Disclosure of Invention
The invention aims to overcome the defects that sugar residues are adhered to each other and become a bulk material due to the fact that the sugar residues are adhered to each other and have part of sugar on the surface after the sugar residues are pressed and extracted and are air-dried, the sugar residues are partially adhered to the surface of the sugar residues, the extracted fiber contains excessive sugar impurities, part of sugar also exists in the fiber, and the plasticity is not strong in the later period.
The invention is achieved by the following specific technical means:
a bagasse preparation fiber interlayer device comprises a supporting frame body, a stabilizing bottom foot, a top side plate, a control screen, a fixing frame, a soaking and scattering mechanism, a secondary pressing mechanism and a greasing and forming mechanism; the bottom end of the supporting frame body is connected with the stabilizing footing; a top side plate is arranged at the top of the left end in the supporting frame body; the middle part of the left end of the supporting frame body is provided with a control screen; the middle lower part of the left end in the supporting frame body is connected with the fixed frame; the top end in the supporting frame body is provided with a wetting and scattering mechanism, and the top of the rear end of the wetting and scattering mechanism is connected with the top side plate; a secondary squeezing mechanism is arranged in the middle of the supporting frame body, the top end of the secondary squeezing mechanism is connected with the wetting and scattering mechanism, the right side of the bottom end of the secondary squeezing mechanism is connected with the fixing frame, and the right side of the top end of the secondary squeezing mechanism is connected with the top side plate; the internal bottom of carriage is provided with the fat shaping mechanism to fat shaping mechanism top left side is connected with secondary squeezing mechanism, and fat shaping mechanism middle part is connected with the mount moreover.
Further, the wetting and scattering mechanism comprises a motor, a first driving wheel, a second driving wheel, a third driving wheel, a first conveying belt, a feeding channel plate, a wetting spray head, a fourth driving wheel, a first triangular platform, a flaring ring, a first bevel gear, a second bevel gear, a fifth driving wheel, a first tree transverse roller, a scattering cabin, a second tree transverse roller, a sixth driving wheel, a third bevel gear, a fourth bevel gear, a fixed rear plate, a seventh driving wheel, a first tree erecting roller, an eighth driving wheel, a second tree erecting roller, a ninth driving wheel, a seventh bevel gear and an eighth bevel gear; the middle part of the front end of the motor is rotationally connected with the first driving wheel; the middle part of the front end of the first driving wheel is rotationally connected with the second driving wheel; the right upper part of the second driving wheel is in transmission connection with a third driving wheel through a belt; the middle part of the front end of the third driving wheel is rotationally connected with the first conveyor belt; the right lower part of the third transmission wheel is in transmission connection with a seventh bevel gear through a belt; a feeding channel plate is arranged on the left side of the top end of the first conveyor belt; a wetting spray head is arranged in the middle of the upper part of the top end of the first conveyor belt; the right side of the rear end of the first conveyor belt is rotationally connected with a fourth driving wheel; a first triangular platform is arranged at the bottom of the right end of the first conveyor belt; the lower part of the bottom end of the fourth driving wheel is in driving connection with the first bevel gear through a belt; a flaring ring is arranged at the right lower part of the first triangular platform; the bottom end of the flaring ring is connected with the scattering cabin; the right side of the front end of the first bevel gear is meshed with the second bevel gear; the middle part of the right end of the second bevel gear is rotationally connected with a fifth transmission wheel; the middle part of the right end of the fifth driving wheel is rotationally connected with the first transverse tree roller, and the left side of the outer surface of the first transverse tree roller is connected with the scattering cabin; a second transverse tree roller is arranged above the top end of the first transverse tree roller, and the right side of the outer surface of the second transverse tree roller is connected with the scattering cabin; the middle part of the rear end of the scattering cabin is connected with the fixed rear plate; the middle upper part of the left end in the scattering cabin is connected with a seventh driving wheel; the middle part of the right end in the scattering cabin is connected with a ninth driving wheel; the middle part of the right end of the second tree transverse roller is rotationally connected with a sixth driving wheel; the middle part of the right end of the sixth transmission wheel is rotationally connected with the third bevel gear; the rear side of the right end of the third bevel gear is meshed with the fourth bevel gear; the middle part of the top end of the seventh transmission wheel is rotationally connected with the first tree erecting roller; the right side of the seventh driving wheel is in transmission connection with an eighth driving wheel through a belt, and the middle part of the bottom end of the eighth driving wheel is connected with a ninth driving wheel; the middle part of the top end of the eighth transmission wheel is rotationally connected with the second tree erecting roller; the left side of the ninth transmission wheel is in transmission connection with an eighth bevel gear through a belt, the rear side of the top end of the eighth bevel gear is connected with a seventh bevel gear, and the middle part of the bottom end of the eighth bevel gear is connected with a scattering cabin; the bottom end of the motor is connected with the supporting frame body; the left side and the right side of the rear end of the first conveyor belt are connected with the top side plate; the middle part of the outer surface of the wetting spray head is connected with the top side plate; the right end of the fixed rear plate is connected with the top side plate; the right lower part of the first driving wheel is connected with a secondary squeezing mechanism; and the lower part of the bottom end of the fourth bevel gear is connected with a secondary squeezing mechanism.
