CN110977017A - Adjustable waste material transverse cutting machine - Google Patents
Adjustable waste material transverse cutting machine Download PDFInfo
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- CN110977017A CN110977017A CN201911207548.2A CN201911207548A CN110977017A CN 110977017 A CN110977017 A CN 110977017A CN 201911207548 A CN201911207548 A CN 201911207548A CN 110977017 A CN110977017 A CN 110977017A
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- cutter
- unit
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- cutting
- mounting seat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
- B23D31/002—Breaking machines, i.e. pre-cutting and subsequent breaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses an adjustable waste transverse cutting machine, which is characterized in that: including support frame, conveying unit and cutter unit, the cutter unit is installed on conveying unit, and conveying unit and the whole slope of cutter unit are installed on the support frame, and conveying unit's feed end is less than the discharge end to make conveying unit improve material output height in the time of carrying the material, carry out corresponding shearing through the waste material of cutter unit on to conveying unit, so that the material after shearing can be followed higher one end and directly fall into the waste bin. The invention can adjust the shearing position along the conveying direction and the transverse direction relative to the conveying direction according to the length and the width of the waste to be cut and the length and the width to be cut, not only can flexibly realize obvious distance adjustment, but also can realize micro-distance adjustment, is suitable for shearing waste with various sizes, can improve the whole working flow of a production line, does not need to independently replace equipment, thereby improving the shearing flexibility of the device and improving the flexibility of the whole production line.
Description
Technical Field
The invention relates to a production process of sheet parts or products, in particular to an adjustable waste transverse cutting machine.
Background
In the process of producing various parts, especially sheet parts, sheet plates need to be punched and formed by a punch press. Leftover bits and pieces can be left after the sheet-shaped plate material of raw material is stamped. In the prior art, residual leftover materials are generally sheared and recycled, and a waste shearing machine is almost adopted for shearing. For example, the publication date is 2015, 01/07/3/publication number is CN204075719U, and discloses a pneumatic waste shearing device, which comprises a punching machine, an upper tool, a lower tool and a rotary cylinder, and is characterized in that the punching machine is provided with an upper workbench, a lower workbench and a control device, the control device is linked with the rotary cylinder, the upper workbench is provided with an upper tool rest matched with the upper tool and a cylinder seat fixed with the rotary cylinder, the upper tool rest is connected with the rotary cylinder, the lower workbench is provided with a lower tool rest matched with the lower tool, and the lower tool and the upper tool form a combined tool for shearing waste. The utility model discloses a through punching machine, last cutter, bottom end tool and revolving cylinder and connection structure's combination innovation, provide a simple structure, with low costs, low in labor strength, long service life and the high pneumatic waste material shearing mechanism of production efficiency.
However, in the shearing process, because the sizes of the products are different, the residual leftover materials have larger difference, and the positions of the leftover materials to be sheared in the waste materials have larger difference, the shearing positions of the waste material transverse cutting machine are also different; and the scrap sheet material is cut to different lengths as required. The existing waste shearing devices like the above are all used for shearing at fixed positions, so that the flexibility is not high.
Disclosure of Invention
In order to solve the technical problem, the invention provides an adjustable waste transverse cutting machine, which is applicable to shearing of waste materials generated by different sheet-shaped products through the special design of a waste material conveying structure and a shearing structure, and can also adjust the transverse and longitudinal positions of a cutter and adjust the length of the sheared waste materials, so that the shearing flexibility of the device is improved, and the flexibility of the whole production line is improved.
The technical scheme of the invention is as follows:
the utility model provides a waste material crosscut machine with adjustable which characterized in that: including support frame, conveying unit and cutter unit, the cutter unit is installed on conveying unit, and conveying unit and the whole slope of cutter unit are installed on the support frame, and conveying unit's feed end is less than the discharge end to make conveying unit can improve material output height in the transported substance material, carry out corresponding shearing through the waste material of cutter unit on to conveying unit, so that the material after cuting can be followed higher one end and directly fall into the waste bin.
For the delivery unit:
the conveying unit comprises a driving roller, a driven roller, a plurality of belt pulleys and a conveying belt, the driving roller and the driven roller are respectively installed at the front end and the rear end of the supporting frame along the conveying direction, the belt pulleys are arranged on the driving roller and the driven roller in a one-to-one correspondence mode, the conveying belt is installed on the pair of belt pulleys, all the conveying belts are arranged in parallel at intervals, and the interval distance between the conveying belts is enough for the upper cutter and the lower cutter to shear waste materials on the conveying belts. Here, since the punched scrap by the punch press has gaps distributed therein in the size corresponding to the shape of the machined part, the punched scrap can be cut by merely cutting the corners of the gaps when the scrap is cut.
