CN110902399A - Intelligent unstacking equipment for bagged materials - Google Patents
Intelligent unstacking equipment for bagged materials Download PDFInfo
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- CN110902399A CN110902399A CN201911325256.9A CN201911325256A CN110902399A CN 110902399 A CN110902399 A CN 110902399A CN 201911325256 A CN201911325256 A CN 201911325256A CN 110902399 A CN110902399 A CN 110902399A
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- module
- pallet
- chain wheel
- chain
- conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0238—Bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention discloses intelligent bagged material unstacking equipment which comprises a conveying module, a pallet recycling module, a lifting rotating module, a unstacking module and a transferring module, wherein the pallet recycling module is arranged on the conveying module; the conveying module, the lifting and rotating module and the transfer module are arranged in a production line, the unstacking module is arranged across the lifting and rotating module and the transfer module, and the setting direction of the pallet recovery module is vertical to the direction of the production line of the transfer module; the conveying module conveys the bagged material stack of the pallet to be disassembled to the lifting and rotating module, the lifting and rotating module rotationally lifts the bagged material stack of the pallet to be disassembled, the disassembling module disassembles the bagged material stack of the pallet to be disassembled, the disassembled pallet is conveyed to the transfer module by the lifting and rotating module, and the transfer module transmits the conveyed material stack to the pallet recovery module. The invention has the advantages of linear design, highly automatic and intelligent whole unstacking process, cooperative work of all modules, high output stability, high-speed unstacking capability, seamless butt joint with intelligent warehouse management, labor cost reduction and greatly improved working efficiency.
Description
Technical Field
The invention relates to unstacking equipment, in particular to intelligent unstacking equipment for bagged materials.
Background
In the technology of breaking a jam to the bagged material buttress, the traditional mode adopts manual transport to break a jam partial shipment, and intensity of labour is big, and work efficiency is low. Along with the development of science and technology, adopt the manipulator to snatch the goods and can replace part labour, but work efficiency is low, and the maintenance cost is high, in case the manipulator appears pressing from both sides the problem of getting not hard up and can make the material bag drop, produces the incident easily.
Disclosure of Invention
In order to solve the problems in the background art, the invention provides intelligent unstacking equipment for bagged materials.
The adopted technical scheme is as follows:
an intelligent bagged material unstacking device comprises a conveying module, a pallet recovery module, a lifting and rotating module, a unstacking module and a transfer module; the conveying module, the lifting and rotating module and the transferring module are sequentially connected and placed to form a production line type, the unstacking module is arranged across the lifting and rotating module and the transferring module, the pallet recycling module is connected with the transferring module, and the arrangement direction of the pallet recycling module is perpendicular to the production line direction of the transferring module; the conveying module conveys the bagged material stack of the pallet to be disassembled to the lifting rotary module, the lifting rotary module rotates and lifts the bagged material stack of the pallet to be disassembled, the disassembling module disassembles the bagged material stack of the pallet to be disassembled, the disassembled pallet is conveyed to the transfer module by the lifting rotary module, and the transfer module transmits the conveyed material stack to the pallet recovery module. And the transfer module is also provided with a conveying belt, a hydraulic system is arranged below the conveying belt, the hydraulic system provides a power source for a hydraulic cylinder, and the conveying belt conveys the bagged material stack out.
As a preferred scheme of the invention, the conveying module comprises a plurality of groups of roller conveyors which are sequentially placed, wherein each roller conveyor comprises a roller, a welding steel frame I, a guide plate and a motor I; a plurality of cylinders set up in I upper end of welding steelframe, set up motor I in cylinder below, I one side of welding steelframe, and the pallet is placed to the cylinder top, is equipped with the deflector in the both sides of welding steelframe I, and the deflector is located the pallet both sides.
As a preferred scheme of the invention, the lifting rotating module comprises a welding steel frame II, and a baffle plate assembly is arranged at the top of the welding steel frame II, which is close to the conveying module; and a lifting assembly, a rotating assembly and a conveying mechanism I are arranged at the bottom of the welding steel frame II, the rotating assembly is arranged on a lifting platform of the lifting assembly, and the conveying mechanism I is arranged on a turntable supporting plate of the rotating assembly.
As a preferred scheme of the invention, the lifting assembly comprises a hydraulic cylinder, a lifting platform, a chain support and a chain I; brackets are symmetrically arranged at the bottom end of the welding steel frame II, a hydraulic cylinder is fixed on each bracket, the hydraulic cylinders are controlled by a hydraulic system to move, and the hydraulic system is controlled by an external power supply controller and is electrically connected with the external power supply controller through a lead; the telescopic link of pneumatic cylinder passes through the chain to be supported and is connected with chain I, and chain I is connected with the lift platform in welding steelframe II and is driven lift platform and reciprocate in welding steelframe II.