Further, the secondary squeezing mechanism comprises a screening and washing cabin, a washing plate, a first chain wheel, a tenth driving wheel, a first chain, a first linkage strip, a second chain wheel, an eleventh driving wheel, a twelfth driving wheel, a compacting belt, a thirteenth driving wheel, a fourteenth driving wheel, a third chain wheel, a second chain, a second linkage strip, a fourth chain wheel, a first water storage plate, a first high-pressure sprayer, a second water storage plate, a second high-pressure sprayer, a compacting roller, a first electric push rod and a connecting chassis; the middle part in the screening and washing cabin is provided with a washing plate; a first sprocket is arranged on the left upper side of the front end of the screening and washing cabin; the middle part of the rear end of the first sprocket is rotationally connected with a tenth driving wheel; the top end of the outer surface of the first sprocket is in transmission connection with the first chain; the right side of the tenth driving wheel is in transmission connection with the fourteenth driving wheel through a belt; the middle upper part of the outer surface of the first chain is in transmission connection with the first linkage strip; the bottom end in the first chain is in transmission connection with a second sprocket, and the middle part of the rear end of the second sprocket is connected with the screening and washing cabin; the right end of the first linkage strip is connected with the first water storage plate; the rear end of the second sprocket is rotationally connected with an eleventh transmission wheel; the lower part of the bottom end of the eleventh transmission wheel is in transmission connection with the twelfth transmission wheel through a belt; the middle part of the front end of the twelfth driving wheel is rotationally connected with the compaction belt; the right side of the rear end of the compaction belt is rotationally connected with a thirteenth transmission wheel; the rear end of the compaction belt is connected with the connecting chassis; a compaction roller is arranged above the top end of the thirteenth driving wheel; the front end of the fourteenth driving wheel is rotationally connected with the third chain gear, and the middle part of the rear end of the third chain gear is connected with the screening and washing cabin; the top end of the outer surface of the third sprocket is in transmission connection with the second chain; the middle lower part of the outer surface of the second chain is in transmission connection with the second linkage strip; the bottom end in the second chain is in transmission connection with a fourth sprocket, and the middle part of the rear end of the fourth sprocket is connected with the screening and washing cabin; the left end of the second linkage strip is connected with the second water storage plate; the top of the right end of the first water storage plate is connected with a first high-pressure spray head; the top of the left end of the second water storage plate is connected with a second high-pressure spray head; the middle part of the rear end of the compaction roller is connected with a first electric push rod; the top end of the first electric push rod is connected with the top side plate; the left end of the screening cabin is connected with the supporting frame body; the left side of the bottom end of the connecting chassis is connected with the supporting frame body; the right side of the bottom end of the connecting chassis is connected with the fixed frame; the right lower part of the twelfth transmission wheel is connected with a lipidization mechanism; the right lower part of the thirteenth driving wheel is connected with a lipidization mechanism; the upper part of the top end of the tenth transmission wheel is connected with the wetting and scattering mechanism; the upper part of the top end of the fourteenth transmission wheel is connected with the soaking and scattering mechanism.
Further, the fat-forming mechanism comprises a fine crushing cabin, a first crushing cutter, a fifteenth transmission wheel, a sixteenth transmission wheel, a second crushing cutter, a fat adding pipe, a mixing blade, a seventeenth transmission wheel, an eighteenth transmission wheel, a fifth bevel gear, a sixth bevel gear, a notch wheel, a nineteenth transmission wheel, a ratchet wheel, a swinging blade, a twentieth transmission wheel, a control gear, a fixed seat, a first transmission rod, a second transmission rod, a fan wheel, a toothed bar, a fixed sliding seat and a shaping compaction pestle; the middle part of the left end of the fine crushing cabin is connected with a first crushing cutter; a grease adding pipe is arranged at the bottom of the left end in the fine crushing cabin; the bottom end in the fine crushing cabin is provided with a mixing blade; the middle part of the rear end of the first crushing cutter is rotationally connected with a fifteenth transmission wheel; the right side of the fifteenth transmission wheel is in transmission connection with the sixteenth transmission wheel through a belt; the front end of a sixteenth driving wheel is rotationally connected with a second crushing knife, and the middle part of the rear end of the second crushing knife is connected with the fine crushing cabin; the right lower part of the sixteenth driving wheel is in transmission connection with the twentieth driving wheel through a belt; the middle part of the bottom end of the mixing blade is rotationally connected with a seventeenth driving wheel; the left side of the seventeenth driving wheel is in transmission connection with the eighteenth driving wheel through a belt; the middle part of the bottom end of the eighteenth driving wheel is rotationally connected with a fifth bevel gear; the rear side of the bottom end of the fifth bevel gear is meshed with the sixth bevel gear; the rear side of the outer surface of the sixth bevel gear is in transmission connection with a nineteenth transmission wheel through a belt; the middle part of the front end of the nineteenth driving wheel is rotationally connected with the notch wheel; a ratchet wheel is arranged on the right side of the notch wheel; the middle part of the front end of the ratchet wheel is connected with the swinging blade; the middle part of the front end of the twentieth transmission wheel is rotationally connected with the control gear; the middle part of the rear end of the control gear is connected with the fixed seat; the left middle part of the front end of the control gear is in transmission connection with the first transmission rod; the top end of the first transmission rod is in transmission connection with the second transmission rod; the left end of the second transmission rod is connected with the fan wheel; the left end of the fan wheel is meshed with the toothed bar; the middle part of the left end of the toothed bar is in sliding connection with the fixed sliding seat; the bottom end of the toothed bar is connected with the shaping and compacting pestle; the bottom end of the fixed seat is connected with the supporting frame body; the middle lower part of the outer surface of the fine crushing cabin is connected with the fixed frame; the nineteenth transmission wheel and the middle part of the rear end of the ratchet wheel are connected with the supporting frame body; the upper left side of the sixth bevel gear is connected with the secondary squeezing mechanism; the upper left side of the fifteenth driving wheel is connected with the secondary squeezing mechanism.
Furthermore, the first high-pressure spray head and the second high-pressure spray head are in a position relation in the vertical direction that the first high-pressure spray head is positioned above the top end of the second high-pressure spray head.
Furthermore, the cross section of the flushing plate is in the shape of an isosceles triangle taking the screening and washing cabin as the bottom side.
Further, the left end of the swing blade is provided with an arc-shaped panel.
Further, design compaction pestle bottom sets up to sunken rectangle mould.
