CN110963099B - Gallnut aphid quantitative racking machine - Google Patents
Gallnut aphid quantitative racking machine Download PDFInfo
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- CN110963099B CN110963099B CN201911354251.9A CN201911354251A CN110963099B CN 110963099 B CN110963099 B CN 110963099B CN 201911354251 A CN201911354251 A CN 201911354251A CN 110963099 B CN110963099 B CN 110963099B
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- aphid
- hopper
- subpackaging
- measuring cup
- gallnut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/36—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/08—Methods of, or means for, filling the material into the containers or receptacles by vibratory feeders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
- B65B57/145—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged for fluent material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a gallnut aphid quantitative racking machine which comprises a machine table, an aphid feeding mechanism, a racking detection mechanism and an aphid racking mechanism; the aphid feeding mechanism, the subpackaging detection mechanism and the aphid subpackaging mechanism are arranged on the machine table, the subpackaging detection mechanism is arranged between the aphid feeding mechanism and the aphid subpackaging mechanism, and the aphid feeding mechanism comprises a vibrating disc and a feeder; the subpackaging detection mechanism comprises a blanking hopper, and the hopper is positioned below a discharge hole of the feeder; the aphid split charging mechanism comprises a measuring cup and a driving component, the driving component drives the measuring cup to move back and forth between a material taking position and a material placing position, and the measuring cup is connected with the lower end of the hopper when being positioned at the material taking position. The gallnut aphid quantitative racking machine can efficiently realize automatic racking of aphids, has higher racking efficiency compared with manual racking of aphids, and saves labor cost; the structure of the automatic aphid subpackaging machine can be conveniently expanded, the feeding vibration disc and the subpackaging mechanism can be added, and the automatic aphid subpackaging efficiency is further improved.
Description
Technical Field
The invention relates to the technical field of automatic material subpackaging equipment, in particular to a gallnut aphid quantitative subpackaging machine.
Background
Galla chinensis is derived from Aphis angustifolia or Aphis ovalicans of Homoptera Aphidae, and is obtained by stabbing young leaves or leafstalks of Rhus chinensis and other plants of the same genus of Rhus of Anacardiaceae to generate a sac-like polyplastic insect gall, baking, and drying. Galla chinensis is rich in soluble biological tannin. Galla chinensis tannin is a raw material for processing tannic acid, gallic acid and pyrogallic acid, and is widely applied to the fields of medicine, chemical industry, light industry, textile, petroleum, aviation, national defense and the like. The aphid is used as a key factor for the formation of gallnut and is directly related to the yield and the quality of the gallnut. At present, in the production of gallnuts, the sub-packaging work of spring migratory aphids (100 aphids in each small bag with the error of + 20%) is mainly completed manually, and the efficiency is low. The individual aphid that migrates in spring is small (size below 0.8 mm), still living organism simultaneously, easy takeoff when partial shipment, and in the gallnut production industry at present, the aphid partial shipment all relies on the manual work to accomplish, but the manual partial shipment is inefficient, only can divide the partial shipment about 1200 in an hour, simultaneously, the aphid partial shipment back need be hung on the rhus chinensis tree, these works need to be accomplished in a month, so, the aphid partial shipment work is very urgent, and the automatic equipment that urgently replaces manual partial shipment to raise the efficiency, prevents to delay the best season of hanging on the aphid.
Disclosure of Invention
The invention aims at the problems and provides a gallnut aphid quantitative racking machine. The technical scheme of the invention is as follows:
a gallnut aphid quantitative racking machine comprises a machine table, an aphid feeding mechanism, a racking detection mechanism and an aphid racking mechanism; the aphid feeding mechanism, the subpackaging detection mechanism and the aphid subpackaging mechanism are arranged on the machine table, the subpackaging detection mechanism is arranged between the aphid feeding mechanism and the aphid subpackaging mechanism, and the aphid feeding mechanism comprises a vibrating disc and a feeder; the subpackaging detection mechanism comprises a blanking hopper, and the hopper is positioned below a discharge hole of the feeder; aphid split charging mechanism includes graduated flask and drive assembly, the drive assembly drive the graduated flask is getting material position and blowing position between reciprocating motion, the graduated flask is located when getting the material position accept in the hopper lower extreme.
As a further illustration of the invention, the hopper comprises a large hopper and a small hopper, the large hopper being located above the small hopper, with a space between the large hopper and the small hopper into which the measuring cup and its components enter.
Furthermore, the number of the hoppers is two or more, the large hoppers are arranged on the upper layer, and the small hoppers are correspondingly arranged below the large hoppers.
Furthermore, the falling openings of the large hopper and the small hopper are provided with detectors for detecting whether the measuring cups are full.
