CN110894641A - Edge-sealing knotless net twisting, net collecting and forming integrated equipment - Google Patents
Edge-sealing knotless net twisting, net collecting and forming integrated equipment Download PDFInfo
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- CN110894641A CN110894641A CN201911135045.9A CN201911135045A CN110894641A CN 110894641 A CN110894641 A CN 110894641A CN 201911135045 A CN201911135045 A CN 201911135045A CN 110894641 A CN110894641 A CN 110894641A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
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- Textile Engineering (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The invention relates to an edge-sealing knotless net twisting, weaving, net collecting and forming integrated device which comprises a machine head component, a machine frame and a net collecting component; the machine head part comprises a machine head fixing component and a main transmission part; the machine head fixing assembly comprises a twisting and weaving chassis, a spindle dismounting and mounting plate, a back plate, an insert block, an edge sealing chassis, an edge sealing back plate, a yarn core pipe, an edge sealing yarn drum and an edge sealing yarn drum fixing frame; the main transmission part comprises a driving plate driving motor reducer, a driving plate driving shaft assembly, a driving plate transition shaft assembly, a driving plate driven shaft assembly, a long spindle subassembly, an embedded block driving motor, an embedded block driving shaft assembly, a side embedded block driving shaft assembly, an embedded block transition shaft assembly, an embedded block driven shaft assembly and a side embedded block driven shaft assembly; the frame comprises a bearing platform and a twisted ring mounting frame; the net collecting part comprises a left wall plate, a right wall plate, a roller driving motor reducer and a plurality of rollers. The equipment is suitable for producing the edge-sealing knot-free twisted net with small meshes and multiple knots (more than 400), and is convenient to install and high in reliability.
Description
Technical Field
The invention belongs to the technical field of high-end textile equipment, and relates to edge-sealing knotless net braiding, net collecting and forming integrated equipment.
Background
The knotless net is a net piece formed by interweaving the folded yarns of two yarns into knots, has the advantages of high knot strength and attractive appearance compared with the knotted net, and is widely applied to the fields of fishery, sports goods and the like.
The knotless net braided by the ① warp knitting machine has defects, and strands far away from the knots do not participate in 'braiding', so that the plied yarns of two yarns are not completely interwoven, the knot strength is low, and the application is narrow, while the knotless net braided by the ② common braiding machine has the defects that the strength meets the requirement, but cannot produce meshes with small mesh specification at present, and the number of braided knots is small because the common knotless net braiding equipment adopts short spindles, and the braiding chassis is planar, so that the distance between the yarn outlet point of each spindle and the braiding ring is different, the yarns are crossed in advance before the braiding ring, the mesh feet of the meshes are increased, on the other hand, the dial and the number of the spindles of the planar braiding chassis are small, 4 strands are required to be braided into 1 strand of yarn, 2 strands of yarn are braided into knots, that is to say, 8 spindles are required to form 1 knot, and the number and the width of the meshes are limited.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the prior art can not produce small-mesh multi-node edge sealing knotless nets by the twisting and weaving equipment.
