CN110952248A - Grey cloth production process and production equipment thereof - Google Patents

Grey cloth production process and production equipment thereof Download PDF

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Publication number
CN110952248A
CN110952248A CN201911160315.1A CN201911160315A CN110952248A CN 110952248 A CN110952248 A CN 110952248A CN 201911160315 A CN201911160315 A CN 201911160315A CN 110952248 A CN110952248 A CN 110952248A
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China
Prior art keywords
sizing
yarn
steam
roller
yarns
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CN201911160315.1A
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Chinese (zh)
Inventor
沈孝丰
施建斌
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Suzhou Tianmule Textile Co Ltd
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Suzhou Tianmule Textile Co Ltd
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Priority to CN201911160315.1A priority Critical patent/CN110952248A/en
Publication of CN110952248A publication Critical patent/CN110952248A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H3/00Warping machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • D06B1/145Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being kept in the trough formed between two or more rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/01Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof
    • D06M11/05Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof with water, e.g. steam; with heavy water
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/11Starch or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40Reduced friction resistance, lubricant properties; Sizing compositions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention relates to a grey cloth production process and production equipment thereof, wherein the production process comprises Step1, and the warp is subjected to sizing pretreatment to ensure that the warp has certain strength; step2, heating the yarn after the sizing pretreatment by using steam; step3, sizing the heated yarn for the second time to further enhance the strength of the yarn; step4, drying the yarn after the sizing secondary treatment to ensure the smooth sizing of the yarn; the production equipment comprises a sizing pretreatment device, a steam heating device, a sizing secondary treatment device and a drying device. The sizing machine can be used for pretreating yarns before sizing the yarns, so that the strength of the yarns can be increased, the yarns are fully mixed with sizing agent, the breakage possibility of the yarns is reduced, the yarns can be smoothly subjected to subsequent sizing treatment, and the normal sizing of the yarns can be ensured.

Description

Grey cloth production process and production equipment thereof
Technical Field
The invention relates to the technical field of textile fabric production, in particular to a grey cloth production process and production equipment thereof.
Background
The grey fabric is made of related fibers through textile processing and is not processed through dyeing and finishing. The grey cloth can be divided into blanks and light blanks, wherein the blanks refer to the grey cloth which is not bleached and dyed from the upper part and the lower part of a weaving machine, and the light blanks refer to the grey cloth which is bleached and dyed. The prior grey cloth generally comprises the following steps during production and manufacturing: spooling, warping, sizing, denting, weaving and inspecting.
Wherein slashing refers to a process of applying size on warp yarns to improve weavability thereof. The weavability is mainly expressed in the performance that the warp yarn can bear the repeated friction, stretching, bending and the like of a warp stop piece, a heald, a reed and the like on a weaving machine without a large amount of fluffs or even breakage. The unsized single yarn fibers are not firmly cohered with each other, have more surface hairiness and are difficult to weave. After sizing, a part of the size penetrates into the fiber, and the other part is adhered to the surface of the warp yarn. The slasher is a main device for slashing process in textile industry, and generally comprises a slasher and a drying box, wherein yarns are soaked and extruded in the slasher to finish sizing, then are dried by the drying box, and finally enter subsequent equipment or are directly wound for standby application. The moisture regain of the yarn dried by the drying oven is 2-7% and not more than 10% at most, so that subsequent weaving is facilitated.
As shown in fig. 1, the existing sizing machine includes a creel, a tension detection device, a yarn guiding device, a size box, a pre-drying cylinder, a front device and a head winding device, in the sizing process, the yarn is transmitted to the creel by a yarn feeding device, the creel can keep a certain tension on the yarn, the yarn is stably and uniformly transmitted, the yarn can enter the size box in the transmission process, size can be contacted with the yarn, after the excess size on the yarn is pressed out, the yarn enters a drying box, the drying box can dry the yarn, and the dried yarn completes the sizing process after winding.
