Automatic chamfering device for double ends of pipe fittings
Technical Field
The invention relates to the technical field of pipe fitting machining, in particular to a double-end automatic chamfering device for pipe fittings.
Background
The end face of the pipe after being cut is provided with a plurality of burrs, the quality of the pipe is seriously affected, and an installer can hurt hands in the installation process, so that the two ends of the pipe need to be chamfered before the pipe is used or installed, the existing pipe chamfering is completed through manual operation of workers, the operation mode is low in working efficiency on one hand, the working strength of the workers is increased, and the production cost is increased.
Disclosure of Invention
The invention aims to provide a double-end automatic chamfering device for a pipe fitting, which can automatically chamfer two ends of the pipe fitting and improve the processing efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic chamfer device of pipe fitting double-end, including the processing platform, the processing bench is equipped with the support frame that is used for holding the pipe fitting, the top of support frame be equipped with can with the locating rack of pipe fitting contact, the both ends of support frame are equipped with the horizontal migration subassembly respectively, are equipped with the rotatory chamfer subassembly in left side and the rotatory chamfer subassembly in right side on every horizontal migration subassembly respectively, the rotatory chamfer subassembly in left side and the rotatory chamfer subassembly cross distribution in right side set up the both ends at the support frame.
Preferably, the support frame includes bottom plate and two bottom risers, and the bottom plate is horizontal fixed mounting on the mesa of processing platform, and two bottom risers are vertical fixed mounting at the both ends of bottom plate, and the top of every bottom riser is equipped with first arc holding tank respectively, and the inside of every first arc holding tank is equipped with along the even first swiveling wheel that is provided with of circumferencial direction of first arc holding tank can with the pipe contact, and the top of every bottom riser is equipped with first hidden groove respectively, and every first swiveling wheel is vertical respectively and can the rotatory inside of setting at the first hidden groove of every bottom riser.
Preferably, the locating rack includes lifter plate and two top risers, the lifter plate is the level setting directly over the bottom plate, every top riser is vertical fixed mounting respectively at the both ends of lifter plate, and the bottom of every top riser sets up with the top butt joint of every bottom riser respectively, be equipped with respectively on every top riser with second arc holding tank, the inside of every second arc holding tank is equipped with along the even second swiveling wheel that is provided with of circumferencial direction of second arc holding tank can with the pipe fitting contact, the bottom of every top riser is equipped with the second hidden groove respectively, every second swiveling wheel is vertical respectively and can the rotatory inside that sets up at the second hidden groove of every bottom riser.
Preferably, the lifting cylinder is arranged above the lifting plate, the lifting cylinder is vertically arranged above the lifting plate, the lifting cylinder is fixedly connected with the table board of the processing table through a fixing support, and the output end of the lifting cylinder is fixedly connected with the top center of the lifting plate.
Preferably, the left rotary chamfering component and the right rotary chamfering component both comprise a movable bottom plate, a first motor, a second motor, a chamfering wheel, a clamping jaw and a first screw rod transmission machine, the movable bottom plate is horizontally arranged above the horizontal moving component, the output end of the horizontal moving component is fixedly connected with the bottom of the movable plate, the first motor and the second motor are respectively horizontally arranged above the movable bottom plate, the first screw rod transmission machine is horizontally arranged below the second motor, the bottom of the first screw rod transmission machine is fixedly connected with the top of the movable bottom plate, the bottom of the first motor is fixedly connected with the top of the movable bottom plate through a fixing frame, the chamfering wheel is fixedly arranged at the output end of the first motor, the clamping jaw is fixedly arranged at the output end of the second motor, the chamfering wheel on the left rotary chamfering component can be in butt joint with the clamping jaw on the right rotary chamfering component, the chamfering wheel on the right side rotating chamfering assembly can be in butt joint with the clamping jaw on the left side rotating chamfering assembly.