In order to solve the technical problem, the technical scheme of the invention provides edge-sealing knotless net stranding-net collecting-forming integrated equipment, which is characterized by comprising a machine head part, a rack and a net collecting part, wherein the machine head part is arranged on the rack, the rack comprises a stranding ring, the machine head part and the stranding ring are coaxially arranged, the net collecting part is arranged below the rack, an edge-sealing knotless net which is stranded by the machine head part is stretched and shaped by the stranding ring on the rack and then is separated to the net collecting part, and the net collecting part is used for collecting the sealed knotless stranding net, wherein:
the machine head part comprises an annular braiding chassis, a back plate, an embedding block driving mechanism, a drive plate driving mechanism, a sealing edge chassis and a sealing edge back plate, wherein the inner annular surface of the sealing edge chassis and part of the inner annular surface of the braiding chassis form a sealing edge area; the n drive plates are arranged on the inner surface of the stranded base plate except for the edge sealing area; the inner surface of the twisting and weaving chassis except the edge sealing area is provided with groove-shaped fixed spindle rails which are distributed along the axial direction and the circumferential direction and correspond to the n drive plates; the edge sealing area is provided with 2 drive plates arranged along the circumferential direction and groove-shaped fixed spindle rails corresponding to the drive plates, and the center of each drive plate in the 2 drive plates is provided with a yarn core pipe; the outer side ring surface of the edge sealing back plate is provided with a yarn barrel, yarns on the yarn barrel respectively penetrate into two yarn core pipes and then extend to the twisting ring, and in the whole net knitting process, the two yarns led out from the two yarn core pipes are used as edge seals at two ends of a knotless net and do not participate in twisting; the groove-shaped fixed spindle tracks which are adjacent in the circumferential direction and the axial direction are respectively intersected through an embedding block; the surface of the insert is provided with a crossed spindle track and a non-crossed spindle track; when the embedded blocks are in a crossed state, the groove-shaped fixed spindle rails which are adjacent in the circumferential direction or the axial direction are crossed through the crossed spindle rails; when the embedded blocks are in a non-crossed state, the groove-shaped fixed spindle tracks which are adjacent in the circumferential direction or the axial direction are not crossed with each other at the embedded blocks; 2n long spindles with taper sleeves are correspondingly arranged in dial plate notches of the n dial plates in a one-to-one manner according to the mode that 1 occupies 1, and the 2 dial plates in the edge sealing area are only used for exchanging the long spindles with taper sleeves during edge sealing and braiding; each driving plate drives the long spindle to move along a snake-shaped spindle path formed by the groove-shaped fixed spindle rail and the embedded block under the driving of a driving plate driving mechanism fixed on the annular surface at the outer side of the braiding chassis, and a yarn outlet of the long spindle is close to the braiding ring; the method comprises the following steps of defining all the embedded blocks which are positioned on the same vertical line in the axial direction and are not provided with driving plates to be a row of embedded blocks, wherein K is an even number, and defining all the embedded blocks which are positioned on the same horizontal plane in the circumferential direction and are not provided with driving plates to be a row of embedded blocks, wherein J rows are provided, and each row is provided with K embedded blocks; except one embedded block in the edge sealing area, the embedded block at the top end of the 2K-1 column and each embedded block at the bottom end of the 2K column are driven by respective independent embedded block driving mechanisms fixed on the outer annular surface of the stranded chassis, so that the embedded blocks are switched between a non-crossed state and a crossed state, and K is more than or equal to 1 and less than or equal to K/2; each line of the J lines of the embedded blocks is controlled by K/4 embedded block driving mechanisms which are uniformly distributed in the circumferential direction, the lines of the J lines of the embedded blocks are not connected, and all the embedded blocks on each line of the embedded blocks are changed synchronously; two embedded blocks of the edge sealing area, which are positioned on the same horizontal plane, are synchronously controlled by a single embedded block driving mechanism.
Preferably, the drive plate driving mechanism comprises two rows of drive plate driving motor reducers arranged on the outer annular surface of the twisting back plate, a drive plate driving shaft assembly, a drive plate transition shaft assembly and a drive plate driven shaft assembly on the outer annular surface of the twisting chassis; all the drive plate driving motor reducers of each row of drive plate driving motor reducers are uniformly distributed along the circumferential direction, and each drive plate driving motor reducer is connected with one drive plate driving shaft component; the driving plate driving shaft assembly comprises a driving plate driving shaft, a driving plate axial series gear and a driving plate side circumferential gear, wherein the driving plate driving shaft is sleeved with a driving plate bearing I; two rows of driving plate transition shaft assemblies are respectively arranged at the upper part and the lower part of the braiding chassis; the drive plate transition shaft assembly comprises a drive plate transition shaft sleeved with a drive plate bearing II, a drive plate axial series gear II and a drive plate side circumferential gear II, wherein the drive plate side circumferential gear II of the drive plate transition shaft assembly adjacent in the circumferential direction is meshed with the drive plate side circumferential gear I of the drive plate driving shaft assembly, so that the drive