In order to ensure that the lifting platform stably moves up and down, a supporting plate is arranged at the top angle of the lifting platform, a guide wheel is arranged on the supporting plate, the guide wheel is slidably mounted in a sliding groove, and the sliding groove is vertically arranged on the inner side of the welding steel frame II.
As a preferred scheme of the invention, the rotating assembly comprises a motor II, a rotating platform connecting plate, a driven gear, a driving gear and a turntable supporting plate; the rotary platform is arranged on the lifting platform, a rotary platform connecting plate is arranged in the middle of the rotary platform, the driven gear is arranged on the rotary platform connecting plate through a rotating shaft, and the turntable supporting plate is arranged on the driven gear and rotates along with the driven gear; and driven gear and driving gear meshing, driving gear and motor II's output shaft, motor II installs on lift platform.
According to a preferable scheme of the invention, the baffle plate assembly comprises a baffle plate II, an air cylinder III and a fixing frame, the fixing frame is arranged at the position, close to the conveying module, of the top of the welding steel frame II, the air cylinder III is arranged on the fixing frame, and a piston rod of the air cylinder III is connected with the baffle plate II and drives the baffle plate II to move; the telescopic direction of the cylinder is the same as the direction of the assembly line.
As a preferred scheme of the invention, the transfer module comprises a conveying mechanism II, a welding steel frame IV and a pallet conveying mechanism; the conveying mechanism II is positioned between the pallet conveying mechanisms and is connected with the bottom of the welded steel frame IV through support legs; the conveying direction of the conveying mechanism II is vertical to that of the pallet conveying mechanism; the conveying mechanism II is a roller conveyor; the pallet conveying mechanism comprises a power component and a conveying component; the power assembly comprises a motor IX, a chain wheel iii and a chain wheel ii; the conveying assembly comprises a pallet conveying chain, a connecting shaft II, a chain wheel, a pallet conveying support and a jacking air cylinder; the pallet conveying support is connected with the bottom of the welding steel frame IV through a jacking air cylinder; the conveying mechanism II is positioned between the pallet conveying brackets; a connecting shaft II is installed at the front end and the rear end of the pallet conveying support, a chain wheel iii is installed on the connecting shaft II close to the pallet recovery module and connected with a chain wheel ii, the chain wheel ii is connected with an output shaft of a motor IX, the motor IX is installed on the pallet conveying support, a chain wheel is installed at the two ends of each connecting shaft II, and the two chain wheels located on the same side are connected through a pallet conveying chain.
As a preferable scheme of the invention, the unstacking module comprises a welding support plate; the welding support plates are installed at the upper ends of a welding steel frame II and a welding steel frame IV in pairs, each welding support plate is provided with a guide rail II and a baffle I, racks are installed on the guide rails II, gears are installed on the racks, one gear is connected with a chain wheel III through a shaft, and the shaft is installed on one baffle I;
the chain wheel III is connected with a chain wheel IV through a chain, the chain wheel IV is connected with a chain wheel V on the other baffle plate I through a connecting shaft I, and the chain wheel V is connected with a chain wheel VII through a chain; the chain wheel VII is arranged on an output shaft of the motor VI; the motor VI and the motor V are arranged on the baffle I and are respectively arranged on two sides of the connecting shaft I; an output shaft of the motor V is provided with a chain wheel VI which is connected with a chain wheel iv through a chain, and the chain wheel iv is arranged at the end part of the square roller; the square roller is arranged on the inner side of the welding support plate and is positioned below the motor V and the motor VI;
a pair of four-edge rollers are arranged at the position, close to the inlet of the lifting rotating module, of the end part of the welding supporting plate; a chain wheel IX is mounted at the end part of the lower square roller and connected with the chain wheel VIII through a chain, the chain wheel VIII is arranged at the output end of a motor VII, and the motor VII is mounted on a baffle plate I;
the air cylinder II is arranged on the welding support plate through a support and is positioned above the middle part of the square roller, and a piston rod of the air cylinder II is connected with the upper quadrangular roller; and the air cylinder II is used for controlling the movement of the upper quadrangular roller.
As a preferred scheme of the invention, the jacking assembly comprises a top plate, a cylinder IV and a support rod, wherein the cylinder IV is vertically arranged at the bottom of a welding steel frame III, a telescopic rod of the cylinder IV penetrates through a jacking base plate and then is connected with the top plate, the support rod is arranged at the lower end of the top plate, and the support rod penetrates through a guide hole of the jacking base plate;
the pallet receiving mechanism comprises a power component and a pallet receiving component, wherein the power component comprises a motor III, a chain wheel i and a chain wheel I; the pallet receiving assembly comprises a pallet receiving chain and a connecting shaft; a connecting shaft is arranged at the end part of the welding steel frame III close to the transfer module and the end part of the welding steel frame III far away from the transfer module; a chain wheel I is arranged on the connecting shaft close to the transfer module; two ends of each connecting shaft are respectively provided with a chain wheel II, and the chain wheels II on the same side are connected through a pallet receiving chain; the motor III is arranged on the welding steel frame III, and an output shaft of the motor III is connected with the chain wheel i which is connected with the chain wheel I through a chain;
roof subassembly, including guide rail I, cylinder I, plug and slide rail, guide rail I sets up in pairs and installs on welding steelframe III, and I upper end of guide rail sets up the slide rail, slide rail tip and plug connection, and cylinder I passes through connecting plate and plug connection.