Compared with the prior art, the invention has the following beneficial effects:
(1) in order to solve the problems that sugar content of sugarcane is sticky on the surface after being squeezed and extracted, the toughness of the sugarcane is reduced after the sugarcane is air-dried, and the sugarcane bagasse cannot be processed, so that the sugarcane bagasse is adhered together to form a dough, then the surface of the sugarcane is provided with part of sugar content, sugar content impurities in extracted fiber are excessive, part of sugar content also exists in the fiber, and the plasticity is not strong in the later period, a soaking and scattering mechanism, a secondary squeezing mechanism and a lipidation forming mechanism are designed, when the sugarcane bagasse extracting machine is used, firstly the sugarcane bagasse is preliminarily wetted and scattered through the soaking and scattering mechanism, then washing and secondary squeezing of water and sugar content are completed in the secondary squeezing mechanism to obtain qualified sugarcane bagasse, finally the sugarcane bagasse is further crushed in the lipidation forming mechanism, the sugarcane bagasse and adhesive resin are uniformly mixed to obtain a sandwich plate raw material, and a rectangular sandwich plate is molded, the effects of efficiently scattering wet and bonded waste bagasse, flushing and squeezing for the second time to obtain pure sugarcane fibers, efficiently generating bagasse sandwich board raw materials, quickly forming fiber sandwich boards, and recycling waste bagasse in a green and environment-friendly manner are achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the wetting and breaking mechanism of the present invention;
FIG. 3 is a schematic structural view of a secondary press mechanism of the present invention;
FIG. 4 is a schematic structural diagram of a lipidation mechanism of the present invention.
The labels in the figures are: 1-supporting frame body, 2-stable bottom feet, 3-top side plate, 4-control screen, 5-fixing frame, 6-wetting scattering mechanism, 7-secondary squeezing mechanism, 8-greasing forming mechanism, 601-motor, 602-first driving wheel, 603-second driving wheel, 604-third driving wheel, 605-first conveying belt, 606-feeding channel plate, 607-shower nozzle, 608-fourth driving wheel, 609-first triangular platform, 6010-flaring ring, 6011-first bevel gear, 6012-second bevel gear, 6013-fifth driving wheel, 6014-first tree roller, 6015-scattering cabin, 6016-second tree roller, 6017-sixth driving wheel, 8-third bevel gear, 6019-fourth bevel gear, 6010-fixed rear plate, 6021-seventh drive wheel, 6022-first tree shaft roller, 6023-eighth drive wheel, 6024-second tree shaft roller, 6025-ninth drive wheel, 6026-seventh bevel gear, 6027-eighth bevel gear, 701-screen cabin, 702-washing plate, 703-first sprocket, 704-tenth drive wheel, 705-first chain, 706-first linkage bar, 707-second sprocket, 708-eleventh drive wheel, 709-twelfth drive wheel, 7010-compacting belt, 7011-thirteenth drive wheel, 7012-fourteenth drive wheel, 7013-third sprocket, 7014-second chain, 7015-second linkage bar, 7016-fourth sprocket, 7017-first water-storing plate, 7018-first high-pressure spray head, 7019-second water-storing plate, 7020-a second high-pressure spray head, 7021-a compaction roller, 7022-a first electric push rod, 7023-a connecting chassis, 801-a fine crushing cabin, 802-a first crushing cutter, 803-a fifteenth transmission wheel, 804-a sixteenth transmission wheel, 805-a second crushing cutter, 806-a grease adding pipe, 807-a mixed blade, 808-a seventeenth transmission wheel, 809-an eighteenth transmission wheel, 8010-a fifth bevel gear, 8011-a sixth bevel gear, 8012-a notch wheel, 8013-a nineteenth transmission wheel, 8014-a ratchet wheel, 8015-a swinging blade, 8016-a twentieth transmission wheel, 8017-a control gear, 8018-a fixed seat, 8019-a first transmission rod, 8020-a second transmission rod, 8021-a fan wheel, 8022-a toothed rod, 8023-a fixed slide seat and 8024-a shaping and compacting pestle.
Examples
A bagasse preparation fiber interlayer device, as shown in fig. 1-4, comprising a supporting frame body 1, a stable bottom foot 2, a top side plate 3, a control screen 4, a fixing frame 5, a soaking and scattering mechanism 6, a secondary pressing mechanism 7 and a lipidization forming mechanism 8; the bottom end of the supporting frame body 1 is connected with the stabilizing footing 2; a top side plate 3 is arranged at the top of the left end in the supporting frame body 1; the middle part of the left end of the supporting frame body 1 is provided with a control screen 4; the middle lower part of the left end in the supporting frame body 1 is connected with a fixed frame 5; the top end in the supporting frame body 1 is provided with a wetting and scattering mechanism 6, and the top of the rear end of the wetting and scattering mechanism 6 is connected with the top side plate 3; a secondary squeezing mechanism 7 is arranged in the middle of the supporting frame body 1, the top end of the secondary squeezing mechanism 7 is connected with the soaking and scattering mechanism 6, the right side of the bottom end of the secondary squeezing mechanism 7 is connected with the fixing frame 5, and the right side of the top end of the secondary squeezing mechanism 7 is connected with the top side plate 3; the bottom end in the supporting frame body 1 is provided with a greasing forming mechanism 8, the left side of the top end of the greasing forming mechanism 8 is connected with a secondary squeezing mechanism 7, and the middle part of the greasing forming mechanism 8 is connected with a fixed frame 5.
