CN110923926A - Fly-knitted fabric with imitated warp and weft structure and knitting method thereof - Google Patents
Fly-knitted fabric with imitated warp and weft structure and knitting method thereof Download PDFInfo
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- CN110923926A CN110923926A CN201911089403.7A CN201911089403A CN110923926A CN 110923926 A CN110923926 A CN 110923926A CN 201911089403 A CN201911089403 A CN 201911089403A CN 110923926 A CN110923926 A CN 110923926A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
- D04B1/104—Openwork fabric, e.g. pelerine fabrics
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention relates to the technical field of fly-knitted fabrics, in particular to a fly-knitted fabric with a simulated warp and weft structure, which is characterized in that: the fly-woven fabric comprises a fly-woven fabric main body, wherein the fly-woven fabric main body comprises warp-like threads, weft-like threads and air holes, the warp-like threads and the weft-like threads are in cross connection, and the air holes are formed in the cross connection positions of the warp-like threads and the weft-like threads. The weaving method is simple and convenient to operate, the woven flyknitted fabric is high in fitting degree, strong in supporting property, good in air permeability, not prone to deformation, damage and edge curling, and meanwhile the effects of transverse elasticity and longitudinal elasticity are achieved.
Description
Technical Field
The invention relates to the technical field of fly-knitted fabrics, in particular to a fly-knitted fabric with a simulated warp and weft structure and a weaving method thereof.
Background
The fly-knitted fabric is knitted by adopting materials such as polyester fiber and the like at various densities, and is popular in the field of vamps due to the lightness, thinness and fitting degree. Fly to knit the vamp with shoes from leather and mesh liberation come, constantly promote parcel nature and the travelling comfort that shoes brought, become another big new series beyond the vamp such as skin, leather, cloth, have huge market prospect, be bringing new reform for whole shoemaking industry. However, the fly-woven fabric in the existing market has the following problems:
because the whole material is woven by the threads, the unique coil structure causes the fly-woven fabric to have poor support performance. And the weaving density of the single-layer fly-weaving fabric is low, so that the single-layer fly-weaving fabric is not enough in connection strength and is easy to deform and damage in the motion process. Therefore, most shoes use double-layer fly-woven fabric to make the fly-woven vamp so as to achieve sufficient support. However, with the increase of the knitting density, the air permeability of the fly-knitted vamp is deteriorated, and the fit degree is reduced, which becomes a new problem.
Under the influence of a fabric tissue structure, the fly-woven fabric can generate a relatively serious edge curling phenomenon due to unbalanced coil internal stress in a grey fabric state, although the edge curling degree can be relieved to a certain extent through subsequent shaping and finishing, the effect is not obvious, particularly in a cutting and sewing link, the shaping effect can be damaged, the edge curling phenomenon is more serious, and the overall shaping effect and the quality of a finished product are finally influenced.
Disclosure of Invention
The invention aims to overcome the defects, provides the fly-knitted fabric with the imitated warp and weft structure, which has high attaching degree, strong supporting property, good air permeability, difficult deformation, difficult damage and difficult edge curling, and realizes the effects of transverse elasticity and longitudinal elasticity.
In order to achieve the purpose, the technical solution of the invention is as follows: a fly-knitted fabric with a warp-weft imitating structure comprises a fly-knitted fabric main body, wherein the fly-knitted fabric main body comprises an imitated warp thread, an imitated weft thread and an air hole, the imitated warp thread consists of 2-4 high-elasticity yarns, the imitated weft thread consists of 2-8 monofilament fly threads, the imitated warp thread is woven along the warp thread direction to form the imitated warp thread, the imitated weft thread is woven along the weft thread direction to form the imitated weft thread, the imitated warp thread and the imitated weft thread are in cross connection with each other, so that the imitated warp thread and the imitated weft thread are wound to form a single-layer imitated warp-weft thread structure with good support performance, unbalanced internal stress of an edge coil of a fabric is partially offset, the proportion of shrinkage force of the fabric tends to be consistent, the edge curling phenomenon caused by unbalanced coil internal stress is reduced or eliminated, the air hole is formed at the cross connection of the imitated warp thread and, but also has enough support and fit degree.
Preferably, the thickness of the imitated weft thread is greater than that of the imitated warp thread, the imitated weft thread covers the imitated warp thread to the maximum extent, the attractiveness is greatly improved, and the supporting force is increased.
