CN110899372A - Full-automatic material receiving machine and material receiving method thereof - Google Patents
Full-automatic material receiving machine and material receiving method thereof Download PDFInfo
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- CN110899372A CN110899372A CN201911232802.4A CN201911232802A CN110899372A CN 110899372 A CN110899372 A CN 110899372A CN 201911232802 A CN201911232802 A CN 201911232802A CN 110899372 A CN110899372 A CN 110899372A
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- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000004381 surface treatment Methods 0.000 claims description 148
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- 238000011144 upstream manufacturing Methods 0.000 claims description 29
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/04—Winding-up or coiling on or in reels or drums, without using a moving guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/287—Devices for handling sheet or strip material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention discloses a full-automatic material receiving machine and a material receiving method thereof, which can be used for continuously receiving a metal terminal material belt to form a material tray, wherein the metal terminal material belt is provided with at least one joint extending along the conveying direction of the metal terminal material belt, and the full-automatic material receiving machine comprises: a body; a material receiving disc; the detection mechanism can acquire the number of joints within a preset distance; the shearing piece can shear the metal terminal material belt; and the controller is respectively connected with the detection mechanism and the shearing piece so as to control the shearing piece to shear the metal terminal material belt according to the number of the joints detected by the detection mechanism. This full-automatic material machine of receiving can realize receiving in succession the material to can receive the in-process automatic cutout joint in succession, can effectively reduce continuous metal terminal's manufacturing cost.
Description
Technical Field
The invention belongs to the technical field of automatic material receiving of surface treatment products, and particularly relates to a full-automatic material receiving machine and a full-automatic material receiving method.
Background
In the electronics industry, connector electronic components for various electrical devices are assembled from various metal terminals and plastic housings. Therefore, various metal terminals are naturally becoming the most important basic material for the electronic industry. The collection of test samples, the cutting of splices, and the changing of reels to collect continuous metal terminal product reels during continuous metal terminal surface treatment production are typically performed manually.
The continuous metal terminal is made of thin copper, thin copper alloy and thin stainless steel strip materials through a precision punching machine. In general, the collection of the test specimens of the resulting continuous metal terminal products and the tray changing operation of the reclaimer are performed by manual operations. Abnormal phenomena such as deformation of the continuous metal terminal are inevitable in the operation process. For example, after the continuous metal terminal product is fully received in the tray, if the continuous metal terminal product is cut off by using the scissors, the continuous metal terminal product can be deformed if the operation is careless; then, when the sample for testing is collected by about 20 mm-30 mm, the continuous metal terminal product is deformed due to improper operation; when the continuous metal terminal product is put into a new take-up tray, the continuous metal terminal product is deformed by a slight improper operation. In particular, since the precision press working is continuously performed at a constant speed, a series of operations of cutting the continuous metal terminal products, collecting the test samples, and putting the continuous metal terminal products into a new receiving tray are affected by the deformation of the continuous metal terminal products and cannot be completed within a predetermined time, an emergency stop is required for the processing. Thereby causing waste of continuous metal terminal products and a reduction in the operating efficiency of the punch press.
In the surface treatment process, the continuous metal terminal obtained in the stamping working section is subjected to surface treatment, firstly, nickel metal is precipitated on the surface of the continuous metal terminal, and then partial surface treatment is carried out on the surface of the continuous metal terminal to precipitate gold, palladium-nickel, rhodium-ruthenium, silver, tin and the like to form a surface treatment product; after copper metal is deposited on the surface of the metal terminal, metallic tin may be deposited by surface treatment. Electronic components such as connectors assembled by the surface-treated metal terminals and the plastic shell are widely applied to precision electronic industries such as smart phones, computers, cameras, aerospace and automobiles, and general civil electronic industries such as televisions and refrigerators. After the continuous metal terminal is processed by surface treatment of a continuous production line, when a surface treatment sample is collected and checked and a new material receiving disc is replaced, a plated product is contacted by manual operation, so that touch traces can be left on the surface of the surface treatment terminal; therefore, the precision electronic product cannot be used, and particularly, immeasurable serious consequences and huge economic loss can be caused when the commodities such as a smart phone, a computer, a camera, an automobile and the like adopting the electronic element have problems in the using process.
In recent years, as electronic products such as smart phones, cameras, computers, and televisions have been reduced in size, thickness, and functionality, metal terminals as raw materials constituting electronic components of connectors have been increasingly reduced in size and size. For example, the effective length of a connector terminal for inserting a flexible printed circuit board, abbreviated as an FPC terminal, is only 2mm to 3 mm; the total width of the product is only 5-6 mm after the positioning hole connecting belt is added. In addition, in order to make electronic devices smaller and thinner, the design of the board-to-board metal terminals has also been changed from planar metal terminals to bent metal terminals having a complicated shape in order to meet the demands of the electronic devices for miniaturization and high functionality. However, the miniaturization and complication of the metal terminals put a very high demand on the processing of the metal terminal products; particularly, after various metal strips are processed into continuous metal terminals through a precision stamping die, the operation of cutting the continuous metal terminals by using scissors is carried out manually, when a test sample is collected and the continuous metal terminals are placed into a new material receiving tray, due to the fact that the continuous metal terminal products are small and complex in shape and high in requirement on manual operation, the abnormal percentage of manual operation errors is high, a large number of continuous metal terminal products are often deformed, sudden shutdown of the precision stamping die equipment is often forced, and production efficiency is greatly reduced. Similarly, in the electroplating production of the continuous metal terminal, in a series of manual operations of collecting a test sample electroplated by the continuous metal terminal, cutting off a joint and putting a continuous metal terminal electroplating product into a new material receiving disc, the percentage of operation errors is very high, the product cost is very high due to the surface treatment on the surface of the continuous metal terminal, and the product rejection rate is improved along with the increase of the abnormality of the continuous metal terminal surface treatment product, so the loss cost of the abnormal product is very huge; particularly, when the continuous surface treatment production line is stopped due to improper operation in a series of manual operations of collecting a test sample electroplated by the continuous metal terminal, shearing a joint and putting a continuous metal terminal surface treatment product into a new receiving tray, all continuous metal terminal products forced to stay in the continuous surface treatment production line need to be scrapped, so that the economic loss is huge; meanwhile, the production and processing efficiency of the continuous surface treatment equipment is reduced due to the halt of the continuous surface treatment equipment.
In view of the above problems, it is an urgent need to solve the problem of reducing the percentage of errors in a series of manual operations of collecting a test sample of a continuous metal terminal, shearing a joint, and placing a continuous metal terminal surface treatment product into a new receiving tray in the production of a continuous metal terminal product, and reducing the number of times of shutdown of a continuous metal terminal product production apparatus, thereby achieving a significant reduction in the production cost of the continuous metal terminal.
Aiming at the problems to be solved, the technology is continuously researched and developed by using a reel type automatic material receiving machine to replace a manual operation mode for a reversed continuous metal terminal obtained by precisely stamping thin copper, thin copper alloy and thin stainless steel strips serving as raw materials, and the technology is greatly improved at present, so that the qualification rate of the continuous metal terminal obtained after stamping is greatly improved, and the problems are satisfactorily solved. However, there are many problems that are not solved in the automatic receiving of the continuous metal terminal after the continuous metal terminal is processed by the surface treatment device, and patent documents related to solving these problems are also rare.