Preferably, each horizontal movement component comprises a second screw rod transmission machine, the second screw rod transmission machine is horizontally and fixedly installed on the table top of the processing table, and the second screw rod transmission machine is transversely arranged at one end of the supporting frame.
The invention has the beneficial effects that: a double-end automatic chamfering device for pipe fittings is characterized in that when the double-end automatic chamfering device is used, the pipe fittings to be machined are placed in first arc-shaped accommodating grooves in two bottom vertical plates through a mechanical arm or manually and are abutted through each first rotating wheel, when the pipe fittings to be machined are placed in the first arc-shaped accommodating grooves in the bottom vertical plates, a lifting cylinder is started, the lifting cylinder drives a lifting plate to move downwards and simultaneously drives each top vertical plate to move downwards, so that a second rotating wheel on each top vertical plate abuts against the pipe fittings, the first rotating wheel and the second rotating wheel are arranged and are matched for rapid rotation when the pipe fittings are machined, after a single pipe fitting is positioned, each second lead screw transmission machine is started, each moving bottom plate is respectively driven to move through each lead screw transmission machine, the two moving bottom plates are enabled to horizontally move in a crossed manner until a chamfering wheel on a left-side rotating chamfering assembly is abutted against a claw, at the moment, a jaw on the right rotary chamfering assembly moves to one end of a pipe fitting through a first screw rod transmission machine on the right rotary chamfering assembly, the pipe fitting is clamped through the jaw on the right rotary chamfering assembly, the jaw is driven to rotate through a second motor on the right rotary chamfering assembly, the jaw drives the clamped pipe fitting to rotate, the pipe fitting far away from the right rotary chamfering assembly is chamfered through a chamfering wheel on the left rotary chamfering assembly, after the chamfering of one end, close to the left rotary chamfering assembly, of the pipe fitting on the support frame is finished, each second screw rod transmission machine is respectively started to compound, the jaw on the left rotary chamfering assembly is butted with the chamfering wheel on the right rotary chamfering assembly, the machined end of the pipe fitting is clamped through the jaw on the left rotary chamfering assembly, the second motor on the left rotary chamfering assembly rotates, and the unmachined end on the support frame finishes chamfering through the chamfering wheel on the right rotary chamfering assembly, the equipment can automatically chamfer the two ends of the pipe fitting, and the processing efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic perspective view of a first embodiment of the present invention;
fig. 2 is a schematic perspective view illustrating a second embodiment of the present invention;
FIG. 3 is a top view of an embodiment of the present invention;
FIG. 4 is a partial perspective view of a left rotary chamfer assembly according to an embodiment of the present invention;
fig. 5 is a schematic perspective view of a positioning frame according to an embodiment of the present invention;
FIG. 6 is an enlarged view of the portion A of FIG. 5 according to one embodiment of the present invention;
fig. 7 is a schematic perspective view of a supporting frame according to an embodiment of the present invention;
in the figure: processing platform 1, support frame 2, locating rack 3, left side rotation chamfer subassembly 4, right side rotation chamfer subassembly 5, bottom plate 6, bottom riser 7, first arc holding tank 8, first swiveling wheel 9, top riser 10, second arc holding tank 11, second swiveling wheel 12, first camera obscura 13, second camera obscura 14, lift cylinder 15, remove bottom plate 16, first motor 17, second motor 18, chamfer wheel 19, jack catch 20, first lead screw drive machine 21, second lead screw drive machine 22, horizontal migration subassembly 23, lifter plate 24.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 7, the double-end automatic chamfering device for pipe fittings comprises a processing table 1, wherein a supporting frame 2 used for accommodating the pipe fittings is arranged on the processing table 1, a positioning frame 3 capable of contacting with the pipe fittings is arranged above the supporting frame 2, horizontal moving assemblies 23 are respectively arranged at two ends of the supporting frame 2, a left rotary chamfering assembly 4 and a right rotary chamfering assembly 5 are respectively arranged on each horizontal moving assembly 23, and the left rotary chamfering assembly 4 and the right rotary chamfering assembly 5 are arranged at two ends of the supporting frame 2 in a crossed manner.