plate transition shaft and the adjacent drive plate driving shaft synchronously rotate, and the drive plate axial series gear II corresponding to the position of the drive plate transition shaft are driven to rotate; the circumferential gears on the sides of the drive plates of the two circumferentially adjacent drive plate transition shaft assemblies are meshed with each other, so that the two adjacent drive plate transition shafts synchronously rotate, and the drive plates corresponding to the positions of the two drive plate transition shafts and the drive plate axial serial gears are driven to rotate; the drive plate driving shaft component and the drive plate transition shaft component drive the drive plate driven shaft component which is adjacent to the drive plate driving shaft component in the axial direction to rotate; the driving plate driven shaft assembly comprises a driving plate driven shaft sleeved with a driving plate bearing III and a driving plate axial series gear III, the driving plate axial series gear III of the driving plate driven shaft assembly is meshed with a driving plate axial series gear I of a driving plate driving shaft assembly adjacent to the driving plate in the axial direction or a driving plate axial series gear II of a driving plate transition shaft assembly, so that the driving plate driven shaft and the adjacent driving plate driving shaft or the adjacent driving plate transition shaft synchronously rotate, and the driving plate axial series gear III corresponding to the driving plate driven shaft are driven to rotate; the driving plate axial serial gears of two driving plate driven shaft assemblies which are adjacent in the axial direction are in three-phase meshing, so that the two adjacent driving plate driven shafts synchronously rotate, and the driving plate corresponding to the two driving plate driven shafts and the driving plate axial serial gear II are driven to rotate.
Preferably, the insert driving mechanism comprises an insert driving motor arranged on the outer ring surface of the back plate, an insert driving shaft assembly, an insert transition shaft assembly, an insert driven shaft assembly, a side insert driving shaft assembly and a side insert driven shaft assembly, wherein the insert driving shaft assembly, the insert transition shaft assembly, the insert driven shaft assembly, the side insert driving shaft assembly and the side insert driven shaft assembly are arranged on the outer ring surface of the braiding chassis; each embedded block driving motor is connected with an embedded block driving shaft assembly or a side embedded block driving shaft assembly, a circle of embedded blocks which are positioned at the same axial position in the circumferential direction are defined as a row of embedded blocks, M embedded block driving motors are uniformly distributed in the circumferential direction outside a back plate where each row of embedded blocks are positioned, an embedded block transition shaft assembly is arranged at the central position of every two adjacent embedded blocks in the circumferential direction, four embedded block driven shaft assemblies, three embedded block transition shaft assemblies, an embedded block driving shaft assembly and an embedded block driving motor which drives the embedded block driving shaft assembly are defined as an embedded block driving unit, each row of embedded blocks are driven by 25 embedded block driving units which are mutually connected end to end in the circumferential direction, and a side embedded block driven shaft assembly, a side embedded block driving shaft assembly and an embedded block driving motor which drives the assembly are defined as a side embedded block driving unit, the driving plates are distributed between adjacent driving plates in the uppermost row and between adjacent driving plates in the lowermost row in the axial direction; the embedded block driving shaft assembly comprises an embedded block driving shaft and an embedded block circumferential gear I, wherein the embedded block driving shaft is sleeved with an embedded block bearing I; the embedded block driven shaft assembly comprises an embedded block driven shaft and an embedded block circumferential gear II, wherein an embedded block bearing II is sleeved on the embedded block driven shaft, the embedded block driven shaft assembly is arranged at a position adjacent to the embedded block driving shaft assembly in the circumferential direction, and the embedded block circumferential gear II of the embedded block driven shaft assembly is meshed with the embedded block circumferential gear I of the embedded block driving shaft assembly, so that the embedded block driven shaft and the adjacent embedded block driving shaft synchronously rotate, and the embedded block corresponding to the embedded block driven shaft is driven to rotate; the embedded block transition shaft assembly comprises an embedded block transition shaft sleeved with an embedded block bearing III and an embedded block circumferential gear III, the embedded block transition shaft assembly is arranged at a position circumferentially adjacent to the embedded block driven shaft assembly, and the embedded block circumferential gear III of the embedded block transition shaft assembly is meshed with the embedded block circumferential gear II of the embedded block driven shaft assembly, so that the embedded block transition shaft and the adjacent embedded block driven shaft synchronously rotate; the side embedded block driving shaft assembly comprises a side embedded block driving shaft and an embedded block axial gear I, wherein the embedded block driving shaft is sleeved with an embedded block bearing IV; side abaculus driven shaft subassembly is including the side abaculus driven shaft and the abaculus axial gear two that the cover was equipped with the abaculus bearing five, and side abaculus driven shaft subassembly is installed at the axial adjacent position of side abaculus driving shaft subassembly, and the abaculus axial gear two of side abaculus driven shaft subassembly meshes with the abaculus axial gear of side abaculus driving shaft subassembly for side abaculus driven shaft rotates with adjacent side abaculus driving shaft is synchronous, thereby drives and rotates with the corresponding abaculus of side abaculus driven shaft position.