Preferably, the warp-like yarns are 100-300D high-elasticity yarns, and the high-elasticity yarns are spiral loops made of chemical fiber filaments through one-time heating deformation and have high elastic expansion rate.
Preferably, the weft-like line is 500-1200D monofilament flying line, and the monofilament flying line is made of TPU material, is soft in material and strong in elasticity.
The invention also provides a weaving method of the fly-woven fabric with the imitated warp and weft structure, which comprises the following steps of:
A. the method comprises the following steps that a computerized flat knitting machine with a front needle bed and a back needle bed is adopted for knitting, at least more than 2 yarn mouths are arranged on the computerized flat knitting machine, wherein 1 yarn mouth penetrates through high-elasticity yarns for knitting to form a warp-imitating line, and other yarn mouths are used for penetrating through monofilament flying yarns for knitting to form a weft-imitating line;
B. the front needle bed and the back needle bed of the yarn nozzle are provided with monofilament flying yarns in a penetrating way, and the front needle bed and the back needle bed start to weave from the first weaving section at one side to form a weft-like yarn;
C. the yarn nozzle with the high-elasticity yarns is led in from one end in the same direction as the imitated weft yarns to be woven to form imitated warp yarns, the imitated warp yarns and the imitated weft yarns are mutually crossed and woven through a computer flat knitting machine and a set program, and meanwhile, air holes are formed at the crossed connection positions of the imitated warp yarns and the imitated weft yarns;
D. c, when the last row in the step C is knitted, executing a needle turning action, and transferring a coil on a front needle bed knitting needle to a knitting needle corresponding to a back needle bed in a needle turning mode;
E. and the knitting needles of the front needle bed and the back needle bed start to cooperate with each other to carry out line-by-line reciprocating knitting on the high elastic yarn on the yarn nozzle according to the guided fly-knitted fabric pattern program until the knitting is finished.
The method is simple and convenient to operate, and solves the problems of poor support property, poor air permeability, insufficient fitting degree, easy deformation, damage, easy edge curling and the like of the fly-knitted fabric.
By adopting the technical scheme, the invention has the beneficial effects that: according to the invention, the yarns and the fly yarns are wound through the mutual cross connection between the high-elasticity yarns and the monofilament fly yarns to form a single-layer imitated warp and weft structure with good support property, so that unbalanced internal stress of the fabric edge coils is partially offset, the proportion of shrinkage force of the fabric tends to be consistent, and the curling phenomenon caused by unbalanced internal stress of the coils is further reduced or eliminated. The invention also generates air holes at the cross connection position between the yarn and the flying yarn when the yarn and the flying yarn are wound, so that air can flow in and out from the air holes, and the yarn and the flying yarn have enough support performance and fit degree while the air permeability is improved. The weaving method is simple and convenient to operate, the woven flyknitted fabric is high in fitting degree, strong in supporting property, good in air permeability, not prone to deformation, damage and edge curling, and meanwhile the effects of transverse elasticity and longitudinal elasticity are achieved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Description of the main reference numerals: (1, imitated warp thread; 2, imitated weft thread; 3, air hole).
Detailed Description
The invention is further illustrated by the following specific examples.
Example 1
As shown in fig. 1, a fly-knitted fabric with a warp-weft imitating structure comprises a fly-knitted fabric main body, wherein the fly-knitted fabric main body comprises an imitated warp 1, an imitated weft 2 and an air hole 3, the imitated warp 1 comprises 2 high-elasticity yarns, the imitated weft 2 comprises 2 monofilament flying yarns, the imitated warp 1 is woven along the warp direction to form the imitated warp 1, the imitated weft 2 is woven along the weft direction to form the imitated weft 2, the imitated warp 1 and the imitated weft 2 are mutually crossed and connected to enable the imitated warp 1 and the imitated weft 2 to be wound to form a single-layer imitated warp-weft structure with good support performance, so that unbalanced internal stress of a fabric edge coil is partially offset, the proportion of shrinkage force of the fabric tends to be consistent, and then the phenomenon of edge curling caused by unbalanced internal stress of the coil is reduced or eliminated, the air hole 3 is arranged at the crossed connection position of the imitated warp 1 and the imitated weft 2, the air permeability is improved, and meanwhile, the support performance and the fitting degree are sufficient.