Furthermore, big hopper and little hopper are made by transparent material, the detector is correlation light ray sensor, two a set ofly of correlation light ray sensor set up respectively in big hopper and little hopper lower extreme both sides.
Furthermore, the feeder is a linear feeder, the linear feeder comprises two linear feeding grooves, and the two linear feeding grooves are mounted on an adjustable adjusting seat, and the height and the left and right positions of the linear feeder are adjusted through the adjusting seat.
Furthermore, an aphid collecting container is arranged below the material taking position.
Furthermore, the aphid split charging mechanism comprises two groups of measuring cup assemblies which are arranged up and down, each group comprises two measuring cups, and when one group of measuring cups is positioned at the material taking position for taking materials, the other group of measuring cups is positioned at the material placing position for placing materials.
Furthermore, the measuring cup is a measuring cup with a lower opening, and the lower end of the measuring cup is closed by a movable baffle.
Furthermore, the start and stop of the linear feeder are controlled by a correlation light ray sensor of the split charging detection mechanism.
The invention has the beneficial effects that:
the gallnut aphid quantitative racking machine can efficiently realize automatic racking of aphids, compared with manual racking of aphids, the racking efficiency is higher, in practical application, the racking efficiency of the gallnut aphid quantitative racking machine is 1800 bags per 1 hour, and the manual racking efficiency is 1200 bags per 1 hour, so that the labor cost can be saved; the structure of the automatic aphid subpackaging machine can be conveniently expanded, the feeding vibration disc and the subpackaging mechanism can be added, and the automatic aphid subpackaging efficiency is further improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a gallnut aphid quantitative racking machine in the embodiment of the invention;
FIG. 2 is a schematic structural view of an aphid feeding mechanism in the embodiment of the invention;
FIG. 3 is a schematic structural diagram of a dispensing detection mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of another perspective structure of the dispensing inspection mechanism according to the embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a dispensing mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic view of another perspective structure of the dispensing mechanism according to the embodiment of the present invention;
FIG. 7 is a schematic diagram illustrating a dispensing detection state according to an embodiment of the present invention;
fig. 8 is a schematic diagram of a dispensing detection state according to the embodiment of the invention.
Reference numerals: the device comprises a machine table 1, an aphid feeding mechanism 2, a vibration disc 21, a linear feeder 22, an adjusting seat 23, a subpackaging detection mechanism 3, a large hopper 31, a small hopper 32, an aphid subpackaging mechanism 4, a measuring cup 41, a correlation light sensor 5, a baffle 6, a feeding cylinder 7 and a material taking cylinder 8.
Detailed Description
Example (b):
the embodiments of the present invention will be described in detail with reference to the accompanying drawings, and it is to be understood that the described embodiments are merely a part of the embodiments of the invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to the attached drawings, a gallnut aphid quantitative racking machine comprises a machine table 1, an aphid feeding mechanism 2, a racking detection mechanism 3 and an aphid racking mechanism 4; the aphid feeding mechanism 2, the subpackaging detection mechanism 3 and the aphid subpackaging mechanism 4 are installed on the machine table 1, the subpackaging detection mechanism 3 is arranged between the aphid feeding mechanism 2 and the aphid subpackaging mechanism 4, and the aphid feeding mechanism 2 comprises a vibrating disc 21 and a linear feeder 22; the subpackaging detection mechanism 3 comprises a blanking hopper which is positioned below a discharge hole of the linear feeder 22; aphid split charging mechanism 4 includes graduated flask 41 and drive assembly, the drive assembly drive graduated flask 41 is getting material position and blowing position between reciprocating motion, graduated flask 41 is located when getting the material position accept in the hopper lower extreme.
In this embodiment, referring to fig. 2, the linear feeder 22 includes two linear feeding grooves, and is mounted on the adjustable adjusting seat 23, and the height and the left and right positions of the linear feeder 22 can be adjusted by the adjusting seat 23, so that the linear feeder can be better connected with the vibrating plate 21 and the hopper to effectively convey aphids.
Referring to fig. 3 and 4, in the present embodiment, the split charging detection mechanism 3 includes two large hoppers 31 and two small hoppers 32, which are arranged in two rows and two columns, the large hoppers 31 are located above the small hoppers 32, and a space for the measuring cup 41 and components thereof to enter is left between the large hoppers 31 and the small hoppers 32. Referring to the attached figure 7, when the measuring cup 41 takes materials from the upper layer, the measuring cup is connected to the lower end of the large hopper 31, aphids are conveyed by the aphid feeding mechanism 2 to fall into the measuring cup 41 through the large hopper 31, and the aphids can be conveyed to a material placing position to be placed when the aphids are full; referring to fig. 8, when the measuring cup 41 takes the materials from the lower layer, the measuring cup is received at the lower end of the small hopper 32, and the aphids are conveyed by the aphid feeding mechanism 2 to sequentially pass through the large hopper 31 and the small hopper 32, fall into the measuring cup 41, and are conveyed to the material placing position to be placed after being filled.