Preferably, the rack comprises a bearing platform and a twisted ring mounting frame, the bearing platform is mounted on the foundation, the twisted ring mounting frame is fixedly connected to the bearing platform, and the twisted ring is mounted on the twisted ring mounting frame.
Preferably, the net collecting part comprises an L-shaped left wall plate and an L-shaped right wall plate which are arranged in parallel, and the left wall plate and the right wall plate are installed on the foundation; a main net rolling roller, a main net rolling pressing roller and a net rolling reversing roller which are matched with the main net rolling pressing roller are arranged between one ends of the horizontal sections of the left wall plate and the right wall plate and are driven to rotate by a roller driving motor reducer, and a net feeding reversing roller is arranged between the other ends of the horizontal sections of the left wall plate and the right wall plate; a main net feeding roller driven by a roller driving motor reducer II to rotate and a main net feeding pressing roller matched with the main net feeding roller are arranged between the vertical sections of the left wall plate and the right wall plate; the closed knotless twisted net separated from the twisted ring is sent to a net-feeding reversing roller through a main net-rolling roller and a main net-rolling roller, then is sent to a main net-feeding roller through the net-feeding reversing roller, and the main net-feeding roller realizes discharging.
The invention provides an edge-sealing knotless net-stranding-net-collecting-forming integrated device which is composed of a special long conical spindle and can produce small-net-mesh multi-knot (more than 400), and the edge-sealing knotless net-stranding-net-collecting-forming integrated device has the following beneficial effects:
(1) according to the edge-sealing knotless net twisting, collecting and forming integrated equipment, in the process of the long spindle subassembly staggering motion, most yarn staggering points are protected by the spindle taper sleeves, so that the contact time and the friction and the wear of yarns are small, 2 folded yarns are twisted into 1 yarn, 4 folded yarns are twisted into knots, the strength of a net piece is high, and the quality is good;
(2) the edge-sealing knotless net twisting, net collecting and forming integrated equipment has the advantages that the twisting base plate is cylindrical, the number of the driving plates is increased by fully utilizing the axial size, the occupied area is small, and the knotless net which can be twisted is large in number of nodes, small in mesh and large in width.
Drawings
FIG. 1 is a general isometric view of the apparatus;
FIG. 2 is an isometric view of a nose piece;
FIG. 3 is an isometric view of a handpiece stationary assembly;
FIG. 4 is a partial view of the main drive components;
FIG. 5 is a partial view of an insert drive unit and a side insert drive unit;
FIG. 6 is an isometric view of the frame;
FIG. 7 is an isometric view of a net retrieving member;
FIG. 8 is a schematic view of the edge banding knotless braiding process;
wherein, 1-a machine head part, 2-a machine frame, 3-a net collecting part, 4-a machine head fixing component, 5-a main transmission part, 6-a twisting and weaving chassis, 7-a spindle dismounting and mounting plate, 8-a back plate, 9-an embedded block, 10-an edge sealing chassis, 11-an edge sealing back plate, 12-a yarn core tube, 13-an edge sealing yarn barrel, 14-an edge sealing yarn barrel fixing frame, 15-a dial driving motor reducer, 16-an embedded block driving motor, 17-a dial driving shaft component, 18-a dial transition shaft component, 19-an embedded block driving shaft component, 20-an embedded block driven shaft component, 21-a side embedded block driven shaft component, 22-a side embedded block driving shaft component, 23-an embedded block transition shaft component, 24-a long spindle sub-component and 25-a dial driven shaft component, 26-a force bearing table, 27-a twisting ring mounting frame, 28-a main net rolling driving motor reducer, 29-a main net rolling roller, 30-a main net rolling pressing roller, 31-a net rolling reversing roller, 32-a main net rolling coupler, 33-a left wall plate, 34-a roller bearing seat assembly, 35-a right wall plate, 36-a main net feeding roller driving motor reducer, 37-a main net feeding coupler, 38-a net feeding reversing roller, 39-a main net feeding roller and 40-a main net feeding pressing roller.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
The invention discloses an edge-sealing knotless net-stranding-net-collecting-molding integrated device, which comprises a machine head part 1, a machine frame 2 and a net-collecting part 3 as shown in a drawing. The frame 2 and the net collecting part 3 are installed on the foundation without mechanical connection, and the head part 1 is placed above the frame 2.