The wetting and scattering mechanism 6 comprises a motor 601, a first driving wheel 602, a second driving wheel 603, a third driving wheel 604, a first conveying belt 605, a feed channel plate 606, a wetting spray head 607, a fourth driving wheel 608, a first triangular table 609, a flaring ring 6010, a first bevel gear 6011, a second bevel gear 6012, a fifth driving wheel 6013, a first tree crossing roller 6014, a scattering cabin 6015, a second tree crossing roller 6016, a sixth driving wheel 6017, a third bevel gear 6018, a fourth bevel gear 6019, a fixed rear plate 6020, a seventh driving wheel 6021, a first tree erecting roller 6022, an eighth driving wheel 6023, a second tree erecting roller 6024, a ninth driving wheel 6025, a seventh bevel gear 6026 and an eighth bevel gear 6027; the middle part of the front end of the motor 601 is rotatably connected with the first driving wheel 602; the middle part of the front end of the first driving wheel 602 is rotationally connected with a second driving wheel 603; the upper right side of the second transmission wheel 603 is in transmission connection with a third transmission wheel 604 through a belt; the middle part of the front end of the third driving wheel 604 is rotationally connected with the first conveyor belt 605; the right lower part of the third driving wheel 604 is in driving connection with a seventh bevel gear 6026 through a belt; a feeding channel plate 606 is arranged on the left side of the top end of the first conveyor belt 605; a wetting spray head 607 is arranged in the middle of the upper part of the top end of the first conveyor belt 605; the right side of the rear end of the first conveyor belt 605 is rotatably connected with a fourth driving wheel 608; a first triangular table 609 is arranged at the bottom of the right end of the first conveyor belt 605; the lower part of the bottom end of the fourth transmission wheel 608 is in transmission connection with a first bevel gear 6011 through a belt; a flared ring 6010 is arranged on the lower right of the first triangular table 609; the bottom end of the flaring ring 6010 is connected with a scattering cabin 6015; the right side of the front end of the first bevel gear 6011 is engaged with the second bevel gear 6012; the middle part of the right end of the second bevel gear 6012 is rotatably connected with a fifth driving wheel 6013; the middle part of the right end of the fifth driving wheel 6013 is rotatably connected with a first cross tree roller 6014, and the left side of the outer surface of the first cross tree roller 6014 is connected with a scattering cabin 6015; a second tree transverse roller 6016 is arranged above the top end of the first tree transverse roller 6014, and the right side of the outer surface of the second tree transverse roller 6016 is connected with a scattering cabin 6015; the middle part of the rear end of the scattering cabin 6015 is connected with a fixed rear plate 6020; the middle upper part of the left end in the scattering cabin 6015 is connected with a seventh driving wheel 6021; the middle part of the inner right end of the scattering cabin 6015 is connected with a ninth driving wheel 6025; the middle part of the right end of the second tree transverse roller 6016 is rotatably connected with a sixth driving wheel 6017; the middle part of the right end of the sixth driving wheel 6017 is rotatably connected with a third bevel gear 6018; the rear side of the right end of the third bevel gear 6018 is meshed with a fourth bevel gear 6019; the middle part of the top end of the seventh driving wheel 6021 is rotatably connected with the first tree erecting roller 6022; the right side of the seventh driving wheel 6021 is in transmission connection with an eighth driving wheel 6023 through a belt, and the middle part of the bottom end of the eighth driving wheel 6023 is connected with a ninth driving wheel 6025; the middle part of the top end of the eighth driving wheel 6023 is rotatably connected with the second tree erecting roller 6024; the left side of the ninth driving wheel 6025 is in transmission connection with an eighth bevel gear 6027 through a belt, the rear side of the top end of the eighth bevel gear 6027 is connected with a seventh bevel gear 6026, and the middle part of the bottom end of the eighth bevel gear 6027 is connected with the scattering cabin 6015; the bottom end of the motor 601 is connected with the supporting frame body 1; the left side and the right side of the rear end of the first conveyor belt 605 are connected with the top side plate 3; the middle part of the outer surface of the wetting spray head 607 is connected with the top side plate 3; the right end of the fixed back plate 6020 is connected with the top side plate 3; the right lower part of the first driving wheel 602 is connected with the secondary squeezing mechanism 7; the lower part of the bottom end of the fourth bevel gear 6019 is connected with the secondary squeezing mechanism 7.
The secondary squeezing mechanism 7 comprises a screening and washing cabin 701, a washing plate 702, a first chain wheel 703, a tenth driving wheel 704, a first chain 705, a first linkage strip 706, a second chain wheel 707, an eleventh driving wheel 708, a twelfth driving wheel 709, a compaction belt 7010, a thirteenth driving wheel 7011, a fourteenth driving wheel 7012, a third chain wheel 7013, a second chain 7014, a second linkage strip 7015, a fourth chain wheel 7016, a first water storage plate 7017, a first high-pressure spray head 7018, a second water storage plate 7019, a second high-pressure spray head 7020, a compaction roller 7021, a first electric push rod 7022 and a connecting chassis 7023; a washing plate 702 is arranged in the middle of the inside of the screening and washing cabin 701; a first sprocket 703 is arranged on the left upper side of the front end of the screening and washing cabin 701; the middle part of the rear end of the first sprocket 703 is rotationally connected with a tenth transmission wheel 704; the top end of the outer surface of the first sprocket 703 is in transmission connection with a first chain 705; the right side of the tenth driving wheel 704 is in driving connection with a fourteenth driving wheel 7012 through a belt; the middle upper part of the outer surface of the first chain 705 is in transmission connection with a first linkage bar 706; the inner bottom end of the first chain 705 is in transmission connection with a second chain gear 707, and the middle part of the rear end of the second chain gear 707 is connected with the screening and washing cabin 701; the right end of the first linkage bar 706 is connected with a first water storage plate 7017; the rear end of the second chain gear 707 is rotationally connected with an eleventh driving wheel 708; the lower part of the bottom end of the eleventh driving wheel 708 is in transmission connection with a twelfth driving wheel 709 through a belt; the middle part of the front end of the twelfth driving wheel 709 is rotationally connected with the compacting belt 7010; the right side of the rear end of the compacting belt 7010 is rotationally connected with a thirteenth driving wheel 7011; the rear end of the compaction belt 7010 is connected with a connecting chassis 7023; a compaction roller 7021 is arranged above the top end of the thirteenth driving wheel 7011; the front end of a fourteenth driving wheel 7012 is rotatably connected with a third chain gear 7013, and the middle part of the rear end of the third chain gear 7013 is connected with the screening and washing cabin 701; the top end of the outer surface of the third chain gear 7013 is in transmission connection with a second chain 7014; the middle lower part of the outer surface of the second chain 7014 is in transmission connection with a second linkage bar 7015; the inner bottom end of the second chain 7014 is in transmission connection with a fourth chain gear 7016, and the middle of the rear end of the fourth chain gear 7016 is connected with the screening and washing cabin 701; the left end of the second linkage bar 7015 is connected with a second water storage plate 7019; the top of the right end of the first water storage plate 7017 is connected with a first high-pressure spray head 7018; the top of the left end of the second water storage plate 7019 is connected with a second high-pressure spray head 7020; the middle part of the rear end of the compaction roller 7021 is connected with a first electric push rod 7022; the top end of the first electric push rod 7022 is connected with the top side plate 3; the left end of the screening cabin 701 is connected with the supporting frame body 1; the left side of the bottom end of the connecting chassis 7023 is connected with the supporting frame 1; the right side of the bottom end of the connecting chassis 7023 is connected with the fixed frame 5; the right lower part of the twelfth driving wheel 709 is connected with a lipidization forming mechanism 8; the right lower part of the thirteenth driving wheel 7011 is connected with a lipidization mechanism 8; the upper part of the top end of the tenth transmission wheel 704 is connected with the wetting and scattering mechanism 6; the upper part of the top end of the fourteenth driving wheel 7012 is connected with the wetting and scattering mechanism 6.