In patent document 1(CN 207792202U), an automatic coil stocker for post-press is described. This equipment is in the punch press production process, accepts the signal of punch press motor through the controller, and when punch press motor speed was very fast, the controller control drags the motor forward and rotates, drags the motor and drags supporting roller upward movement, and the distance between supporting roller and the coiling material axle will increase, and then slows down the material receiving speed, makes the elasticity of coil stock unanimous. However, the patent does not disclose the contents of automatically cutting the continuous metal terminals, automatically collecting test samples, and automatically winding the continuous metal terminals in continuous production into a new receiving tray.
In patent document 2(CN 206645615U), a winding device of a material receiving machine is described. The photoelectric sensor senses the distance between the photoelectric sensor and a metal product, the control system judges the winding speed of the metal product according to the distance, the upper limit position is used for sensing whether the winding speed of the material is too high, the lower line position is used for sensing whether the winding speed of the metal product is too low, the structure is simple, the automation degree is high, and the problem of manual winding speed is avoided.
In patent document 3(CN 108555175B), a receiving robot for a press machine is disclosed. The equipment realizes pushing and material taking of the workpiece after the stamping of the stamping die is completed, avoids dangerous operation that an operator stretches to the die to take out the workpiece, reduces the accident occurrence probability of the stamping equipment and improves the production efficiency.
Patent document 4 (japanese patent No. 3084477) provides a receiving machine and a control device after punching a continuous metal terminal. This patent sets up the guide roller that can prevent continuous metal section horizontal rocking at the punch press exit to the problem of continuous metal section easy emergence deformation at stamping equipment exit has been solved.
In patent document 5 (japanese patent No. 4979510), a stacker for multi-layer trays is provided. The patent aims at the problems that a winding machine with multiple layers of material receiving discs needs to move up and down to automatically change discs and equipment is heavy, and a disc changing mode of horizontally rotating and moving a central shaft is adopted, so that a simple and convenient disc changing method is provided; meanwhile, the disc changing mode is stable in operation, and the space between every two layers of material receiving discs does not need too large space, so that the disc changing device has the characteristics of safe and reliable operation; therefore, the material receiving machine provided by the patent can save space, has smaller volume and light weight than the common material receiving machine, and reduces the manufacturing cost of equipment.
Various receiving machines are provided in patent documents 1 to 5, respectively, however, the design principle of all the devices and their actual operation cannot solve various practical problems such as automatic joint shearing of continuous metal terminal products after surface treatment production, automatic sampling of test products, automatic placement of continuous metal terminals into a new receiving tray, and the like.
In the earlier report of patent document 6(CN 205934071U), i provided an integrated mechanism device for alarming, shearing and sampling of a counting connector of a fully automatic material receiving machine. Because the device can only satisfy the sample and the save of the automatically cropped test sample of the surface treatment product in the continuous metal terminal surface treatment production in the minizone, the automatically cropped joint abandons to the waste material bucket in, changes automatically and receives the material and uses circular receipts charging tray, the automatic formula of rolling up is collected continuous metal terminal surface treatment product.
However, the automatic treatment of sudden product deformation in the surface treatment production of the continuous metal terminal and the treatment of the surface treatment product with two joints in less than 5 meters of the continuous metal terminal do not relate to, so that the application of the automatic equipment in the surface treatment production of the actual continuous metal terminal is greatly limited. In addition, there is no provision for functions such as automatically cutting joints, automatically collecting test samples, cutting metal traction materials according to whether or not the metal traction materials are reused, or retaining the metal traction materials when adjusting the surface treatment conditions of products.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art.
Therefore, the invention provides a full-automatic material receiving machine which can effectively reduce the production cost of terminals and realize continuous production.
The invention further provides a full-automatic material receiving method which can improve the production efficiency of the terminal and improve the automation degree and the product quality.
The full-automatic material receiving machine according to the embodiment of the first aspect of the present invention can be used for continuously receiving a metal terminal material strip to form a tray, the metal terminal material strip having at least one joint extending along a conveying direction thereof, and the full-automatic material receiving machine includes: a body; the material receiving disc is arranged on the machine body and can be used for winding the metal terminal material belt; the detection mechanism is arranged on the machine body and can acquire the number of joints within a preset distance; the shearing piece is arranged on the machine body and can shear the metal terminal material belt, and the shearing piece is positioned between the material receiving disc and the detection mechanism; the controller, the controller respectively with detection mechanism with it links to each other in order to cut the piece and links to each other in order to be according to the joint quantity control that detection mechanism detected it is right to cut the piece the metal terminal material area is sheared, wherein when the joint quantity in the predetermined distance is one, the controller control cut off the piece cut off a joint both sides the metal terminal material area when the joint quantity in the predetermined distance is more than two, the controller control cut off the piece the first joint in the predetermined distance is close to receive one side of charging tray place position the metal terminal material area and the last joint in the predetermined distance dorsad receive one side of charging tray place position the metal terminal material area.
According to the full-automatic material receiving machine provided by the embodiment of the invention, the detection mechanism is matched with the shearing part, the detection mechanism can acquire the number of the joints within a preset distance, the controller can execute different operations according to the detection result of the detection mechanism, when the number of the joints within a preset range is one, the controller can control the shearing part to cut off the metal terminal material belts on two sides of the joints, when the number of the joints within the preset range is more than two, the controller can control the shearing part to cut off the metal terminal material belt in the front area of the first joint and the metal terminal material belt in the rear area of the last joint in all the joints within the preset range, and the cut metal terminal material belts can be discarded. According to the full-automatic material receiving machine provided by the embodiment of the invention, automatic joint shearing in the production process of continuous metal terminal products can be realized, and the production and processing efficiency of terminals is improved.
According to an embodiment of the present invention, the fully automatic material receiving machine further comprises: the CCD detector is arranged on the machine body and can detect the deformation condition of the metal terminals in the metal terminal material belt, and the controller is connected with the CCD detector to control the shearing part to cut off and deform according to the detected deformation condition.
According to one embodiment of the invention, the machine body is provided with a material receiving position and a material discharging position, the number of the material receiving discs is more than two, the two material receiving discs are distributed at intervals along the vertical direction, and each material receiving disc can move between the material receiving position and the material discharging position.
According to one embodiment of the invention, the shear is configured to cut the upstream and downstream regions of the terminal on the strip of metal terminal material at least three times, when the number of terminals within the preset distance is one, wherein a first cutting position and a second cutting position are respectively upstream and downstream of the terminal, and a third cutting position is upstream of the first cutting position.
According to an embodiment of the present invention, the cutting member is configured to cut, when the number of the terminals within the preset distance is plural, at least two times, upstream and downstream areas of two end terminals located at both ends in the conveying direction on the metal terminal tape, the two cutting positions being respectively located upstream and downstream of the two end terminals.
According to the full-automatic material receiving method of the full-automatic material receiving machine in the embodiment of the second aspect of the invention, the method can be used for continuously receiving the metal terminal material belt to form the material tray, wherein the metal terminal material belt is provided with at least one joint extending along the conveying direction of the metal terminal material belt, and the method comprises the following steps: s1, judging whether the full-automatic material receiving machine meets formal production conditions; s2, when the formal production conditions are met, carrying out production, when the formal production conditions are not met, debugging the production conditions, and when the production conditions are qualified, carrying out production; s3, detecting whether the metal terminal strip is provided with a deformed metal terminal or not, cutting off the deformed metal terminal when the deformed metal terminal is provided, and collecting when the deformed metal terminal is not provided; s4, detecting whether connectors exist in the preset distance on the metal terminal material belt, executing a step S5 when one connector exists on the metal terminal material belt, and executing a step S6 when a plurality of connectors exist on the metal terminal material belt; s5, cutting the upstream and downstream areas of the joint on the metal terminal material belt at least three times, wherein a first cutting position and a second cutting position are respectively positioned at the upstream and downstream of the joint, and a third cutting position is positioned at the upstream of the first cutting position; s6, cutting the upstream and downstream areas of the two end connectors at the two ends of the metal terminal material belt in the conveying direction at least twice, wherein the two cutting positions are respectively positioned at the upstream and downstream of the two end connectors; and S7, continuously receiving the metal terminal material belt until the material receiving is finished.