The nose part 1 comprises a nose fixing assembly 4 and a main transmission part 5.
The machine head fixing component 4 comprises a braiding chassis 6, a spindle dismounting and mounting plate 7, a back plate 8, an insert block 9, an edge sealing chassis 10, an edge sealing back plate 11, a yarn core pipe 12, an edge sealing yarn barrel 13 and an edge sealing yarn barrel fixing frame 14. The edge sealing chassis 10 is fixed on the upper end face of the twisting and weaving chassis 6, and the inner side face of the edge sealing chassis 10 and a partial area of the inner side ring face of the twisting and weaving chassis 6 form an edge sealing area together. The n drive plates are arranged on the inner surface of the stranded base plate 6 except for the edge sealing area; the inner surface of the twisting and weaving chassis 6 except the edge sealing area is provided with groove-shaped fixed spindle rails which are distributed along the axial direction and the circumferential direction and correspond to the n driving plates, and the spindle dismounting and mounting plate 7 is fixed on the edges of the n groove-shaped fixed spindle rails. 2 drive plates arranged along the circumferential direction and groove type fixed spindle rails corresponding to the drive plates are processed on the edge sealing area. The center position of each of the 2 drive plates is positioned at the joint of the edge sealing chassis 10 and the twisting chassis 6. Through holes are formed at the two central positions, and the two yarn core tubes 12 are respectively inserted into the two through holes. The edge sealing back plate 11 is fixed on the outer annular surface of the edge sealing chassis 10, the yarn drum fixing frame 14 is fixed on the outer annular surface of the edge sealing back plate 11, and the edge sealing yarn drum 13 is inserted into the shaft of the yarn drum fixing frame 14. Two yarns on the edge sealing yarn cylinder 13 respectively penetrate into the two yarn core tubes 12 to the braiding ring. In the whole netting process, two yarns led out from the two yarn core tubes 12 are used as edge seals at two ends of the knotless net and do not participate in twisting and braiding.
The outside of the twisted chassis 6 is annularly provided with a concave cavity, and the back plate 8 is fixed on the outer annular surface and can seal the concave cavity. Holes with the diameter equal to that of the embedded blocks 9 are processed at the intersection of the groove-shaped fixed spindle tracks on the braiding chassis 6. The surface of the embedded block 9 is processed with non-crossed spindle tracks, and after being arranged according to the process requirements, the embedded block is fixedly connected in the holes of the twisting base plate 6 to form fixed tracks.
The main drive component 5 includes a dial drive motor reducer 15, a dial drive shaft assembly 17, a dial transition shaft assembly 18, a dial driven shaft assembly 25, a bar subassembly 24, an insert drive motor 16, an insert drive shaft assembly 19, a side insert drive shaft assembly 22, an insert transition shaft assembly 23, an insert driven shaft assembly 20, and a side insert driven shaft assembly 21. The 2n long spindle subassemblies 24 with the taper sleeves are arranged in the dial notches of the n dial plates in a one-to-one correspondence mode according to the mode that 1 occupies 1. The 2 dials of the banding area are only used to swap the tapered spindle assemblies 24 when the banding is being wrung. Each driving plate drives the long spindle assembly 24 to move along a snake-shaped spindle path formed by the groove-shaped fixed spindle track and the embedded blocks under the driving of a driving plate driving mechanism fixed on the outer ring surface of the braiding chassis 6, and a yarn outlet of the long spindle assembly 24 is close to the braiding ring.
