CN110902439A - Laminated glass adhesive film winding system and using method thereof - Google Patents
Laminated glass adhesive film winding system and using method thereof Download PDFInfo
- Publication number
- CN110902439A CN110902439A CN201911404478.XA CN201911404478A CN110902439A CN 110902439 A CN110902439 A CN 110902439A CN 201911404478 A CN201911404478 A CN 201911404478A CN 110902439 A CN110902439 A CN 110902439A
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- film winding
- adhesive film
- winding drum
- motor
- power chuck
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
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- Joining Of Glass To Other Materials (AREA)
Abstract
A laminated glass adhesive film winding system relates to the technical field of laminated glass adhesive film winding, in particular to a system device capable of fixing an adhesive film winding drum and realizing winding and a using method thereof. The main tributary supporting mechanism is including installing at subaerial track subassembly, both ends are fixed with left frame respectively about the track on the track, right side frame, in left side frame, the slip table subassembly is installed respectively to right side frame top, power unit is including installing the servo gear motor on the slider in the slip table subassembly, the equipment is equipped with main straight-tooth gear on servo gear motor's the output shaft, main bevel gear, locking mechanism includes the power chuck, the power chuck passes through the bearing frame to be fixed respectively in left side frame, right side frame, the epaxial overcoat in the power chuck outwards extends has an outer axle, in interior axle, the outer extension end of outer axle is equipped with vice straight-tooth gear respectively, vice bevel gear, vice straight-tooth gear. The locking and positioning effect of the adhesive film winding drum is guaranteed, and meanwhile the positive effect of improving the production efficiency of the laminated glass adhesive film rolling operation is achieved.
Description
Technical Field
The invention relates to the technical field of laminated glass adhesive film rolling, in particular to a system device capable of fixing an adhesive film winding drum and realizing rolling and a using method thereof.
Background
The last process of the production process of the laminated glass adhesive film (EVA/TPU and the like) needs to prepare the adhesive film into a roll, an adhesive film rolling device needs to be used, the prior art is to sleeve an adhesive film roll (metal or PVR) on a rotary roller, the adhesive film roll needs to be fixed for ensuring the rotation of the following equipment, and the prior art directly uses a mode that a fixed cone abuts against an adhesive film bearing cylinder through manual work and is locked through a fastening bolt on the fixed cone.
Because of prior art needs workman manually operation to accomplish, on the one hand, every completion a roll glued membrane just need dismantle locking device once, and on the other hand, the condition that locking is not in place probably appears behind the locking operation, leads to equipment operation time glued membrane reel can not follow the rotation of rotatory roller, still need lock once more, has seriously reduced production efficiency.
Disclosure of Invention
The invention aims to provide a laminated glass adhesive film winding system and a using method thereof, so as to achieve the purposes of improving the locking mode of the traditional adhesive film winding device, ensuring the locking and positioning effects of an adhesive film winding drum and improving the production efficiency of laminated glass adhesive film winding operation.
The invention provides a laminated glass adhesive film winding system which is characterized by comprising a main supporting mechanism, an auxiliary supporting mechanism, a power mechanism and a locking mechanism, wherein the main supporting mechanism comprises a track assembly arranged on the ground, a left rack and a right rack are respectively fixed at the left end and the right end of a track on the track, sliding table assemblies are respectively arranged above the left rack and the right rack, the power mechanism comprises a servo speed reduction motor arranged on a sliding block in the sliding table assembly, a main straight gear and a main bevel gear are assembled on an output shaft of the servo speed reduction motor, the locking mechanism comprises a power chuck, the power chuck is respectively fixed on the left rack and the right rack through a bearing seat, an outer shaft is sleeved outside an inner shaft outwards extending from the power chuck, an auxiliary straight gear and an auxiliary bevel gear are respectively assembled at the external extending ends of the inner shaft and the outer shaft, and the auxiliary straight gear and the auxiliary bevel gear respectively extend outwards together, The main bevel gear is meshed, and an electromagnetic powder brake is sleeved on the outer shaft and fixed on the left frame and the right frame through bolts; the auxiliary supporting mechanism comprises an air cylinder and a supporting frame body connected with the extending end of the air cylinder, wherein clamping jaws of the power chuck extend to the inside of the adhesive film winding drum at two ends of the adhesive film winding drum and are matched with the adhesive film winding drum, and a U-shaped groove at the top end of the supporting frame body is matched with the outer surface of the adhesive film winding drum in a supporting mode.
