CN110963258B - Gypsum board conveying system - Google Patents
Gypsum board conveying system Download PDFInfo
- Publication number
- CN110963258B CN110963258B CN201811157678.5A CN201811157678A CN110963258B CN 110963258 B CN110963258 B CN 110963258B CN 201811157678 A CN201811157678 A CN 201811157678A CN 110963258 B CN110963258 B CN 110963258B
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- conveying
- gypsum board
- board
- speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/11—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0291—Speed of the load carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention provides a gypsum board conveying system, wherein the input end of a conveying section is connected with the outlet of a dryer, the output end of the conveying section is connected with the input end of a board placing section, a power source provides power for the conveying section and the board placing section to carry out segmented acceleration, sensors are arranged on the conveying section and the board placing section, the movement condition of a gypsum board can be monitored in real time, the movement condition is transmitted to a controller, the controller receives signals of the sensors, and sends instructions to control the action of the power source after analyzing the signals of the sensors. This gypsum board conveying system has not only improved the top speed of gypsum board transportation to adjust gypsum board transport speed in real time through the controller, improved the conveying efficiency of gypsum board greatly, also effectively improved putting the board effect of gypsum board simultaneously, more neat unanimity has saved the procedure of follow-up manual work arrangement, has saved the cost of labor.
Description
Technical Field
The application relates to the field of building materials, in particular to a gypsum board conveying system.
Background
The desiccator is responsible for carrying out the equipment of drying to the gypsum board, and desiccator export roll table is responsible for carrying the panel after the stoving, and the roll table generally is driven by the desiccator and is operated among the prior art, and this kind of transportation mode maximum speed is 64m/min generally, and the promotion restriction of desiccator export transport capacity to production line speed is great, and the current maximum speed of equipment can't satisfy the demand in gypsum board market already. And traditional sprocket feed has the limitation on the functioning speed, and the stretching distance is not enough between the board group, leads to out the board end and can not save panel for a long time, has certain influence to panel stack.
Disclosure of Invention
In order to solve the technical problems, the invention provides a gypsum board conveying system which not only improves the highest speed of gypsum board conveying, but also enables the gypsum board conveying speed to be automatically adjusted according to requirements, and improves the board placing effect of gypsum boards.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows:
the invention provides a gypsum board conveying system which comprises a controller, a sensor, a conveying section, a board placing section and a power source, wherein the controller is used for controlling the sensor to move along a conveying direction;
the input of carrying the section links to each other with the desiccator export, carry the output of section with put the input of board section and link to each other, put the board section with carry the section and have different speeds, the power supply set up to carry the section with put the board section and provide power, carry the section with put and all be provided with the sensor on the board section, the controller receives sensor signal is right send command control after sensor signal carries out the analysis the power supply action.
Optionally, the output end of the plate placing section is connected with an inclined roller way.
Optionally, the input end speed of the conveying section is greater than the outlet speed of the dryer and the speed difference is 2 m/min.
Alternatively, the power source is provided in plurality.
Optionally, the power source for providing power to the conveying section is a variable frequency motor.
Optionally, the sensor is a proximity sensor.
Optionally, the number of the proximity sensors on the conveying section is set to one, and the proximity sensors are arranged at the front end of the conveying section.
Optionally, the number of the proximity sensors on the plate placing section is two, and the two proximity sensors are arranged to monitor the movement of the plates on two sides of the plate placing section.
Optionally, the controller comprises a PLC with a high frequency output interface.
Optionally, the plasterboard conveying system further comprises an emergency stop device.
Compared with the prior art, the invention has the following beneficial effects:
the gypsum board conveying system provided by the invention is different from the traditional single roller way transportation, and the gypsum board conveying system is provided with two sections: the gypsum board conveying system divides the original roller way into a conveying section and a board placing section for segmented acceleration, and is assisted with the sensor and the controller for automatic control, so that the maximum speed of gypsum board conveying (from the maximum speed of 64m/min in the prior art to 75m/min) is increased, the speed of the gypsum board conveying system is adjusted in real time by the controller (the speed of the conveying system can be automatically adjusted within the range of 40-75 m/min), and the conveying efficiency of the gypsum board is greatly improved, meanwhile, the board placing effect of the gypsum board is effectively improved, the gypsum board is more orderly and consistent, the subsequent manual arranging procedure is omitted, and the labor cost is saved.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the example serve to explain the principles of the invention and not to limit the invention.
Fig. 1 is a schematic structural diagram of a gypsum board conveying system according to an embodiment of the present invention.