The invention has the beneficial effects that:
(1) the invention makes the processes of conveying, unstacking, subpackaging and recovering the bagged material stack into a streamline design, the whole unstacking process is highly automatic and intelligent, the intelligent warehouse management is in seamless butt joint, the labor cost is reduced, and the working efficiency is greatly improved.
(2) The lifting rotating module and the unstacking module designed by the invention work cooperatively, the output stability is high, the high-speed unstacking capability is realized, and the occupied space is saved.
(3) The blocking assembly and the paired four-edge rollers provided by the invention can tightly grab the bagged material stack, the safety coefficient is high, and the falling danger is avoided.
The invention can add a plurality of conveying modules for splicing placement, realizes the storage function of the bagged material stack, can realize the automatic stacking and recycling function of the pallet after being split, and has high operation efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic diagram illustrating conveying of a stack of bagged materials by an intelligent unstacking apparatus for bagged materials according to the present invention.
Fig. 2 is an appearance schematic diagram of the intelligent bagged material unstacking equipment.
Fig. 3 is a schematic diagram of a conveying module of the intelligent bagged material unstacking equipment.
Fig. 4 is a schematic view of a lifting and rotating module of the intelligent bagged material unstacking equipment.
Fig. 5 is a schematic position diagram of a blocking assembly of the intelligent bagged material unstacking equipment.
Fig. 6 is a schematic view of a blocking assembly of the intelligent bagged material unstacking equipment.
Fig. 7 is a schematic view of a turntable connection structure of the intelligent bagged material unstacking equipment.
Fig. 8 is a schematic view of a rotating platform of the intelligent bagged material unstacking equipment.
Fig. 9 is a schematic view of a unstacking module of the intelligent unstacking equipment for bagged materials.
Fig. 10 is a partially enlarged view of a unstacking module of the intelligent unstacking equipment for bagged materials.
Fig. 11 is a schematic diagram of a pallet recycling module of the intelligent bagged material unstacking equipment according to the invention.
Fig. 12 is a schematic view of a top plate assembly of the intelligent bagged material unstacking apparatus according to the invention.
Fig. 13 is a schematic view of a jacking assembly of the intelligent bagged material unstacking equipment.
Fig. 14 is a front view of a pallet recycling module of an intelligent bagged material unstacking apparatus according to the invention.
Fig. 15 is a schematic diagram and a partial enlarged view of a transfer module of the intelligent bagged material unstacking equipment.
In the figure: 1-conveying module, 2-pallet recovery module, 3-lifting and rotating module, 4-unstacking module, 5-transfer module, 6-hydraulic system, 7-roller, 8-welding steel frame I, 9-guide plate, 10-motor I, 11-conveying belt, 12-pallet, 13-welding steel frame II, 14-hydraulic cylinder, 15-chain support, 16-guide wheel, 161-sliding groove, 162-support plate, 17-lifting platform, 18-rotating roller, 19-motor II, 20-chain I, 21-support, 22-chain wheel I, 23-connecting shaft, 24-top plate component, 241-guide rail I, 242-cylinder I, 243-plug, 244-sliding rail, 25-fixing plate, 26-motor III, 261-chain wheel i, 27-welding steel frame III, 271-L-shaped foot iron, 28-chain wheel II, 29-baffle group, 30-jacking component, 301-top plate, 302-cylinder IV, 303-supporting rod, 31-welding supporting plate, 32-rack, 33-guide rail II, 34-gear, 341-shaft, 342-chain wheel III, 35-chain wheel IV, 36-connecting shaft I, 361-chain wheel V, 37-square roller, 38-motor V, 381-chain wheel VI, 39-motor VI, 391-chain wheel VII, 40-cylinder II, 41-motor VII, 411-chain wheel VIII, 42-quadrangular roller, 421-chain wheel IX, 43-baffle I, 44-blocking component and 441-baffle II, 442-air cylinder III, 443-fixed frame, 45-rotating platform, 46-rotating platform connecting plate, 47-driving gear, 48-driven gear, 49-turntable supporting plate, 50-motor VIII, 51-bagged material stack, 52-conveying mechanism I, 53-conveying mechanism II, 54-welding steel frame IV, 55-motor IX, 551-chain wheel ii, 56-chain wheel iii, 57-connecting shaft II, 58-supporting foot.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
The intelligent bagged material unstacking equipment comprises a conveying module 1, a pallet recovery module 2, a lifting and rotating module 3, a unstacking module 4 and a transfer module 5; the conveying module 1, the lifting and rotating module 3 and the transferring module 5 are sequentially connected and placed to form a production line type, the unstacking module 4 is arranged across the lifting and rotating module 3 and the transferring module 5, the pallet recovery module 2 is connected with the transferring module 5, and the arrangement direction of the pallet recovery module 2 is vertical to the production line direction of the transferring module 5; the conveying module 1 conveys the bagged material stack 51 of the pallet to be disassembled to the lifting and rotating module 3, the lifting and rotating module 3 rotates and lifts the bagged material stack 51 of the pallet to be disassembled, the disassembling module 4 disassembles the bagged material stack 51 of the pallet to be disassembled, the disassembled pallet 12 is conveyed to the transfer module 5 by the lifting and rotating module 3, and the transfer module 5 transmits the stack recovery module 2. And a conveying belt 11 is arranged on the transfer module, a hydraulic system 6 is arranged below the conveying belt 11, the hydraulic system provides a power source for a hydraulic cylinder 14, and the conveying belt conveys the bagged material stack 51 out.