Yarn among the above-mentioned technique can be in the thick liquids with the yarn complete immersion in the thick liquids in-process, and reuse compression roller or other devices extrude unnecessary thick liquids on the yarn, and cracked phenomenon appears more easily under the combined action of compressing tightly and traction force in the yarn this moment to need to shut down and utilize the manual work to carry out the wiring, influenced the work efficiency of sizing greatly.
Disclosure of Invention
The invention provides a grey cloth production process and production equipment thereof, which have the advantage that yarns are not easy to break in the sizing process, and can ensure the smooth operation of sizing, thereby ensuring the working efficiency in the sizing process.
The technical purpose of the invention is realized by the following technical scheme:
a grey cloth production process comprises the following steps:
(I) warping: leading out the yarn from the bobbin creel according to the requirement, making a certain number of pieces of yarn with certain length and winding the pieces of yarn on a warp beam to ensure that the warp beam has certain density and uniform tension;
(II) sizing: sizing the warp yarns to enable the yarns to have certain wear resistance;
(III) weaving: knitting the sized yarns to form gray fabric;
in the step (ii), the method further comprises the steps of:
step1, carrying out sizing pretreatment on the warp yarns to enable the warp yarns to have certain strength;
step2, heating the yarn after the sizing pretreatment by using steam;
step3, sizing the heated yarn for the second time to further enhance the strength of the yarn;
and Step4, drying the yarn after the sizing secondary treatment to ensure the smooth sizing of the yarn.
By adopting the technical scheme, the sizing pretreatment is firstly carried out on the yarns in the sizing process, the yarns can have certain strength after the sizing pretreatment, and the yarns are not easy to break when being subjected to the next sizing or other processes. After the sizing pretreatment, the yarns are subjected to steam heating, in the steam heating process, sizing agents on the yarns can be fully immersed into the yarns, so that the sizing of the yarns is more uniform, and meanwhile, in the steam heating process, the strength of the yarns can be enhanced by the steam, so that the possibility of breakage of the yarns in the sizing process can be reduced. After steam heating, sizing secondary treatment is carried out on the yarns, further mixing of the sizing agent and the yarns can be guaranteed, the sizing agent is uniformly attached to the outer sides of the yarns, and the strength of the yarns can be further enhanced. After sizing secondary treatment, the yarn is dried, and the dried yarn can be smoothly subjected to subsequent sizing treatment, so that normal sizing of the yarn can be ensured, the strength of the dried yarn is further increased, and the yarn can be prevented from being broken.
The invention is further configured to: in steps 1 and 3, the sizing agent used in the sizing pretreatment is a mixed liquid of phosphate starch, tapioca starch, poly (allyl diglycol carbonate), an antistatic agent and a softening agent.
By adopting the technical scheme, the mixed liquid of the phosphate starch, the tapioca starch, the polyallyl diglycol carbonate, the antistatic agent and the softening agent can be immersed into the yarn, and the mixed liquid of the phosphate starch, the tapioca starch, the polyallyl diglycol carbonate, the antistatic agent and the softening agent can be fully contacted with the yarn, so that the strength of the yarn can be enhanced, the possibility of yarn breakage can be reduced, and the yarn can be stably sized.
The invention is further configured to: the utility model provides a grey cloth production facility, is including setting up the sizing preprocessing device in tension adjusting device one side, sizing preprocessing device includes first frame, with first frame fixed connection's thick liquids bucket, set up at the discharge gate of thick liquids bucket lower extreme and rotate the coating roller of being connected with the discharge gate, rotate on the first frame and be connected with first conflict roller, first conflict roller sets up the below at the coating roller.
Through adopting above-mentioned technical scheme, the yarn can enter into between scribbling the roller and the first conflict roller after the warping, the yarn is when contacting with scribbling the roller, scribble the roller and can take place to rotate, can take out the thick liquids mixed liquid in the thick liquids bucket when scribbling the roller pivoted, the thick liquids mixed liquid can contact with the yarn, make during the abundant yarn that enters into of thick liquids, can carry out starching preliminary treatment to the yarn, can strengthen the intensity of yarn before the starching, can reduce the fracture possibility of yarn at sizing process, thereby guarantee the smooth starching of yarn.
