the below of butt joint platform 2, screw thread adjusting rod 21 rotates and connects between fixing base 22, the outer wall of carousel 20 is equipped with gear portion 23, gear portion 23 and screw thread adjusting rod 21 intermeshing, the lateral wall of spacing platform 15 is equipped with drive hole 24, drive hole 24 and screw thread adjusting rod 21's tip intercommunication. By extending the screwdriver into the driving hole 24 of the limiting table 15, the screw thread adjusting rod 21 is screwed, so that the gear portion 23 on the turntable 20 is driven, the turntable 20 rotates, the turntable 20 drives the docking station 2 to rotate, and the three pipe support assemblies 7 move towards the center of the docking station 2 at the same time.
Lifting unit 6 includes lift adjustment post 25 and regulating block 26, regulating block 26 circumference distributes on bracket 4, single regulating block 26 is located between two recess 12, lift adjustment post 25 corresponds regulating block 26 fixed connection on operation panel 1, one side that lift adjustment post 25 is close to bracket 4 is equipped with second spout 27, regulating block 26 sliding connection is in second spout 27, the first threaded rod 28 of one side fixedly connected with of bracket 4 is kept away from to regulating block 26, one side that lift adjustment post 25 was kept away from bracket 4 is equipped with first adjustment tank 29, first threaded rod 28 passes first adjustment tank 29, the tip of first threaded rod 28 is equipped with first nut 30, first nut 30 screws up on the lift adjustment post. Through unscrewing first nut 30, according to the height of pipeline 8, drive first threaded rod 28 removes along first adjustment tank 29 for regulating block 26 goes up and down on second spout 27, and regulating block 26 drives bracket 4 and reciprocates, makes joint 5 in the bracket 4 keep at same height with pipeline 8, has realized that the regulation of joint 5 is convenient, swift.
A single lifting adjusting column 25 is located between the two connectors 11, a mounting hole 31 is formed in one side, close to the connectors 11, of the lifting adjusting column 25, a force arm 32 is fixedly connected to one side, corresponding to the mounting hole 31, of an adjusting block 26, a rotating shaft 33 is arranged at one end, close to the connectors 11, of the force arm 32, an adjusting support 34 is connected to the rotating shaft 33 in a rotating mode, limiting nuts 35 are arranged at the upper end and the lower end of the rotating shaft 33, the limiting nuts 35 are screwed on the adjusting support 34, one end, close to the connectors 11, of the adjusting support 34 is connected with a clamping sleeve 35 in a rotating mode, and the clamping sleeve 35 is matched with the connectors 11. Arm of force 32 can follow regulating block 26 and go up and down, make and press from both sides the outside that overlaps 35 and can support interface 11, can be according to interface 11's position and size simultaneously, adjust support 34 and rotate on pivot 33, thereby adjust the position that presss from both sides cover 35, make and press from both sides cover 35 and support interface 11's the outside, single lift adjustment post 25 is located the setting between two interfaces 11, make and be located the clamp of cover 35 of interface 11 both sides and press from both sides tight interface 11, interface 11's stability has been increased, stop nut 35's setting makes and adjusts support 34 and can fix, interface 11's stability has been increased.
Pipe bracket assembly 7 includes base 36, support column 37, adjusting bracket 38 and chucking piece 39, and second slider 19 fixed connection is in the both sides of base 36, and support column 37 fixed connection is in the both sides at the top of base 36, and adjusting bracket 38 swing joint is on support column 37, and chucking piece 39 rotates to be connected in the one end that adjusting bracket 38 is close to the center of base 36. According to the size of pipeline 8, adjust the position of chucking piece 39 through alignment jig 38 for the chucking piece 39 chucking pipeline 8 of pipeline 8 both sides to fix pipeline 8, drive assembly 9 drives after that, makes base 36 move along slide rail 18 towards the center of butt joint platform 2, drives pipeline 8 and removes towards joint 5, thereby accomplishes the butt joint of pipeline 8 and joint 5.
The supporting column 37 is provided with a second adjusting groove 40 on one side far away from the center of the base 36, the adjusting frame 38 is provided with a convex block 41, the convex block 41 is arranged in the second adjusting groove 40, a second threaded rod 42 is fixedly connected in the second adjusting groove 40, the second threaded rod 42 penetrates through the convex block 41, second nuts 43 are arranged at two ends of the second threaded rod 42, and the second nuts 43 are screwed on two sides of the convex block 41. Through unscrewing second nut 43 for lug 41 can reciprocate along second adjustment tank 40, and lug 41 drives alignment jig 38, and alignment jig 38 drives chucking piece 39 and reciprocates, has realized that chucking piece 39 has the function of adjusting from top to bottom, has increased the application scope of conduit saddle subassembly 7.
The adjusting frame 38 comprises a left-right adjusting rod 44 and an up-down adjusting rod 45, the left-right adjusting rod 44 is arranged at two ends of the up-down adjusting rod 45, the protruding block 41 is arranged on the up-down adjusting rod 45, the clamping block 39 is rotatably connected at one end of the left-right adjusting rod 44 close to the center of the base 36, adjusting portions 46 are arranged at two ends of the up-down adjusting rod 45, adjusting holes 47 are formed in the other end of the left-right adjusting rod 44, the adjusting portions 46 penetrate through the adjusting holes 47, third nuts 48 are arranged on the adjusting portions 46, and the third nuts 48 are screwed on the left-right adjusting rod 44. The third nut 48 is unscrewed, the left and right adjusting rod 44 can move left and right along the adjusting hole 47, meanwhile, the left and right adjusting rod 44 can rotate around the adjusting part 46, and the third nut 48 is screwed, so that the left and right adjusting rod 44 is fixed, the stability of the pipeline 8 is increased, the clamping block 39 has the left and right adjusting function, and the application range of the pipe support assembly 7 is enlarged.
The invention connects the butt-joint platform 2 by rotating on the operation platform 1, the through hole 3 is arranged on the center platform, the bracket 4 is arranged on the through hole 3, the lifting component 6 is arranged on the operation platform 1, the bracket 4 is used for installing the joint 5, the lifting component 6 controls the lifting of the bracket 4, thereby controlling the lifting of the joint 5, facilitating the installation of the joint 5 and simultaneously facilitating the butt-joint of the joint 5 and the pipeline 8, the three pipe bracket components 7 are movably connected on the butt-joint platform 2, the pipe bracket components 7 are used for clamping the pipeline 8, the operation platform 1 is provided with the driving component 9, the driving component 9 simultaneously drives the pipe bracket components 7 to move towards the center of the operation platform 1, thereby driving the pipeline 8 to move towards the joint 5, leading the pipeline 8 to be inserted into the joint 5, completing the butt-joint of the pipeline 8 and the joint 5, then welding the pipeline 8 and the joint 5, only needing single-person operation, greatly reducing manpower, simple operation, convenient, bracket 4 and conduit saddle subassembly 7 control respectively connect 5 and pipeline 8, have avoided connecting 5 and pipeline 8 to produce and have rocked, have increased welding accuracy, have improved the efficiency of construction.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.