CN110899146A - Silkworm chrysalis automatic sorting device in cocoon - Google Patents
Silkworm chrysalis automatic sorting device in cocoon Download PDFInfo
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- CN110899146A CN110899146A CN201911193055.8A CN201911193055A CN110899146A CN 110899146 A CN110899146 A CN 110899146A CN 201911193055 A CN201911193055 A CN 201911193055A CN 110899146 A CN110899146 A CN 110899146A
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- 238000001514 detection method Methods 0.000 claims abstract description 40
- 238000001228 spectrum Methods 0.000 claims abstract description 22
- 238000004891 communication Methods 0.000 claims description 8
- 230000003595 spectral effect Effects 0.000 claims description 4
- 210000003437 trachea Anatomy 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000005520 cutting process Methods 0.000 abstract description 8
- 238000012546 transfer Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 241000382353 Pupa Species 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
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- 241001513109 Chrysocephalum apiculatum Species 0.000 description 1
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- 238000001069 Raman spectroscopy Methods 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
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- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
The invention discloses an automatic sorting device for silkworm chrysalis in cocoons, which comprises: the device comprises a rack, a vibration arrangement device, a cocoon clamping device, a cocoon conveying device, a pneumatic sorting device, a spectrum detection device and a controller; the vibration arrangement device, the cocoon clamping device, the cocoon conveying device, the pneumatic sorting device, the spectrum detection device and the controller are all arranged on the rack; the vibrating arrangement device sequentially and longitudinally arranges the cocoon seeds and transfers the cocoon seeds to the cocoon seed conveying device one by one through the cocoon seed clamping device; the cocoon planting in the cocoon conveying device passes through the spectrum detection device and the pneumatic sorting device in sequence, the spectrum detection device judges whether the cocoon is male or female, and the information of the cocoon is transmitted to the controller; the controller controls the pneumatic sorting device to sort according to the male and female cocoon information. The invention provides an automatic sorting device for silkworm chrysalis in cocoons, which is used for carrying out nondestructive detection and automatic sorting on silkworm seeds without cutting cocoons, can obviously reduce the dependence on manual operation and the manual labor cost, and improves the production efficiency and the automation level of silkworm seed production.
Description
Technical Field
The invention relates to the technical field of machinery, in particular to an automatic sorting device for silkworm chrysalis in cocoons.
Background
China is the largest silk producing country and export country in the world, and the demand for raw material cocoons and silkworm seeds is huge. In silkworm production, hybrid dominance is generally utilized to hybridize varieties in different geographical areas into 1 generation hybrid seeds for producing raw material cocoons. In order to ensure the accurate separation of male and female cocoons and thorough hybridization, a 'cocoon cutting and pupa distinguishing' method is commonly adopted in silkworm seed production, namely, the cocoon is cut manually before the emergence of the stock, the silkworm pupa is taken out, and the male and female cocoons are distinguished by observing the external characteristics of the silkworm pupa by naked eyes. With the massive transfer of labor in rural areas and the continuous rise of labor cost, the traditional cocoon cutting and pupa distinguishing method is no longer suitable for silkworm production: on one hand, the characteristics of large seed production amount and strong seasonality of silkworm breeding are increasingly contradicted with manual operation with low efficiency and easy error, and higher requirements are provided for physical strength, operation proficiency and experience of operators; on the other hand, the timing of cocoon cutting is also determined by operators according to experience and routine, the cocoon cutting is easy to damage and infect pathogeny when the cocoon is cut early, and the male and female can not be distinguished after silkworm pupae send moths when the cocoon is cut late. The existing cocoon male and female sorting technology and equipment are generally based on the difference of female and male silkworm chrysalis in the aspects of quality, appearance size, appearance image, near infrared spectrum and fluorescence characteristic, still need cocoon cutting operation, and belong to a destructive method. Bare cocoons are also susceptible to external mechanical damage and pathogenic infection. Therefore, the rapid nondestructive detection and automatic sorting of the male and female cocoons are realized, and the method has important significance for improving the operating efficiency of silkworm production, reducing the dependence degree on manual operation and the manual labor cost and ensuring the silkworm quality and the production quantity.