The invention is further configured to: a plurality of grooves are formed in the outer side wall of the coating roller.
Through adopting above-mentioned technical scheme, the setting up of scribbling the grooved roll outside can take out the thick liquids in the thick liquids bucket, guarantees that yarn and the abundant contact of thick liquids mix to can strengthen the intensity of yarn.
The invention is further configured to: the outer side of the first abutting roller is detachably connected with an adsorption cotton sheet.
Through adopting above-mentioned technical scheme, when yarn and thick liquids contacted, adsorb cotton piece and can rotate and adsorb the outside unnecessary thick liquids of yarn to can play the effect of drainage to the thick liquids in the applicator roll outside, make the quick yarn that passes of thick liquids, guarantee the intensive mixing of yarn and thick liquids, can strengthen the intensity of yarn.
The invention is further configured to: one side of starching preprocessing device is provided with steam heating device, steam heating device including set up the steam treatment case of first frame one side and with steam treatment incasement wall rotation be connected steam touch roll, one side of steam treatment case is provided with steam generator, steam generator links with steam touch roll mutually, steam touch roll is last to have seted up steam jet hole.
Through adopting above-mentioned technical scheme, the yarn enters into the steam treatment incasement after starching the preliminary treatment to contact with the steam conflict roller, start steam generator, make steam generator conduct steam to steam in the steam conflict roller, steam rethread steam jet orifice blowout, thereby steam can act on the yarn, the increase that the yarn intensity can be corresponding under the effect of steam, can make that thick liquids are abundant combine together with the yarn simultaneously, reduce the fracture possibility of yarn at sizing process.
The invention is further configured to: one side of steam heating device is provided with sizing secondary processing apparatus, sizing secondary processing apparatus including set up in the third frame of steam treatment case one side, with first dressing case and the second dressing case of third frame fixed connection, relative setting from top to bottom of first dressing case and second dressing case, the equal ball-joint in the upper end of the lower extreme of first dressing case and second dressing case has a plurality of balls, the thick liquids cavity has all been seted up in first dressing case and the second dressing case, the ball contacts with the thick liquids cavity.
Through adopting above-mentioned technical scheme, after steam heats the yarn, the yarn enters into sizing secondary treatment device, the yarn can contact with the ball on first sizing box and the second sizing box at the in-process of marcing, the ball can take place to rotate when the contact, when the ball rotates, the ball can take out the thick liquids in the thick liquids cavity, thereby can make the thick liquids abundant contact with the yarn, can make the yarn further mix with thick liquids, can strengthen the intensity of yarn, make the yarn less at subsequent sizing in-process fracture possibility.
The invention is further configured to: one side of starching secondary treatment device is provided with drying device, drying device is including setting up the stoving case and the stoving roller of rotation connection on the stoving case in third support one side, set up the holding chamber in the stoving roller, the holding chamber links with steam generator mutually.
Through adopting above-mentioned technical scheme, after the yarn carries out the sizing secondary treatment, the yarn can enter into the stoving roller, and steam generator conducts the holding intracavity in the stoving roller with high temperature steam this moment, and the temperature of stoving roller is higher, and when the yarn contacted with the stoving roller, the stoving roller can play the effect of drying to the yarn, can guarantee subsequent normal sizing of yarn, also can make the cohesion of thick liquids and yarn stronger simultaneously.
The invention is further configured to: the drying box is characterized in that a fan is fixedly connected to the upper end of the drying box, the fan is linked with an air pipe, and an air outlet pipe of the air pipe is arranged opposite to the drying roller.
Through adopting above-mentioned technical scheme, when the yarn contacted with the stoving roller, start the fan, fan dog linkage tuber pipe makes the tuber pipe drive the yarn that the air current acted on the stoving roller outside, can make the dry speed of yarn faster.