As a preferred scheme of the invention, the conveying module 1 comprises a plurality of groups of roller conveyors which are sequentially arranged, and each roller conveyor comprises a roller 7, a welding steel frame I8, a guide plate 9 and a motor I10; a plurality of cylinders 7 set up in I8 upper ends of welding steelframe, set up motor I10 in 7 below of cylinder, I8 one side of welding steelframe, and pallet 12 is placed to 7 tops of cylinder, is equipped with deflector 9 in the both sides of welding steelframe I8, and deflector 9 is located pallet 12 both sides.
As a preferred scheme of the invention, the lifting and rotating module 3 comprises a welding steel frame ii 13, and a baffle plate assembly 44 is arranged at the top of the welding steel frame ii 13 and close to the conveying module 1; and a lifting component, a rotating component and a conveying mechanism I52 are arranged at the bottom of the welding steel frame II 13, the rotating component is arranged on the lifting platform 17 of the lifting component, and the conveying mechanism I52 is arranged on a turntable supporting plate 49 of the rotating component.
As a preferable scheme of the invention, the lifting assembly comprises a hydraulic cylinder 14, a lifting platform 17, a chain support 15 and a chain I20; the bottom end of the welding steel frame II 13 is symmetrically provided with supports 21, each support 21 is fixedly provided with a hydraulic cylinder 14, the hydraulic cylinders 14 are controlled by a hydraulic system 6 to move, and the hydraulic system 6 is controlled by an external power supply controller and is electrically connected with the external power supply controller through a lead; the telescopic link of pneumatic cylinder 14 passes through chain support 15 and is connected with I20 of chain, and I20 of chain is connected with the elevating platform 17 of welding steelframe II 13 in and is driven elevating platform 17 and reciprocates in welding steelframe II 13.
In order to ensure that the lifting platform stably moves up and down, a supporting plate 162 is arranged at the top angle of the lifting platform 17, a guide wheel 16 is arranged on the supporting plate 162, the guide wheel 16 is slidably mounted in a sliding groove 161, and the sliding groove 161 is vertically arranged on the inner side of the welding steel frame II 13.
As a preferable scheme of the invention, the rotating assembly comprises a motor ii 19, a rotating platform 45, a rotating platform connecting plate 46, a driven gear 48, a driving gear 47 and a turntable supporting plate 49; the rotary platform 45 is arranged on the lifting platform 17, the middle part of the rotary platform 45 is provided with a rotary platform connecting plate 46, a driven gear 48 is arranged on the rotary platform connecting plate 46 through a rotating shaft, and a turntable supporting plate 49 is arranged on the driven gear 48 and rotates along with the driven gear 48; and driven gear 48 meshes with driving gear 47, and driving gear 47 and motor II 19's output shaft are connected, and motor II 19 installs on lift platform 17.
As a preferred scheme of the present invention, the baffle assembly 44 includes a baffle ii 441, a cylinder iii 442 and a fixing frame 443, the fixing frame 443 is installed at a position on the top of the welding steel frame ii 13 near the conveying module 1, the cylinder iii 442 is installed on the fixing frame 443, and a piston rod of the cylinder iii 442 is connected with the baffle ii 441 and drives the baffle ii 441 to move; the telescopic direction of the cylinder is the same as the direction of the assembly line.