Furthermore, under the state that the cylinder in the auxiliary supporting mechanism extends out of the maximum range, the central shaft of the adhesive film reel in the supporting frame body is consistent with the central shaft of the power chuck.
Furthermore, the track assembly is a KK60 standard linear module and comprises a stepping motor; the sliding table assembly is an MSY110 aluminum-based series linear module and comprises a motor; the power chuck is a V-series three-jaw middle power chuck assembly.
Furthermore, the main straight gear and the main bevel gear are fixed on an output shaft of the servo motor through flat keys; the auxiliary straight gear and the auxiliary bevel gear are respectively fixed on the inner shaft and the outer shaft through flat keys.
Furthermore, this system still includes the control box, is equipped with the controller in the control box, is provided with the spacing proximity switch that gos forward respectively on slip table and track, retreat limit switch, the slip table motor of the slip table subassembly, track assembly's track motor, electromagnetism powder formula stopper, cylinder advance limit switch, retreat limit switch and servo gear motor, slip table subassembly respectively access control box in and be connected with the controller.
The use method of the laminated glass adhesive film winding system provided by the invention is characterized by comprising the following steps of:
a. preparing for installing a glue film winding system;
the glue film winding drum is placed in a U-shaped groove of a supporting frame body of the auxiliary supporting mechanism, after the glue film winding drum in the supporting frame body is lifted by the air cylinder to be in place, the track assembly drives the left frame and the right frame to move towards the center simultaneously, so that clamping jaws of the power chuck extend into the glue film winding drum, and at the moment, the electromagnetic powder type brake is electrified to lock the outer shaft to enable the outer shaft to be incapable of rotating;
b. locking and positioning the adhesive film winding drum;
the servo speed reducing motor drives the inner shaft of the power chuck to rotate and drives the clamping jaws of the power chuck to be outwards opened and supported in the adhesive film winding drum and fix the adhesive film winding drum, and the servo speed reducing motor stops rotating according to set time to complete the positioning of the adhesive film winding drum;
c. a glue film winding drum winds a glue film;
the end part of a glue film is fixed on a glue film winding drum, a sliding table motor is started to drive a servo reducing motor to move towards the center, an auxiliary bevel gear assembled on an outer shaft of a power chuck is meshed with a main bevel gear assembled on an output shaft of the motor, an electromagnetic powder type brake is powered off to release the outer shaft, after the servo reducing motor moves in place, an air cylinder drives a support frame body to descend, the servo reducing motor is started to drive the power chuck and the glue film winding drum thereon to rotate, the glue film is wound on the glue film winding drum along with the power chuck, and when the winding of a roll of glue film is completed, the servo reducing motor;
d. resetting the adhesive film winding system;
after a roll of glue film is completely wound, cutting off the glue film from a feeding end of the glue film, reversely rotating a sliding table motor to drive a servo speed reduction motor to return to an initial position, reversely rotating the servo speed reduction motor to drive a clamping jaw of a power chuck to be converted into a loosening state from a clamping state in the glue film winding drum, lifting a support frame body to drag the wound glue film winding drum by a cylinder, and reversely rotating a track motor to drive a left frame and a right frame to return to the initial position;
f. repeating the processes a-d to realize the film winding operation of the multi-film winding drum.
Compared with a locking mode that a fixing cone is used for manually fastening a glue film bearing cylinder in a traditional mode, the laminated glass glue film winding system and the using method thereof provided by the invention can realize intelligent control of locking, and have the positive effect of improving the production efficiency of laminated glass glue film winding operation while ensuring the locking and positioning effects of the glue film winding cylinder.