The invention discloses a silkworm pupa male and female rapid nondestructive detection method based on a spectral technology (application publication number: CN107238587A), and discloses a silkworm pupa male and female rapid nondestructive detection method based on a spectral technology, which integrates Raman, fluorescence and near infrared spectrum multi-source information to perform rapid and nondestructive detection on silkworm pupas in cocoon shells. However, the invention only relates to a method for detecting silkworm pupa males and females based on a spectrum technology, and the detection method is further applied to actual silkworm egg production to realize continuous and automatic nondestructive sorting operation of silkworm cocoon males and females.
Therefore, how to provide an automation device for rapidly and nondestructively sorting male and female cocoon seeds, which improves the operating efficiency and automation level of silkworm seed production and reduces the dependence on labor and labor cost is a problem that needs to be solved by technical personnel in the field.
Disclosure of Invention
In view of the above, the invention provides an automatic sorting device for silkworm chrysalis in cocoons, which does not need to cut cocoons, can perform nondestructive detection and automatic sorting on silkworm seeds, can obviously reduce the dependence on manual operation and the labor cost, and improves the production efficiency and the automation level of silkworm seed production.
In order to achieve the above purpose, the invention provides the following technical scheme:
an automatic sorting device for silkworm chrysalis in cocoons, comprising: the device comprises a rack, a vibration arrangement device, a cocoon clamping device, a cocoon conveying device, a pneumatic sorting device, a spectrum detection device and a controller; the vibration arrangement device, the cocoon clamping device, the cocoon conveying device, the pneumatic sorting device, the spectrum detection device and the controller are all arranged on the rack;
wherein the vibration arrangement device conveys the cocoons to the cocoon clamping device, and the cocoon clamping device moves the cocoons to the cocoon conveying device; the cocoon planting conveying device is used for conveying the cocoon to the controller, and the spectral detection device is used for detecting whether the cocoon is male or female; and the controller controls the pneumatic sorting device to sort according to the cocoon male and female information.
Preferably, in the above automatic sorting apparatus for silkworm chrysalis in cocoon, the vibrating arrangement device comprises: the device comprises an electromagnetic vibrator, a cocoon planting hopper and a V-shaped channel; the bottom of the electromagnetic vibrator is arranged on the rack, and the top of the electromagnetic vibrator is fixedly connected with the cocoon planting hopper; the V-shaped channel is inclined downwards to the position of the cocoon planting clamping device, and meanwhile, the cocoon planting hopper is communicated with the V-shaped channel.
Preferably, in the automatic sorting device for silkworm chrysalis in cocoons, the vibrating and arranging device is mounted on the frame through a vibrating and arranging fixing plate; wherein a vibration isolation pad is arranged between the electromagnetic vibrator and the vibration arrangement fixing plate.
Preferably, in the automatic sorting device for silkworm chrysalis in cocoons, an adjustable bin gate is arranged on the cocoon planting hopper; the adjustable bin gate is fixed through a bolt.
Preferably, in the above automatic sorting device for silkworm chrysalis in cocoon, the V-shaped channel further comprises: a throttle plate, a cocoon outlet and a photoelectric correlation switch; the throttle plate is arranged on the inner wall of the V-shaped channel; the cocoon outlet is arranged at the tail end of the V-shaped channel; a gap is arranged at the bottom of the cocoon outlet, and an elastic baffle is arranged on the side wall of the cocoon outlet; the upper part and the lower part of the cocoon outlet are respectively provided with a receiver and a transmitter of the photoelectric correlation switch.
Preferably, in the above automatic sorting device for silkworm chrysalis in cocoons, one end of the elastic baffle is connected to the side wall of the V-shaped channel, and the other end of the elastic baffle is suspended, and the elastic baffle is made of a sheet-like flexible material.
