CN110919515A - Integrated system for deep descaling and derusting and uniform painting on surface of steel bar - Google Patents

Integrated system for deep descaling and derusting and uniform painting on surface of steel bar Download PDF

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Publication number
CN110919515A
CN110919515A CN201911042331.0A CN201911042331A CN110919515A CN 110919515 A CN110919515 A CN 110919515A CN 201911042331 A CN201911042331 A CN 201911042331A CN 110919515 A CN110919515 A CN 110919515A
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China
Prior art keywords
scale
steel bar
derusting
plate
cleaner
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CN201911042331.0A
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Chinese (zh)
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CN110919515B (en
Inventor
邓珍翔
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Guangxi Shenglong Metallurgical Co Ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses an integrated system for deep descaling, derusting and uniform painting on the surface of a steel bar, which structurally comprises a bottom box, a bar entering frame, a scale removing cylinder, a derusting box and a paint spraying box, wherein the bottom box is welded with the paint spraying box, the bar entering frame, the scale removing cylinder and the derusting box are arranged on the paint spraying box, the scale removing cylinder is provided with a scale removing device, and the derusting box is provided with a wiping device, the steel bar is sequentially processed by the bar entering frame, the scale removing cylinder, the derusting box and the paint spraying box to realize the reprocessing of the steel bar, the dropped protective paint is painted again, the dirt adhered to the steel bar is deeply cleaned and wiped by the scale removing device and the wiping device during processing, the steel bar can be effectively and comprehensively derusted during reprocessing, the paint spraying layer can be ensured to be comprehensively adhered to the surface of the steel bar, and the steel bar is prevented from being corroded and becoming vulnerable to the outside environment for a long time due to unti, resulting in a phenomenon that the reinforcing bars cannot be used.

Description

Integrated system for deep descaling and derusting and uniform painting on surface of steel bar
Technical Field
The invention relates to the field of hardware paint spraying processing, in particular to an integrated system for deep descaling, derusting and uniform paint coating on the surface of a steel bar.
Background
The steel bar is steel used for reinforced concrete and prestressed reinforced concrete, the cross section of the steel bar is circular, the side surface of the steel bar is provided with regular concave-convex threads, and a layer of protective paint is sprayed on the surface of the steel bar to prolong the service life of the steel bar for improving the quality of the steel bar.
In the prior art, the protective paint can fall off when the reinforcing steel bar is forcibly dismantled in the building processing, the falling position can be stuck with mud dirt and can not be painted in the processing, and the falling position can be corroded to be fragile under the influence of the external environment for a long time, so that the reinforcing steel bar can not be used.
Disclosure of Invention
The invention mainly aims to overcome the defects of the prior art and provide an integrated system for uniformly descaling and derusting the deep layer on the surface of a steel bar and coating paint, so as to solve the problems that the protective paint falls off when the steel bar is forcibly dismantled during building processing, mud scales are adhered to a falling position, the steel bar cannot be painted during processing, and the falling position is corroded and becomes fragile under the influence of the external environment after the steel bar falls off for a long time, so that the steel bar cannot be used.
The invention is realized by adopting the following technical scheme: the structure of the system comprises a bottom box, a bar entering frame, a scale cleaning barrel, a rust removing box and a paint spraying box, wherein the bottom box is welded with the bottom of the paint spraying box, the bar entering frame, the scale cleaning barrel and the bottom of the rust removing box are arranged on the paint spraying box, a scale cleaning device is arranged inside the scale cleaning barrel, and a wiping device is arranged inside the rust removing box.
Preferably, the scale cleaning device comprises a first scale cleaner, a second scale cleaner and a third scale cleaner, the left end and the right end of the second scale cleaner are connected with the first scale cleaner and the third scale cleaner in an installing mode, and the first scale cleaner, the second scale cleaner and the third scale cleaner have the same structure.
Further preferably, the single-position scale cleaner comprises a scale cleaning ring and a squeezing ring, and the scale cleaning ring is connected with the outer ring side rail of the squeezing ring.
Further preferably, the scale removing ring comprises scale removing soft teeth, a scale removing ring body and an internal scale remover, the inner side surface of the scale removing ring body is connected with the scale removing soft teeth through glue, and the internal scale remover is arranged inside the scale removing ring body.