In conclusion, the beneficial technical effects of the invention are as follows:
1. the sizing agent is characterized in that sizing pretreatment is firstly carried out on the yarns in the sizing process, the yarns can have certain strength after the sizing pretreatment, and the yarns are not easy to break when the yarns are subjected to the next sizing or other processes;
2. after sizing pretreatment, steam heating is carried out on the yarns, and in the steam heating process, sizing agents on the yarns can be fully immersed into the yarns, so that sizing of the yarns is more uniform, meanwhile, in the steam heating process, the strength of the yarns can be enhanced by the steam, and the possibility of breakage of the yarns in the sizing process can be reduced;
3. after steam heating, sizing secondary treatment is carried out on the yarns, so that the further mixing of the sizing agent and the yarns can be ensured, the sizing agent is uniformly adhered to the outer sides of the yarns, and the strength of the yarns can be further enhanced;
4. after sizing secondary treatment, the yarn is dried, and the dried yarn can be smoothly subjected to subsequent sizing treatment, so that normal sizing of the yarn can be ensured, the strength of the dried yarn is further increased, and the yarn can be prevented from being broken.
Drawings
FIG. 1 is a schematic view showing the overall structure of a yarn production apparatus;
FIG. 2 is a schematic sectional view showing a concrete structure of a sizing pretreatment apparatus;
FIG. 3 is a schematic view showing an external structure of a sizing pretreatment apparatus;
FIG. 4 is a schematic diagram of an internal structure for embodying a first housing;
FIG. 5 is a schematic view of a portion of the structure used to embody within the first housing;
FIG. 6 is a schematic view showing the positional relationship between the steam heating device and the sizing pretreatment device;
FIG. 7 is a schematic view showing the connection relationship between the steam heating device and the steam generator;
FIG. 8 is a schematic sectional view showing the structure of a sizing secondary treatment apparatus;
FIG. 9 is a schematic sectional view of a structure for embodying the drying apparatus;
fig. 10 is a schematic view for showing a connection relationship between the drying device and the steam generator.
In the figure, 1, a sizing pretreatment device; 101. a first frame; 102. a slurry barrel; 103. a discharge port; 104. a paint roller; 1041. a groove; 105. a first abutment roller; 1051. adsorbing the cotton sheets; 2. a steam heating device; 202. a steam treatment tank; 203. steam abutting against the roller; 2031. steam spraying holes; 204. a steam generator; 3. a sizing secondary treatment device; 301. a third frame; 303. a first sizing box; 304. a second sizing box; 305. a ball bearing; 306. a slurry cavity; 4. a drying device; 401. a drying box; 402. a drying roller; 4021. an accommodating cavity; 5. a fan; 6. an air duct; 7. a first motor; 8. a second motor; 9. a first vent pipe; 10. a first connecting pipe; 11. a liquid supplementing pipe; 12. an overflow pipe; 13. a second vent pipe; 14. a second connecting pipe; 15. a third motor.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b): a grey cloth production process comprises the following steps: (I) warping: leading out the yarn from the bobbin creel according to the requirement, making a certain number of pieces of yarn with certain length and winding the pieces of yarn on a warp beam to ensure that the warp beam has certain density and uniform tension;
(II) sizing: sizing the warp yarns to enable the yarns to have certain wear resistance;
(III) weaving: knitting the sized yarns to form gray fabric;
in the step (ii), the method further comprises the steps of:
step1, carrying out sizing pretreatment on the warp yarns to enable the warp yarns to have certain strength;
step2, heating the yarn after the sizing pretreatment by using steam;
step3, sizing the heated yarn for the second time to further enhance the strength of the yarn;
and Step4, drying the yarn after the sizing secondary treatment to ensure the smooth sizing of the yarn.
In Step1 and Step3, the sizing pretreatment adopts a slurry which is a mixed liquid of phosphate starch, tapioca starch, poly allyl diglycol carbonate, an antistatic agent and a softening agent, wherein the preparation method of the slurry comprises the steps of adding a proper amount of water into a high-pressure sizing barrel, adding phosphate starch, tapioca starch, poly allyl diglycol carbonate, the antistatic agent and the softening agent in a sub-Step manner under the stirring condition, adding water to the mixture for constant volume, continuously stirring for 30-40 min, heating the mixture to 105-108 ℃ by steam, and continuously stirring for 10-15 min.