According to an embodiment of the present invention, the step S1 includes: s11, connecting the front end of the metal terminal material belt with the same height to be debugged of the surface treatment condition with a metal traction material with the same height to form a front connector, and connecting the rear end of the debugged metal terminal material belt with the metal traction material with the same height to form a rear connector; s12, performing surface treatment on the metal terminal material belt; and S13, cutting the metal terminal material belt between the front of at least one part of the front connector and the back of at least one part of the back connector along the conveying direction, taking the cut part of the metal terminal material belt as a detection sample, checking the surface treatment performance of the detection sample, and repeating the step S11 when the detection sample does not meet the requirement.
According to an embodiment of the present invention, in step S13, when the metal pulling member needs to be reused, the metal terminal tape between the connection position between the front end and the corresponding metal pulling member and the connection position between the rear end and the corresponding metal pulling member are cut in the conveying direction, the metal pulling member corresponding to the front tab is wound into the tray, the metal pulling member corresponding to the rear tab is wound into the tray, and when the metal pulling member needs to be discarded, the metal terminal tape between the front of the front tab and the rear of the rear tab is cut in the conveying direction.
According to an embodiment of the present invention, the preset distance is 5m in step S4, the distance between the first and second cutting positions and the joint is 10cm in step S5, and the distance between the third cutting position and the first cutting position is 20cm to 100 cm.
According to one embodiment of the present invention, in step S5, the metal terminal tape between the first cutting position and the third cutting position is cut at a cutting length of 20cm apart.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural diagram of a fully automatic material receiving machine according to an embodiment of the invention;
fig. 2 is a schematic structural diagram of a detection mechanism of a full-automatic material receiving machine according to an embodiment of the invention;
fig. 3 is a schematic flow chart of a full-automatic material receiving method according to an embodiment of the invention.
Reference numerals:
a full-automatic material receiving machine 100;
a body 10; a material receiving tray 20; a paper tray 30;
a detection mechanism 40; a micro sensor 41; a fiber optic probe 42; a distance sensor 43;
a shear member 50; a controller 60; a feed drive 70; a material receiving speed sensor 80.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The fully-automatic material receiving machine 100 and the fully-automatic material receiving method according to the embodiment of the invention are described in detail below with reference to the drawings.
As shown in fig. 1 and 2, the fully automatic material receiving machine 100 according to an embodiment of the present invention can be used for continuously receiving a metal terminal strip to form a tray, the metal terminal strip having at least one joint extending along a conveying direction thereof, and the fully automatic material receiving machine 100 includes: the automatic material collecting device comprises a machine body 10, a material collecting tray 20, a detection mechanism 40, a shearing part 50 and a controller 60.
Specifically, the material receiving tray 20 is disposed on the machine body 10, the material receiving tray 20 can wind the metal terminal material strip, the detecting mechanism 40 is disposed on the machine body 10 and can acquire the number of joints in a preset distance, the shearing part 50 is disposed on the machine body 10 and can shear the metal terminal material strip, the shearing part 50 is located between the material receiving tray 20 and the detecting mechanism 40, the controller 60 is respectively connected with the detecting mechanism 40 and the shearing part 50 to control the shearing part 50 to shear the metal terminal material strip according to the number of joints detected by the detecting mechanism 40, wherein when the number of joints in the preset distance is one, the controller 60 controls the shearing part 50 to cut off the metal terminal material strip on two sides of one joint, and when the number of joints in the preset distance is more than two, the controller 60 controls the shearing part 50 to cut off the metal terminal material strip on one side of the position of the first joint in the preset distance adjacent to the material receiving tray 20 and the last joint in the preset distance back to the metal terminal material strip on one side of the position of A belt.
In other words, the receiving tray 20, the detecting mechanism 40, the shearing member 50, and the controller 60 are respectively provided on the body 10, the metal terminal strip can be wound through the receiving tray 20, and when the winding is full, a tray is formed on the receiving tray 20. In order to meet the requirement of continuous production, the number of joints in a preset distance can be acquired through the detection mechanism 40, the joints can be joints between two adjacent trays, or joints in a metal terminal material belt corresponding to one tray, the detection mechanism 40 can comprise a micro sensor 41, and whether the joints exist can be judged through the micro sensor 41. The detection mechanism 40 may further include a fiber optic probe 42, and the excess length can be calculated by the fiber optic probe 42, so that the distance between two adjacent joints can be obtained. When the detection mechanism 40 detects that there are two or more joints within the preset distance, the controller 60 controls the cutter 50 to cut the metal terminal material tape between the front area of the first joint and the rear area of the last joint within the preset distance along the conveying direction, so that the cut metal terminal material tape can be discarded. When the detecting mechanism 40 detects that there is a splice within a predetermined distance, the controller 60 controls the cutter 50 to cut off the metal terminal tape on both sides of the front and rear of the splice, and may discard the cut metal terminal tape. In the process of receiving the material, the metal terminal material area can be along the direction of delivery activity, cuts the metal terminal material area through its position with shearing piece 50, when current charging tray was filled with, can carry out the rolling of next charging tray, and the department of continuing between previous charging tray and the next charging tray has a joint. After the area near the joint is processed, the next coil of metal terminal material strip starts to be automatically rolled into the updated material receiving tray 20, and the full-automatic material receiving of the surface processing terminal product can be achieved by continuously and continuously repeating the processes.
Therefore, the full-automatic material receiving machine 100 according to the embodiment of the invention mainly comprises a machine body 10, a material receiving tray 20, a detection mechanism 40, a shearing part 50 and a controller 60, wherein the detection mechanism 40 and the shearing part 50 are matched with each other, so that the quick and accurate treatment of joints with different numbers in a preset distance can be realized, the joints can be treated in the continuous material receiving process, and the automatic material receiving machine 100 can realize automatic material receiving.
The full-automatic material receiving machine 100 according to the embodiment of the invention further includes paper trays 30, the paper trays 30 are arranged opposite to the material receiving tray 20 and correspond to one another, and the metal terminal material belts can be packaged while receiving materials through the paper trays 30 corresponding to the material receiving tray 20. Meanwhile, the receiving tray 20 and the paper tray 30 are matched with each other to carry out the ending work on the previous tray.
In some embodiments of the present invention, the fully automatic material receiving machine 100 further includes a feeding driving element 70, the feeding driving element 70 may be disposed on the machine body 10 and located between the detecting mechanism 40 and the cutting element 50, and the feeding driving element 70 may guide the metal terminal material tape to be conveyed, so as to improve the conveying continuity of the metal terminal material tape.
According to an embodiment of the present invention, the fully automatic material receiving machine 100 further includes a material receiving speed sensor 80, the material receiving speed sensor 80 may be disposed on the machine body 10 and located on a side of the detecting mechanism 40 opposite to the position of the material receiving tray 20, and the material receiving speed sensor 80 can obtain the conveying speed of the metal terminal material strip.