Preferably, in the above automatic sorting device for silkworm chrysalis in cocoons, the groove of the throttle plate and the V-shaped channel form a throttle opening, and the size of the throttle opening is slightly larger than the size of the cross section of the cocoon.
Preferably, in the above automatic sorting device for silkworm chrysalis in cocoon, the cocoon clamping device comprises: the device comprises a sliding table cylinder, a steering engine mounting plate, a steering engine, an upper clamping finger, a lower clamping finger and a steering engine controller; the sliding table cylinder is arranged on the rack; the steering engine mounting plate is mounted on a sliding table of the sliding table cylinder; the steering engine is mounted on the steering engine mounting plate; the steering engine controller controls the steering engine to rotate; the steering wheel is provided with two, and drives respectively go up centre gripping finger, down centre gripping finger rotates.
Preferably, in the above automatic sorting device for silkworm chrysalis in cocoons, the cocoon-planting clamping device is mounted on the rack through a cocoon-planting clamping fixing plate.
Preferably, in the above automatic sorting device for silkworm chrysalis in cocoons, the cocoon conveying device comprises: an electric rotating platform, a rotating disk and a cocoon planting bracket; the electric rotating table is arranged on the frame; the turntable is arranged on the electric rotating table; the cocoon planting brackets are arranged on the rotary disc and are evenly distributed along the circumference of the rotary disc.
Preferably, in the automatic sorting device for silkworm chrysalis in cocoons, the cocoon planting bracket is provided with a groove, the size of the groove is adapted to the size of the cocoon, and a gap is arranged at the bottom of the groove; cocoon planting brackets with corresponding groove sizes are arranged on cocoon planting of different varieties.
Preferably, in the above automatic sorting device for silkworm chrysalis in cocoons, the rotation angle of the electric rotating table driving the rotating disc each time is related to the number N of cocoon planting brackets, that is, the rotation angle
Preferably, in the above automatic sorting apparatus for silkworm chrysalis in cocoon, the pneumatic sorting apparatus comprises: the central upright post, the air pipe mounting seat and the air outlet pipe; the central upright post sequentially penetrates through the turntable and the electric rotating table and is arranged on the rack; the central stand top is installed the trachea mount pad, just install two at least on the trachea mount pad the outlet duct.
Preferably, in the above automatic sorting apparatus for silkworm chrysalis in cocoon, the spectrum detecting apparatus includes: the device comprises a light source, an integrating sphere and a detection controller; the light source is arranged at the upper end of the cocoon planting bracket, and the integrating sphere is arranged at the lower end of the cocoon planting bracket; and the detection controller feeds back the information of the male and female cocoons to the controller.
Preferably, in the automatic sorting device for silkworm chrysalis in cocoon, the controller comprises at least two communication ports; and the communication port is respectively in information interaction with the detection controller and the steering engine controller.
Preferably, in the automatic sorting device for silkworm chrysalis in cocoons, an elastic gasket is arranged at the tail end of the upper clamping finger; and a rigid gasket is arranged at the tail end of the lower clamping finger.
The automatic sorting device for silkworm chrysalis in cocoons disclosed by the invention has the following specific sorting process:
(1) the controller sends a signal to the vibration arrangement device, the electromagnetic vibrator is started, the cocoon seeds move along the V-shaped channel from the cocoon seed hopper under the vibration effect, and are sequentially and longitudinally arranged along the long axis direction of the cocoon seeds under the correction effect of the V-shaped channel and the throttling opening, finally reach the cocoon outlet, stop moving after being blocked by the elastic baffle, trigger the photoelectric correlation switch at the same time, and close the electromagnetic vibrator.
(2) Two steering engines of the cocoon planting clamping device drive an upper clamping finger and a lower clamping finger to be closed, an elastic gasket and a rigid gasket at the tail end of the fingers clamp the cocoon at the cocoon outlet, and then the upper clamping finger and the lower clamping finger are lifted synchronously to enable the cocoon to be separated from the cocoon outlet.