As shown in fig. 1, a gray fabric production facility capable of performing the above-described yarn production process includes, in order along the running direction of the yarn, a creel 111, a tension adjusting device 222 provided on the side of the creel 111, a sizing pretreatment device 1 provided on the side of the tension adjusting device 222, a steam heating device 2 provided on the side of the sizing pretreatment device 1, a sizing secondary treatment device 3 provided on the side of the steam heating device 2, a drying device 4 provided on the side of the sizing secondary treatment device 3, a sizing device 333 provided on the side of the drying device 4, and a drying chamber 444 provided on the side of the sizing device.
The yarn can enter the sizing pretreatment device 1, the steam heating device 2, the sizing secondary treatment device 3, the drying device 4, the sizing device 333 and the drying chamber 444 in sequence after passing through the creel 111 and the tension adjusting device 222, the sizing pretreatment can be carried out on the yarn before sizing, sizing materials are fully combined with the yarn, the yarn has certain strength, the phenomenon of yarn breakage is prevented when the yarn is sized, and smooth sizing is guaranteed.
As shown in fig. 2, the sizing pretreatment device 1 includes a first frame 101, a slurry tank 102 fixedly connected to the first frame 101, a discharge port 103 formed at a lower end of the slurry tank 102, and a coating roller 104 rotatably connected to the discharge port 103, the coating roller 104 is linked to a first contact roller 105, the first contact roller 105 is disposed below the coating roller 104, the first contact roller 105 is rotatably connected to the first frame 101, a yarn passes through a space between the coating pipe and the first contact roller 105, the first contact roller 105 rotates with the coating roller 104, and the coating roller 104 can take out the slurry when rotating, so that the slurry contacts with the yarn.
The slurry tank 102 may be provided in a plurality of interconnected (only two are shown) coating rollers 104 and first counter-contact rollers 105, which are provided in a plurality of groups to ensure sufficient contact between the yarn and the slurry.
As shown in fig. 3 and 4, the first frame 101 is provided with a first motor 7, the first motor 7 is linked with the paint roller 104 by a belt, the paint roller 104 is linked with a first contact roller 105 by a gear,
as shown in fig. 5, a plurality of grooves 1041 are formed on the outer sidewall of the applicator roll 104, and when the applicator roll 104 rotates, the grooves 1041 can take more slurry out, so that the slurry is combined with the yarn.
As shown in fig. 5, the outer side of the first touch roller 105 is detachably connected with an adsorption cotton sheet 1051, the adsorption cotton sheet 1051 can be made of sponge and other water-absorbing materials, and is connected with the first touch roller 105 through a hook-and-loop fastener, when the first touch roller 105 is in contact with the yarn, the adsorption cotton sheet 1051 can be attached to the yarn, and redundant slurry on the yarn can be adsorbed.
As shown in fig. 6 and 7, the steam heating device 2 includes a steam treatment box 202 disposed on one side of the first rack 101 and a steam contact roller 203 rotatably connected to an inner wall of the steam treatment box 202, a second motor 8 is disposed on an opposite surface of the steam treatment box 202, the second motor 8 is linked with the steam contact roller 203 via a pulley to rotate, the steam contact roller 203 is disposed in a hollow shape, a first vent pipe 9 is inserted into the steam treatment box 202, the first vent pipe 9 is inserted into the steam contact roller 203 and extends into an inner cavity of the steam contact roller 203, a steam generator 204 is disposed on one side of the steam treatment box 202, the steam generator 204 is communicated with a first connection pipe 10, the first connection pipe 10 is communicated with the first vent pipe 9, and a steam spray hole 2031 is disposed on the steam contact roller 203.
The steam contacting rollers 203 may be provided with a plurality of sets (only two sets are shown) that are interlocked with each other.