According to an embodiment of the present invention, the fully automatic material receiving machine 100 further includes a CCD detector disposed on the machine body 10 and connected to the controller 60, the CCD detector can detect the deformation of the metal terminals in the metal terminal strip, the controller 60 is connected to the CCD detector to control the shearing member 50 to cut off the metal terminal strip on both sides of the deformed metal terminals according to the detected deformation, that is, the deformed terminals can be detected by the CCD detector, and when the deformed terminals are detected, the deformed terminals can be cut off by the shearing member 50, so that even when sudden terminal deformation occurs in electroplating production, the purpose of fully automatic continuous uninterrupted production of products can be achieved. Alternatively, when terminal deformation occurs in the continuous metal terminal surface treatment production, a CCD (charge coupled device) detection alarm can be used, the electroplated product is cut by the cutting piece 50 at the position 50cm before the deformed product, the cutting length is 20cm, and the cut product is discarded into a waste bucket. After the cut continuous metal terminal surface treatment product is wound into the tray, the protective tape (e.g., paper tape) is wound into 3 more turns, and the rotation is automatically stopped. When the detection alarm of the deformed product is finished, the deformed product is cut off for 50cm in excess at the rear part, and the protective belt automatically starts to run while the subsequent continuous metal terminal surface treatment product is automatically wound into the material tray, so that the aim of full-automatic continuous uninterrupted production of the surface treatment product can be achieved even if sudden surface treatment terminal product deformation occurs in electroplating production.
In some embodiments of the present invention, the machine body 10 is provided with a material receiving position and a material discharging position, the number of the material receiving trays 20 is two or more, the two material receiving trays 20 are distributed at intervals in the vertical direction, each material receiving tray 20 can move between the material receiving position and the material discharging position, when a previous material receiving tray 20 is full, a region near a joint between the previous tray and a next tray is cut off, the corresponding material receiving tray 20 full of material moves from the material receiving position to the material discharging position, and another empty material receiving tray 20 moves from the material discharging position to the material receiving position, so that the material receiving tray can be automatically replaced, and the surface treatment product can be automatically collected.
According to one embodiment of the invention, the shear 50 is configured to cut the upstream and downstream regions of the joint on the strip of metal terminal material at least three times, with a number of joints within a preset distance of one, wherein a first cutting position and a second cutting position are respectively upstream and downstream of the joint, and a third cutting position is upstream of said first cutting position. The metal terminal material belt between the third cutting position and the first cutting position can be abandoned or at least one part of the metal terminal material belt is used as an inspection sample, and the metal terminal material belt between the first cutting position and the second cutting position can be abandoned.
In some embodiments of the present invention, the cutter 50 is configured to cut at least two times, at positions upstream and downstream of the two end connectors, respectively, located at both ends in the conveying direction on the metal terminal tape when the number of connectors within the preset distance is plural.
When the previous tray is used for receiving and ending, the metal terminal material tape is completely wound into the receiving tray 20, the receiving tray 20 may be circular, the surface treatment product protection paper tape (or soft plastic tape) on the paper tray 30 is wound into M circles and then automatically cut, and M is preferably 3. And the tail end of the protective belt can be automatically sealed with an adhesive tape, so that the material tray products in the material collecting tray 20 are prevented from being unwound, and the loss caused by the falling of the products is prevented. After the joint between the two material trays is cut off, the metal terminal material belt of the next tray is moved along with the joint, and in order to ensure the quality of a metal terminal surface treatment product on the metal terminal material belt, the metal terminal material belt between the first cutting position and the third cutting position which are cut off can be used as an inspection sample.
The front of the metal terminal material strip refers to a side adjacent to the direction of the material receiving tray 20, the rear refers to a side facing away from the direction of the material receiving tray 20, and the conveying direction of the metal terminal material strip refers to a direction of conveying towards the material receiving tray 20.
Therefore, the full-automatic material receiving machine 100 according to the embodiment of the invention can not only realize automatic material receiving of the surface treatment terminal product, but also realize automatic joint shearing through the matching of the shearing piece 50 and the joint inductor 40, can automatically detect the deformed surface treatment terminal product by adopting the CCD detector, and cut off the deformed terminal by matching with the shearing piece 50, and the full-automatic material receiving machine 100 has the advantages of realizing continuous production, improving the production efficiency, reducing the production cost and the like.
As shown in fig. 3, the full-automatic material receiving method of the full-automatic material receiving machine according to the embodiment of the present invention can be used for continuously receiving a metal terminal strip to form a tray, the metal terminal strip having at least one joint extending along a conveying direction thereof, and the method includes the following steps:
and S1, judging whether the full-automatic material receiving machine meets formal production conditions.
According to an embodiment of the present invention, step S1 includes:
and S11, connecting the front end of the metal terminal material belt with the same height as the metal traction material to form a front joint, and connecting the rear end of the metal terminal material belt with the same height as the metal traction material to form a rear joint.
And S12, performing surface treatment on the metal terminal tape.
And S13, cutting the metal terminal material strip between the front of at least one part of the front joint and the back of at least one part of the back joint along the conveying direction, taking the cut part of the metal terminal material strip as a detection sample, checking the surface treatment performance of the detection sample, and repeating the step S11 when the detection sample does not meet the requirement.
Alternatively, in step S13, when the metal pulling member needs to be reused, the metal terminal tape between the connection position between the front end and the corresponding metal pulling member and the connection position between the rear end and the corresponding metal pulling member is cut in the conveyance direction, the metal pulling member corresponding to the front joint is wound into the tray, the metal pulling member corresponding to the rear joint is wound into the tray, and when the metal pulling member needs to be discarded, the metal terminal tape between the front side of the front joint and the rear side of the rear joint is cut in the conveyance direction.
For example, when the surface treatment condition of the continuous metal terminal is adjusted, the leading end of the continuous metal terminal material 5m to 10m, the surface treatment condition of which is to be adjusted, is integrally connected to a metal pulling material having a substantially equal height to form a leading tab, and the trailing end of the adjusting material is also integrally connected to a metal pulling material having a similar height to form a trailing tab. After surface treatment is carried out according to the performance requirement of the product, when the metal traction material needs to be reused, the joint of the front end of the front joint and the metal traction material is taken as a starting point, the joint of the rear end of the rear joint and the metal traction material is taken as an end point, 20cm of the front end is cut in the direction of the rear end, then 10 20cm debugging surface treatment terminals are continuously cut, the cut metal terminal material belt is automatically discarded into a waste material barrel, then 4 inspection samples are cut according to the set requirement and are sequentially arranged for storage, and then the surface treatment terminals are continuously cut and debugged according to each 20cm of the cutting lines and discarded until the end point. The metal traction material corresponding to the front joint is automatically rolled into the material receiving disc 20, the metal traction material corresponding to the rear joint can be continuously rolled into the material receiving disc, and the machine is stopped to check the performance of the surface treatment sample. If the surface treatment sample is not acceptable for inspection, the same conditioning work is started from the beginning until the surface treatment performance inspection is satisfactory.
In addition, when the traction materials before and after the joint are not used any more and need to be discarded, the traction materials are cut off and discarded according to 20cm, after the front joint is cut off, 10 debugging electroplating terminals with 20cm are cut off and automatically discarded into a waste barrel; cutting 4 inspection samples according to a set requirement, and arranging and keeping the samples in sequence; and continuously cutting each 20cm piece of the trimmed electroplating terminal and abandoning the trimmed electroplating terminal until the final joint is cut off, and stopping the machine.