The lipidization forming mechanism 8 comprises a fine crushing cabin 801, a first crushing knife 802, a fifteenth driving wheel 803, a sixteenth driving wheel 804, a second crushing knife 805, a fat adding pipe 806, a mixing blade 807, a seventeenth driving wheel 808, an eighteenth driving wheel 809, a fifth bevel gear 8010, a sixth bevel gear 8011, a notch wheel 8012, a nineteenth driving wheel 8013, a ratchet wheel 8014, a swinging blade 8015, a twentieth driving wheel 8016, a control gear 8017, a fixed seat 8018, a first driving rod 8019, a second driving rod 8020, a sector wheel 8021, a toothed bar 8022, a fixed sliding seat 8023 and a sizing compaction pestle 8024; the middle part of the left end of the fine crushing cabin 801 is connected with a first crushing knife 802; a grease adding pipe 806 is arranged at the bottom of the left end in the fine crushing cabin 801; the bottom end of the fine crushing cabin 801 is provided with a mixing blade 807; the middle part of the rear end of the first crushing cutter 802 is rotationally connected with a fifteenth driving wheel 803; the right side of the fifteenth driving wheel 803 is in transmission connection with the sixteenth driving wheel 804 through a belt; the front end of the sixteenth driving wheel 804 is rotatably connected with the second crushing knife 805, and the middle part of the rear end of the second crushing knife 805 is connected with the fine crushing cabin 801; the right lower part of the sixteenth driving wheel 804 is in transmission connection with a twentieth driving wheel 8016 through a belt; the middle part of the bottom end of the mixing blade 807 is rotationally connected with a seventeenth driving wheel 808; the left side of the seventeenth driving wheel 808 is in transmission connection with an eighteenth driving wheel 809 through a belt; the middle part of the bottom end of the eighteenth transmission wheel 809 is rotatably connected with a fifth bevel gear 8010; the rear side of the bottom end of the fifth bevel gear 8010 is engaged with the sixth bevel gear 8011; the rear side of the outer surface of the sixth bevel gear 8011 is in transmission connection with a nineteenth driving wheel 8013 through a belt; the middle part of the front end of the nineteenth driving wheel 8013 is rotatably connected with the notch wheel 8012; a ratchet wheel 8014 is arranged on the right side of the notch wheel 8012; the middle part of the front end of the ratchet wheel 8014 is connected with the swinging blade 8015; the middle part of the front end of the twentieth driving wheel 8016 is rotatably connected with the control gear 8017; the middle part of the rear end of the control gear 8017 is connected with the fixed seat 8018; the left middle part of the front end of the control gear 8017 is in transmission connection with a first transmission rod 8019; the top end of the first driving rod 8019 is in driving connection with the second driving rod 8020; the left end of the second transmission rod 8020 is connected with the fan wheel 8021; the left end of the impeller 8021 is meshed with the toothed bar 8022; the middle part of the left end of the rack 8022 is connected with the fixed slide 8023 in a sliding way; the bottom end of the toothed bar 8022 is connected with a shaping and compacting pestle 8024; the bottom end of the fixing seat 8018 is connected with the supporting frame body 1; the middle lower part of the outer surface of the fine crushing cabin 801 is connected with a fixing frame 5; the middle parts of the rear ends of the nineteenth driving wheel 8013 and the ratchet wheel 8014 are connected with the supporting frame body 1; the upper left side of the sixth bevel gear 8011 is connected with the secondary pressing mechanism 7; the upper left of the fifteenth transmission wheel 803 is connected with the secondary pressing mechanism 7.
The first high-pressure showerhead 7018 and the second high-pressure showerhead 7020 are vertically positioned such that the first high-pressure showerhead 7018 is located above the top end of the second high-pressure showerhead 7020.
The cross section of the flushing plate 702 is in the shape of an isosceles triangle with the screening and washing chamber 701 as the bottom side.
The left end of the swinging blade 8015 is provided with an arc-shaped panel.
The bottom end of the sizing and compacting pestle 8024 is arranged to be a sunken rectangular mould.
The working principle is as follows: when the bagasse is used for preparing the fiber interlayer device, firstly, an external water supply system is connected inside the secondary pressing mechanism 7, then, the bagasse preparation fiber interlayer device is stably fixed on a working plane, then, a power supply is connected externally, the control screen 4 is manually opened, the internal power device is switched on through the control screen 4, firstly, the bagasse is manually added from the soaking and scattering mechanism 6, the dry coagulated bagasse after sugar pressing is preliminarily wetted and scattered, then, the scattered wetted bagasse enters the secondary pressing mechanism 7, cleaning and secondary pressing are completed inside the secondary pressing mechanism 7 to remove internal moisture and residual cane sugar, then, the bagasse enters the lipidation forming mechanism 8 to be further smashed into fiber particles, then, bonding resin is manually added, then, the resin and the cane fiber particles are uniformly mixed to obtain viscous fiber master batch, finally, the compression molding of the rectangular fiberboard interlayer is completed, and the recycling of the waste bagasse and the preparation of the fiberboard interlayer are completed.