Preferably, the descaling soft teeth comprise a rubber outer ring, a middle inclined ring and an inner covered circle, the middle inclined ring is arranged at the inner ring position of the rubber outer ring and is connected with the outer ring of the inner covered circle in a rubber mode, the inner covered circle is provided with more than 3 single-blade petals which are arranged in an annular mode.
Further preferably, the internal scale cleaner comprises a track plate, a folded plate, a buckling circle and a covering plate, wherein the track plate is connected with the front end of the folded plate in an installing mode, the folded plate is welded with the buckling circle, and the bottom of the folded plate is connected with the covering plate in a shaft mode.
Preferably, the wiping device comprises a push plate, an integrated connecting plate, a scale cleaning soft rubber block, a transverse plate and an internal screw, the front side and the rear side of the push plate are connected with an integrated connecting plate rail, the internal screw is arranged inside the integrated connecting plate and attached to the right end of the push plate, the bottom of the scale cleaning soft rubber block is connected with the transverse plate in a gluing mode, and the bottom of the integrated connecting plate is locked with the transverse plate.
Further preferably, the internal screw comprises a shaft connector, a shaft rod and thickened screw blades, wherein the shaft connector is locked with the left end and the right end of the shaft rod, and the annular surface of the shaft rod is welded with the thickened screw blades.
Advantageous effects
The steel bar enters from the bar frame to be straightened, then is sprayed with paint from the paint spraying box and is sent out, and descaling is carried out at the descaling barrel and rust removal is carried out at the rust removing box during conveying, so that the reprocessing of the steel bar is realized; the descaling device is a three-segment structure of a one-position descaling device, a two-position descaling device and a three-position descaling device, descaling is carried out on the steel bar for three times, deep descaling is realized, mud scale enters into the descaling ring body from an inner coating circle and is attached to the covering plate, then the covering plate is moved to the folded plate and is conveyed from the track plate to the outside of the equipment, the steel bar is conveyed from the descaling barrel to the descaling box and passes through the wiping device, the push plate is matched with the spiral groove of the steel bar in an up-and-down moving mode under the transmission of the internal spiral device (the moving frequency is matched with the spiral groove of the steel bar), so that a wet layer on the surface of the groove of the steel bar is wiped, the descaling soft rubber block is also matched with the convex layer of the steel bar to wipe, the phenomenon that the steel bar cannot be descaled due to the mud scale during descaling is.
Compared with the prior art, the invention has the beneficial effects that: the steel bar is reprocessed through the bar frame, the scale cleaning barrel, the rust cleaning box and the paint spraying box in sequence, the fallen protective paint is coated with paint again, and the scale cleaning device and the wiping device are used for deeply cleaning and wiping mud scale adhered to the steel bar during processing, so that the steel bar can be effectively and comprehensively derusted during reprocessing, the paint spraying layer can be comprehensively attached to the surface of the steel bar, and the phenomenon that the steel bar is corroded and becomes fragile after being affected by the external environment for a long time due to untimely nursing is avoided, and the steel bar cannot be used.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 shows a structural schematic diagram of an integrated system for deep descaling, derusting and uniform painting on the surface of a reinforcing steel bar.
Fig. 2 shows a schematic structural diagram of the scale cleaning device of the invention.
Fig. 3 shows a schematic structural view of the descaling ring of the present invention.
Fig. 4 shows a structural schematic diagram of the cutting of the descaling ring of the invention.
Fig. 5 shows a structural schematic diagram of the cutting of the scale cleaning ring, and also shows a structural schematic diagram of the sludge fed into the scale cleaning ring body.
Fig. 6 shows a structural schematic diagram of the descaling soft tooth of the invention.
Fig. 7 shows a schematic view of the internal cleaner of the present invention.
Figure 8 shows a schematic view of a wiper according to the invention.
Fig. 9 shows a schematic of the internal screw of the present invention.