The driving roller is braked by a driving motor.
Further, the position of the pulley on the driving roller or the driven roller is adjustable, so that the space or the space position between the transmission belts can be adjusted as required, so that the transmission belts can be suitable for shearing various waste materials.
For the cutter unit:
the utility model discloses a material shearing machine, including transmission unit, cutter unit, upper and lower cutter, the cutter unit includes both sides cutter support, go up the blade holder, lower blade holder and upper and lower cutter, both sides cutter support is installed respectively on the support frame of transmission unit both sides, go up the blade holder transversely arrange in upper transport belt's top and with both sides cutter support fixed connection, lower blade holder transversely arranges in between upper transport belt and the lower floor's transmission belt, go up the cutter and install on last blade holder, lower cutter is installed on lower blade holder, upper and lower cutter sets up relatively, go up the cutter and cut downwards, the lower cutter is cut upwards, can cut the material on the upper transport belt after the upper and lower cutter is closed, and simultaneously.
Furthermore, the upper end of the upper cutter holder is also provided with an upper cutter mounting seat, the upper cutter mounting seat is provided with a gas-liquid pressure cylinder for pushing the upper cutter to cut, and the upper cutter, the upper cutter mounting seat and the gas-liquid pressure cylinder are in one-to-one correspondence.
Furthermore, a plurality of sets of upper cutters, an upper cutter mounting seat and a gas-liquid pressure cylinder can be arranged on the upper cutter seat.
Furthermore, the upper cutter mounting seat is provided with a first mounting hole, the cutter support is provided with a first adjusting hole matched with the first mounting hole, and the cylinder mounting seat is fixed on the cutter support through the first mounting hole, the first adjusting hole and the bolt.
Furthermore, the distance between the first adjusting holes is uniformly arranged, so that the requirement for adjusting the transverse fixed distance of the upper cutter on the conveying belt can be met.
Further optimally, the cross section of the first mounting hole in the upper cutter mounting seat is long-strip-shaped, so that the requirement that the upper cutter, the upper cutter mounting seat and the gas-liquid pressure cylinder can be continuously adjusted in a small transverse range is met.
Furthermore, the cutter supports on the two sides are provided with mounting seats, and are mounted in a matching manner with adjusting slide rails on the supporting frame through the mounting seats, wherein the adjusting slide rails are arranged along the conveying direction, a sliding groove is designed at the bottom of the mounting seat, and the size of a groove opening of the sliding groove is matched with that of the adjusting slide rails, so that the cutter unit can slide along the adjusting slide rails; the sliding groove is provided with a second mounting hole, a plurality of second adjusting holes are uniformly distributed in the adjusting sliding rail along the conveying direction, and the cutter unit is fixed on the supporting frame through the second mounting hole, the second adjusting holes and the bolt in a matched mode, so that the requirement for displacement adjustment of the whole cutter unit along the conveying direction can be met.
Furthermore, the cross section of the second mounting hole is long, so that fine adjustment of the displacement of the whole cutter unit in the conveying direction can be met.
The invention has the following technical effects:
according to the invention, through the structural design of the cutter unit, the position of the cutter unit can be adjusted along the conveying direction according to the length of the waste to be cut and the length to be cut, meanwhile, the position of the cutter can be adjusted according to the width of the waste to be cut and the width to be cut, obvious distance adjustment can be flexibly realized, micro distance adjustment can also be realized, the cutting device is very suitable for the cutting work of the waste with various sizes, the whole working flow of a production line can be improved, and the replacement of equipment is not required to be independently carried out.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of another structure according to the present invention.
Fig. 3 is a schematic view of another structure according to the present invention.
Fig. 4 is a schematic structural view of a cutter unit according to the present invention.
FIG. 5 is a schematic view of an actual production line in which the present invention is used in example 1.
Wherein the reference numerals are: the automatic cutting machine comprises a support frame 1, a drive roll 2, a driven roll 3, a belt pulley 4, a transmission belt 5, a driving motor 6, cutter supports on two sides 7, an upper cutter seat 8, a lower cutter seat 9, a lower cutter seat 11, an upper cutter mounting seat 12, a gas-liquid pressure cylinder 13, a first mounting hole 14, a first adjusting hole 15, a first cylinder mounting seat 16, an adjusting slide rail 17, a second mounting hole 18 and a second adjusting hole 19.