As a preferred scheme of the present invention, the transfer module 5 includes a conveying mechanism ii 53, a welded steel frame iv 54, and a pallet conveying mechanism; the conveying mechanism II 53 is positioned between the pallet conveying mechanisms and is connected with the bottom of the welded steel frame IV 54 through a support leg 58; the conveying direction of the conveying mechanism II 53 is vertical to that of the pallet conveying mechanism; the conveying mechanism II 53 is a roller conveyor; the pallet conveying mechanism comprises a power component and a conveying component; the power assembly comprises a motor IX 55, a chain wheel iii 56 and a chain wheel ii 551; the conveying assembly comprises a pallet conveying chain, a connecting shaft II 57, a chain wheel, a pallet conveying support and a jacking cylinder; the pallet conveying support is connected with the bottom of the welding steel frame IV 54 through a jacking air cylinder; the conveying mechanism II 53 is positioned between the pallet conveying brackets; the front end and the rear end of the pallet conveying support are respectively provided with a connecting shaft II 57, the connecting shaft II 57 close to the pallet recovery module 2 is provided with a chain wheel iii 56, the chain wheel iii 56 is connected with a chain wheel ii 551, the chain wheel ii 551 is connected with an output shaft of a motor IX 55, the motor IX 55 is arranged on the pallet conveying support, the two ends of each connecting shaft II 57 are respectively provided with a chain wheel, and the two chain wheels positioned on the same side are connected through a pallet conveying chain.
As a preferred solution of the present invention, the unstacking module 4 comprises a welding support plate 31; the welding support plates 31 are installed at the upper ends of the welding steel frames II 13 and IV 54 in pairs, each welding support plate 31 is provided with a guide rail II 33 and a baffle I43, the guide rails II 33 are provided with racks 32, the racks 32 are provided with gears 34, one gear 34 is connected with a chain wheel III 342 through a shaft 341, and the shaft 341 is installed on one baffle I43;
the chain wheel III 342 is connected with a chain wheel IV 35 through a chain, the chain wheel IV 35 is connected with a chain wheel V361 on the other baffle plate I43 through a connecting shaft I36, and the chain wheel V361 is connected with a chain wheel VII 391 through a chain; the chain wheel VII 391 is arranged on an output shaft of the motor VI 39; the motor VI 39 and the motor V38 are arranged on the baffle I43 and are respectively arranged on two sides of the connecting shaft I36; an output shaft of the motor V38 is provided with a chain wheel VI 381, the chain wheel VI 381 is connected with a chain wheel iv through a chain, and the chain wheel iv is installed at the end part of the square roller 37; the square roller 37 is arranged on the inner side of the welding support plate 31 and is positioned below the motor V38 and the motor VI 39;
a pair of four-edged rollers 42 is provided at the end of the welding support plate 31 near the entrance of the elevating rotation module 3; a chain wheel IX 421 is mounted at the end part of the lower square roller 42, the chain wheel IX 421 is connected with a chain wheel VIII 411 through a chain, the chain wheel VIII 411 is arranged at the output end of a motor VII 41, and the motor VII 41 is mounted on a baffle I43;
the air cylinder II 40 is arranged on the welding support plate 31 through a support and is positioned above the middle part of the square roller 37, and a piston rod of the air cylinder II 40 is connected with the upper quadrangular roller 42; the cylinder II 40 is used to control the movement of the upper four-sided roller 42.
The jacking assembly comprises a top plate 301, an air cylinder IV 302 and a support rod 303, wherein the air cylinder IV 302 is vertically installed at the bottom of a welding steel frame III 27, a telescopic rod of the air cylinder IV 302 penetrates through the jacking base plate and then is connected with the top plate 301, the support rod 303 is installed at the lower end of the top plate 301, and the support rod 303 penetrates through a guide hole of the jacking base plate.
The pallet receiving mechanism comprises a power component and a pallet receiving component, wherein the power component comprises a motor III 26, a chain wheel i 261 and a chain wheel I22; the pallet receiving assembly comprises a pallet receiving chain and a connecting shaft 23; a connecting shaft 23 is arranged at the end part of the welding steel frame III 27 close to the transfer module 5 and the end part of the welding steel frame III far away from the transfer module 5; a chain wheel I22 is arranged on a connecting shaft 23 close to the transfer module 5; two ends of each connecting shaft 23 are respectively provided with a chain wheel II 28, and the chain wheels II 28 on the same side are connected through a pallet receiving chain; motor III 26 is installed on welding steelframe III 27, and motor III 26's output shaft and sprocket i 261, sprocket i 261 is connected with sprocket I22 through the chain.
The roof subassembly, including I241 of guide rail, I242 of cylinder, plug 243 and slide rail 244, I241 of guide rail sets up in pairs and installs on welding steelframe III 27, and I241 upper end of guide rail sets up slide rail 244, and the slide rail 244 tip is connected with plug 243, and I242 of cylinder is connected with plug 243 through the connecting plate.
The motor I10, the motor II 19, the motor III 26, the motor IV 302, the motor V38, the motor VI 39, the motor VII 41, the motor VIII 50 and the motor IX 55 are controlled by an external power supply to move and are electrically connected with an external power supply controller through a lead. The cylinder I242, the cylinder II 40 and the cylinder III 442 are pneumatically controlled by an external power supply and are electrically connected with an external power supply controller through leads.