In the figure: the scale cleaning device comprises a bottom box 1, a rod entering frame 2, a scale cleaning barrel 3, a rust removing box 4, a paint spraying box 5, a scale cleaning device 30, a wiping device 40, a one-position scale cleaner 300, a two-position scale cleaner 301, a three-position scale cleaner 302, a scale cleaning ring 3000, a squeezing ring 3001, scale cleaning soft teeth 60, a scale cleaning ring body 61, an internal scale cleaner 62, a rubber outer ring 600, a middle inclined ring 601, an inner covering circle 602, a single vane 6020, a track plate 620, a folded plate 621, a buckling circle 622, a covering plate 623, a push plate 400, an integrated connecting plate 401, a scale cleaning soft rubber block 402, a transverse plate 403, an internal screw 404, a shaft connector 4040, a shaft lever 4041 and a thickening screw blade 4042.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides an integrated system for deep descaling, derusting and uniformly painting on the surface of steel bars, which comprises: the structure of the steel bar scale cleaning device comprises a bottom box 1, a bar entering frame 2, a scale cleaning barrel 3, a derusting box 4 and a paint spraying box 5, wherein the bottom box 1 is welded with the paint spraying box 5, the bar entering frame 2, the scale cleaning barrel 3 and the derusting box 4 are installed on the paint spraying box 5, the bar entering frame 2, the scale cleaning barrel 3, the derusting box 4 and the paint spraying box 5 sequentially and orderly operate to reprocess steel bars, the reduction degree of the steel bars is high, the service life is greatly prolonged, the scale cleaning barrel 3 is provided with a scale cleaning device 30, the derusting box 4 is provided with a wiping device 40, the scale cleaning device 30 comprises a scale cleaner 300, a scale cleaner 301 and a scale cleaner 302, the surface cleaning, the secondary cleaning and the deep cleaning are sequentially performed on the steel bars to thoroughly clean the scale on the steel bars, the scale cleaner 301 is connected with the scale cleaner 300 and the scale cleaner 302, the scale cleaner 300 and the scale cleaner 301 are connected, the scale cleaner 301, The three-position cleaner 302 has the same structure, the one-position cleaner 300 comprises a cleaning ring 3000 and a squeezing ring 3001, the cleaning ring 3000 is connected with the squeezing ring 3001 in a rail way, the cleaning ring 3000 comprises cleaning soft teeth 60, a cleaning ring 61 and an internal cleaner 62, the cleaning ring 61 is connected with the cleaning soft teeth 60 in a gluing way, the internal cleaner 62 is installed on the cleaning ring 61, the cleaning soft teeth 60 are used for attaching mud dirt to the cleaning ring 61, the internal cleaner 62 is used for removing dirt to the outside of the equipment, the use is convenient, the cleaning is thorough, the cleaning ring 3000 pushes the cleaning soft teeth 60 into the internal cleaner 62 when moving, the driving function is achieved, the further cleaning and wiping of the reinforcing steel bars is achieved, the cleaning soft teeth 60 comprise a rubber outer ring 600, a middle inclined ring 601 and an internal covering ring 602, the rubber outer ring 600 is provided with the middle inclined ring 601, and the internal covering ring 602 is connected with the internal covering ring 602 in a gluing way, the inner shroud circle 602 is provided with a single lobe 6020, the inner scale remover 62 comprises a track plate 620, a folded plate 621, a buckle circle 622 and a shroud plate 623, the track plate 620 is connected with the folded plate 621 in an installing manner, the folded plate 621 is used for connecting mud dirt on the shroud plate 623, so that the track plate 620 can be conveyed to the outside of the equipment conveniently, the folded plate 621 is welded with the buckle circle 622, the buckle circle 622 is used for assisting the stability of the folded plate 621 in connecting the mud dirt and avoiding shaking off the mud dirt on the folded plate 621 due to abnormal overturning, the folded plate 621 is connected with the shroud plate 623 in a shaft manner, the wiping device 40 comprises a push plate 400, an integral connecting plate 401, a scale removing soft rubber block 402, a transverse plate 403 and an inner screw 404, the push plate 400 is connected with the integral connecting plate 401 in a track manner, the inner screw 404 is installed on the integral connecting plate 401 and attached to the push plate 400, the scale removing soft rubber block 402 is connected with the transverse plate 403 in a glue, the internal screw 404 comprises a shaft connector 4040, a shaft lever 4041 and a thickening spiral blade 4042, the shaft connector 4040 is locked with the shaft lever 4041, the shaft lever 4041 is welded with the thickening spiral blade 4042, the push plate 400 is matched with the internal screw 404 in a vertically moving manner, the moving frequency is matched with the spiral groove of the steel bar, the wet layer on the surface of the steel bar groove is wiped, and the scale removal soft rubber block 402 is also matched with the steel bar to clean the convex layer of the steel bar.