The wetting and scattering mechanism 6 comprises a motor 601, a first driving wheel 602, a second driving wheel 603, a third driving wheel 604, a first conveying belt 605, a feed channel plate 606, a wetting spray head 607, a fourth driving wheel 608, a first triangular table 609, a flaring ring 6010, a first bevel gear 6011, a second bevel gear 6012, a fifth driving wheel 6013, a first tree crossing roller 6014, a scattering cabin 6015, a second tree crossing roller 6016, a sixth driving wheel 6017, a third bevel gear 6018, a fourth bevel gear 6019, a fixed rear plate 6020, a seventh driving wheel 6021, a first tree erecting roller 6022, an eighth driving wheel 6023, a second tree erecting roller 6024, a ninth driving wheel 6025, a seventh bevel gear 6026 and an eighth bevel gear 6027; the middle part of the front end of the motor 601 is rotatably connected with the first driving wheel 602; the middle part of the front end of the first driving wheel 602 is rotationally connected with a second driving wheel 603; the upper right side of the second transmission wheel 603 is in transmission connection with a third transmission wheel 604 through a belt; the middle part of the front end of the third driving wheel 604 is rotationally connected with the first conveyor belt 605; the right lower part of the third driving wheel 604 is in driving connection with a seventh bevel gear 6026 through a belt; a feeding channel plate 606 is arranged on the left side of the top end of the first conveyor belt 605; a wetting spray head 607 is arranged in the middle of the upper part of the top end of the first conveyor belt 605; the right side of the rear end of the first conveyor belt 605 is rotatably connected with a fourth driving wheel 608; a first triangular table 609 is arranged at the bottom of the right end of the first conveyor belt 605; the lower part of the bottom end of the fourth transmission wheel 608 is in transmission connection with a first bevel gear 6011 through a belt; a flared ring 6010 is arranged on the lower right of the first triangular table 609; the bottom end of the flaring ring 6010 is connected with a scattering cabin 6015; the right side of the front end of the first bevel gear 6011 is engaged with the second bevel gear 6012; the middle part of the right end of the second bevel gear 6012 is rotatably connected with a fifth driving wheel 6013; the middle part of the right end of the fifth driving wheel 6013 is rotatably connected with a first cross tree roller 6014, and the left side of the outer surface of the first cross tree roller 6014 is connected with a scattering cabin 6015; a second tree transverse roller 6016 is arranged above the top end of the first tree transverse roller 6014, and the right side of the outer surface of the second tree transverse roller 6016 is connected with a scattering cabin 6015; the middle part of the rear end of the scattering cabin 6015 is connected with a fixed rear plate 6020; the middle upper part of the left end in the scattering cabin 6015 is connected with a seventh driving wheel 6021; the middle part of the inner right end of the scattering cabin 6015 is connected with a ninth driving wheel 6025; the middle part of the right end of the second tree transverse roller 6016 is rotatably connected with a sixth driving wheel 6017; the middle part of the right end of the sixth driving wheel 6017 is rotatably connected with a third bevel gear 6018; the rear side of the right end of the third bevel gear 6018 is meshed with a fourth bevel gear 6019; the middle part of the top end of the seventh driving wheel 6021 is rotatably connected with the first tree erecting roller 6022; the right side of the seventh driving wheel 6021 is in transmission connection with an eighth driving wheel 6023 through a belt, and the middle part of the bottom end of the eighth driving wheel 6023 is connected with a ninth driving wheel 6025; the middle part of the top end of the eighth driving wheel 6023 is rotatably connected with the second tree erecting roller 6024; the left side of the ninth driving wheel 6025 is in transmission connection with an eighth bevel gear 6027 through a belt, the rear side of the top end of the eighth bevel gear 6027 is connected with a seventh bevel gear 6026, and the middle part of the bottom end of the eighth bevel gear 6027 is connected with the scattering cabin 6015; the bottom end of the motor 601 is connected with the supporting frame body 1; the left side and the right side of the rear end of the first conveyor belt 605 are connected with the top side plate 3; the middle part of the outer surface of the wetting spray head 607 is connected with the top side plate 3; the right end of the fixed back plate 6020 is connected with the top side plate 3; the right lower part of the first driving wheel 602 is connected with the secondary squeezing mechanism 7; the lower part of the bottom end of the fourth bevel gear 6019 is connected with the secondary squeezing mechanism 7.
Firstly, a power supply of a motor 601 is switched on through a control panel 4, the motor 601 rotates to drive a first driving wheel 602 and a second driving wheel 603 in the middle of the front end of the motor to rotate, then the upper right of the second driving wheel 603 drives a third driving wheel 604 to rotate through a belt, then the third driving wheel 604 drives a first conveying belt 605 in the middle of the front end of the third driving wheel to rotate, then bagasse is manually added from a feed channel plate 606, meanwhile, a wetting spray head 607 is switched on a water inlet pipe to wet the dry bagasse on the top end of the first conveying belt 605, then the bagasse enters a scattering cabin 6015 through a first triangular platform 609, the right side of the rear end of the first conveying belt 605 drives a fourth driving wheel 608 to rotate, the lower right of the third driving wheel 604 drives a seventh bevel gear 6026 to rotate through a belt, meanwhile, the bottom end of the fourth driving wheel 608 drives a first bevel gear 6011 to rotate through a belt, the bottom of the front, then the bottom end of the outer surface of the eighth bevel gear 6027 drives the ninth driving wheel 6025 to rotate through a belt, and then the ninth driving wheel 6025 drives the eighth driving wheel 6023 at the top end thereof to rotate, and then the eighth driving wheel 6023 drives the second tree erecting roller 6024 to rotate, and simultaneously the left side of the eighth driving wheel 6023 drives the seventh driving wheel 6021 to rotate through a belt, and then the seventh driving wheel 6021 drives the first tree erecting roller 6022 at the top end thereof to rotate, and simultaneously the first bevel gear 6011 drives the second bevel gear 6012 meshed with the right side of the front end thereof to rotate, and further the middle part of the right end of the second bevel gear 6012 drives the first tree traversing roller 6014 to rotate through the fifth driving wheel 6013, and simultaneously the left side of the front end of the fourth bevel gear 6019 drives the third bevel gear 6018 meshed with the front end thereof to rotate, and further the third bevel gear 6018 drives the second tree traversing roller 6016 to rotate through the sixth driving wheel 6017 at the left end thereof, and then the wet bagasse enters the interior of the scattering, first vertical tree roll 6022, first horizontal tree roll 6014 and second horizontal tree roll 6016 break up into dispersed bagasse, and the broken bagasse enters a secondary pressing mechanism 7, thereby wetting and dispersing the waste bagasse.