The warp-like yarn 1 is a 100D high-elasticity yarn, and the high-elasticity yarn is a spiral ring type formed by one-time heating deformation of chemical fiber filaments and has high elastic expansion rate.
The weft-like yarns 2 are 500D monofilament flying yarns, and the monofilament flying yarns are made of TPU materials, are soft and are high in elasticity.
The invention also provides a weaving method of the fly-woven fabric with the imitated warp and weft structure, which comprises the following steps of:
A. the method comprises the following steps that a computerized flat knitting machine with a front needle bed and a back needle bed is adopted for knitting, at least more than 2 yarn mouths are arranged on the computerized flat knitting machine, wherein 1 yarn mouth penetrates through high-elasticity yarn to be knitted to form a warp-like yarn 1, and other yarn mouths penetrate through monofilament flying yarns to be knitted to form a weft-like yarn 2;
B. the front needle bed and the back needle bed of the yarn nozzle are provided with monofilament flying yarns in a penetrating way, and the front needle bed and the back needle bed start to weave from the first weaving section at one side to form a weft-like yarn 2;
C. a yarn nozzle with high-elasticity yarns is led in from one end in the same direction as the imitated weft yarn 2 and is woven to form an imitated warp yarn 1, the imitated warp yarn 1 and the imitated weft yarn 2 are mutually crossed and woven through a computerized flat knitting machine and a set program, and meanwhile, an air hole 3 is formed at the crossed connection position of the imitated warp yarn 1 and the imitated weft yarn 2;
D. c, when the last row in the step C is knitted, executing a needle turning action, and transferring a coil on a front needle bed knitting needle to a knitting needle corresponding to a back needle bed in a needle turning mode;
E. and the knitting needles of the front needle bed and the back needle bed start to cooperate with each other to carry out line-by-line reciprocating knitting on the high elastic yarn on the yarn nozzle according to the guided fly-knitted fabric pattern program until the knitting is finished.
The method is simple and convenient to operate, and solves the problems of poor support property, poor air permeability, insufficient fitting degree, easy deformation, damage, easy edge curling and the like of the fly-knitted fabric.
Example 2
As shown in fig. 1, a fly-knitted fabric with a warp-weft imitating structure comprises a fly-knitted fabric main body, wherein the fly-knitted fabric main body comprises an imitated warp 1, an imitated weft 2 and an air hole 3, the imitated warp 1 consists of 3 high-elasticity yarns, the imitated weft 2 consists of 4 monofilament flying yarns, the imitated warp 1 is woven along the warp direction to form the imitated warp 1, the imitated weft 2 is woven along the weft direction to form the imitated weft 2, the imitated warp 1 and the imitated weft 2 are mutually crossed and connected to enable the imitated warp 1 and the imitated weft 2 to be wound to form a single-layer imitated warp-weft structure with good support performance, so that unbalanced internal stress of a fabric edge coil is partially offset, the proportion of shrinkage force of the fabric tends to be consistent, and then the phenomenon of edge curling caused by unbalanced internal stress of the coil is reduced or eliminated, the air hole 3 is arranged at the crossed connection position of the imitated warp 1 and the imitated weft 2, the air permeability is improved, and meanwhile, the support performance and the fitting degree are sufficient.
The warp-like yarn 1 is a 200D high-elasticity yarn, and the high-elasticity yarn is a spiral ring type formed by one-time heating deformation of chemical fiber filaments and has high elastic expansion rate.
The weft-like thread 2 is a 600D monofilament flying thread, and the monofilament flying thread is made of TPU materials, is soft and has strong elasticity.