The reinforcing steel bar enters from the bar feeding frame 2 to be straightened, then is sprayed with paint from the paint spraying box 5 and is sent out, and descaling is carried out at the descaling barrel 3 and rust removal is carried out at the rust removing box 4 during conveying, so that the reprocessing of the reinforcing steel bar is realized; the scale cleaning device 30 is a three-segment structure comprising a first scale cleaner 300, a second scale cleaner 301 and a third scale cleaner 302, and is used for removing scale of a steel bar for three times to realize deep scale removal, mud scale enters into the scale cleaning ring body 61 from an inner coating circle 602 and then is attached to the coating plate 623, and then is moved to the folded plate 621 to be conveyed from the rail plate 620 to the outside of the equipment, the steel bar passes through the wiping device 40 when being conveyed from the scale cleaning cylinder 3 to the rust removal box 4, the push plate 400 is matched with the spiral grooves of the steel bar in an up-and-down mode (the moving frequency is matched with the spiral grooves of the steel bar) under the transmission of the inner spiral 404 to wipe a wet layer on the groove surface of the steel bar, the scale cleaning soft rubber block 402 is also matched to clean and wipe a convex layer of the steel bar, so that the phenomenon that rust removal cannot be performed due to the mud scale during rust removal of the steel bar is avoided.
Compared with the prior art, the invention has the technical progress that: the steel bar is reprocessed through the bar frame 2, the scale cleaning barrel 3, the rust removing box 4 and the paint spraying box 5 in sequence, the fallen protective paint is painted again, the scale cleaning device 30 and the wiping device 40 are used for deeply cleaning and wiping mud scales adhered to the steel bar during processing, so that the steel bar can be comprehensively derusted through the scale cleaning barrel 4 effectively during reprocessing, the paint spraying layer can be comprehensively attached to the surface of the steel bar, and the phenomenon that the steel bar is corroded to be fragile after being affected by the external environment for a long time due to no timely nursing is avoided, and the steel bar cannot be used.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (8)

1. The utility model provides an even integrated system that covers lacquer of deep scale removal rust cleaning in reinforcing bar surface, its structure includes under casing (1), goes into excellent frame (2), a clear dirt section of thick bamboo (3), rust cleaning box (4), case (5) sprays paint, under casing (1) and the welding of case (5) that sprays paint, go into excellent frame (2), a clear dirt section of thick bamboo (3), rust cleaning box (4) and install on spraying paint case (5), its characterized in that:
the scale cleaning cylinder (3) is provided with a scale cleaning device (30), and the rust removing box (4) is provided with a wiping device (40).
2. The integrated system for deep descaling, derusting and uniform painting on the surface of the steel bar as recited in claim 1, wherein: the scale cleaning device (30) comprises a first scale cleaner (300), a second scale cleaner (301) and a third scale cleaner (302), the second scale cleaner (301) is connected with the first scale cleaner (300) and the third scale cleaner (302) in an installing mode, and the first scale cleaner (300) is identical to the second scale cleaner (301) and the third scale cleaner (302) in structure.
3. The integrated system for deep descaling, derusting and uniform painting on the surface of the steel bar as claimed in claim 2, wherein: the single-position scale cleaner (300) comprises a scale cleaning ring (3000) and an extruding ring (3001), and the scale cleaning ring (3000) is connected with the extruding ring (3001) in a rail way.
4. The integrated system for deep descaling, derusting and uniform painting on the surface of the steel bar as claimed in claim 3, wherein: the scale cleaning ring (3000) comprises scale cleaning soft teeth (60), a scale cleaning ring body (61) and an internal scale cleaning device (62), the scale cleaning ring body (61) is connected with the scale cleaning soft teeth (60) in a gluing mode, and the internal scale cleaning device (62) is installed on the scale cleaning ring body (61).