(3) The sliding table cylinder moves forwards under the pushing of compressed air to reach a cocoon placing position (namely, above the cocoon planting bracket), the upper clamping fingers and the lower clamping fingers synchronously descend again to place the cocoon seeds in the grooves of the cocoon planting bracket, the lower clamping fingers and the upper clamping fingers sequentially loosen the cocoon seeds, and the sliding table cylinder moves the cocoon seed clamping device backwards to return to a cocoon taking position (namely, a cocoon outlet).
(4) And (4) driving the rotary table to rotate once by the electric rotary table, enabling the next cocoon planting bracket to reach a cocoon placing position, and repeating the steps.
(5) When the cocoon passes through the detection position of the spectrum detection device, the transmission spectrum information of the cocoon is collected, the male and female cocoon is judged, and the male and female cocoon information is transmitted to the controller through the communication port.
(6) When the seed cocoons sequentially pass through the air outlet pipes of the pneumatic sorting device, the electromagnetic valves corresponding to the air outlet pipes are switched on according to the male and female information of the seed cocoons stored by the controller, the seed cocoons in the seed cocoon bracket are blown out by high-speed airflow and fall into corresponding containers, and sorting is completed.
(7) Along with the rotation of the rotary table every time, the cocoon planting clamping device, the spectrum detection device and the pneumatic sorting device synchronously work in a production line operation mode, and continuous and automatic sorting of the cocoon planting is realized.
According to the technical scheme, compared with the prior art, the invention discloses the automatic device for quickly and nondestructively sorting the male and female silkworm cocoons, so that the operation efficiency and the automation level of silkworm cocoon production are improved, and the dependence on labor and the labor cost are reduced.
Compared with the prior art, the invention has the beneficial effects that:
1. the silkworm cocoon male and female sorting device provided by the invention directly detects the silkworm cocoon male and female based on the spectrum technology without cutting the silkworm cocoon, so that the operation time and the manual labor cost are greatly saved, and the silkworm pupa can feather out moths in the silkworm cocoon in a natural way, thereby reducing the probability of mechanical damage and pathogenic infection of the silkworm cocoon and being beneficial to improving the quality of the silkworm cocoon.
2. According to the male and female silkworm cocoon sorting device, under the automatic control of the controller, the vibration sorting device and the cocoon clamping device operate in series according to the sequence, and the cocoon clamping device, the cocoon conveying device, the spectrum detection device and the pneumatic sorting device operate in parallel and continuously in a production line mode, so that the male and female silkworm cocoon sorting device has high working efficiency.
3. In the vibration arrangement device, the V-shaped channel penetrates through the bottom of the cocoon planting hopper, the cocoon planting hopper is combined with the V-shaped channel, and the conveying and longitudinal arrangement of the cocoon planting are simultaneously carried out under the vibration action.
4. In the cocoon planting clamping device, the rigid gasket at the tail end of the lower clamping finger is used for positioning the cocoon planting, and the elastic gasket at the tail end of the upper clamping finger can adapt to different sizes of the cocoon planting. In addition, the opening degree of an adjustable bin gate of the cocoon planting hopper is adjusted, the throttle plate and the cocoon planting bracket of the V-shaped channel are replaced, and the sorting device can be used for planting cocoons of different varieties.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the vibration arraying device of the present invention;
FIG. 3 is a schematic view of a cocoon gripping device according to the present invention;
FIG. 4 is a schematic view of the structure of a cocoon conveyer according to the present invention;
FIG. 5 is a schematic structural diagram of a pneumatic sorting device according to the present invention;
FIG. 6 is a schematic view of a cocoon planting bracket according to the present invention.
