CN110964286A - Polypropylene plastic-wood composite material and preparation method thereof - Google Patents

Polypropylene plastic-wood composite material and preparation method thereof Download PDF

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Publication number
CN110964286A
CN110964286A CN201811137739.1A CN201811137739A CN110964286A CN 110964286 A CN110964286 A CN 110964286A CN 201811137739 A CN201811137739 A CN 201811137739A CN 110964286 A CN110964286 A CN 110964286A
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China
Prior art keywords
composite material
polypropylene
wood composite
polypropylene plastic
parts
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Inventor
张琦
张师军
尹华
解娜
陈若石
初立秋
权慧
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Priority to CN201811137739.1A priority Critical patent/CN110964286A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/08Polymer mixtures characterised by other features containing additives to improve the compatibility between two polymers

Abstract

The invention discloses a polypropylene plastic-wood composite material and a preparation method thereof. The composite material comprises the following components in parts by weight: 100 parts of modified polypropylene, 10-70 parts of wood powder, 4-20 parts of a compatilizer, 4-15 parts of an inorganic filler, 2-8 parts of nano calcium carbonate, 2-8 parts of a toughening agent and an antioxidant. The polypropylene plastic-wood composite material has good mechanical property and thermal deformation temperature, the dispersibility and compatibility with matrix resin of the wood powder are improved by blending the components of the composite material, and the processing method is simple, easy to operate, environment-friendly and harmless. The polypropylene plastic-wood composite material can be widely applied to multiple fields of municipal gardens, home office, packaging and transportation and the like, and has wide market prospect.