The steam generator 204 is started, steam enters the inner cavity of the steam touch roller 203 through the first connecting pipe 10 and the first vent pipe 9, when the yarn is in contact with the steam touch roller 203, the steam touch roller 203 rotates, and simultaneously the steam is released through the steam jet holes 2031, the steam is in contact with the yarn, and the yarn is heated.
As shown in fig. 8, the secondary sizing treatment device 3 includes a third frame 301 disposed on one side of the steam treatment tank 202, and a first sizing tank 303 and a second sizing tank 304 fixedly connected to the third frame 301, the first sizing tank 303 and the second sizing tank 304 are disposed opposite to each other in the vertical direction, a slurry cavity 306 is formed in each of the first sizing tank 303 and the second sizing tank 304, a liquid supply pipe 11 is communicated with the side walls of the first sizing tank 303 and the second sizing tank 304 to enable the replenishment of the slurry, an overflow pipe 12 is communicated with the side wall of the second sizing tank 304, and the excess slurry inside the second sizing tank 304 can be discharged through the overflow pipe 12, so that the filling state of the slurry inside the second sizing tank 304 can be checked.
As shown in fig. 8, a plurality of balls 305 are ball-jointed at the lower end of the first sizing box 303 and the upper end of the second sizing box 304, ball holes corresponding to the balls 305 are respectively formed in the first sizing box 303 and the second sizing box 304, the balls 305 are in contact with the sizing cavity 306, the yarn passes through the space between the first sizing box 303 and the second sizing box 304 in the advancing process, and the balls 305 rotate to bring out the sizing agent in the moving process of the yarn, so that the sizing agent is in full contact with the yarn.
As shown in fig. 9, the drying device 4 includes a drying box 401 disposed on one side of the third rack 301 and a drying roller 402 rotatably connected to the drying box 401, where a plurality of drying rollers 402 may be disposed, and a receiving cavity 4021 is formed in the drying roller 402.
As shown in fig. 10, a third motor 15 is disposed on one side of the drying box 401, the drying roller 402 is linked with the third motor 15, a second vent pipe 13 is inserted into the drying box 401, the second vent pipe 13 extends into the accommodating cavity 4021 in the drying roller 402, the steam generator 204 is communicated with a second connecting pipe 14, the second connecting pipe 14 is communicated with the second vent pipe 13, and steam enters the accommodating cavity 4021 in the drying roller 402 through the second connecting pipe 14 and the second vent pipe 13 to increase the temperature of the drying roller 402. The yarn is subjected to a drying process by the drying roller 402.
As shown in fig. 9, stoving case 401 upper end fixedly connected with fan 5, the linkage of fan 5 has tuber pipe 6, and the play tuber pipe 6 of tuber pipe 6 sets up with stoving roller 402 relatively, starts fan 5, and at the in-process of yarn operation, fan 5 drives the air current and acts on the yarn, can make yarn drying speed faster.
The specific working process is as follows: the yarn can enter between coating roller 104 and the first touch roll 105 after warping, when the yarn contacts with coating roller 104, coating roller 104 can rotate, when coating roller 104 rotates, the mixed slurry liquid in slurry barrel 102 can be taken out, the mixed slurry liquid can contact with the yarn, the slurry can fully enter the yarn, the yarn can be subjected to sizing pretreatment, and the strength of the yarn can be enhanced before sizing.
After the yarn is subjected to sizing pretreatment, the yarn enters the steam treatment tank 202 and is in contact with the steam touch roller 203, the steam generator 204 is started, the steam generator 204 conducts steam into the steam touch roller 203, and the steam is sprayed out through the steam spraying holes 2031, so that the steam can act on the yarn, and the strength of the yarn can be correspondingly increased under the action of the steam.
After the yarn is heated by the steam, the yarn enters the sizing secondary treatment device 3, the yarn can be in contact with the balls 305 on the first sizing box 303 and the second sizing box 304 in the advancing process, the balls 305 rotate during the contact, and when the balls 305 rotate, the balls 305 can take out the size in the size cavity 306, so that the size can be fully contacted with the yarn, and the yarn can be further mixed with the size.