In the figure: the device comprises a rack 1, a vibration arraying device 2, an electromagnetic vibrator 21, a cocoon hopper 22, a 23V-shaped channel, a 231 throttle plate, a cocoon outlet 232, an elastic baffle 233, a photoelectric correlation switch 234, a vibration isolation pad 24, an adjustable bin gate 25, a cocoon clamping device 3, a sliding table cylinder 31, a sliding table 311, a steering engine mounting plate 32, a steering engine 33, an upper clamping finger 34, an elastic gasket 341, a lower clamping finger 35, a rigid gasket 351, a cocoon conveying device 4, an electric rotating table 41, a rotating table 42, a cocoon bracket 43, a gap 431, a pneumatic sorting device 5, a center upright post 51, an air pipe mounting seat 52, an air outlet pipe 53 and a spectrum detection device 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention discloses an automatic device for quickly and nondestructively sorting male and female silkworm cocoons, which improves the operating efficiency and the automation level of silkworm cocoon production and reduces the dependence on manpower and the labor cost of the silkworm cocoons.
Example 1:
as shown in fig. 1, an automatic sorting device for silkworm chrysalis in cocoons comprises: the device comprises a rack 1, a vibration arrangement device 2, a cocoon planting clamping device 3, a cocoon planting conveying device 4, a pneumatic sorting device 5, a spectrum detection device 6 and a controller; the vibration arrangement device 2, the cocoon clamping device 3, the cocoon conveying device 4, the pneumatic sorting device 5, the spectrum detection device 6 and the controller are all arranged on the rack 1;
wherein, the vibration arrangement device 2 moves the cocoon seeds to the cocoon conveying device 4 through the cocoon seed clamping device 3; the cocoon seeds in the cocoon conveying device 4 pass through the spectrum detection device 6 and the pneumatic sorting device 5 in sequence, the spectrum detection device judges whether the cocoon seeds are male or female, and the information of the cocoon seeds is transmitted to the controller; the controller controls the pneumatic sorting device 5 to sort according to the male and female cocoon information.
In order to further optimize the above technical solution, as shown in fig. 2, the vibration arraying device 2 includes: an electromagnetic vibrator 21, a cocoon planting hopper 22 and a V-shaped channel 23; the bottom of the electromagnetic vibrator 21 is arranged on the frame 1, and the top of the electromagnetic vibrator is fixedly connected with a cocoon planting hopper 22; the V-shaped channel 23 is inclined downwards to the position of the cocoon clamping device 2, and the cocoon feeding hopper 22 is communicated with the V-shaped channel 23.
In order to further optimize the technical scheme, the vibration arrangement device 2 is arranged on the frame 1 through a vibration arrangement fixing plate; wherein a vibration isolating pad 24 is arranged between the electromagnetic vibrator 21 and the vibration arrangement fixing plate.
In order to further optimize the technical scheme, an adjustable bin gate 25 is arranged on the cocoon planting hopper 22; the adjustable bin gate 25 is fixed by bolts.
In order to further optimize the above technical solution, the V-shaped channel 23 further includes: throttle plate 231, cocoon outlet 232 and photoelectric correlation switch 234; the throttle plate 231 is mounted on the inner wall of the V-shaped channel 23; cocoon outlet 232 is arranged at the tail end of V-shaped channel 23; a slit is arranged at the bottom of the cocoon outlet 232, and an elastic baffle 233 is arranged on the side surface of the cocoon outlet 232; the upper part and the lower part of the cocoon outlet 232 are respectively provided with a receiver and a transmitter of a photoelectric correlation switch 234.
In order to further optimize the technical scheme, the groove of the throttle plate 231 and the V-shaped channel 23 form a throttle opening, and the size of the throttle opening is slightly larger than the size of the cross section of the cocoon.
In order to further optimize the above technical solution, as shown in fig. 3, the cocoon gripping device 3 includes: the device comprises a sliding table cylinder 31, a steering engine mounting plate 32, a steering engine 33, an upper clamping finger 34, a lower clamping finger 35 and a steering engine controller; the sliding table cylinder 31 is arranged on the frame 1; a steering engine mounting plate 32 is arranged on a sliding table 311 of the sliding table cylinder 31; a steering engine 33 is arranged on the steering engine mounting plate 32; the steering engine controller controls the steering engine 33 to rotate; the number of the steering engines 33 is two, and the steering engines drive the upper clamping fingers 34 and the lower clamping fingers 35 to rotate respectively.