Description

Polypropylene plastic-wood composite material and preparation method thereof
Technical Field
The invention relates to the field of polymer composite materials, in particular to a high-performance polypropylene plastic-wood composite material and a preparation method thereof.
Background
The plastic-wood composite material is a novel composite material which is formed by processing plant fiber powder such as plastic resin, wood powder and the like serving as main raw materials through processes such as extrusion, injection and the like. Because polypropylene has good mechanical properties, chemical stability and low price, products of polypropylene filled with wood powder are widely used in industries of automobiles, decoration, furniture and the like. On one hand, the main components of the wood flour are lignin, cellulose and the like, the wood flour contains abundant hydroxyl groups and is easy to generate self-polymerization, and polypropylene is a nonpolar high-crystalline polymer, so that the compatibility of the polypropylene and the wood flour is poor, and the problems of poor toughness, large molding shrinkage and the like of the plastic-wood material can be caused. On the other hand, the plastic-wood composite material is filled with a large amount of wood powder, so that the mechanical property, particularly the impact resistance, of the material is low, the problems of fracture failure and the like of the plastic-wood material can be caused in the production, storage and use processes, and the service life and the use effect are influenced.
In the prior art, a large amount of compatilizers are usually added or silane coupling agents and the like are usually adopted to carry out surface modification on wood powder so as to improve the performance of a plastic wood material product, which often makes the processing process more complicated. Therefore, it is necessary to develop a plastic-wood material with simple processing technology, which can maintain the advantages of high strength and heat resistance of polypropylene materials, to meet the application requirements in more aspects.
Disclosure of Invention
The invention provides a polypropylene plastic-wood composite material and a preparation method thereof, which can improve the impact resistance and the heat resistance of a polypropylene plastic-wood material.
The invention aims to provide a polypropylene plastic-wood composite material, which is prepared from the following raw materials: modified polypropylene, wood powder, inorganic filler, nano calcium carbonate, compatilizer, toughening agent and antioxidant, wherein the weight portions are as follows:
Figure BDA0001815043640000021
wherein the modified polypropylene is preferably glycidyl methacrylate grafted polypropylene and can be prepared by a conventional method. The polypropylene of the graft monomer may be homo-polypropylene or co-polypropylene. Preferably, the grafting rate of glycidyl methacrylate monomers in the modified polypropylene is 3-4.5%. Under the test condition of 230 ℃ multiplied by 2.16kg, the melt flow rate of the modified polypropylene is 2-90 g/10 min.
The wood powder comprises but is not limited to wood powder of poplar, fir, pine and the like, and the particle size is preferably 60-300 meshes, more preferably 60-100 meshes.
The particle size range of the inorganic filler is preferably 1-10 mu m, and the inorganic filler is preferably at least one of talcum powder, barium sulfate, calcium carbonate or montmorillonite.
The particle size range of the nano calcium carbonate is preferably 0.01-0.1 mu m.
The compatilizer is preferably a polar monomer grafted polymer, the polymer is selected from at least one of polyethylene and polypropylene, and the polar monomer can be selected from at least one of maleic anhydride and derivatives thereof, and acrylic acid and derivatives thereof.
The toughening agent is selected from toughening agents commonly used in the field, and is preferably selected from ethylene-octene copolymer, styrene-ethylene-butadiene-styrene copolymer, or polar monomer grafted ethylene-octene copolymer or styrene-ethylene-butadiene-styrene copolymer, wherein the polar monomer is selected from at least one of maleic anhydride and derivatives thereof, and acrylic acid and derivatives thereof.
The antioxidant is conventional antioxidant in the art, preferably at least one of antioxidant 1010, antioxidant 1076, antioxidant 2246, antioxidant CA, antioxidant 168, antioxidant 626 and antioxidant 636. The antioxidant is used in a conventional amount, and can be adjusted by a technician according to actual conditions, wherein the amount of the antioxidant is preferably 0.1-1 part by weight, and more preferably 0.3-0.5 part by weight based on 100 parts by weight of the modified polypropylene.
The invention can also add various common assistants in the field according to the processing requirement, wherein the processing assistant is one or the mixture of more than two of lubricant, light stabilizer and heat stabilizer. The amount of the additive is conventional and can be adjusted by a skilled worker according to actual conditions, and preferably, the amount of the processing additive is 0.2-2 parts by weight based on 100 parts by weight of the modified polypropylene.
The invention also aims to provide a preparation method of the modified polypropylene plastic-wood composite material, which comprises the following steps:
drying the wood powder, uniformly mixing the components according to the amount, and carrying out melt blending, extrusion and granulation at 190-210 ℃ to obtain the polypropylene plastic-wood composite material.
Preferably, the preparation method comprises the steps of:
(1) drying the wood powder at 70 deg.C for 6 h;
(2) uniformly mixing the modified polypropylene, the wood powder, the inorganic filler, the nano calcium carbonate, the compatilizer, the flexibilizer, the antioxidant and other auxiliaries according to the proportion, adding the mixture into a double-screw extruder, and carrying out melt blending, extrusion and granulation at 190-210 ℃ to obtain the modified polypropylene plastic-wood composite material.