Illustration of the drawings:
1-outlet of the dryer, 2-conveying section, 3-plate placing section, 4-proximity sensor, 5-power source and 6-inclined roller way.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The invention provides a gypsum board conveying system which comprises a controller, a sensor, a conveying section 2, a board placing section 3 and a power source 5, wherein the sensor is arranged on the conveying section;
as shown in fig. 1, the input of conveying section 2 links to each other with desiccator export 1, and the output of conveying section 2 links to each other with putting board section 3, puts board section 3 and conveying section 2 and has different speeds, and power supply 5 sets up to provide power to conveying section 2 and putting board section 3, and conveying section 2 all is provided with the sensor with putting on board section 3, and the controller receives the sensor signal, sends instruction control power supply 5 action after carrying out the analysis to the sensor signal.
The gypsum board conveying system provided by the invention is different from the traditional single roller way transportation, and the gypsum board conveying system is provided with two sections: the gypsum board conveying system divides the original roller way into a conveying section and a board placing section for segmented acceleration, and is automatically controlled by the aid of the sensors and the controller, so that the highest speed of gypsum board conveying (from the highest speed of 64m/min in the prior art to 75m/min) is increased, the production capacity of equipment is greatly improved, and the conveying speed is adjusted in real time by the controller (the speed of the conveying system can be automatically adjusted within the range of 40-75 m/min), the transport efficiency of gypsum board has been improved greatly, also effectively improved putting the board effect of gypsum board simultaneously, and is more neat unanimous, has saved the procedure of follow-up artifical arrangement, has saved the cost of labor.
In the working process of the gypsum board conveying system, when the proximity sensor 4 at the front end of the conveying section 2 detects gypsum boards, the conveying section 2 moves at a high speed, and when the proximity sensor 4 of the board placing section 3 detects that the gypsum boards are close to the board placing section 3, the conveying section 2 is changed from the high speed to the low speed, so that the gypsum boards stably enter the board placing section 3 from the conveying section 2. After the two proximity sensors of the board placing section 3 detect the gypsum boards, the controller analyzes the gypsum boards according to the current running speed of the equipment, and calculates the proper board placing period.
Optionally, the output end of the slab laying section 3 is connected with an inclined roller table 6.
After the gypsum board spacing is adjusted to be proper by the board placing section 3, the gypsum boards are stacked on the platform through the inclined roller way 6, and automatic stacking of the boards is achieved. And, because the speed of putting the board section 3 is adjustable, so put the board cycle and also can adjust according to the demand, increased this conveying system's practicality.
Optionally, the input end speed of the conveying section is greater than the outlet speed of the dryer and the speed difference is 2 m/min.
The speed of the conveying section 2 (or the foremost conveying section 2) is greater than the speed of the drier outlet 1 by 2m/min, so that the distance between the plates can be conveniently stretched, a time interval is provided for the subsequent plate placing section 3, and the plates are better placed. When the speed of the dryer outlet 1 is changed, the speed of the conveying section 2 is changed correspondingly
Alternatively, as shown in fig. 1, the power source 5 is provided in plurality.
Carry section 2 and put board section 3 and set up independent power supply 5 respectively, be convenient for respectively with higher speed, and mutual noninterference has improved the stability of system. After the proximity sensor 4 transmits a speed signal of the gypsum board to the controller, the controller analyzes the signal and adjusts the speed of each power source 5 (high-low speed switching) according to actual needs.
Alternatively, the power source 5 for powering the conveying section 2 is a variable frequency motor.
The variable frequency motor adopts an alternating current speed regulation mode of 'special variable frequency induction motor + frequency converter', so that the mechanical automation degree and the production efficiency are greatly improved, the variable frequency motor is suitable for frequent speed change under different working conditions, and the service life of equipment is prolonged.
Optionally, the sensor is a proximity sensor 4.
The proximity sensor 4 can detect without contacting with the detection object, and can not be worn and damaged by the detection object, so that the service life is longer, the proximity sensor 4 has high response speed and sensitive action, and the overall precision of the system is improved.
Alternatively, as shown in fig. 1, the number of the proximity sensors 4 on the conveying section 2 is set to one, and the proximity sensors 4 are provided at the front end of the conveying section 2.
The front end of the conveying section 2 is provided with a proximity sensor 4 for monitoring the movement track of the gypsum board, and when the board reaches the sensor range, the conveying section 2 runs at a high speed, and the distance between the secondary stretching plate groups is shortened.
Optionally, the number of the proximity sensors 4 on the plate placing section 3 is two, and the two proximity sensors 4 are arranged to monitor the movement of the plates on both sides of the plate placing section 3.
Put two proximity sensor 4 on the board section 3 and be used for monitoring the motion condition of both sides panel, according to the actual conditions of both sides panel motion, calculate suitable board period of putting, guarantee that every group panel of emitting is all unanimous, improve putting the board effect of gypsum board, saved the procedure of follow-up artifical arrangement, saved the cost of labor.
Optionally, the controller comprises a PLC with a high frequency output interface.