Support frame 2 includes bottom plate 6 and two bottom risers 7, bottom plate 6 is horizontal fixed mounting on the mesa of processing platform 1, two bottom risers 7 are vertical fixed mounting at the both ends of bottom plate 6, the top of every bottom riser 7 is equipped with first arc holding tank 8 respectively, every first arc holding tank 8's inside is equipped with along the even first swiveling wheel 9 that is provided with of first arc holding tank 8's circumferencial direction can with the pipe contact, the top of every bottom riser 7 is equipped with first camera 13 respectively, every first swiveling wheel 9 is vertical respectively and can rotatory setting in the inside of the first camera 13 of every bottom riser 7, add man-hour, the pipe fitting that will process passes through the manipulator or artifically places in the first arc holding tank 8 on two bottom risers 7, and contradict through every first swiveling wheel 9.
Locating rack 3 includes lifter plate 24 and two top risers 10, lifter plate 24 is the level setting directly over bottom plate 6, every top riser 10 is vertical fixed mounting respectively at lifter plate 24's both ends, and the bottom of every top riser 10 sets up with the top butt joint of every bottom riser 7 respectively, be equipped with respectively on every top riser 10 with second arc holding tank 11, every second arc holding tank 11's inside is equipped with along the even second swiveling wheel 12 that is provided with of second arc holding tank 11's circumferencial direction can with the pipe fitting contact, the bottom of every top riser 10 is equipped with second hidden groove 14 respectively, every second swiveling wheel 12 is vertical respectively and can the rotatory inside that sets up at the second hidden groove 14 of every bottom riser 7.
The top of lifter plate 24 is equipped with lift cylinder 15, lift cylinder 15 is the top of vertical setting at lifter plate 24, lift cylinder 15 passes through the mesa fixed connection of fixed bolster and processing platform 1, lift cylinder 15's output and lifter plate 24's top center department fixed connection, the pipe fitting when needing processing is placed, when the pipe fitting of every bottom riser 7 goes up in first arc holding tank 8, start lift cylinder 15, lift cylinder 15 drives lifter plate 24 downstream, and drive every top riser 10 downstream simultaneously, make the second swiveling wheel 12 on every top riser 10 contradict the pipe fitting, the first swiveling wheel 9 and the second swiveling wheel 12 of setting, a cooperation fast revolution is add man-hour to the pipe fitting.
The left rotary chamfering component 4 and the right rotary chamfering component 5 respectively comprise a movable bottom plate 16, a first motor 17, a second motor 18, a chamfering wheel 19, a clamping jaw 20 and a first screw rod transmission machine 21, the movable bottom plate 16 is horizontally arranged above a horizontal moving component 23, the output end of the horizontal moving component 23 is fixedly connected with the bottom of the movable plate, the first motor 17 and the second motor 18 are respectively horizontally arranged above the movable bottom plate 16, the first screw rod transmission machine 21 is horizontally arranged below the second motor 18, the bottom of the first screw rod transmission machine 21 is fixedly connected with the top of the movable bottom plate 16, the bottom of the first motor 17 is fixedly connected with the top of the movable bottom plate 16 through a fixing frame, the chamfering wheel 19 is fixedly arranged at the output end of the first motor 17, the clamping jaw 20 is fixedly arranged at the output end of the second motor 18, the chamfering wheel 19 on the left rotary chamfering component 4 can be in butt joint with the clamping jaw 20 on the right rotary chamfering component 5, the chamfering wheel 19 on the right rotary chamfering assembly 5 can be in butt joint with the clamping jaw 20 on the left rotary chamfering assembly 4.