The working principle of the invention is as follows: the stack 51 of bagged material placed on the pallet 12 enters the unstacking apparatus under the control of an external power controller, enabling an intelligent unstacking process. The automatic unstacking machine comprises a starting motor I10, a motor VIII 50 and a motor I10, wherein the motor I10 drives a roller 7 to rotate, so that a pallet 12 and a bagged material stack 51 move towards the lifting and rotating module 3 together, the motor VIII 50 drives a rotating roller 18 to move, after the pallet 12 and the bagged material stack 51 enter the lifting and rotating module 3, a motor II 19 and a hydraulic system 6 are started, the motor II 19 drives a driven gear 48 to rotate through a driving gear 47, so that a rotating platform 45 rotates, the rotating platform 45 drives the pallet 12 and the bagged material stack 51 on the rotating roller 18 to rotate, and unstacking of the bagged material stacks 51 at different direction positions is realized. The hydraulic system 6 drives the hydraulic cylinder 14 to work, the hydraulic cylinder 14 carries the chain I20 to work through the chain support 15, and the hydraulic cylinder 14 moves up and down to enable the guide wheels 16 on two sides of the lifting platform 17 to move along the sliding chute 161 to lift and lower the bagged material stack 51.
In the rotating and lifting process of the pallet 12 and the bagged material stack 15 by the rotary lifting module 3, the motor V38, the motor VI 39, the motor VII 41, the air cylinder II 40 and the air cylinder III 442 are sequentially started, the motor VI 39 drives the gear 34 to rotate along the rack 32, the motor V38 drives the square roller 37 to work, the air cylinder III 442 pushes the baffle II 441 to move, the baffle II 441 pushes the bagged material stack 51 to be pushed, the motor VII 41 drives the lower four-edge roller 42 to move, the air cylinder II 40 drives the upper four-edge roller 42 to move, the grabbing function of the paired four-edge rollers 42 on the bagged material stack 51 is realized, and the bagged material stack 51 is directly conveyed to the conveying belt 11. When the unstacking process is completed, the lifting platform 17 is lowered and the pallet 12 is transferred from the conveyor i 52 into the transfer module 5. And starting the motor IX 55 and the motor III 26, and driving the conveying mechanism II 53 to move by the motor IX 55 and the motor III 26 so as to send the pallet 12 into the pallet recovery module 2. The motor IV 302 and the air cylinder I242 are started, the motor IV 302 drives the top plate 301 to move up and down, the air cylinder I242 drives the plug 243 to be inserted into the pallet 12, fixing and recovering of the pallet 12 are completed, and the baffle group 29 ensures that the pallet 12 can be stacked to a certain height, and is safe and reliable. The whole unstacking process is highly automatic and intelligent, manual operation is not needed, the working efficiency is high, and the output is stable.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (10)
1. The utility model provides a material intelligence equipment of breaking a jam in bags which characterized in that: comprises a conveying module (1), a pallet recovery module (2), a lifting rotating module (3), a destacking module (4) and a transfer module (5); the conveying module (1), the lifting and rotating module (3) and the transfer module (5) are sequentially connected and placed, the unstacking module (4) is arranged across the lifting and rotating module (3) and the transfer module (5), the pallet recovery module (2) is connected and arranged with the transfer module (5), and the arrangement direction of the pallet recovery module (2) is vertical to the assembly line direction of the transfer module (5); conveying module (1) will wait to tear open bagged materials buttress (51) of pallet and carry lift rotation module (3), lift rotation module (3) will wait to tear open bagged materials buttress (51) of pallet and rotate the lift, module of breaking a jam (4) is waited to tear open bagged materials buttress (51) of pallet and is demolishd, pallet (12) after demolising are carried by lift rotation module (3) and are given transfer module (5), transfer module (5) transmit for pallet recovery module (2).
2. The bagged material intelligent unstacking equipment as claimed in claim 1, wherein: the lifting rotating module (3) comprises a welding steel frame II (13), and a baffle plate assembly (44) is arranged at the position, close to the conveying module (1), of the top of the welding steel frame II (13); a lifting assembly, a rotating assembly and a conveying mechanism I (52) are arranged at the bottom of the welding steel frame II (13), the rotating assembly is installed on a lifting platform (17) of the lifting assembly, and the conveying mechanism I (52) is installed on a turntable supporting plate (49) of the rotating assembly.
3. The bagged material intelligent unstacking equipment as claimed in claim 2, wherein: the lifting assembly comprises a hydraulic cylinder (14), a lifting platform (17), a chain support (15) and a chain I (20); hydraulic cylinders (14) are symmetrically arranged at the bottom end of the welding steel frame II (13); the telescopic link of pneumatic cylinder (14) passes through chain support (15) and is connected with I (20) of chain, and I (20) of chain are connected with lift platform (17) in welding steelframe II (13) and are driven lift platform (17) and reciprocate in welding steelframe II (13).