And S2, when the formal production conditions are met, carrying out production, when the formal production conditions are not met, debugging the production conditions, and when the production conditions are qualified, carrying out production.
And S3, detecting whether the metal terminal strip has a deformed metal terminal, cutting off the deformed metal terminal when the deformed metal terminal exists, and collecting when the deformed metal terminal does not exist.
In some embodiments of the present invention, in step S3, the deformation of the metal terminal may be detected by a CCD detector, and the CCD detector may have an alarm function, and may send an alarm message when the deformed metal terminal is detected.
S4, detecting whether there is a tab within a preset distance on the metal terminal tape, and executing step S5 when there is a tab on the metal terminal tape, and executing step S6 when there are a plurality of tabs on the metal terminal tape. The detection mechanism 40 may further include a distance sensor 43, and the speed of the motor of the feed driving member 70 can be adjusted by the distance sensor 43. According to an embodiment of the present invention, in step S4, the preset distance is 5m, that is, the number of joints in the range of 5m is detected. The shortest length of the electroplating product (metal terminal material belt) is preferably more than 5 meters, because the automatic assembling machine in the assembling workshop can normally and continuously operate only when the length of the surface treatment product is more than 5 meters. Thus, the preset distance is preferably 5 m.
S5, cutting the upstream and downstream areas of the joint on the metal terminal material belt at least three times, wherein a first cutting position and a second cutting position are respectively positioned at the upstream and downstream of the joint, and a third cutting position is positioned at the upstream of the first cutting position;
optionally, the metal terminal material belt between the first cutting position and the second cutting position can be automatically discarded into the waste material barrel, and the metal terminal material belt between the first cutting position and the third cutting position can be discarded or used as a detection sample, can be used for product quality inspection when used as the detection sample, and is cut off and then placed at a fixed position for storage. In addition, when samples are stored, the samples can be labeled, so that the detection samples in the upper disc and the detection samples in the lower disc can be identified conveniently, and confusion cannot occur.
Further, the distance between the first cutting position and the joint and the distance between the second cutting position and the joint are both 10cm, and the distance between the third cutting position and the first cutting position is 20cm-100 cm.
In some embodiments of the present invention, the shearing member 50 is capable of shearing the strip of metal terminal material at every interval distance s from the third cutting position as a starting point in the conveying direction when the strip of metal terminal material between the first cutting position and the third cutting position is used as the inspection sample. Alternatively, S is set to 20cm, that is, in step S5, the metal terminal tape between the first cutting position and the third cutting position is cut at a cutting length of 20cm, the number of the cut pieces can be set within 2 to 4, and the cut samples are orderly arranged and stored for testing the properties of the samples.
Optionally, when the metal terminal material strip between the first cutting position and the third cutting position needs to be discarded, the metal terminal material strip can be cut at an interval of 20cm for a cutting length, and discarded into the waste barrel after cutting.
And S6, cutting the upstream and downstream areas of the two end connectors at the two ends of the metal terminal material belt in the conveying direction at least twice, wherein the two cutting positions are respectively positioned at the upstream and downstream of the two end connectors. Alternatively, when the length between the two joints is detected to be less than 5m, the two joints are cut at intervals of 20cm and discarded into a waste bucket after cutting. Meanwhile, when the continuous metal terminal surface treatment product is wound into the material collecting tray 30, the protective tape is automatically stopped to rotate after being wound into 3 turns.
Optionally, when the 2 nd connector is cut, and is cut for 50cm in excess, the subsequent surface treatment product is automatically wound into the tray, and the protective belt also automatically starts to run, so that the purpose of full-automatic continuous surface treatment production can be achieved when one or more connectors exist in the surface treatment production.
And S7, continuously receiving the metal terminal material belt until the material receiving is finished.
The full-automatic material receiving machine 100 and the automatic material receiving method according to the embodiment of the invention have at least the following advantages:
(1) the high automation of the continuous metal terminal surface treatment production can be realized;
(2) in the continuous surface treatment production process of the continuous metal terminal, the operation errors caused by manpower are greatly reduced, the production efficiency is greatly improved, the unqualified percentage of the surface treatment product is reduced, and complaints on the quality of the continuous metal terminal surface treatment product are also reduced, so that the surface treatment production cost of the continuous metal terminal is also greatly reduced.
(3) In the continuous surface treatment production process of the continuous metal terminals, even if sudden product deformation occurs on the continuous metal terminals, the deformation range can be accurately and unmistakably detected through the CCD detection equipment by adopting the full-automatic material receiving machine 100 and the automatic material receiving method, the waste deformation products are automatically sheared, and the automatic continuous surface treatment production cannot be influenced.
(4) In the continuous surface treatment production process of the continuous metal terminal, when a disc surface treatment product has one or more joints, as long as the length between the two joints is detected to be less than 5m, the section of the product can be automatically cut and discarded, and the automatic continuous surface treatment production is not affected.
(5) When the surface treatment production conditions of the continuous metal terminal are debugged, the automatic winding method and the automatic winding equipment can accurately and automatically finish cutting and collecting surface treatment test samples; the debugging time is greatly reduced, and the production efficiency is greatly improved; thereby greatly reducing the production cost of surface treatment.
The fully automatic material receiving machine 100 and the fully automatic material receiving method according to the embodiment of the invention are described in detail below with reference to the embodiments.
In the continuous metal terminal in the embodiment of the invention, after nickel metal is precipitated on the surface of the terminal, partial precipitation of gold, palladium-nickel, rhodium-ruthenium, silver, tin and the like is performed to form a surface treatment product; after the copper metal is deposited on the surface of the metal terminal, the metal tin may be deposited.
The traction material used for adjusting the surface treatment production conditions in the embodiment of the invention can be a copper alloy strip or a stainless steel strip, and can also be a thin plastic strip specially used for surface treatment.
The automatic multilayer winding machine in the embodiment of the invention is a multifunctional material receiving machine device which is designed and manufactured by the company for adapting to the automatic material receiving method of surface treatment products.
Example 1
[ raw materials ]
The method is suitable for surface treatment products formed by partially precipitating gold, palladium-nickel, rhodium-ruthenium, silver, tin and the like on the surface of the continuous metal terminal after nickel metal is precipitated on the surface of the continuous metal terminal, but the products with tin precipitated do not need Reflow heating treatment. The pulling material can thus be used as a thin plastic strip of similar width to the metal terminals, which does not have to withstand high temperatures.
[ adjustment of surface treatment conditions ]
Arranging the disc wound with the thin plastic strip on a material placing machine disc, pulling the thin plastic strip to pass through a material placing stopping jig, passing through each guide wheel of a material placing buffer machine, and passing through each treatment process, each power supply wheel and each driving wheel of a surface treatment production line; the thin plastic strip passes through the image checking CCD processing device, then bypasses each guide wheel of the material receiving buffer machine, passes through the material receiving stopping jig, finally enters the material receiving disc, is stuck and fixed on the disc by using an adhesive tape, and is confirmed to be solid and firm after being wound for 3 weeks; the material receiving disc is placed at a disc fixing position of the automatic material receiving equipment. At the discharging stopping jig, the thin plastic strip is cut off, the continuous metal terminals and the thin plastic strip are firmly nailed together by a method of 3-point fixing of a staple, and the staple is wound and tightly packed by an adhesive tape to prevent the immersion of acid-base solution and electroplating solution from generating adverse results. Starting the surface treatment equipment to slowly run, and stopping the running of the surface treatment equipment after the continuous metal terminal material runs for 5 meters; the continuous metal terminal material is cut at 5 meters and is firmly nailed together with a thin plastic strip by a method of 3-point fixing of a staple, and the staple is wound and tightly packed by an adhesive tape to be used.