Detailed Description
As shown in fig. 1-3, an adjustable waste material transverse cutting machine comprises a support frame 1, a conveying unit and a cutter unit, wherein the cutter unit is arranged on the conveying unit, the conveying unit and the cutter unit are integrally obliquely arranged on the support frame 1, the feeding end of the conveying unit is lower than the discharging end, so that the conveying unit can improve the material output height while conveying materials, and the cutter unit correspondingly shears waste materials on the conveying unit, so that the sheared materials can directly fall into a waste material box from a higher end.
Based on the above structure, for the conveying unit:
the conveying unit comprises a driving roller 2, a driven roller 3, a plurality of belt pulleys 4 and a conveying belt 5, wherein the driving roller 2 and the driven roller 3 are respectively installed at the front end and the rear end of the support frame 1 along the conveying direction, the belt pulleys 4 are arranged on the driving roller 2 and the driven roller 3 in a one-to-one correspondence mode, one conveying belt 5 is installed on one pair of belt pulleys 4, all the conveying belts 5 are arranged in parallel at intervals, and the interval distance between the conveying belts 5 is enough for the upper cutter and the lower cutter 11 to shear waste materials on the conveying belts. Here, since the punched scrap by the punch press has gaps distributed therein in the size corresponding to the shape of the machined part, the punched scrap can be cut by merely cutting the corners of the gaps when the scrap is cut.
The drive roll 2 is braked by a drive motor 6.
Further, the position of the pulley 4 on the drive roller 2 or the driven roller 3 is adjustable, so that the interval or the interval position between the transfer belts 5 can be adjusted as needed to enable the transfer belts 5 to be suitable for the shearing of various wastes.
Based on the above structure, as shown in fig. 4, for the cutter unit:
the cutter unit includes both sides cutter support 7, go up blade holder 8, lower blade holder 9 and upper and lower cutter, both sides cutter support 7 is installed respectively on the support frame 1 of transmission unit both sides, go up blade holder 8 transversely arrange in upper conveying belt 5 the top and with both sides cutter support 7 fixed connection, lower blade holder 9 transversely arranges in between upper conveying belt and the lower floor's conveying belt, go up the cutter and install on last blade holder 8, lower cutter 11 is installed on lower blade holder 9, the relative setting of upper and lower cutter, go up the cutter and cut downwards, lower cutter 11 is cuted upwards, can cut the material on the upper conveying belt after going up the cutter closure from top to bottom, and simultaneously, lower blade holder 9 can also be used for supporting the transmission band.
Further, the upper end of the upper tool apron 8 is also provided with an upper cutter mounting seat 12, the upper cutter mounting seat 12 is provided with a gas-liquid pressure cylinder 13 for pushing the upper cutter to cut, and the upper cutter mounting seat 12 correspond to the gas-liquid pressure cylinder 13 one by one.
Furthermore, a plurality of sets of upper cutters, an upper cutter mounting seat 12 and a gas-liquid pressure cylinder 13 can be arranged on the upper cutter seat 8.
Further, the upper cutter mounting seat 12 is provided with a first mounting hole 14, the cutter support is provided with a first adjusting hole 15 matched with the first mounting hole, and the cylinder mounting seat 16 is fixed on the cutter support through the first mounting hole 14, the first adjusting hole 15 and a bolt, preferably, the number of the first adjusting holes 15 is greatly more than that of the first mounting holes 14, so that the cylinder mounting seat 16 can be adjusted to any position along the direction of the upper cutter seat 8, namely, the cross direction on the transmission belt 5 is adjusted.
Furthermore, the distance between the first adjusting holes 15 is uniformly arranged, so that the requirement of adjusting the transverse fixed distance of the upper cutter on the conveying belt 5 can be met.
Preferably, the cross section of the first mounting hole 14 on the upper cutter mounting seat 12 is elongated, so that the continuous position adjustment of the upper cutter, the upper cutter mounting seat 12 and the gas-liquid pressure cylinder 13 in a small transverse range is met.