The invention also provides a weaving method of the fly-woven fabric with the imitated warp and weft structure, which comprises the following steps of:
A. the method comprises the following steps that a computerized flat knitting machine with a front needle bed and a back needle bed is adopted for knitting, at least more than 2 yarn mouths are arranged on the computerized flat knitting machine, wherein 1 yarn mouth penetrates through high-elasticity yarn to be knitted to form a warp-like yarn 1, and other yarn mouths penetrate through monofilament flying yarns to be knitted to form a weft-like yarn 2;
B. the front needle bed and the back needle bed of the yarn nozzle are provided with monofilament flying yarns in a penetrating way, and the front needle bed and the back needle bed start to weave from the first weaving section at one side to form a weft-like yarn 2;
C. a yarn nozzle with high-elasticity yarns is led in from one end in the same direction as the imitated weft yarn 2 and is woven to form an imitated warp yarn 1, the imitated warp yarn 1 and the imitated weft yarn 2 are mutually crossed and woven through a computerized flat knitting machine and a set program, and meanwhile, an air hole 3 is formed at the crossed connection position of the imitated warp yarn 1 and the imitated weft yarn 2;
D. c, when the last row in the step C is knitted, executing a needle turning action, and transferring a coil on a front needle bed knitting needle to a knitting needle corresponding to a back needle bed in a needle turning mode;
E. and the knitting needles of the front needle bed and the back needle bed start to cooperate with each other to carry out line-by-line reciprocating knitting on the high elastic yarn on the yarn nozzle according to the guided fly-knitted fabric pattern program until the knitting is finished.
The method is simple and convenient to operate, and solves the problems of poor support property, poor air permeability, insufficient fitting degree, easy deformation, damage, easy edge curling and the like of the fly-knitted fabric.
Example 3
As shown in fig. 1, a fly-knitted fabric with a warp-weft imitating structure comprises a fly-knitted fabric main body, wherein the fly-knitted fabric main body comprises an imitated warp 1, an imitated weft 2 and an air hole 3, the imitated warp 1 consists of 4 high-elasticity yarns, the imitated weft 2 consists of 8 monofilament flying yarns, the imitated warp 1 is woven along the warp direction to form the imitated warp 1, the imitated weft 2 is woven along the weft direction to form the imitated weft 2, the imitated warp 1 and the imitated weft 2 are mutually crossed and connected to enable the imitated warp 1 and the imitated weft 2 to be wound to form a single-layer imitated warp-weft structure with good support performance, so that unbalanced internal stress of a fabric edge coil is partially offset, the proportion of shrinkage force of the fabric tends to be consistent, and then the phenomenon of edge curling caused by unbalanced internal stress of the coil is reduced or eliminated, the air hole 3 is arranged at the crossed connection position of the imitated warp 1 and the imitated weft 2, the air permeability is improved, and meanwhile, the support performance and the fitting degree are sufficient.
The warp-like yarn 1 is a 300D high-elasticity yarn, and the high-elasticity yarn is a spiral ring type formed by one-time heating deformation of chemical fiber filaments and has high elastic expansion rate.
The weft-like yarns 2 are 1200D monofilament flying yarns, and the monofilament flying yarns are made of TPU materials, are soft and are high in elasticity.
The invention also provides a weaving method of the fly-woven fabric with the imitated warp and weft structure, which comprises the following steps of:
A. the method comprises the following steps that a computerized flat knitting machine with a front needle bed and a back needle bed is adopted for knitting, at least more than 2 yarn mouths are arranged on the computerized flat knitting machine, wherein 1 yarn mouth penetrates through high-elasticity yarn to be knitted to form a warp-like yarn 1, and other yarn mouths penetrate through monofilament flying yarns to be knitted to form a weft-like yarn 2;
B. the front needle bed and the back needle bed of the yarn nozzle are provided with monofilament flying yarns in a penetrating way, and the front needle bed and the back needle bed start to weave from the first weaving section at one side to form a weft-like yarn 2;
C. a yarn nozzle with high-elasticity yarns is led in from one end in the same direction as the imitated weft yarn 2 and is woven to form an imitated warp yarn 1, the imitated warp yarn 1 and the imitated weft yarn 2 are mutually crossed and woven through a computerized flat knitting machine and a set program, and meanwhile, an air hole 3 is formed at the crossed connection position of the imitated warp yarn 1 and the imitated weft yarn 2;
D. c, when the last row in the step C is knitted, executing a needle turning action, and transferring a coil on a front needle bed knitting needle to a knitting needle corresponding to a back needle bed in a needle turning mode;
E. and the knitting needles of the front needle bed and the back needle bed start to cooperate with each other to carry out line-by-line reciprocating knitting on the high elastic yarn on the yarn nozzle according to the guided fly-knitted fabric pattern program until the knitting is finished.
The method is simple and convenient to operate, and solves the problems of poor support property, poor air permeability, insufficient fitting degree, easy deformation, damage, easy edge curling and the like of the fly-knitted fabric.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the present invention, and all equivalent variations and modifications made in the claims of the present invention should be included in the scope of the present invention.