Drawings
The accompanying drawings disclose, in part, specific embodiments of the present invention, wherein,
FIG. 1 is a schematic structural view of the present invention in an operating state;
FIG. 2 is a schematic structural view of the present invention in a non-operating state;
FIG. 3 is a schematic view of the invention from direction A-A;
FIG. 4 is a partial schematic view of the servo motor according to the present invention in an initial state;
fig. 5 is a partial schematic view of the servo deceleration motor according to the present invention in a working state.
Detailed Description
As shown in fig. 1-5, the laminated glass adhesive film winding system provided by the present invention comprises a main supporting mechanism, an auxiliary supporting mechanism, a power mechanism and a locking mechanism.
The main supporting mechanism comprises a track component 1 installed on the ground, wherein the track component is a KK60 standard type linear module and comprises a stepping motor. A left frame 2 and a right frame 3 are respectively fixed at the left end and the right end of the track, a sliding table assembly 4 is respectively arranged above the left frame and the right frame, and the sliding table assembly is an MSY110 aluminum-based series linear module and comprises a motor.
The power mechanism comprises a servo speed reducing motor 5 arranged on a sliding block in the sliding table assembly, a main straight gear 6-1 and a main bevel gear 7-1 are assembled on an output shaft of the servo speed reducing motor, and specifically, the main straight gear and the main bevel gear are fixed on the output shaft of the servo motor through flat keys.
The locking mechanism comprises a power chuck 8 which is a V-series three-jaw middle power chuck assembly, the power chuck is respectively fixed on the left frame and the right frame through a bearing seat 9, and the clamping jaws 10 of the power chuck extend to the interior of the adhesive film winding drum at two ends of the adhesive film winding drum 11 and are matched with the adhesive film winding drum. An outer shaft 13 is sleeved outside an inner shaft 12 extending outwards from the power chuck, an auxiliary spur gear 6-2 and an auxiliary bevel gear 7-2 are respectively assembled at the outer extending ends of the inner shaft and the outer shaft, specifically, the auxiliary spur gear and the auxiliary bevel gear are respectively fixed on the inner shaft and the outer shaft through flat keys, and the auxiliary spur gear and the auxiliary bevel gear are respectively meshed with the main spur gear and the main bevel gear. In addition, an electromagnetic powder type brake 14 is sleeved on the outer shaft, and the electromagnetic powder type brake is fixed on the left frame and the right frame through bolts.
The auxiliary supporting mechanism comprises an air cylinder 15 and a supporting frame body 16 connected with the extending end of the air cylinder, and the central shaft of the adhesive film winding drum in the supporting frame body is consistent with the central shaft of the power chuck under the condition that the air cylinder in the auxiliary supporting mechanism extends out of the maximum range. The top end of the support frame body is provided with a U-shaped groove 17 and is supported at the bottom end of the adhesive film winding drum through the U-shaped groove.
The system also comprises a control box, a controller is arranged in the control box, an advancing limit proximity switch 18 and a retreating limit switch 19 are respectively arranged on the sliding table and the track, and the advancing limit switch, the retreating limit switch, a servo speed reducing motor, a sliding table motor of the sliding table assembly, a track motor of the track assembly, an electromagnetic powder type brake and a cylinder are all connected into the control box and connected with the controller.
The use method of the laminated glass adhesive film winding system mainly comprises the following steps:
a. installing and preparing a glue film winding system: the film reel is placed in the U-shaped groove of the supporting frame body of the auxiliary supporting mechanism, after the film reel in the supporting frame body is lifted by the air cylinder in place, the track assembly drives the left frame and the right frame to move to the center simultaneously to the forward limit switch on the trigger track to stop, the clamping jaws of the power chuck extend to the inside of the film reel, and at the moment, the electromagnetic powder type brake is electrified to lock the outer shaft to enable the outer shaft to be incapable of rotating.