In order to realize the automatic control of feeding and detection, detectors are arranged at the lower ends of the large hopper 31 and the small hopper 32, and detection signals of the detectors are used as control signals of the aphid feeding mechanism 2. When the measuring cup 41 takes the materials, the detector feeds back a control signal to enable the aphid feeding mechanism 2 to pause feeding when the measuring cup 41 is full. In this embodiment, the detector adopts correlation light sensor 5, big hopper 31 and little hopper 32 adopt the transparent material preparation, and two a set of settings are respectively in big hopper 31 and little hopper 32 lower extreme both sides to correlation light sensor 5, and the back is filled in to the material is got to graduated flask 41, and the aphid can be piled up at the lower extreme of big hopper 31 and little hopper 32, makes correlation light sensor 5 detect corresponding signal to judge that graduated flask 41 has filled, can feed back above-mentioned control signal. In the structure of this embodiment, big hopper 31 and little hopper 32 have the surplus aphid of a small part to drop after graduated flask 41 gets the material, for realizing retrieving, set up aphid collecting container in this embodiment below getting the material position and retrieve.
Referring to fig. 5 and 6, in the present embodiment, the aphid dispensing mechanism 4 includes two sets of measuring cup assemblies disposed up and down, each set includes two measuring cups 41, and when one set of measuring cups 41 is located at the material taking position for taking material, the other set of measuring cups 41 is located at the material placing position for placing material. The measuring cup 41 of the embodiment is the measuring cup 41 with a lower opening, the lower end of the measuring cup is closed by the movable baffle 6, the capacity of the measuring cup 41 is 100 aphids, namely each measuring cup 41 can contain about 100 aphids when taking materials, then the aphids are conveyed to the material placing position, and the aphids in the measuring cup 41 can be placed in the sub-packaging bag at the material placing position by removing the baffle 6.
The whole action flow of the gallnut aphid quantitative racking machine is as follows: in the initial state, the lower measuring cup 41 is positioned at the material placing position, the upper measuring cup 41 is positioned at the material taking position, the vibration disc 21 starts feeding, the aphid falls into the large hopper 31 through the linear feeder 22 and then falls into the upper measuring cup 41, and when the opposite-emitting optical fiber sensor detects the aphid, the linear feeder 22 is fed back and controlled to stop feeding; the feeding cylinder 7 in the driving assembly starts to act, the large hopper 31 scrapes off redundant aphids, the redundant aphids fall into an aphid collecting container below, the measuring cup 41 on the upper layer is pushed to the material placing position, the material taking cylinder 8 in the driving assembly retracts to move the baffle 6 away, and the aphids fall into a sub-packaging bag below from the measuring cup 41 and then the material taking cylinder 8 resets and extends out; simultaneously the graduated flask 41 of lower floor is pushed and is got the material level, straight line feeder 22 starts, the aphid drops and crosses big hopper 31 and little hopper 32 in proper order, and then fall into the graduated flask 41 of lower floor again, feedback control straight line feeder 22 stops the pay-off when this department correlation optical fiber sensor detects the aphid, the actuating cylinder 7 among the drive assembly starts the action, little hopper 32 scrapes unnecessary aphid, unnecessary aphid will fall into the aphid collecting container of below, the graduated flask 41 of lower floor is pushed and is put the material level blowing, so a cycle is accomplished, according to the circulation action, realize the high-efficient automatic partial shipment of aphid. It should be noted that, the sub-packaging of the aphids is the sub-packaging of living bodies, and in order to avoid the influence of the flying of the aphids in the sub-packaging process on the sub-packaging effect, protective covers with corresponding shapes are conventionally added on the vibrating disc 21, the linear feeder 22 and the large hopper 31.
The foregoing is illustrative of the preferred embodiments of the present invention only and is not to be construed as limiting the claims. The invention is not limited to the above embodiments, the specific construction of which allows variations, and in any case variations, which are within the scope of the invention as defined in the independent claims.