Further, the cutter supports 7 on the two sides are provided with mounting seats, and are mounted in a matching manner with the adjusting slide rails 17 on the support frame 1 through the mounting seats, wherein the adjusting slide rails 17 are arranged along the conveying direction, the bottom of each mounting seat is provided with a sliding groove, and the size of a groove opening of each sliding groove is matched with that of the adjusting slide rail 17, so that the cutter unit can slide along the adjusting slide rails 17; the mounting holes II 18 are formed in the sliding grooves, the adjusting slide rails 17 are uniformly distributed with a plurality of adjusting holes II 19 along the conveying direction, and the cutter units are fixed on the supporting frame 1 through the mounting holes II 18, the adjusting holes II 19 and the bolts in a matched mode, so that the requirement for displacement adjustment of the whole cutter units along the conveying direction can be met.
Furthermore, the cross section of the second mounting hole 18 is long, so that fine adjustment of the displacement of the whole cutter unit in the conveying direction can be met.
As shown in figure 5, on the basis of the structure, the waste transverse cutting machine is arranged between a punch and a waste bin, the waste of the punch corresponds to the feeding end of the waste transverse cutting machine, and the waste moves obliquely upwards through shearing and falls into the waste bin from the discharging end of the waste transverse cutting machine.
Claims (8)
1. The utility model provides a waste material crosscut machine with adjustable which characterized in that: the cutting device comprises a support frame (1), a conveying unit and a cutting unit, wherein the cutting unit is arranged on the conveying unit, the conveying unit and the cutting unit are integrally and obliquely arranged on the support frame (1), and the feeding end of the conveying unit is lower than the discharging end; the conveying unit comprises a driving roller (2), a driven roller (3), a plurality of belt pulleys (4) and conveying belts (5), wherein the driving roller (2) and the driven roller (3) are respectively installed at the front end and the rear end of the support frame (1) along the conveying direction, the belt pulleys (4) are correspondingly arranged on the driving roller (2) and the driven roller (3) one by one, one conveying belt (5) is installed on one pair of belt pulleys (4), all the conveying belts (5) are arranged in parallel at intervals, and the driving roller (2) is braked through a driving motor (6);
the position of the belt pulley (4) on the driving roller (2) or the driven roller (3) can be adjusted, so that the space or the space position between the transmission belts can be adjusted as required, and the transmission belts can be suitable for shearing various waste materials;
the cutting unit comprises two side cutting supports (7), an upper tool apron (8), a lower tool apron (9) and an upper cutting knife and a lower cutting knife, wherein the two side cutting supports (7) are respectively arranged on the support frames (1) at the two sides of the transmission unit, the upper tool apron (8) is transversely arranged above the upper-layer transmission belt (5) and is fixedly connected with the two side cutting supports (7), the lower tool apron (9) is transversely arranged between the upper-layer transmission belt and the lower-layer transmission belt, the upper cutting knife is arranged on the upper tool apron (8), the lower cutting knife (11) is arranged on the lower tool apron (9), the upper cutting knife and the lower cutting knife are oppositely arranged, the upper cutting knife is cut downwards, and the lower cutting;
the two-side cutter support (7) is provided with a mounting seat, and is mounted in a matching manner with an adjusting slide rail (17) on the support frame (1) through the mounting seat, wherein the adjusting slide rail (17) is arranged along the conveying direction, a sliding groove is designed at the bottom of the mounting seat, and the size of a groove opening of the sliding groove is matched with that of the adjusting slide rail (17) so as to meet the requirement that the whole cutter unit slides along the adjusting slide rail (17); the sliding groove is provided with a second mounting hole (18), a plurality of second adjusting holes (19) are uniformly distributed on the adjusting slide rail (17) along the conveying direction, and the cutter unit is fixed on the support frame (1) through the second mounting hole (18), the second adjusting holes (19) and the bolts in a matched installation mode.
2. The adjustable scrap crosscutter as in claim 1, wherein: the upper end of the upper cutter holder (8) is also provided with an upper cutter mounting seat (12), the upper cutter mounting seat (12) is provided with a gas-liquid pressure cylinder (13) for pushing the upper cutter to cut, and the upper cutter mounting seat (12) correspond to the gas-liquid pressure cylinder (13) one by one.
3. The adjustable scrap crosscutter as in claim 2, wherein: the upper tool apron (8) is provided with a plurality of matched upper cutters, upper cutter mounting seats (12) and gas-liquid pressure cylinders (13).
4. The adjustable scrap crosscutter as in claim 2, wherein: the upper cutter mounting seat (12) is provided with a first mounting hole (14), the cutter support is provided with a first adjusting hole (15) matched with the first mounting hole, and the cylinder mounting seat (16) is fixed on the cutter support through the first mounting hole (14), the first adjusting hole (15) and a bolt.