According to the specified surface treatment condition of the continuous metal terminal, the pumps of the front and rear treatment processes and the electroplating processes are started, the water for washing and the air knife are started by using pressure air, whether the temperature of each process reaches the specified set value is confirmed, and if the detection result is correct, the machine can be prepared for starting. Starting the electroplating equipment, manually starting the corresponding rectifier when the continuous metal terminal enters the electrolytic bath, and closing the corresponding rectifier when the electroplating material completely runs out of the electrolytic bath; the same rectifier operates similarly when plated with nickel metal; in the subsequent partial gold plating process, the positioning holes of the continuous metal terminals are matched with the positioning pins of the gold plating jig, so that the plating position and the quality of the plating film thickness can be ensured. And then, pre-treating a tinning area of the product, then, carrying out partial tinning in a dipping mode, carrying out post-treatment, and finally, carrying out image inspection and automatic rolling processes of the product.
When the image inspection does not give an alarm, after a first joint of an electroplating product and a thin plastic strip is detected by a guide wheel, the thin plastic strip is wound into a disc after the joint is cut off, a rotating motor automatically stops, 10 sections of 20cm of continuous metal terminal electroplating debugging materials are cut off and discarded into a waste barrel, and then 4 inspection samples with the length of 20cm are cut off and collected according to a set requirement, and are sequentially arranged and stored; and continuously cutting each 20cm of each sheared and debugged surface treatment terminal and abandoning the sheared and debugged surface treatment terminal until a subsequent metal terminal and a thin plastic strip joint are sheared, and pressing a stop button to finish the operation of collecting a surface treatment terminal inspection sample.
[ inspection of surface-treated product ]
The surface treatment inspection sample is inspected by an inspector according to whether the surface treatment appearance is normal, whether the terminal is deformed, whether the bonding force between the surface treatment metal and the metal material meets the requirements, whether the surface treatment metal film thickness is in the product specification range and other specification requirements. If all the inspection items meet the specification requirements, the surface treatment production can be started. If any of the inspection contents do not meet the specification, the whole process is repeated from the initial preparation [ raw material ] to the final [ surface treatment product inspection ] until all of the inspection contents meet the product specification.
[ surface treatment production/preparation of receiving and discharging ]
After the examination of the surface treatment condition debugging sample completely meets the specification requirement, firmly nailing the continuous metal terminal and the thin plastic strip together by using a method of 3-point surface fixing by using a staple in a reel at the material receiving machine and the thin plastic strip in the surface treatment equipment, and winding and tightly wrapping the staple by using an adhesive tape; and preparing a material receiving tray, and tightly sticking a protective strip for protecting the electroplated product in the material receiving tray by using an adhesive tape, so as to prepare for collecting the surface treatment product of the continuous metal terminal. Then, cutting off the thin plastic strip in the feeding reel, firmly nailing the continuous metal terminal and the thin plastic strip together with the debugging material continuous metal terminal by a method of 1 m surface fixing by using a staple 3 point, and tightly winding and packing the staple by using an adhesive tape; the other end of the 1 m continuous metal terminal debugging material and the continuous metal terminal in the production material disc are firmly welded together by an electric welding machine, and positioning holes of the front and rear metal terminals are completely overlapped during welding so as to ensure that the positions of the positioning pins of the gold plating jig are completely matched in the gold plating process.
[ surface treatment production/Start ]
According to the specified surface treatment condition of the continuous metal terminal, the pumps of the front and rear treatment processes and the surface treatment processes are started, the water for washing and the air knife are started by using pressure air, whether the temperature of each process reaches the specified set value or not is confirmed, and if the detection result is correct, the machine can be prepared for starting. Starting the surface treatment equipment, manually starting the corresponding rectifier when the continuous metal terminal enters the electrolytic bath, and closing the corresponding rectifier when the surface treatment material completely runs out of the electrolytic bath; the same rectifier operates similarly when plated with nickel metal; in the subsequent partial gold plating process, the positioning holes of the continuous metal terminals are matched with the positioning pins of the gold plating jig, so that the surface treatment position and the quality of the plated film thickness can be ensured. And then, pre-treating a tinning area of the product, then, carrying out partial tinning in a dipping mode, carrying out post-treatment, and finally, carrying out image inspection and automatic rolling processes of the product.
When the image inspection does not give an alarm, cutting off a 20cm connector of a debugging material continuous metal terminal 1 meter and a thin plastic strip by taking the connector as a center after the connector is detected by a guide wheel, then cutting off a 20cm terminal 4 section of an electroplating product and abandoning the terminal into a waste barrel, and cutting off and abandoning a 20cm connector of a debugging material terminal and a production material terminal; immediately after the inspection sample of the 100cm surface-treated production terminal was cut and kept, the continuous metal terminal surface-treated product was automatically fed into the middle of the nip between the prepared reel and the protective tape, and the protective tape was run while the take-up reel was automatically opened to start winding the surface-treated product of the continuous metal terminal into the reel.
And taking down the material tray with the thin plastic strip wound at the material receiving position to replace the empty tray, and tightly adhering a protective belt for protecting the surface treatment product in the material receiving tray by using an adhesive tape to prepare for collecting the continuous metal terminal surface treatment product of the next tray for use.
And at the discharging position, after the current disc of continuous metal terminals is separated from the material disc and is clamped by the stopping jig at the joint connecting position, the next disc of continuous metal terminal products are quickly and firmly welded with the continuous metal terminals at the clamp by the spot welding machine, and the stopping jig is released. In this way the galvanic production of the continuous metal terminal product can be continuously continued.
With the continuous surface treatment production, if the portrait inspection does not give an alarm, a sample for quality inspection of the electroplated product needs to be cut at the position 10cm in front of a joint between two discs of the continuous metal terminal product, the cut length of the sample is 100cm, when the joint between the two discs of the continuous metal terminal product is cut, the continuous metal terminal surface treatment product of the next disc is moved along with the sample, and in order to ensure the quality of the continuous metal terminal surface treatment product, the terminal product with the length of 100cm after the joint is cut and stored in a fixed position for storage; the sample can be selected to be discarded and can be used as an inspection sample to confirm the product quality, and the sample storage position needs to be clearly marked, so that the upper tray 100cm and the lower tray 100cm can be clearly identified and cannot be confused. And automatically feeding the next continuous metal terminal surface treatment product into the gap between the prepared reel and the protective belt, automatically opening the material receiving tray, and starting to roll the continuous metal terminal surface treatment product into the tray.
And taking down the material tray which is coiled with the continuous metal terminal surface treatment product at the material receiving position to replace the empty tray, and tightly sticking the protective belt for protecting the surface treatment product in the material receiving tray by using the adhesive tape for use when the continuous metal terminal surface treatment product in the next tray is collected. Sending the collected surface treatment terminal sample to an inspection chamber for inspection, and continuing production if the inspection result is not abnormal; if the inspection result is abnormal, the machine is immediately stopped, and the production can be continued after the abnormality is eliminated by checking the abnormal reason.
Therefore, the purpose of full-automatic material receiving of the surface treatment terminal can be achieved by continuously and continuously repeating the same process.