Compared with the prior art, the invention has the following beneficial effects:
the modified polypropylene is adopted in the invention, the grafting group of the modified polypropylene can be tightly combined with the hydroxyl on the surface of the wood powder, so that the adhesive force between the wood powder and the polypropylene is improved, and the wood powder does not need to be modified. The compatibility of the polypropylene and the wood powder is further improved by adding the compatilizer and coacting with the modified polypropylene. Meanwhile, the modified polypropylene can be used for realizing the improvement of the mechanical property of the plastic-wood material under the synergistic action of the filler and the toughening agent.
The processing method of the polypropylene plastic-wood composite material is simple and easy to operate, environment-friendly and harmless, improves the dispersibility and compatibility of the material, has good performance, can be widely applied to multiple fields of municipal gardens, home and office, packaging and transportation and the like, and has wide market prospect.
Detailed Description
The present invention will be described in further detail with reference to examples.
In the example composition formulations:
the modified polypropylene is self-made glycidyl methacrylate grafted polypropylene, wherein the polypropylene matrix of the grafted monomer is copolymerized polypropylene produced by China petrochemical industry, the mark is SP179, the grafting rate of the glycidyl methacrylate is 4.2 percent, and the melt flow rate is 6.8g/10min under the test condition of 230 ℃ multiplied by 2.16 kg.
Preparation of glycidyl methacrylate grafted polypropylene:
the modified polypropylene is prepared by a conventional suspension solid phase grafting method. The method specifically comprises the following steps: heating 200 parts by weight of a 10 wt% sodium chloride aqueous solution to 90 ℃, adding 100 parts by weight of polypropylene powder, stirring for 2 hours, adding 6 parts by weight of monomer GMA and 0.06 part by weight of initiator benzoyl peroxide into the sodium chloride aqueous solution, stirring, mixing, reacting for 6 hours, washing a reaction product by deionized water and acetone to remove unreacted monomer and initiator, and drying to obtain modified polypropylene particles.
The wood powder is poplar wood powder, and the particle size range is 60-300 meshes.
The inorganic filler is talcum powder with the grain diameter of 5 mu m.
The nano calcium carbonate has a particle size range of 0.01-0.1 μm.
The compatibilizer was maleic anhydride grafted polypropylene manufactured by Nantong Rieger company, and the preferred easy series CMG 9801.
The toughening agent is maleic anhydride grafted styrene-ethylene-butylene-styrene copolymer produced by Keteng of America, and the mark is FG 1901.
The antioxidant is prepared by compounding tetra [ methyl- β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] pentaerythritol ester (antioxidant 1010) and tris (2, 4-di-tert-butyl) phenyl phosphite (antioxidant 168), wherein the mass ratio of the antioxidant to the tris (2, 4-di-tert-butyl) phenyl phosphite is 1: 1.
In addition, the lubricant also comprises processing aids such as a lubricant, and the lubricant is calcium stearate produced by Hebei Qiaomi chemical industry.
In the comparative example composition formulation: the polypropylene is copolymerized polypropylene produced by China petrochemical industry, and the mark is SP 179. The specification and the number of the other components are the same as those of the embodiment.
Preparing a polypropylene plastic-wood composite material:
firstly, drying wood flour at 70 ℃ for 6 hours, then weighing the modified polypropylene, the wood flour, the inorganic filler, the nano calcium carbonate, the compatilizer, the flexibilizer, the antioxidant and the processing aid according to the formula proportion, uniformly mixing, adding into a double-screw extruder, melting and mixing the materials at 190-210 ℃, then granulating and cooling to obtain the modified polypropylene plastic-wood composite material.
The polypropylene compositions obtained in the examples and comparative examples were tested for the relevant properties by the following methods:
the polypropylene composition prepared by the invention is injected and molded into test sample strips at 195-210 ℃ by using an injection molding machine according to the GB standard. After molding, the test specimens were placed in a standard environment at a temperature of (23. + -.2). degree.C. and a humidity of (50. + -.5)% for 16-24 hours and then tested in a test environment of (23. + -.2). degree.C. and a humidity of (50. + -.5)%.
Tensile strength: testing according to GB/T1040.
Flexural strength and flexural modulus: testing according to GB/T9341.
Impact strength of the simply supported beam notch: testing according to GB/T1043.
Heat distortion temperature: testing according to GB/T1634.
The formulations of the components of examples 1 to 6 and comparative examples 1 to 3 are shown in Table 1, and the results of the performance tests of the samples of examples and comparative examples are shown in Table 2.
TABLE 1 formulations of the components of examples 1-5 and comparative examples 1-2
Figure BDA0001815043640000051
TABLE 2 results of the performance tests of examples 1 to 5 and comparative examples 1 to 3
Figure BDA0001815043640000061
The embodiment is compared with a comparative example, and the modified polypropylene is favorable for improving the mechanical property of the material, and the impact strength and the bending property of the plastic-wood composite material can be obviously improved by combining other components such as a compatilizer, a flexibilizer and a filler for blending and reinforcing, and the heat distortion temperature of the plastic-wood composite material is also obviously improved.