The secondary squeezing mechanism 7 comprises a screening and washing cabin 701, a washing plate 702, a first chain wheel 703, a tenth driving wheel 704, a first chain 705, a first linkage strip 706, a second chain wheel 707, an eleventh driving wheel 708, a twelfth driving wheel 709, a compaction belt 7010, a thirteenth driving wheel 7011, a fourteenth driving wheel 7012, a third chain wheel 7013, a second chain 7014, a second linkage strip 7015, a fourth chain wheel 7016, a first water storage plate 7017, a first high-pressure spray head 7018, a second water storage plate 7019, a second high-pressure spray head 7020, a compaction roller 7021, a first electric push rod 7022 and a connecting chassis 7023; a washing plate 702 is arranged in the middle of the inside of the screening and washing cabin 701; a first sprocket 703 is arranged on the left upper side of the front end of the screening and washing cabin 701; the middle part of the rear end of the first sprocket 703 is rotationally connected with a tenth transmission wheel 704; the top end of the outer surface of the first sprocket 703 is in transmission connection with a first chain 705; the right side of the tenth driving wheel 704 is in driving connection with a fourteenth driving wheel 7012 through a belt; the middle upper part of the outer surface of the first chain 705 is in transmission connection with a first linkage bar 706; the inner bottom end of the first chain 705 is in transmission connection with a second chain gear 707, and the middle part of the rear end of the second chain gear 707 is connected with the screening and washing cabin 701; the right end of the first linkage bar 706 is connected with a first water storage plate 7017; the rear end of the second chain gear 707 is rotationally connected with an eleventh driving wheel 708; the lower part of the bottom end of the eleventh driving wheel 708 is in transmission connection with a twelfth driving wheel 709 through a belt; the middle part of the front end of the twelfth driving wheel 709 is rotationally connected with the compacting belt 7010; the right side of the rear end of the compacting belt 7010 is rotationally connected with a thirteenth driving wheel 7011; the rear end of the compaction belt 7010 is connected with a connecting chassis 7023; a compaction roller 7021 is arranged above the top end of the thirteenth driving wheel 7011; the front end of a fourteenth driving wheel 7012 is rotatably connected with a third chain gear 7013, and the middle part of the rear end of the third chain gear 7013 is connected with the screening and washing cabin 701; the top end of the outer surface of the third chain gear 7013 is in transmission connection with a second chain 7014; the middle lower part of the outer surface of the second chain 7014 is in transmission connection with a second linkage bar 7015; the inner bottom end of the second chain 7014 is in transmission connection with a fourth chain gear 7016, and the middle of the rear end of the fourth chain gear 7016 is connected with the screening and washing cabin 701; the left end of the second linkage bar 7015 is connected with a second water storage plate 7019; the top of the right end of the first water storage plate 7017 is connected with a first high-pressure spray head 7018; the top of the left end of the second water storage plate 7019 is connected with a second high-pressure spray head 7020; the middle part of the rear end of the compaction roller 7021 is connected with a first electric push rod 7022; the top end of the first electric push rod 7022 is connected with the top side plate 3; the left end of the screening cabin 701 is connected with the supporting frame body 1; the left side of the bottom end of the connecting chassis 7023 is connected with the supporting frame 1; the right side of the bottom end of the connecting chassis 7023 is connected with the fixed frame 5; the right lower part of the twelfth driving wheel 709 is connected with a lipidization forming mechanism 8; the right lower part of the thirteenth driving wheel 7011 is connected with a lipidization mechanism 8; the upper part of the top end of the tenth transmission wheel 704 is connected with the wetting and scattering mechanism 6; the upper part of the top end of the fourteenth driving wheel 7012 is connected with the wetting and scattering mechanism 6.
Firstly, a first driving wheel 602 drives a tenth driving wheel 704 at the lower right of the first driving wheel to rotate through a belt, meanwhile, the rear side of the outer surface of a fourth bevel gear 6019 drives a fourteenth driving wheel 7012 to rotate through the belt, then the tenth driving wheel 704 drives a second chain gear 707 to rotate through a first chain 705, then the rear end of the second chain gear 707 drives an eleventh driving wheel 708 to rotate, and then a twelfth driving wheel 709 is driven below the bottom end of the eleventh driving wheel 708 through the belt; the twelfth driving wheel 709 drives the compacting belt 7010 to rotate; the first chain 705 drives the first linkage bar 706 to reciprocate up and down, and then the first linkage bar 706 drives the first water storage plate 7017 and the first high-pressure spray head 7018 at the right end of the first linkage bar to spray up and down, and similarly, the fourteenth driving wheel 7012 drives the third chain gear 7013 to rotate, and then drives the fourth chain gear 7016 to rotate through the second chain 7014, and then the second chain 7014 drives the second linkage bar 7015, and the second water storage plate 7019 and the second high-pressure spray head 7020 realize spraying up and down in a reciprocating manner, bagasse falling from the top into the screening and washing chamber 701 is washed away, and meanwhile, the cleaning effect is achieved, then the bagasse falls to the top end of the compaction belt 7010, and then the compaction belt 7010 drives the bagasse to move right, and then the water-bearing bagasse at the top end of the compaction belt 7010 is secondarily squeezed by the compaction roller 7021, and the water and residual sugar in the bagasse are squeezed out, so that the high-pressure washing and.