Claims (7)
1. A gallnut aphid quantitative racking machine comprises a machine table, an aphid feeding mechanism, a racking detection mechanism and an aphid racking mechanism; aphid feeding mechanism, partial shipment detection mechanism and aphid partial shipment mechanism install on the board, its characterized in that: the subpackaging detection mechanism is arranged between the aphid feeding mechanism and the aphid subpackaging mechanism, and the aphid feeding mechanism comprises a vibrating disc and a feeder; the subpackaging detection mechanism comprises a blanking hopper, and the hopper is positioned below a discharge hole of the feeder; the aphid sub-packaging mechanism comprises a measuring cup and a driving component, the driving component drives the measuring cup to reciprocate between a material taking position and a material placing position, and the measuring cup is connected to the lower end of the hopper when positioned at the material taking position;
the hopper comprises a large hopper and a small hopper, the large hopper is positioned above the small hopper, and a measuring cup and a gap for the components of the measuring cup to enter are reserved between the large hopper and the small hopper;
the number of the hoppers is two or more than two, the large hoppers are arranged on the upper layer, and the small hoppers are correspondingly arranged below the large hoppers;
the aphid split charging mechanism comprises two groups of measuring cup assemblies which are arranged from top to bottom, each group comprises two measuring cups, and when one group of measuring cups is located at a material taking position for taking materials, the other group of measuring cups is located at a material placing position for placing materials.
2. A gallnut aphid quantitative racking machine according to claim 1, characterized in that: and the falling openings of the large hopper and the small hopper are provided with detectors for detecting whether the measuring cups are full or not.
3. A gallnut aphid quantitative racking machine according to claim 2, characterized in that: big hopper and little hopper are made by transparent material, the detector is correlation light ray sensor, two a set of settings respectively in big hopper and little hopper lower extreme both sides of correlation light ray sensor.
4. A gallnut aphid quantitative racking machine according to claim 2, characterized in that: the feeder is a linear feeder, the linear feeder comprises two linear feeding grooves and is mounted on an adjustable adjusting seat, and the height, the left position and the right position of the linear feeder are adjusted through the adjusting seat.
5. A gallnut aphid quantitative racking machine according to claim 2, characterized in that: an aphid collecting container is arranged below the material taking position.
6. A gallnut aphid quantitative racking machine according to claim 2, characterized in that: the measuring cup is a measuring cup with a lower opening, and the lower end of the measuring cup is closed by a movable baffle.
7. A gallnut aphid quantitative racking machine according to claim 4, characterized in that: the start and stop of the linear feeder are controlled by a correlation light ray sensor of the split charging detection mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911354251.9A CN110963099B (en) | 2019-12-25 | 2019-12-25 | Gallnut aphid quantitative racking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911354251.9A CN110963099B (en) | 2019-12-25 | 2019-12-25 | Gallnut aphid quantitative racking machine |
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| CN110963099A CN110963099A (en) | 2020-04-07 |
| CN110963099B true CN110963099B (en) | 2021-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911354251.9A Active CN110963099B (en) | 2019-12-25 | 2019-12-25 | Gallnut aphid quantitative racking machine |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB910824A (en) * | 1959-01-19 | 1962-11-21 | Arenco Alite Ltd | Improvements in filling machinery |
| DE3628146C2 (en) * | 1986-08-19 | 1990-02-08 | Reinhold 1000 Berlin De Bollschweiler | |
| CN202449234U (en) * | 2012-02-09 | 2012-09-26 | 密云县植保植检站 | Packaging machine for living natural enemy insect |
| CN205098532U (en) * | 2015-10-27 | 2016-03-23 | 吉林省林业科学研究院 | Piercingsucking mouthparts insect man -made feeds packing plant |
| CN105501476A (en) * | 2015-12-15 | 2016-04-20 | 云南省烟草公司玉溪市公司 | Automatic aphidius gifuensis pupa quantitative packaging machine |
| CN107187620A (en) * | 2017-06-26 | 2017-09-22 | 安徽信远包装科技有限公司 | A kind of salt packing machine volumetric metering device |
| CN207482233U (en) * | 2017-10-31 | 2018-06-12 | 天津众科创谱科技有限公司 | A kind of bottled reagent solution injection device |
-
2019
- 2019-12-25 CN CN201911354251.9A patent/CN110963099B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB910824A (en) * | 1959-01-19 | 1962-11-21 | Arenco Alite Ltd | Improvements in filling machinery |
| DE3628146C2 (en) * | 1986-08-19 | 1990-02-08 | Reinhold 1000 Berlin De Bollschweiler | |
| CN202449234U (en) * | 2012-02-09 | 2012-09-26 | 密云县植保植检站 | Packaging machine for living natural enemy insect |
| CN205098532U (en) * | 2015-10-27 | 2016-03-23 | 吉林省林业科学研究院 | Piercingsucking mouthparts insect man -made feeds packing plant |
| CN105501476A (en) * | 2015-12-15 | 2016-04-20 | 云南省烟草公司玉溪市公司 | Automatic aphidius gifuensis pupa quantitative packaging machine |
| CN107187620A (en) * | 2017-06-26 | 2017-09-22 | 安徽信远包装科技有限公司 | A kind of salt packing machine volumetric metering device |
| CN207482233U (en) * | 2017-10-31 | 2018-06-12 | 天津众科创谱科技有限公司 | A kind of bottled reagent solution injection device |
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| CN110963099A (en) | 2020-04-07 |
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