The PLC is simple and reliable, secondary development is conveniently carried out, unnecessary research and development cost is reduced, and the PLC is mature and reliable, so that signal processing and instruction generation are more stable and reliable. In addition, a speed control bit is added in the PLC to limit a speed instruction and protect numerical overflow in a program.
Optionally, the plasterboard conveying system further comprises an emergency stop device.
The gypsum board conveying system further comprises an emergency stop device used for braking in an emergency, and the safety performance of the gypsum board conveying system is improved.
In addition, the conveying section 2 can also comprise a plurality of sub-conveying sections, the speed of each sub-conveying section is sequentially increased, the segmented acceleration can be effectively carried out, and the conveying speed and the efficiency of the plates can be improved.
In the description of the present application, the terms "connected", "connecting", and the like are used in a broad sense, for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In the description herein, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although the embodiments disclosed in the present application are described above, the descriptions are only for the convenience of understanding the present application, and are not intended to limit the present application. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims.
Claims (6)
1. A gypsum board conveying system, characterized by: comprises a controller, a sensor, a conveying section, a plate placing section and a power source;
the input end of the conveying section is connected with the outlet of the dryer, the output end of the conveying section is connected with the input end of the plate placing section, the plate placing section and the conveying section have different speeds, the speed of the input end of the conveying section is higher than the speed of the outlet of the dryer, the speed difference value is 2m/min, the power source is set to provide power for the conveying section and the plate placing section,
sensors are arranged on the conveying section and the plate placing section, the sensors are proximity sensors, the number of the proximity sensors on the conveying section is one, and the proximity sensors are arranged at the front end of the conveying section; the number of the proximity sensors on the plate placing section is two, the two proximity sensors are used for monitoring the movement condition of the plates on two sides of the plate placing section,
the controller receives the sensor signal, analyzes the sensor signal and sends an instruction to control the power source to act, and when the sensor at the front end of the conveying section detects a gypsum board, the conveying section moves at a high speed; when a sensor of the board placing section detects that the gypsum board is close to the board placing section, the conveying section is changed from high-speed movement to low-speed movement.
2. The gypsum board conveying system of claim 1, wherein: and the output end of the plate placing section is connected with the inclined roller way.
3. The gypsum board conveying system of claim 1, wherein: the power source is provided in plurality.
4. The gypsum board conveying system of claim 3, wherein: the power source for providing power for the conveying section adopts a variable frequency motor.
5. A plasterboard delivery system according to any one of claims 1 to 4, characterised in that: the controller includes a PLC having a high frequency output interface.
6. A plasterboard delivery system according to any one of claims 1 to 4, characterised in that: the gypsum board conveying system further comprises an emergency stop device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811157678.5A CN110963258B (en) | 2018-09-30 | 2018-09-30 | Gypsum board conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811157678.5A CN110963258B (en) | 2018-09-30 | 2018-09-30 | Gypsum board conveying system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110963258A CN110963258A (en) | 2020-04-07 |
| CN110963258B true CN110963258B (en) | 2021-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811157678.5A Active CN110963258B (en) | 2018-09-30 | 2018-09-30 | Gypsum board conveying system |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113879757B (en) * | 2021-09-24 | 2022-10-21 | 北新集团建材股份有限公司 | Gypsum board equipment positioning control method and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202953477U (en) * | 2012-12-18 | 2013-05-29 | 四方聚能（北京）工业技术有限公司 | Grouped board discharging device |
| CN203794171U (en) * | 2014-02-24 | 2014-08-27 | 山东新华医疗器械股份有限公司 | Discharged bag tidying system |
| CN104317239B (en) * | 2014-10-11 | 2017-02-15 | 淮南北新建材有限公司 | Method and device for automatically controlling plate discharge at outlet of drying machine |
| CN204896551U (en) * | 2015-09-02 | 2015-12-23 | 泰山石膏股份有限公司 | Novel trigger of thistle board |
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2018
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06239440A (en) * | 1993-02-18 | 1994-08-30 | Dainippon Screen Mfg Co Ltd | Substrate conveyer device |
| CN201614172U (en) * | 2009-10-31 | 2010-10-27 | 桐乡市大华人造板有限公司 | Wood fiber board sorting conveying device |
| CN201737441U (en) * | 2010-05-13 | 2011-02-09 | 泰山石膏股份有限公司 | Novel transverse board feeding and conveying device of plasterboards |
| CN203529403U (en) * | 2013-08-14 | 2014-04-09 | 镇江北新建材有限公司 | Plate chasing equipment |
| CN203638642U (en) * | 2013-11-14 | 2014-06-11 | 湖北北新建材有限公司 | Control system for board output acceleration for drying machine |
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| CN110963258A (en) | 2020-04-07 |
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