4. The bagged material intelligent unstacking equipment as claimed in claim 3, wherein: a supporting plate (162) is arranged at the top corner of the lifting platform (17), a guide wheel (16) is arranged on the supporting plate (162), the guide wheel (16) is slidably mounted in a sliding groove (161), and the sliding groove (161) is vertically arranged on the inner side of a welding steel frame II (13).
5. The bagged material intelligent unstacking equipment as claimed in claim 2, wherein: the rotating assembly comprises a motor II (19), a rotating platform (45), a rotating platform connecting plate (46), a driven gear (48), a driving gear (47) and a turntable supporting plate (49); the rotary platform (45) is arranged on the lifting platform (17), the middle part of the rotary platform (45) is provided with a rotary platform connecting plate (46), a driven gear (48) is arranged on the rotary platform connecting plate (46) through a rotating shaft, and a turntable supporting plate (49) is arranged on the driven gear (48) and rotates along with the driven gear (48); and the driven gear (48) is meshed with the driving gear (47), the driving gear (47) is connected with an output shaft of the motor II (19), and the motor II (19) is arranged on the lifting platform (17).
6. The bagged material intelligent unstacking equipment as claimed in claim 2, wherein: the baffle plate assembly (44) comprises a baffle plate II (441), a cylinder III (442) and a fixing frame (443), the fixing frame (443) is installed at the position, close to the conveying module (1), of the top of the welding steel frame II (13), the cylinder III (442) is installed on the fixing frame (443), and a piston rod of the cylinder III (442) is connected with the baffle plate II (441) and drives the baffle plate II (441) to move; the telescopic direction of the cylinder is the same as the direction of the assembly line.
7. The bagged material intelligent unstacking equipment as claimed in claim 1, wherein: the transfer module (5) comprises a conveying mechanism II (53), a welding steel frame IV (54) and a pallet conveying mechanism; the conveying mechanism II (53) is positioned between the pallet conveying mechanisms and is connected with the bottom of the welded steel frame IV (54) through a support leg (58); the conveying direction of the conveying mechanism II (53) is vertical to that of the pallet conveying mechanism; the conveying mechanism II (53) is a roller conveyor; the pallet conveying mechanism comprises a power component and a conveying component; the power assembly comprises a motor IX (55), a chain wheel iii (56) and a chain wheel ii (551); the conveying assembly comprises a pallet conveying chain, a connecting shaft II (57), a chain wheel, a pallet conveying support and a jacking cylinder; the pallet conveying support is connected with the bottom of the welding steel frame IV (54) through a jacking air cylinder; the conveying mechanism II (53) is positioned between the pallet conveying brackets; the front end and the rear end of the pallet conveying support are respectively provided with a connecting shaft II (57), the connecting shaft II (57) close to the pallet recovery module (2) is provided with a chain wheel iii (56), the chain wheel iii (56) is connected with a chain wheel ii (551), the chain wheel ii (551) is connected with an output shaft of a motor IX (55), the motor IX (55) is arranged on the pallet conveying support, the two ends of each connecting shaft II (57) are respectively provided with a chain wheel, and the two chain wheels positioned on the same side are connected through a pallet conveying chain.
8. The bagged material intelligent unstacking equipment as claimed in claim 1, wherein: the unstacking module (4) comprises a welding support plate (31); the welding support plates (31) are installed at the upper ends of a welding steel frame II (13) and a welding steel frame IV (54) in pairs, each welding support plate (31) is provided with a guide rail II (33) and a baffle I (43), the guide rails II (33) are provided with racks (32), the racks (32) are provided with gears (34), one gear (34) is connected with a chain wheel III (342) through a shaft (341), and the shaft (341) is installed on one baffle I (43);
the chain wheel III (342) is connected with the chain wheel IV (35) through a chain, the chain wheel IV (35) is connected with a chain wheel V (361) on the other baffle plate I (43) through a connecting shaft I (36), and the chain wheel V (361) is connected with a chain wheel VII (391) through a chain; the chain wheel VII (391) is arranged on an output shaft of the motor VI (39); the motor VI (39) and the motor V (38) are arranged on the baffle I (43) and are respectively arranged on two sides of the connecting shaft I (36); an output shaft of the motor V (38) is provided with a chain wheel VI (381), the chain wheel VI (381) is connected with a chain wheel iv through a chain, and the chain wheel iv is arranged at the end part of the square roller (37); the square roller (37) is arranged on the inner side of the welding support plate (31) and is positioned below the motor V (38) and the motor VI (39);
a pair of four-edge rollers (42) is arranged at the position, close to the inlet of the lifting rotating module (3), of the end part of the welding support plate (31); a chain wheel IX (421) is installed at the end part of the lower four-edge roller (42), the chain wheel IX (421) is connected with a chain wheel VIII (411) through a chain, the chain wheel VIII (411) is arranged at the output end of a motor VII (41), and the motor VII (41) is installed on a baffle I (43);
the air cylinder II (40) is installed on the welding support plate (31) through a support and located above the middle of the square roller (37), and a piston rod of the air cylinder II (40) is connected with the upper square roller (42).