b. Locking and positioning of the adhesive film winding drum: the servo speed reducing motor drives the inner shaft of the power chuck to rotate and drives the clamping jaws of the power chuck to be outwards opened and supported in the adhesive film winding drum to be fixed, and the servo speed reducing motor stops rotating within the range of 5-10s according to the set time to complete the positioning of the adhesive film winding drum.
c. Rolling a glue film by using a glue film winding drum: the end part of a glue film is fixed on a glue film winding drum, a sliding table motor is started and drives a servo reducing motor to move towards the center, an auxiliary bevel gear assembled on an outer shaft of a power chuck is meshed with a main bevel gear assembled on an output shaft of the motor, an electromagnetic powder type brake is powered off to release the outer shaft, after the servo reducing motor moves in place, an air cylinder drives a support frame body to descend, the servo reducing motor is started and drives the power chuck and the glue film winding drum on the power chuck to rotate, a glue film is wound on the glue film winding drum, and the servo reducing motor stops when the winding of a roll of glue film is completed, and at the moment.
d. Resetting the adhesive film winding system: treat a roll of glued membrane rolling completion back, from the end cutting off the glued membrane of sending into of glued membrane, the slip table motor reverses, drive servo gear motor and move back to initial position, after triggering the limit switch that moves back on the slip table promptly, the slip table motor stops, at this moment, servo gear motor starts and reverses, the jack catch that drives power chuck is trund into the pine off-state by the chucking state in glued membrane reel is inside, the cylinder starts and drives the support body and upwards promotes to dragging the glued membrane reel that the rolling was accomplished, track motor starts and reverses, drive left frame, right frame moves back to initial position, after triggering the limit switch that moves back on the track promptly, track motor stops.
f. Repeating the processes a-d to realize the film winding operation of the multi-film winding drum.
Claims (6)
1. The utility model provides a laminated glass glued membrane rolling system, a serial communication port, including main supporting mechanism, supplementary supporting mechanism, power unit and locking mechanism, main supporting mechanism including installing subaerial track subassembly (1), both ends are fixed with left frame (2), right frame (3) respectively about the track on the track, install slip table subassembly (4) respectively above left frame, right frame, power unit is including installing servo gear motor (5) on slip table subassembly on the slider, wherein, be equipped with main straight-toothed gear (6-1), main bevel gear (7-1) on servo gear motor's the output shaft, locking mechanism includes power chuck (8), power chuck passes through bearing frame (9) and fixes respectively on left frame, right frame, outer axle (13) has been overlapped on the interior axle (12) that power chuck outwards extends, auxiliary straight gears (6-2) and auxiliary bevel gears (7-2) are respectively assembled at the outer extending ends of the inner shaft and the outer shaft, and the auxiliary straight gears and the auxiliary bevel gears are respectively meshed with the main straight gears and the main bevel gears; an electromagnetic powder type brake (14) is sleeved on the outer shaft and is fixed on the left frame and the right frame through bolts; the auxiliary supporting mechanism comprises an air cylinder (15) and a supporting frame body (16) connected with the extending end of the air cylinder, wherein the clamping jaws (10) of the power chuck extend into the adhesive film winding drum (11) at two ends of the adhesive film winding drum and are matched with the adhesive film winding drum; the U-shaped groove (17) at the upper end of the supporting frame body is supported and matched with the outer surface of the adhesive film winding drum.
2. The laminated glass adhesive film winding system of claim 1, wherein the central axis of the adhesive film roll in the support frame body is consistent with the central axis of the power chuck in the state that the cylinder in the auxiliary support mechanism extends out of the maximum range.
3. The laminated glass adhesive film winding system of claim 2, wherein the rail assembly is a KK60 standard linear module and comprises a stepping motor; the sliding table assembly is an MSY110 aluminum-based series linear module and comprises a motor; the power chuck is a V-series three-jaw middle power chuck assembly.