In order to further optimize the technical scheme, the cocoon planting clamping device 3 is arranged on the rack 1 through a cocoon planting clamping fixing plate.
In order to further optimize the above technical solution, as shown in fig. 4, the cocoon delivery device 4 includes: an electric rotating table 41, a rotating disc 42 and a cocoon planting bracket 43; the electric rotating platform 41 is arranged on the frame 1; the turntable 42 is arranged on the electric rotating table 41; cocoon brackets 43 are mounted on turntable 42 and are arranged evenly around the circumference of turntable 42.
In order to further optimize the above technical solution, as shown in fig. 6, cocoon planting bracket 43 is provided with a groove, the size of the groove is adapted to the size of the cocoon, and the bottom of the groove is provided with a gap 431; cocoon planting brackets 43 with different sizes are arranged according to the variety of the cocoon. For example, the groove size of the cocoon bracket 43 for sorting 7 "Xiang cocoon seeds is smaller than the groove size of the cocoon bracket 43 for Fu" 9 cocoon seeds.
In order to further optimize the above technical solution, the rotation angle of the electric rotating table 41 for driving the rotating disc 42 each time is related to the number N of cocoon brackets 43, i.e. the rotation angle
In order to further optimize the above technical solution, as shown in fig. 5, the pneumatic sorting apparatus 5 includes: a central upright 51, an air pipe mounting seat 52 and an air outlet pipe 53; the central upright post 51 sequentially penetrates through the turntable 42 and the electric rotating table 41 and is arranged on the frame 1; the top end of the central upright post 51 is provided with an air pipe mounting seat 52, and at least two air outlet pipes 53 are arranged on the air pipe mounting seat 52.
In order to further optimize the above technical solution, the spectrum detection device 6 includes: the device comprises a light source, an integrating sphere and a detection controller; the light source is arranged at the upper end of the cocoon bracket 43, and the integrating sphere is arranged at the lower end of the cocoon bracket 43; the detection controller feeds back the information of the male and female cocoons to the controller.
In order to further optimize the above technical solution, the controller includes at least two communication ports; and the communication port is respectively in information interaction with the detection controller and the steering engine controller.
In order to further optimize the above technical solution, the elastic pad 341 is disposed at the end of the upper clamping finger 34; the lower gripping fingers 35 are provided with rigid pads 351 at their ends.
In order to further optimize the above solution, the 6 electrical components on the front cover panel in fig. 1 for operating the sorting device are respectively:
from left of the first row:
1) the two-position self-locking knob switch is used for controlling whether the vibration arrangement device and the cocoon clamping device are used in the working process;
2) a green button switch (with an indicator light), wherein the button is used for starting work, and the indicator light is used for indicating that the sorting device is in a working state;
3) the red indicator light represents the power state of the sorting device;
the second row, left:
1) a yellow button switch (with an indicator light), wherein the button is used for pausing, and the indicator light is used for indicating that the sorting device is in a pause state;
2) a red button switch (with an indicator light), wherein the button is used for stopping working, and the indicator light is used for indicating that the device is in a stop state;
3) and the emergency stop button is used for cutting off the power supply of the sorting device in an emergency state and stopping the sorting device quickly.
The 6 switches and the indicator lamps are respectively connected with the controller to execute instructions such as stop, vibration, pause and the like and display the state of the sorting device.
In order to further optimize the technical scheme, the main body material of the rack is an European standard aluminum profile 2020, the rack is assembled together by using special connecting corner pieces, and the covering panel is an acrylic plate; the photoelectric correlation switch 234 is an NPN-type laser correlation switch; the elastic pad 341 is made of memory cotton; the controller is a PLC (programmable logic controller) controller (Taida DVP24ES200T type), and the controller is communicated with the detection controller and the steering engine controller through a 485 bus port; the sliding table cylinder and the air outlet pipe are driven by a high-pressure air source, and the controller controls the corresponding pneumatic solenoid valve to realize the forward and backward movement of the sliding table cylinder and the on-off of the air outlet pipe.