5. The integrated system for deep descaling, derusting and uniform painting on the surface of the steel bar as claimed in claim 4, wherein: the scale-removing soft teeth (60) comprise an outer rubber ring (600), a middle inclined ring (601) and an inner covered circle (602), wherein the outer rubber ring (600) is provided with the middle inclined ring (601), the middle inclined ring (601) is connected with the inner covered circle (602) in a rubber manner, and the inner covered circle (602) is provided with a leaflet (6020).
6. The integrated system for deep descaling, derusting and uniform painting on the surface of the steel bar as claimed in claim 4, wherein: the inner scale cleaner (62) comprises a rail plate (620), a folded plate (621), a buckling circle (622) and a covering plate (623), wherein the rail plate (620) is connected with the folded plate (621) in an installing mode, the folded plate (621) is welded with the buckling circle (622), and the folded plate (621) is connected with the covering plate (623) in an axle mode.
7. The integrated system for deep descaling, derusting and uniform painting on the surface of the steel bar as recited in claim 1, wherein: the wiping device (40) comprises a push plate (400), an integrated connecting plate (401), a scale removal soft rubber block (402), a transverse plate (403) and an internal screw (404), wherein the push plate (400) is connected with the integrated connecting plate (401) in a rail mode, the internal screw (404) is installed on the integrated connecting plate (401) and attached to the push plate (400), the scale removal soft rubber block (402) is connected with the transverse plate (403) in an adhesive mode, and the integrated connecting plate (401) is locked with the transverse plate (403).
8. The integrated system for deep descaling, derusting and uniform painting on the surface of the steel bar as claimed in claim 7, wherein: the internal screw (404) comprises a shaft connector (4040), a shaft rod (4041) and thickened screw blades (4042), wherein the shaft connector (4040) is locked with the shaft rod (4041), and the shaft rod (4041) is welded with the thickened screw blades (4042).
CN201911042331.0A 2019-10-30 2019-10-30 Integrated system for deep descaling and derusting and uniform painting on surface of steel bar Active CN110919515B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113513184A (en) * 2021-04-30 2021-10-19 上海建工二建集团有限公司 Rusted steel bar in-situ reinforcing device and method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9266128B2 (en) * 2012-10-10 2016-02-23 Eurosider S.A.S.Di Milli Ottavio & C. Method and apparatus for electrostatic painting
EP3168329A1 (en) * 2015-11-12 2017-05-17 Siedentop GmbH Pickling method and pickling system
CN206335073U (en) * 2017-01-03 2017-07-18 惠安华佑机械有限公司 A kind of reinforcing bar renovates straightener
CN107398813A (en) * 2017-09-12 2017-11-28 韩菲菲 A kind of rust removalling equipment of scaffolding steel pipe
CN110026839A (en) * 2019-05-31 2019-07-19 南通华新建工集团有限公司 A kind of old reinforcing bar derusting curing means
CN209502156U (en) * 2018-10-10 2019-10-18 湖北绿建杭萧钢结构有限公司 A kind of steel pipe derusting mopping environment-friendly type device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9266128B2 (en) * 2012-10-10 2016-02-23 Eurosider S.A.S.Di Milli Ottavio & C. Method and apparatus for electrostatic painting
EP3168329A1 (en) * 2015-11-12 2017-05-17 Siedentop GmbH Pickling method and pickling system
CN206335073U (en) * 2017-01-03 2017-07-18 惠安华佑机械有限公司 A kind of reinforcing bar renovates straightener
CN107398813A (en) * 2017-09-12 2017-11-28 韩菲菲 A kind of rust removalling equipment of scaffolding steel pipe
CN209502156U (en) * 2018-10-10 2019-10-18 湖北绿建杭萧钢结构有限公司 A kind of steel pipe derusting mopping environment-friendly type device
CN110026839A (en) * 2019-05-31 2019-07-19 南通华新建工集团有限公司 A kind of old reinforcing bar derusting curing means

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113513184A (en) * 2021-04-30 2021-10-19 上海建工二建集团有限公司 Rusted steel bar in-situ reinforcing device and method

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