Claims (10)

1. The polypropylene plastic-wood composite material is characterized by being prepared from the following raw materials:
modified polypropylene, wood powder, inorganic filler, nano calcium carbonate, a compatilizer, a flexibilizer and an antioxidant;
the weight portion is:
Figure FDA0001815043630000011
2. the polypropylene plastic wood composite material as claimed in claim 1, wherein the polypropylene plastic wood composite material is prepared from the following raw materials in parts by weight:
Figure FDA0001815043630000012
3. the polypropylene plastic wood composite material as claimed in claim 1, wherein:
the modified polypropylene is glycidyl methacrylate grafted polypropylene, the polypropylene of the grafted monomer is homo-or copolymerized polypropylene, and the grafting rate of the glycidyl methacrylate monomer in the modified polypropylene is 3-4.5%.
4. The polypropylene plastic wood composite material as claimed in claim 1, wherein:
the particle size of the wood powder is 60-300 meshes.
5. The polypropylene plastic wood composite material as claimed in claim 4, wherein:
the particle size of the wood powder is 60-100 meshes.
6. The polypropylene plastic wood composite material as claimed in claim 1, wherein:
the particle size of the inorganic filler is 1-10 mu m, and the inorganic filler is selected from at least one of talcum powder, barium sulfate, calcium carbonate or montmorillonite.
7. The polypropylene plastic wood composite material as claimed in claim 1, wherein:
the particle size of the nano calcium carbonate is 0.01-0.1 mu m.
8. The polypropylene plastic wood composite material as claimed in claim 1, wherein:
the compatilizer is a polar monomer graft polymer, wherein the polymer is at least one of polyethylene and polypropylene, and the polar monomer is at least one of maleic anhydride and derivatives thereof, and acrylic acid and derivatives thereof.
9. The polypropylene plastic wood composite material as claimed in claim 1, wherein:
the toughening agent is selected from at least one of an ethylene-octene copolymer, a styrene-ethylene-butadiene-styrene copolymer, or a polar monomer grafted ethylene-octene copolymer or a styrene-ethylene-butadiene-styrene copolymer, wherein the polar monomer is selected from at least one of maleic anhydride and derivatives thereof, and acrylic acid and derivatives thereof.
10. A method for preparing the polypropylene plastic wood composite material according to any one of claims 1 to 9, which is characterized by comprising the following steps:
drying the wood powder, uniformly mixing the components according to the amount, and carrying out melt blending, extrusion and granulation at 190-210 ℃ to obtain the polypropylene plastic-wood composite material.
CN201811137739.1A 2018-09-28 2018-09-28 Polypropylene plastic-wood composite material and preparation method thereof Pending CN110964286A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112745623A (en) * 2019-10-31 2021-05-04 中国石油化工股份有限公司 Composition for preparing polypropylene plastic-wood composite material, composite material prepared from composition and application of composite material
CN114561065A (en) * 2021-12-15 2022-05-31 金发科技股份有限公司 Polypropylene composite material with biological inductivity and preparation method and application thereof
CN114437491B (en) * 2020-10-20 2023-11-10 中国石油化工股份有限公司 Polypropylene wood-plastic composite material and preparation method and application thereof

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Publication number Priority date Publication date Assignee Title
CN112745623A (en) * 2019-10-31 2021-05-04 中国石油化工股份有限公司 Composition for preparing polypropylene plastic-wood composite material, composite material prepared from composition and application of composite material
CN114437491B (en) * 2020-10-20 2023-11-10 中国石油化工股份有限公司 Polypropylene wood-plastic composite material and preparation method and application thereof
CN114561065A (en) * 2021-12-15 2022-05-31 金发科技股份有限公司 Polypropylene composite material with biological inductivity and preparation method and application thereof

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