[ surface treatment production/product deformation ]
When the terminal deformation abnormality occurs in the continuous metal terminal electroplating production, the deformed terminal product can give an alarm through CCD detection, the surface treatment product is automatically cut at the position 50cm in front of the deformed product, the cut length is 20cm at intervals, the cut surface treatment product is discarded in a waste material barrel, and meanwhile, after the non-deformed surface treatment product is rolled into a material tray, after a protective belt is rolled into 3 circles more, the transmission is automatically stopped to wait for the rolling of the non-deformed electroplating product after the shearing of the deformed product is finished; and cutting the deformed product for 50cm, and automatically winding the surface treatment product into a material tray and simultaneously starting the operation of the protective belt.
[ surface treatment production/product with Joint ]
When one or more joints are arranged on a disc of surface treatment product, the automatic detection that the length between the two joints is less than 5 meters can automatically cut off at intervals of 20cm and discard the disc of surface treatment product into a waste bucket; meanwhile, after the cut surface treatment product is rolled into a material tray, the protective belt is automatically stopped rotating after being rolled into 3 circles; when the 2 nd connector cutting is finished, the excessive cutting is carried out for 50cm, and the subsequent surface treatment product is automatically wound into the tray and the protective belt automatically starts to run.
Example 2
[ raw materials ]
The method is suitable for surface treatment products formed by partially precipitating gold, palladium nickel, rhodium ruthenium, silver, tin and the like on the surface of a continuous metal terminal after plating nickel metal on the surface, wherein the tin plating products need Reflow heating treatment. Therefore, the traction material must be made of copper alloy or stainless steel strip which can resist high temperature.
[ adjustment of surface treatment conditions ]
After example 1, the product tray at the receiving position is replaced by a tray with a thin plastic strip, and the thin plastic strip in the surface treatment device are firmly nailed together by a method of 3-point fixing of a staple and the staple is wound and tightly packed by an adhesive tape.
The thin plastic strip is then cut at the discharge and is stapled firmly to the thin stainless steel strip by means of staples 3 point-and-face and the staples are wound with adhesive tape and compacted. All treatment solutions of the surface treatment equipment and pumps of the surface treatment solutions are not started; the water washing water and the air knife are not needed to be closed by compressed air. Starting the surface treatment equipment to pull the thin stainless steel strip to the material receiving position through the whole electroplating production line, cutting off a joint of the thin plastic strip and the thin stainless steel strip, fixing the thin stainless steel strip to an empty disc by using an adhesive tape, starting the surface treatment equipment to roll the thin stainless steel strip into the empty disc for 3 circles, and stopping the surface treatment equipment.
At the discharge site, the thin stainless steel strip was cut and stapled firmly together with the continuous metal terminals for debugging by 3-point facing with staples and taped tightly around the staples. Starting the surface treatment equipment to slowly run, and stopping the running of the surface treatment equipment after the continuous metal terminal material runs for 5 meters; the continuous metal terminal material is cut at a position of 5 meters and is firmly nailed together with a thin stainless steel strip by a method of 3-point fixing of a staple, and the staple is wound by an adhesive tape and tightly packed for use.
All preparation works and procedures were the same as those of (example 1) except that the reflex heating apparatus was first started to start heating, and the temperature in the reflex furnace reached the plating condition setting temperature and became stable after 15 minutes, depending on the surface treatment conditions specified for the continuous metal terminals.
Starting the surface treatment equipment, after all the surface treatment is carried out on the continuous metal terminals for debugging, except for the operation that the power supply of the Reflow heating equipment can be turned off after all the metal terminal electroplating products run out of the outlet of the Reflow heating equipment through the Reflow heating equipment, all the other operation methods and sequences are the same as those of the embodiment 1.
[ inspection of surface-treated product ]
All the inspection contents and methods were the same as those of (example 1) except that the properties of the product after the Reflow heat treatment were increased by the soldering test.
[ surface treatment production/preparation of receiving and discharging ]
All the contents are the same as those of (example 1) except that the pulling belt is made of a thin stainless steel strip instead of a thin plastic strip, and the plating conditions are changed from example 1 to example 2.
[ surface treatment production/Start ]
All the contents are the same as those of (example 1) except that the pulling belt is made of a thin stainless steel strip instead of a thin plastic strip, and the plating conditions are changed from example 1 to example 2.
[ surface treatment production/product deformation ]
All the contents are the same as those of (example 1) except that the pulling belt is made of a thin stainless steel strip instead of a thin plastic strip, and the plating conditions are changed from example 1 to example 2.
[ surface treatment production/product with Joint ]
All the contents are the same as those of (example 1) except that the pulling belt is made of a thin stainless steel strip instead of a thin plastic strip, and the plating conditions are changed from example 1 to example 2.
Example 3
[ raw materials ]
The method is suitable for surface treatment products formed by plating copper on the surface of a continuous metal terminal and then precipitating tin on the surface of the continuous metal terminal, wherein the tin-plated products need Reflow heating treatment. Therefore, the traction material must be made of copper alloy or stainless steel strip which can resist high temperature.
[ adjustment of surface treatment conditions ]
All the operating methods and sequences were the same as those of (example 2) except that copper metal was plated on the continuous metal terminal surface.
[ inspection of surface-treated product ]
All the operating methods and sequences were the same as those of (example 2) except that copper metal was plated on the continuous metal terminal surface.
[ surface treatment production/preparation of receiving and discharging ]
All the operating methods and sequences were the same as those of (example 2) except that copper metal was plated on the continuous metal terminal surface.
[ surface treatment production/Start ]
All the operating methods and sequences were the same as those of (example 2) except that copper metal was plated on the continuous metal terminal surface.
[ surface treatment production/product deformation ]
All the operating methods and sequences were the same as those of (example 2) except that copper metal was plated on the continuous metal terminal surface.
[ surface treatment production/product with Joint ]
All the operating methods and sequences were the same as those of (example 2) except that copper metal was plated on the continuous metal terminal surface.
In summary, the fully automatic material receiving machine 100 and the fully automatic material receiving method according to the embodiment of the present invention are aimed at solving at least one of the following problems.
(1) The demands in the continuous surface treatment production of continuous metal terminals include:
1) automatically shearing a surface treatment product, collecting a test sample, storing the sample, automatically shearing a joint, discarding the joint into a waste material barrel, automatically replacing a material receiving plate, and automatically rolling to receive the product;
2) the deformed product is automatically detected, automatically cut and discarded in a waste material barrel, and the non-deformed product can be automatically coiled;
3) the continuous metal terminal product with two joints and less than 5 meters can be automatically detected, automatically cut and discarded in a waste barrel, and the electroplating product with the joints cut off can be automatically coiled into a collecting tray.
(2) In tuning the product surface treatment conditions, the requirements include:
4) the used metal traction material can automatically cut off the joint and automatically roll the metal traction material into a material tray if the metal traction material needs to be reused after automatically cutting and collecting a test sample;
5) if the metal traction material needs to be discarded, the whole metal traction material can be automatically cut and discarded in a waste bucket.