The drive plate driving mechanism comprises two rows of drive plate driving motor reducers 15 which are arranged on the outer ring surface of the back plate 8, and the upper row and the lower row are circumferentially and uniformly distributed, and 16 groups are provided in total. All the drive plate drive motor reducers 15 of each row of drive plate drive motor reducers 15 are uniformly distributed along the circumferential direction, and each drive plate drive motor reducer 15 is connected with one drive plate driving shaft component 17. The driving plate driving shaft assembly 17 comprises a driving plate driving shaft sleeved with a driving plate bearing I, a driving plate axial series gear I and a driving plate side circumferential gear I. The driving plate driving shaft is connected with a driving plate driving motor reducer 15 through a main shaft coupler, and the driving plate driving shaft drives the driving plate corresponding to the driving position to rotate and simultaneously drives the driving plate axial series gear I and the driving plate side edge circumferential gear to synchronously rotate. The dial transition shaft assembly 18 is mounted in the top row and bottom row and intermeshes with the dial drive shaft assembly 17 into a 2-row closed gear train. The drive plate transition shaft assembly comprises a drive plate transition shaft sleeved with a drive plate bearing II, a drive plate axial series gear II and a drive plate side circumferential gear II, and the total number of the drive plate transition shaft assembly is 184. And a second circumferential gear at the side of the drive plate transition shaft component 18 adjacent to the circumferential direction is meshed with the first circumferential gear at the side of the drive plate driving shaft component 17, so that the drive plate transition shaft and the adjacent drive plate driving shaft synchronously rotate, and the drive plate and the second axial series gear of the drive plate corresponding to the position of the drive plate transition shaft are driven to rotate. The two circumferential gears on the side of the drive plate of the two adjacent drive plate transition shaft assemblies 18 in the circumferential direction are meshed, so that the two adjacent drive plate transition shafts synchronously rotate, and the drive plates corresponding to the positions of the two drive plate transition shafts and the drive plate axial serial gears II are driven to rotate, and the drive plate drive shaft assembly 17 and the drive plate transition shaft assembly 18 drive the drive plate driven shaft assembly 25 adjacent to the drive plate drive shaft assembly in the axial direction to rotate. The dial driven shaft assembly 25 is mounted between the uppermost row and the lowermost row. The dial driven shaft assembly 25 includes a dial driven shaft sleeved with a dial bearing three and a dial axial tandem gear three, for a total of 600. The third axial series gear of the driving plate driven shaft component 25 is meshed with the first axial series gear of the driving plate driving shaft component 17 adjacent to the axial direction or the second axial series gear of the driving plate transition shaft component adjacent to the axial direction, so that the driving plate driven shaft and the adjacent driving plate driving shaft or the adjacent driving plate transition shaft synchronously rotate, and the driving plate corresponding to the position of the driving plate driven shaft and the third axial series gear of the driving plate are driven to rotate. The dial drive shaft assembly 17, the dial transition shaft assembly 18 and the dial follower shaft assembly 25 are mounted in and rotatable about radial bores machined in the braid pan 6. The axial serial gears of each row of driving plates are mutually meshed to form 100 rows of open gear transmission chains.