Claims (5)
1. The utility model provides a fly-weaving surface fabric of imitative longitude and latitude structure which characterized in that: the fly-knitted fabric comprises a fly-knitted fabric main body, wherein the fly-knitted fabric main body comprises warp-like threads, weft-like threads and air holes, the warp-like threads are in cross connection with the weft-like threads, the air holes are formed in cross connection positions of the warp-like threads and the weft-like threads, the warp-like threads are composed of 2-4 high-elasticity yarns, and the weft-like threads are composed of 2-8 monofilament fly threads.
2. The fly-knitted fabric with the imitated warp and weft structure according to claim 1, which is characterized in that: the thickness of the imitated weft is larger than that of the imitated warp.
3. The fly-knitted fabric with the imitated warp and weft structure according to claim 1, which is characterized in that: the warp-like yarns are 100-300D high-elasticity yarns.
4. The fly-knitted fabric with the imitated warp and weft structure according to claim 1, which is characterized in that: the weft-like line is 500-1200D monofilament flying line, and the monofilament flying line is made of TPU.
5. A method for weaving a fly-woven fabric with a simulated warp and weft structure according to any one of claims 1 to 4, which is characterized in that: the method comprises the following steps:
A. the method comprises the following steps that a computerized flat knitting machine with a front needle bed and a back needle bed is adopted for knitting, at least more than 2 yarn mouths are arranged on the computerized flat knitting machine, wherein 1 yarn mouth penetrates through high-elasticity yarns for knitting to form a warp-imitating line, and other yarn mouths are used for penetrating through monofilament flying yarns for knitting to form a weft-imitating line;
B. the front needle bed and the back needle bed of the yarn nozzle are provided with monofilament flying yarns in a penetrating way, and the front needle bed and the back needle bed start to weave from the first weaving section at one side to form a weft-like yarn;
C. the yarn nozzle with the high-elasticity yarns is led in from one end in the same direction as the imitated weft yarns to be woven to form imitated warp yarns, the imitated warp yarns and the imitated weft yarns are mutually crossed and woven through a computer flat knitting machine and a set program, and meanwhile, air holes are formed at the crossed connection positions of the imitated warp yarns and the imitated weft yarns;
D. c, when the last row in the step C is knitted, executing a needle turning action, and transferring a coil on a front needle bed knitting needle to a knitting needle corresponding to a back needle bed in a needle turning mode;
E. and the knitting needles of the front needle bed and the back needle bed start to cooperate with each other to carry out line-by-line reciprocating knitting on the high elastic yarn on the yarn nozzle according to the guided fly-knitted fabric pattern program until the knitting is finished.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911089403.7A CN110923926A (en) | 2019-11-08 | 2019-11-08 | Fly-knitted fabric with imitated warp and weft structure and knitting method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911089403.7A CN110923926A (en) | 2019-11-08 | 2019-11-08 | Fly-knitted fabric with imitated warp and weft structure and knitting method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115287811A (en) * | 2022-08-08 | 2022-11-04 | 常熟市国光机械有限公司 | Weft flat single-layer braided fabric warp-lining weft-lining weaving method |
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| CN109680393A (en) * | 2018-12-27 | 2019-04-26 | 福建荣荣新材料股份有限公司 | A kind of knitted in flat knitting machine method having tatting effect |
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| US20110045730A1 (en) * | 2002-02-14 | 2011-02-24 | Nike, Inc. | Deposition of Electronic Circuits on Fibers and Other Materials |
| DE102006022494A1 (en) * | 2006-05-13 | 2007-11-22 | Hänsel Textil GmbH | Textile interlining material as outer fabric for clothing, linen, belts, shoes or similar things, comprises warp thread and/or weft thread that are filament yarn and mixture from normal fabric or -filaments and special fabric or -filaments |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115287811A (en) * | 2022-08-08 | 2022-11-04 | 常熟市国光机械有限公司 | Weft flat single-layer braided fabric warp-lining weft-lining weaving method |
| CN115287811B (en) * | 2022-08-08 | 2023-10-27 | 常熟市国光机械有限公司 | Weft-flat single-layer braided fabric warp lining weft-knitting method |
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Application publication date: 20200327 |