According to the full-automatic material receiving machine 100 and the full-automatic material receiving method, the error percentage in manual operation can be reduced, the shutdown times of continuous metal terminal product production equipment are reduced, the efficiency and the quality are improved, and the production cost of continuous metal terminals is reduced.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. The utility model provides a full-automatic material machine of receiving can be used for carrying out the continuous receipts material to the metal terminal material area and form the charging tray, the metal terminal material area has at least one joint that extends along its direction of delivery, a serial communication port, full-automatic material machine of receiving includes:
a body;
the material receiving disc is arranged on the machine body and can be used for winding the metal terminal material belt;
the detection mechanism is arranged on the machine body and can acquire the number of joints within a preset distance;
the shearing piece is arranged on the machine body and can shear the metal terminal material belt, and the shearing piece is positioned between the material receiving disc and the detection mechanism;
the controller, the controller respectively with detection mechanism with it links to each other in order to cut the piece and links to each other in order to be according to the joint quantity control that detection mechanism detected it is right to cut the piece the metal terminal material area is sheared, wherein when the joint quantity in the predetermined distance is one, the controller control cut off the piece cut off a joint both sides the metal terminal material area when the joint quantity in the predetermined distance is more than two, the controller control cut off the piece the first joint in the predetermined distance is close to receive one side of charging tray place position the metal terminal material area and the last joint in the predetermined distance dorsad receive one side of charging tray place position the metal terminal material area.
2. The fully automatic material receiving machine according to claim 1, further comprising:
the CCD detector is arranged on the machine body and can detect the deformation condition of the metal terminals in the metal terminal material belt, and the controller is connected with the CCD detector to control the shearing part to cut off and deform according to the detected deformation condition.
3. The full-automatic material receiving machine according to claim 1, wherein the machine body is provided with a material receiving position and a material discharging position, the number of the material receiving discs is more than two, the two material receiving discs are distributed at intervals in the vertical direction, and each material receiving disc can move between the material receiving position and the material discharging position.
4. The machine according to claim 1, wherein said shear member is configured to cut at least three times the upstream and downstream area of the terminal on said strip of metal terminal material when the number of terminals within said preset distance is one, wherein a first cutting position and a second cutting position are located upstream and downstream of the terminal, respectively, and a third cutting position is located upstream of said first cutting position.
5. The automatic material receiving machine according to claim 1, wherein the cutting member is configured to cut at least two times, when the number of the joints within the preset distance is plural, upstream and downstream areas of two end joints located at both ends in the conveying direction on the metal terminal material tape, and the two cutting positions are respectively located upstream and downstream of the two end joints.
6. A full-automatic material receiving method of a full-automatic material receiving machine can be used for continuously receiving metal terminal material belts to form a material tray, the metal terminal material belts are provided with at least one joint extending along the conveying direction of the metal terminal material belts, and the method is characterized by comprising the following steps:
s1, judging whether the full-automatic material receiving machine meets formal production conditions;
s2, when the formal production conditions are met, carrying out production, when the formal production conditions are not met, debugging the production conditions, and when the production conditions are qualified, carrying out production;
s3, detecting whether the metal terminal strip is provided with a deformed metal terminal or not, cutting off the deformed metal terminal when the deformed metal terminal is provided, and collecting when the deformed metal terminal is not provided;
s4, detecting whether connectors exist in the preset distance on the metal terminal material belt, executing a step S5 when one connector exists on the metal terminal material belt, and executing a step S6 when a plurality of connectors exist on the metal terminal material belt;
s5, cutting the upstream and downstream areas of the joint on the metal terminal material belt at least three times, wherein a first cutting position and a second cutting position are respectively positioned at the upstream and downstream of the joint, and a third cutting position is positioned at the upstream of the first cutting position;
s6, cutting the upstream and downstream areas of the two end connectors at the two ends of the metal terminal material belt in the conveying direction at least twice, wherein the two cutting positions are respectively positioned at the upstream and downstream of the two end connectors;
and S7, continuously receiving the metal terminal material belt until the material receiving is finished.
7. The full-automatic material receiving method as claimed in claim 6, wherein the step S1 includes:
s11, connecting the front end of the metal terminal material belt with the same height to be debugged of the surface treatment condition with a metal traction material with the same height to form a front connector, and connecting the rear end of the debugged metal terminal material belt with the metal traction material with the same height to form a rear connector;
s12, performing surface treatment on the metal terminal material belt;
and S13, cutting the metal terminal material belt between the front of at least one part of the front connector and the back of at least one part of the back connector along the conveying direction, taking the cut part of the metal terminal material belt as a detection sample, checking the surface treatment performance of the detection sample, and repeating the step S11 when the detection sample does not meet the requirement.
8. The full-automatic material collecting method as claimed in claim 7, wherein in step S13, when the metal pulling member needs to be reused, the metal terminal material tape between the connection position between the front end and the corresponding metal pulling member and the connection position between the rear end and the corresponding metal pulling member are cut in the conveying direction, the metal pulling member corresponding to the front tab is wound into the tray, the metal pulling member corresponding to the rear tab is wound into the tray, and when the metal pulling member needs to be discarded, the metal terminal material tape between the front of the front tab and the rear of the rear tab is cut in the conveying direction.
9. The full-automatic material collecting method as claimed in claim 6, wherein the preset distance is 5m in step S4, the distance between the first and second cutting positions and the joint is 10cm in step S5, and the distance between the third cutting position and the first cutting position is 20cm-100 cm.
10. The full-automatic material collecting method as claimed in claim 6, wherein in step S5, the metal terminal material tape between the first cutting position and the third cutting position is cut at a cutting length of 20 cm.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911232802.4A CN110899372A (en) | 2019-12-05 | 2019-12-05 | Full-automatic material receiving machine and material receiving method thereof |
| JP2021572100A JP7207794B2 (en) | 2019-12-05 | 2020-10-20 | FULLY AUTOMATIC WINDER AND WINDING METHOD THEREOF |
| PCT/CN2020/122143 WO2021109736A1 (en) | 2019-12-05 | 2020-10-20 | Fully automatic material receiving machine and material receiving method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911232802.4A CN110899372A (en) | 2019-12-05 | 2019-12-05 | Full-automatic material receiving machine and material receiving method thereof |
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| CN110899372A true CN110899372A (en) | 2020-03-24 |
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| CN201911232802.4A Pending CN110899372A (en) | 2019-12-05 | 2019-12-05 | Full-automatic material receiving machine and material receiving method thereof |
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| Country | Link |
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| JP (1) | JP7207794B2 (en) |
| CN (1) | CN110899372A (en) |
| WO (1) | WO2021109736A1 (en) |
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| CN111822810A (en) * | 2020-08-07 | 2020-10-27 | 昆山一鼎工业科技有限公司 | Automatic welding equipment for continuous rolling type automatic discharging |
| WO2021109736A1 (en) * | 2019-12-05 | 2021-06-10 | 昆山一鼎工业科技有限公司 | Fully automatic material receiving machine and material receiving method thereof |
| CN113213224A (en) * | 2021-06-18 | 2021-08-06 | 昆山一鼎工业科技有限公司 | Double-channel online high-speed automatic welding discharging equipment and continuous discharging method |
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| CN114326562A (en) * | 2021-11-25 | 2022-04-12 | 江苏中车电机有限公司 | Automatic circle arranging method for conducting ring of wind driven generator |
| CN115616173B (en) * | 2022-10-21 | 2024-07-09 | 北京市农产品质量安全中心 | Safety evaluation analyzer and method for animal-derived products |
| CN116594329B (en) * | 2023-04-13 | 2024-04-09 | 东莞市永兴机电工程有限公司 | Automatic control system of slitting machine |
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Also Published As
| Publication number | Publication date |
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| WO2021109736A1 (en) | 2021-06-10 |
| JP2022529747A (en) | 2022-06-23 |
| JP7207794B2 (en) | 2023-01-18 |
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