Each horizontal moving assembly 23 comprises a second screw rod transmission machine 22, the second screw rod transmission machines 22 are horizontally and fixedly installed on the table surface of the processing table 1, the second screw rod transmission machines 22 are transversely arranged at one end of the supporting frame 2, after a single pipe is positioned, each second screw rod transmission machine 22 is started, each moving bottom plate 16 is respectively driven by each screw rod transmission machine to move, so that the two moving bottom plates 16 are horizontally moved in a crossed manner until the single pipe moves to the butt joint of a chamfering wheel 19 on the left rotary chamfering assembly 4 and a clamping jaw 20 on the right rotary chamfering assembly 5, at the moment, the clamping jaw 20 on the right rotary chamfering assembly 5 is moved to one end of the pipe through a first screw rod transmission machine 21 on the right rotary chamfering assembly 5, and is clamped by the clamping jaw 20 on the right rotary chamfering assembly 5, and the clamping jaw 20 is driven to rotate through a second motor 18 on the right rotary chamfering assembly 5, the jack catch 20 drives the pipe fitting that is pressed from both sides to be tight rotatory, make the pipe fitting of keeping away from on the rotatory chamfer subassembly 5 of right side carry out the chamfer through the chamfer wheel 19 on the rotatory chamfer subassembly 4 of left side, after the pipe fitting on the support frame 2 is close to the one end chamfer of the rotatory chamfer subassembly 4 of left side and is accomplished, every second screw drive machine 22 of restarting respectively is compound, and make jack catch 20 on the rotatory chamfer subassembly 4 of left side and the rotatory chamfer wheel 19 on the rotatory chamfer subassembly 5 of right side dock, the one end that the pipe fitting was processed is pressed from both sides tightly through the jack catch 20 on the rotatory chamfer subassembly 4 of left side, and rotatory through the second motor 18 on the rotatory chamfer subassembly 4 of left side, the chamfer is accomplished through the chamfer wheel 19.
The working principle is as follows: when in processing, the pipe fitting to be processed is placed in the first arc-shaped accommodating grooves 8 on the two bottom risers 7 through a manipulator or manually, and is collided through each first rotating wheel 9, when the pipe fitting to be processed is placed in the first arc-shaped accommodating groove 8 on each bottom riser 7, the lifting cylinder 15 is started, the lifting cylinder 15 drives the lifting plate 24 to move downwards and simultaneously drives each top riser 10 to move downwards, so that the second rotating wheel 12 on each top riser 10 collides the pipe fitting, the first rotating wheel 9 and the second rotating wheel 12 are arranged for matching fast rotation when the pipe fitting is processed, after the single pipe fitting is positioned, each second lead screw driver 22 is started, each moving bottom plate 16 is respectively driven to move through each lead screw driver, so that the two moving bottom plates 16 are in cross horizontal movement until the chamfering wheel 19 on the left-side rotating chamfering assembly 4 is butted with the clamping jaw 20 on the right-side rotating chamfering assembly 5, at the moment, the jaw 20 on the right rotary chamfering assembly 5 moves to one end of the pipe fitting through the first screw rod transmission machine 21 on the right rotary chamfering assembly 5, the pipe fitting is clamped through the jaw 20 on the right rotary chamfering assembly 5, the jaw 20 is driven to rotate through the second motor 18 on the right rotary chamfering assembly 5, the jaw 20 drives the clamped pipe fitting to rotate, the pipe fitting far away from the right rotary chamfering assembly 5 is chamfered through the chamfering wheel 19 on the left rotary chamfering assembly 4, after chamfering of one end, close to the left rotary chamfering assembly 4, of the pipe fitting on the support frame 2 is finished, each second screw rod transmission machine 22 is respectively started to compound, the jaw 20 on the left rotary chamfering assembly 4 is butted with the chamfering wheel 19 on the right rotary chamfering assembly 5, and the machined end of the pipe fitting is clamped through the jaw 20 on the left rotary chamfering assembly 4, and the unprocessed end of the supporting frame 2 is chamfered by a chamfering wheel 19 on the right-side rotating chamfering assembly 5 through the rotation of a second motor 18 on the left-side rotating chamfering assembly 4.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.