9. The bagged material intelligent unstacking equipment as claimed in claim 1, wherein: the pallet recovery module (2) comprises a welded steel frame III (27), and a pallet receiving mechanism is arranged in the welded steel frame III (27); a jacking component (30) is arranged in the position, between the pallet receiving mechanisms, in the welded steel frame III (27); a baffle group (29) is arranged on the inner side of the welded steel frame III (27) in a surrounding manner of the jacking component (30); top plate components (24) are symmetrically arranged at the side end of the welding steel frame III (27); a roof assembly (24) is positioned above the pallet receiving mechanism.
10. The bagged material intelligent unstacking equipment as claimed in claim 9, wherein: the jacking assembly comprises a top plate (301), an air cylinder IV (302) and a support rod (303), wherein the air cylinder IV (302) is vertically installed at the bottom of the welding steel frame III (27), a telescopic rod of the air cylinder IV (302) penetrates through the jacking base plate and then is connected with the top plate (301), the support rod (303) is installed at the lower end of the top plate (301), and the support rod (303) penetrates through a guide hole of the jacking base plate;
the pallet receiving mechanism comprises a power assembly and a pallet receiving assembly, wherein the power assembly comprises a motor III (26), a chain wheel i (261) and a chain wheel I (22); the pallet receiving assembly comprises a pallet receiving chain and a connecting shaft (23); a connecting shaft (23) is arranged at the end part of the welding steel frame III (27) close to the transfer module (5) and the end part of the welding steel frame III far away from the transfer module (5); a chain wheel I (22) is arranged on a connecting shaft (23) close to the transfer module (5); two ends of each connecting shaft (23) are respectively provided with a chain wheel II (28), and the chain wheels II (28) on the same side are connected through a pallet receiving chain; the motor III (26) is installed on the welding steel frame III (27), an output shaft of the motor III (26) is connected with the chain wheel i (261), and the chain wheel i (261) is connected with the chain wheel I (22) through a chain;
the roof subassembly, including guide rail I (241), I (242) of cylinder, plug (243) and slide rail (244), I (241) of guide rail set up in pairs and install on welding steelframe III (27), and I (241) upper end of guide rail sets up slide rail (244), and slide rail (244) tip is connected with plug (243), and I (242) of cylinder are connected with plug (243) through the connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911325256.9A CN110902399B (en) | 2019-12-20 | 2019-12-20 | Intelligent unstacking equipment for bagged materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911325256.9A CN110902399B (en) | 2019-12-20 | 2019-12-20 | Intelligent unstacking equipment for bagged materials |
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| Publication Number | Publication Date |
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| CN110902399A true CN110902399A (en) | 2020-03-24 |
| CN110902399B CN110902399B (en) | 2021-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911325256.9A Active CN110902399B (en) | 2019-12-20 | 2019-12-20 | Intelligent unstacking equipment for bagged materials |
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| CN (1) | CN110902399B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112357816A (en) * | 2020-11-27 | 2021-02-12 | 何英炬 | Automatic unloader of commodity circulation |
| CN114212550A (en) * | 2021-11-23 | 2022-03-22 | 江苏英创电力科技有限公司 | Full-automatic unstacking and stacking equipment based on pallet truck circulation |
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| CN207943585U (en) * | 2018-02-06 | 2018-10-09 | 王超 | Novel material is dialled from formula unstacker |
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| CN208761689U (en) * | 2018-09-05 | 2019-04-19 | 泰安腾阳通用设备有限公司 | A kind of unstacker |
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| DE2142788A1 (en) * | 1970-09-01 | 1972-03-02 | ||
| CN203652796U (en) * | 2013-12-12 | 2014-06-18 | 符世朝 | Material bag tray unstacker |
| CN207129679U (en) * | 2017-09-14 | 2018-03-23 | 王超 | Bagged material is dialled from formula unstacker |
| CN207451109U (en) * | 2017-10-11 | 2018-06-05 | 蓝思智能机器人(长沙)有限公司 | Charging tray draw off gear and production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112357816A (en) * | 2020-11-27 | 2021-02-12 | 何英炬 | Automatic unloader of commodity circulation |
| CN114212550A (en) * | 2021-11-23 | 2022-03-22 | 江苏英创电力科技有限公司 | Full-automatic unstacking and stacking equipment based on pallet truck circulation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110902399B (en) | 2021-11-12 |
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