4. The laminated glass adhesive film winding system of claim 3, wherein the main spur gear and the main bevel gear are fixed on an output shaft of the servo motor through flat keys; the auxiliary straight gear and the auxiliary bevel gear are respectively fixed on the inner shaft and the outer shaft through flat keys.
5. The laminated glass adhesive film winding system according to any one of claims 1 to 4, further characterized in that the system further comprises a control box, a controller is arranged in the control box, a forward limit proximity switch (18) and a backward limit switch (19) are respectively arranged on the sliding table and the track, and the forward limit switch, the backward limit switch, a servo speed reduction motor, a sliding table motor of the sliding table assembly, a track motor of the track assembly, the electromagnetic powder brake and the air cylinder are respectively connected into the control box and connected with the controller.
6. The use method of the laminated glass adhesive film rolling system as claimed in claim 5, characterized by comprising the following steps:
a. preparing for installing a glue film winding system;
the glue film winding drum is placed in a U-shaped groove of a supporting frame body of the auxiliary supporting mechanism, after the glue film winding drum in the supporting frame body is lifted by the air cylinder to be in place, the track assembly drives the left frame and the right frame to move towards the center simultaneously, so that clamping jaws of the power chuck extend into the glue film winding drum, and at the moment, the electromagnetic powder type brake is electrified to lock the outer shaft to enable the outer shaft to be incapable of rotating;
b. locking and positioning the adhesive film winding drum;
the servo speed reducing motor drives the inner shaft of the power chuck to rotate and drives the clamping jaws of the power chuck to be outwards opened and supported in the adhesive film winding drum and fix the adhesive film winding drum, and the servo speed reducing motor stops rotating according to set time to complete the positioning of the adhesive film winding drum;
c. a glue film winding drum winds a glue film;
the end part of a glue film is fixed on a glue film winding drum, a sliding table motor is started to drive a servo reducing motor to move towards the center, an auxiliary bevel gear assembled on an outer shaft of a power chuck is meshed with a main bevel gear assembled on an output shaft of the motor, an electromagnetic powder type brake is powered off to release the outer shaft, after the servo reducing motor moves in place, an air cylinder drives a support frame body to descend, the servo reducing motor is started to drive the power chuck and the glue film winding drum thereon to rotate, the glue film is wound on the glue film winding drum along with the power chuck, and when the winding of a roll of glue film is completed, the servo reducing motor;
d. resetting the adhesive film winding system;
after a roll of glue film is completely wound, cutting off the glue film from a feeding end of the glue film, reversely rotating a sliding table motor to drive a servo speed reduction motor to return to an initial position, reversely rotating the servo speed reduction motor to drive a clamping jaw of a power chuck to be converted into a loosening state from a clamping state in the glue film winding drum, lifting a support frame body to drag the wound glue film winding drum by a cylinder, and reversely rotating a track motor to drive a left frame and a right frame to return to the initial position;
f. repeating the processes a-d to realize the film winding operation of the multi-film winding drum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911404478.XA CN110902439A (en) | 2019-12-31 | 2019-12-31 | Laminated glass adhesive film winding system and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911404478.XA CN110902439A (en) | 2019-12-31 | 2019-12-31 | Laminated glass adhesive film winding system and using method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN110902439A true CN110902439A (en) | 2020-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911404478.XA Pending CN110902439A (en) | 2019-12-31 | 2019-12-31 | Laminated glass adhesive film winding system and using method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111891794A (en) * | 2020-07-15 | 2020-11-06 | 三门听净纺织有限公司 | Automatic cloth rolling frame with unloader |
| CN112758722A (en) * | 2020-12-22 | 2021-05-07 | 苏州大学应用技术学院 | Drawing paper winding device for art design |
-
2019
- 2019-12-31 CN CN201911404478.XA patent/CN110902439A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111891794A (en) * | 2020-07-15 | 2020-11-06 | 三门听净纺织有限公司 | Automatic cloth rolling frame with unloader |
| CN112758722A (en) * | 2020-12-22 | 2021-05-07 | 苏州大学应用技术学院 | Drawing paper winding device for art design |
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