The lipidization forming mechanism 8 comprises a fine crushing cabin 801, a first crushing knife 802, a fifteenth driving wheel 803, a sixteenth driving wheel 804, a second crushing knife 805, a fat adding pipe 806, a mixing blade 807, a seventeenth driving wheel 808, an eighteenth driving wheel 809, a fifth bevel gear 8010, a sixth bevel gear 8011, a notch wheel 8012, a nineteenth driving wheel 8013, a ratchet wheel 8014, a swinging blade 8015, a twentieth driving wheel 8016, a control gear 8017, a fixed seat 8018, a first driving rod 8019, a second driving rod 8020, a sector wheel 8021, a toothed bar 8022, a fixed sliding seat 8023 and a sizing compaction pestle 8024; the middle part of the left end of the fine crushing cabin 801 is connected with a first crushing knife 802; a grease adding pipe 806 is arranged at the bottom of the left end in the fine crushing cabin 801; the bottom end of the fine crushing cabin 801 is provided with a mixing blade 807; the middle part of the rear end of the first crushing cutter 802 is rotationally connected with a fifteenth driving wheel 803; the right side of the fifteenth driving wheel 803 is in transmission connection with the sixteenth driving wheel 804 through a belt; the front end of the sixteenth driving wheel 804 is rotatably connected with the second crushing knife 805, and the middle part of the rear end of the second crushing knife 805 is connected with the fine crushing cabin 801; the right lower part of the sixteenth driving wheel 804 is in transmission connection with a twentieth driving wheel 8016 through a belt; the middle part of the bottom end of the mixing blade 807 is rotationally connected with a seventeenth driving wheel 808; the left side of the seventeenth driving wheel 808 is in transmission connection with an eighteenth driving wheel 809 through a belt; the middle part of the bottom end of the eighteenth transmission wheel 809 is rotatably connected with a fifth bevel gear 8010; the rear side of the bottom end of the fifth bevel gear 8010 is engaged with the sixth bevel gear 8011; the rear side of the outer surface of the sixth bevel gear 8011 is in transmission connection with a nineteenth driving wheel 8013 through a belt; the middle part of the front end of the nineteenth driving wheel 8013 is rotatably connected with the notch wheel 8012; a ratchet wheel 8014 is arranged on the right side of the notch wheel 8012; the middle part of the front end of the ratchet wheel 8014 is connected with the swinging blade 8015; the middle part of the front end of the twentieth driving wheel 8016 is rotatably connected with the control gear 8017; the middle part of the rear end of the control gear 8017 is connected with the fixed seat 8018; the left middle part of the front end of the control gear 8017 is in transmission connection with a first transmission rod 8019; the top end of the first driving rod 8019 is in driving connection with the second driving rod 8020; the left end of the second transmission rod 8020 is connected with the fan wheel 8021; the left end of the impeller 8021 is meshed with the toothed bar 8022; the middle part of the left end of the rack 8022 is connected with the fixed slide 8023 in a sliding way; the bottom end of the toothed bar 8022 is connected with a shaping and compacting pestle 8024; the bottom end of the fixing seat 8018 is connected with the supporting frame body 1; the middle lower part of the outer surface of the fine crushing cabin 801 is connected with a fixing frame 5; the middle parts of the rear ends of the nineteenth driving wheel 8013 and the ratchet wheel 8014 are connected with the supporting frame body 1; the upper left side of the sixth bevel gear 8011 is connected with the secondary pressing mechanism 7; the upper left of the fifteenth transmission wheel 803 is connected with the secondary pressing mechanism 7.
Bagasse after secondary pressing falls into the fine crushing cabin 801 from the right end of the compacting belt 7010, then the right lower part of a thirteenth driving wheel 7011 drives a fifteenth driving wheel 803 to rotate through a belt, meanwhile, the right lower part of a twelfth driving wheel 709 drives a sixth bevel gear 8011 to rotate through a belt, then the fifteenth driving wheel 803 drives a first crushing knife 802 at the front end to rotate, meanwhile, the right side of the fifteenth driving wheel 803 drives a sixteenth driving wheel 804 to rotate through a belt, then the sixteenth driving wheel 804 drives a second crushing knife 805 at the front end to rotate, then the second crushing knife 805 and the first crushing knife 802 rotate to crush the bagasse falling from the top end, then bonding resin is added manually from a grease adding pipe 806, the top of the front end of the sixth bevel gear 8011 drives a fifth bevel gear 8010 meshed with the 801to rotate, and then the top of the fifth bevel gear 0 drives a seventeenth driving wheel 808 to rotate through an eighteenth driving wheel 809, then the effect of high-speed rotation is achieved, the resin and the crushed sugarcane fibers are fully stirred by the mixing blade 807, a viscous bagasse resin mixture is obtained, then the mixture flows out from an opening at the bottom end of the fine crushing cabin 801 and flows into a die plate below the shaping compaction pestle 8024, then the right lower side of the sixteenth driving wheel 804 drives the twentieth driving wheel 8016 to rotate through a belt, the twentieth driving wheel 8016 drives the control gear 8017 at the front end of the control gear 8017 to rotate, further the control gear 8017 drives the first driving rod 8019 and the second driving rod 8020 to swing up and down of the fan wheel 8021, further the fan wheel 8021 drives the toothed rod 8022 meshed with the left end of the fan wheel to reciprocate up and down, further the shaping compaction pestle 8024 is driven to reciprocate up and down, finally the nineteenth driving wheel 8013 is driven to rotate through a belt at the right lower side of the sixth bevel gear 8011, further the nineteenth driving wheel 8013 drives the notch wheel 801, then the notched wheel 8012 drives the ratchet wheel 8014 at the right end to intermittently rotate, and then the swinging blade 8015 pushes the mold with the molding completed above the top end to the right side, so that the molding operation of the resin fiber mixture in the mold plate is completed, and the standard sandwich plate wet plate is obtained.
The first high-pressure sprayer 7018 and the second high-pressure sprayer 7020 are vertically positioned in such a way that the first high-pressure sprayer 7018 is positioned at the top end of the second high-pressure sprayer 7020, so that the bagasse cannot be washed by double-sided stress in the process of flushing the bagasse by high-speed water flow, the bagasse washing stress is small, and the bagasse washing is cleaner.
The cross-sectional shape of the flushing plate 702 is an isosceles triangle with the screening and washing chamber 701 as the bottom side, so that the jetting displacement of high-speed water flow is reduced in the dropping process of bagasse, and the intensity of the jetting water flow is increased.
The left end of the swing blade 8015 is provided with an arc-shaped panel, so that the resistance of the swing blade 8015 is reduced when the mold plate is stirred.
As mentioned, the bottom end of the shaped compaction pestle 8024 is configured as a recessed rectangular die so that the bagasse mixture can be punched into a standard rectangular sheet by the shaped compaction pestle 8024.
The above description is provided only to illustrate the technical concept of the present invention, and those skilled in the art will appreciate that various changes and modifications can be made without changing the essential features of the present invention. Accordingly, the exemplary embodiments of the present invention are provided for illustrative purposes only, and are not intended to limit the technical concept of the present invention. The scope of the technical idea of the present disclosure is not limited thereto. Therefore, it should be understood that the above-described exemplary embodiments are illustrative in all respects, not restrictive of the disclosure. The scope of the present disclosure should be construed based on the claims, and all technical ideas within the equivalent scope thereof should be construed to fall within the scope of the present disclosure.