5. The adjustable scrap cross-cutting machine in accordance with claim 4 in which: the number of the first adjusting holes (15) is greatly larger than that of the first mounting holes (14).
6. An adjustable scrap crosscutting machine according to claim 4 or 5, wherein: the distance between the first adjusting holes (15) is uniformly arranged.
7. The adjustable scrap cross-cutting machine in accordance with claim 4 in which: the cross section of the first mounting hole (14) is long-strip-shaped.
8. The adjustable scrap crosscutter as in claim 1, wherein: the cross section of the second mounting hole (18) is long-strip-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911207548.2A CN110977017A (en) | 2019-11-29 | 2019-11-29 | Adjustable waste material transverse cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911207548.2A CN110977017A (en) | 2019-11-29 | 2019-11-29 | Adjustable waste material transverse cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110977017A true CN110977017A (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911207548.2A Pending CN110977017A (en) | 2019-11-29 | 2019-11-29 | Adjustable waste material transverse cutting machine |
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| CN (1) | CN110977017A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050132863A1 (en) * | 2003-01-11 | 2005-06-23 | Henry Biggs | Horizontal meat slicer with bandsaw blade |
| CN204504316U (en) * | 2015-02-07 | 2015-07-29 | 成都星维科自动化设备有限公司 | A kind of double end is carving milling machine at a high speed |
| CN205927124U (en) * | 2016-08-03 | 2017-02-08 | 宝莱不锈钢科技(昆山)有限公司 | Automatic terminal is repaiied to pipeline |
| CN106379689A (en) * | 2016-10-18 | 2017-02-08 | 河南鑫饰板业有限公司 | Lifting stacking conveyor belt |
| CN106424899A (en) * | 2016-12-26 | 2017-02-22 | 郑州天舜电子技术有限公司 | Stainless steel pipe cutting machine |
| CN107570777A (en) * | 2017-10-20 | 2018-01-12 | 湖北鑫泰钢构工程有限公司 | A kind of hydraulic gate type guillotine shear |
| CN107775354A (en) * | 2017-10-31 | 2018-03-09 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of steel band automatic-shearing device |
| CN107824890A (en) * | 2017-11-24 | 2018-03-23 | 嘉兴博隆铝装饰板有限公司 | A kind of aluminium sheet cutting equipment |
| CN109047896A (en) * | 2018-08-13 | 2018-12-21 | 潘景玮 | Device for cutting steel plate and steel plate cutting method |
| CN109693444A (en) * | 2018-11-08 | 2019-04-30 | 东莞市超音速智能切割科技有限公司 | A kind of PU machine |
-
2019
- 2019-11-29 CN CN201911207548.2A patent/CN110977017A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050132863A1 (en) * | 2003-01-11 | 2005-06-23 | Henry Biggs | Horizontal meat slicer with bandsaw blade |
| CN204504316U (en) * | 2015-02-07 | 2015-07-29 | 成都星维科自动化设备有限公司 | A kind of double end is carving milling machine at a high speed |
| CN205927124U (en) * | 2016-08-03 | 2017-02-08 | 宝莱不锈钢科技(昆山)有限公司 | Automatic terminal is repaiied to pipeline |
| CN106379689A (en) * | 2016-10-18 | 2017-02-08 | 河南鑫饰板业有限公司 | Lifting stacking conveyor belt |
| CN106424899A (en) * | 2016-12-26 | 2017-02-22 | 郑州天舜电子技术有限公司 | Stainless steel pipe cutting machine |
| CN107570777A (en) * | 2017-10-20 | 2018-01-12 | 湖北鑫泰钢构工程有限公司 | A kind of hydraulic gate type guillotine shear |
| CN107775354A (en) * | 2017-10-31 | 2018-03-09 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of steel band automatic-shearing device |
| CN107824890A (en) * | 2017-11-24 | 2018-03-23 | 嘉兴博隆铝装饰板有限公司 | A kind of aluminium sheet cutting equipment |
| CN109047896A (en) * | 2018-08-13 | 2018-12-21 | 潘景玮 | Device for cutting steel plate and steel plate cutting method |
| CN109693444A (en) * | 2018-11-08 | 2019-04-30 | 东莞市超音速智能切割科技有限公司 | A kind of PU machine |
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Application publication date: 20200410 |