Example 2:
the invention discloses an automatic sorting device for silkworm chrysalis in cocoons, which comprises the following working processes:
(1) the controller sends a signal to the vibration arrangement device, the electromagnetic vibrator is started, the cocoon seeds move along the V-shaped channel from the cocoon seed hopper under the vibration effect, and are sequentially and longitudinally arranged along the long axis direction of the cocoon seeds under the correction effect of the V-shaped channel and the throttling opening, finally reach the cocoon outlet, stop moving after being blocked by the elastic baffle, trigger the photoelectric correlation switch, and close the electromagnetic vibrator.
(2) Two steering engines of the cocoon planting clamping device drive an upper clamping finger and a lower clamping finger to be closed, an elastic gasket and a rigid gasket at the tail end of the fingers clamp the cocoon at the cocoon outlet, and then the upper clamping finger and the lower clamping finger are lifted synchronously to enable the cocoon to be separated from the cocoon outlet.
(3) The sliding table cylinder moves forwards under the pushing of compressed air to reach a cocoon placing position, the upper clamping fingers and the lower clamping fingers synchronously descend again to place the seed cocoons in the grooves of the seed cocoon bracket, the lower clamping fingers and the upper clamping fingers sequentially loosen the seed cocoons, and the sliding table cylinder moves backwards to return to a workpiece taking position.
(4) And (4) driving the rotary table to rotate once by the electric rotary table, enabling the next cocoon planting bracket to reach a cocoon placing position, and repeating the steps.
(5) When the cocoon passes through the detection position of the spectrum detection device, the transmission spectrum information of the cocoon is collected, the sex of the cocoon is judged, and the sex information of the cocoon is transmitted to the controller through the communication port.
(6) When the seed cocoons sequentially pass through the air outlet pipes of the pneumatic sorting device, the electromagnetic valves corresponding to the air outlet pipes are opened according to the male and female information of the seed cocoons stored by the controller, the seed cocoons in the seed cocoon bracket are blown out by high-speed airflow and fall into corresponding containers, and sorting is completed.
(7) Along with the rotation of the rotary table every time, the cocoon planting clamping device, the spectrum detection device and the pneumatic sorting device synchronously work in a production line operation mode, and continuous and automatic sorting of the cocoon planting is realized.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a silkworm chrysalis automatic sorting device in cocoon which characterized in that includes: the device comprises a rack, and a vibration arrangement device, a cocoon clamping device, a cocoon conveying device, a pneumatic sorting device, a spectrum detection device and a controller which are arranged on the rack;
wherein the vibration arrangement device conveys the cocoons to the cocoon clamping device, and the cocoon clamping device moves the cocoons to the cocoon conveying device; the cocoon planting conveying device is used for conveying the cocoon to the controller, and the spectral detection device is used for detecting whether the cocoon is male or female; and the controller controls the pneumatic sorting device to sort according to the cocoon male and female information.
2. The apparatus of claim 1, wherein the vibrating alignment device comprises: the device comprises an electromagnetic vibrator, a cocoon planting hopper and a V-shaped channel; the bottom of the electromagnetic vibrator is arranged on the rack, and the top of the electromagnetic vibrator is fixedly connected with the cocoon planting hopper; the V-shaped channel is inclined downwards to the position of the cocoon planting clamping device, and meanwhile, the cocoon planting hopper is communicated with the V-shaped channel.
3. The automatic silkworm chrysalis sorting device as claimed in claim 2, wherein the cocoon planting hopper is provided with an adjustable bin gate; the adjustable bin gate is fixed through a bolt.