After the yarn is subjected to sizing secondary treatment, the yarn enters the drying roller 402, at the moment, the steam generator 204 conducts high-temperature steam into the accommodating cavity 4021 in the drying roller 402, the temperature of the drying roller 402 is high, and when the yarn is in contact with the drying roller 402, the drying roller 402 can dry the yarn.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (9)

1. A grey cloth production process comprises the following steps:
(I) warping: leading out the yarn from the bobbin creel according to the requirement, making a certain number of pieces of yarn with certain length and winding the pieces of yarn on a warp beam to ensure that the warp beam has certain density and uniform tension;
(II) sizing: sizing the warp yarns to enable the yarns to have certain wear resistance;
(III) weaving: knitting the sized yarns to form gray fabric;
the method is characterized in that: in the step (ii), the method further comprises the steps of:
step1, carrying out sizing pretreatment on the warp yarns to enable the warp yarns to have certain strength;
step2, heating the yarn after the sizing pretreatment by using steam;
step3, sizing the heated yarn for the second time to further enhance the strength of the yarn;
and Step4, drying the yarn after the sizing secondary treatment to ensure the smooth sizing of the yarn.
2. A process of manufacturing a blank according to claim 1, characterised in that: in steps 1 and 3, the sizing agent used in the sizing pretreatment is a mixed liquid of phosphate starch, tapioca starch, poly (allyl diglycol carbonate), an antistatic agent and a softening agent.
3. A grey cloth production facility which characterized in that: the grey cloth production process comprises the sizing pretreatment device (1) arranged on one side of the tension adjusting device, wherein the sizing pretreatment device (1) comprises a first machine frame (101), a sizing agent barrel (102) fixedly connected with the first machine frame (101), a discharge port (103) formed in the lower end of the sizing agent barrel (102), and a coating roller (104) rotatably connected with the discharge port (103), a first touch roller (105) is rotatably connected to the first machine frame (101), and the first touch roller (105) is arranged below the coating roller (104).
4. A greige good production facility of claim 3, characterized in that: the outer side wall of the coating roller (104) is provided with a plurality of grooves (1041).
5. The greige good production facility of claim 4, characterized in that: the outer side of the first abutting roller (105) is detachably connected with an adsorption cotton sheet (1051).
6. A greige good production facility of claim 3, characterized in that: one side of starching preprocessing device (1) is provided with steam heating device (2), steam heating device (2) are including setting up steam treatment case (202) in first frame (101) one side and with steam treatment case (202) inner wall rotation steam touch roll (203) of being connected, one side of steam treatment case (202) is provided with steam generator (204), steam generator (204) and steam touch roll (203) link mutually, steam touch roll (203) is last to have seted up steam jet hole (2031).
7. The greige good production facility of claim 6, characterized in that: one side of steam heating device (2) is provided with sizing secondary treatment device (3), sizing secondary treatment device (3) including set up in third frame (301) of steam treatment case (202) one side, with first dressing case (303) and second dressing case (304) of third frame (301) fixed connection, relative setting from top to bottom of first dressing case (303) and second dressing case (304), the equal ball-joint in lower extreme of first dressing case (303) and the upper end of second dressing case (304) has a plurality of ball (305), all seted up thick liquids cavity (306) in first dressing case (303) and second dressing case (304), ball (305) contact with thick liquids cavity (306).
8. The greige good production facility of claim 7, characterized in that: one side of starching secondary treatment device (3) is provided with drying device (4), drying device (4) including set up drying box (401) and the stoving roller (402) of rotation connection on drying box (401) of third support one side, it holds chamber (4021) to have seted up in stoving roller (402), holding chamber (4021) links mutually with steam generator (204).
9. The greige good production facility of claim 8, characterized in that: stoving case (401) upper end fixedly connected with fan (5), fan (5) linkage has tuber pipe (6), the play tuber pipe (6) of tuber pipe (6) set up with stoving roller (402) relatively.
CN201911160315.1A 2019-11-23 2019-11-23 Grey cloth production process and production equipment thereof Pending CN110952248A (en)

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