4. The automatic sorting device for silkworm chrysalis in cocoon according to claim 2, wherein the V-shaped channel further comprises: a throttle plate, a cocoon outlet and a photoelectric correlation switch; the throttle plate is arranged on the inner wall of the V-shaped channel; the cocoon outlet is arranged at the tail end of the V-shaped channel; a slit is arranged at the bottom of the cocoon outlet, and an elastic baffle is arranged on the cocoon outlet; the upper part and the lower part of the cocoon outlet are respectively provided with a receiver and a transmitter of the photoelectric correlation switch.
5. The automatic sorting device for silkworm chrysalis in cocoons according to claim 1, wherein the cocoon planting clamping device comprises: the device comprises a sliding table cylinder, a steering engine mounting plate, a steering engine, an upper clamping finger, a lower clamping finger and a steering engine controller; the sliding table cylinder is arranged on the rack; the steering engine mounting plate is mounted on a sliding table of the sliding table cylinder; the steering engine is mounted on the steering engine mounting plate; the steering engine controller controls the steering engine to rotate; the steering wheel is provided with two, and drives respectively go up centre gripping finger, down centre gripping finger rotates.
6. The apparatus of claim 1, wherein the cocoon-sorting conveyor comprises: an electric rotating platform, a rotating disk and a cocoon planting bracket; the electric rotating table is arranged on the frame; the turntable is arranged on the electric rotating table; the cocoon planting brackets are arranged on the rotary disc and are evenly distributed along the circumference of the rotary disc.
7. The automatic silkworm chrysalis sorting device as claimed in claim 6, wherein the pneumatic sorting device comprises: the central upright post, the air pipe mounting seat and the air outlet pipe; the central upright post sequentially penetrates through the turntable and the electric rotating table and is arranged on the rack; the central stand top is installed the trachea mount pad, just install two at least on the trachea mount pad the outlet duct.
8. The automatic sorting device for silkworm chrysalis in cocoon according to claim 5, wherein the spectrum detection device comprises: the device comprises a light source, an integrating sphere and a detection controller; the light source is arranged at the upper end of the cocoon planting bracket, and the integrating sphere is arranged at the lower end of the cocoon planting bracket; and the detection controller feeds back the information of the male and female cocoons to the controller.
9. The apparatus of claim 8, wherein the controller comprises at least two communication ports; and the communication port is respectively in information interaction with the detection controller and the steering engine controller.
10. The automatic silkworm chrysalis sorting device as claimed in claim 5, wherein the ends of the upper clamping fingers are provided with elastic gaskets; and a rigid gasket is arranged at the tail end of the lower clamping finger.
Applications Claiming Priority (2)
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|---|---|---|---|
| CN2019103408903 | 2019-04-25 | ||
| CN201910340890.3A CN109939961A (en) | 2019-04-25 | 2019-04-25 | Silkworm chrysalis automatic sorting device in a kind of cocoon |
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| CN110899146A true CN110899146A (en) | 2020-03-24 |
| CN110899146B CN110899146B (en) | 2024-04-09 |
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| CN201910340890.3A Withdrawn CN109939961A (en) | 2019-04-25 | 2019-04-25 | Silkworm chrysalis automatic sorting device in a kind of cocoon |
| CN201911193055.8A Active CN110899146B (en) | 2019-04-25 | 2019-11-28 | Automatic silkworm chrysalis sorting device in cocoons |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109939961A (en) * | 2019-04-25 | 2019-06-28 | 华南农业大学 | Silkworm chrysalis automatic sorting device in a kind of cocoon |
| CN110800700B (en) * | 2019-04-25 | 2024-05-07 | 华南农业大学 | Automatic sorting system for male and female cocoons of silkworm eggs |
| CN111713458B (en) * | 2020-07-22 | 2021-06-01 | 华南农业大学 | Black soldier fly larva breeding device of vertical rotation type |
| CN116174328B (en) * | 2023-03-06 | 2023-12-01 | 宿迁市纤维检验所 | Sorting device capable of automatically identifying cocoons |
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| Publication number | Publication date |
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| CN110899146B (en) | 2024-04-09 |
| CN109939961A (en) | 2019-06-28 |
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