The method comprises the following steps of defining all the embedded blocks which are positioned on the same vertical line in the axial direction and are not provided with driving plates to be a row of embedded blocks, wherein K is an even number, and defining all the embedded blocks which are positioned on the same horizontal plane in the circumferential direction and are not provided with driving plates to be a row of embedded blocks, wherein J rows are provided, and each row is provided with K embedded blocks; the embedded blocks at the top end of the 2K-1 column and each embedded block at the bottom end of the 2K column are driven by respective independent embedded block driving mechanisms (one embedded block except the edge sealing area) fixed on the outer annular surface of the stranded chassis, so that the embedded blocks are switched between a non-crossed state and a crossed state, and K is more than or equal to 1 and less than or equal to K/2; each line of J lines of the embedded blocks is respectively controlled by K/4 embedded block driving mechanisms which are uniformly distributed in the circumferential direction, the lines are not connected, and all the embedded blocks on each line are changed synchronously; two embedded blocks of the edge sealing area, which are positioned on the same horizontal plane, are synchronously controlled by a single embedded block driving mechanism. That is, in the present invention, the state of all the blocks will not change, some blocks are fixed on the braiding chassis, and only the non-crossed spindle rail is processed on the blocks, which is equivalent to the shape of a part of the rail is well defined. The insert blocks which can change state are all integrated with the insert block driven shaft and the side insert block driven shaft discussed below, and cross spindle tracks and non-cross spindle tracks are arranged on the insert blocks.
The insert driving mechanism comprises an insert driving motor 16 arranged on the outer side ring surface of the back plate 8, an insert driving shaft assembly 19 arranged on the outer side ring surface of the braiding chassis 6, an insert transition shaft assembly 23, an insert driven shaft assembly 20, a side insert driving shaft assembly 22 and a side insert driven shaft assembly 21; each embedded block driving motor 16 is connected with an embedded block driving shaft assembly 19 or a side embedded block driving shaft assembly 22, a circle of embedded blocks located at the same axial position in the circumferential direction are defined as a row of embedded blocks, the number of the rows is 7, 25 embedded block driving motors 16 are uniformly distributed in the circumferential direction outside a back plate 8 where each row of embedded blocks are located, an embedded block transition shaft assembly 23 is installed at the central position of every two adjacent embedded blocks, four embedded block driven shaft assemblies 20, three embedded block transition shaft assemblies 23, an embedded block driving shaft assembly 19 and the embedded block driving motor 16 driving the assemblies are defined as an embedded block driving unit, each row of embedded blocks are composed of 25 embedded block driving units which are mutually connected end to end in the circumferential direction, one side embedded block driven shaft assembly 21, one side embedded block driving shaft assembly 22 and the embedded block driving motor 16 driving the assemblies are defined as a side embedded block driving unit, 99 drive plates are distributed between the upper row and the lower row; the embedded block driving shaft assembly 19 comprises an embedded block driving shaft sleeved with an embedded block bearing I and an embedded block circumferential gear I, the embedded block driving shaft assembly 19 is connected with the embedded block driving motor 16 through an embedded block coupling, and the embedded block driving shaft drives the embedded block circumferential gear to synchronously rotate; the embedded block driven shaft assembly 20 comprises an embedded block driven shaft and an embedded block circumferential gear II, the embedded block driven shaft assembly 20 is sleeved with an embedded block bearing II, the embedded block driven shaft assembly 20 is installed at the position, adjacent to the periphery of the embedded block driving shaft assembly 19, the embedded block circumferential gear II of the embedded block driven shaft assembly 20 is meshed with the embedded block circumferential gear I of the embedded block driving shaft assembly 19, so that the embedded block driven shaft and the adjacent embedded block driving shaft synchronously rotate, and the embedded block corresponding to the embedded block driven shaft is driven to rotate; the insert block transition shaft assembly 23 comprises an insert block transition shaft sleeved with an insert block bearing III and an insert block circumferential gear III, the insert block transition shaft assembly 23 is installed at a position adjacent to the insert block driven shaft assembly 20 in the circumferential direction, and the insert block circumferential gear III of the insert block transition shaft assembly 23 is meshed with the insert block circumferential gear II of the insert block driven shaft assembly 20, so that the insert block transition shaft and the adjacent insert block driven shaft synchronously rotate; the side embedded block driving shaft assembly 22 comprises a side embedded block driving shaft and an embedded block axial gear I, wherein the embedded block driving shaft is sleeved with an embedded block bearing IV, the side embedded block driving shaft assembly 22 is connected with the embedded block driving motor 16 through an embedded block coupler, and the side embedded block driving shaft drives the embedded block axial gear to synchronously rotate; side abaculus driven shaft subassembly 21 is including the side abaculus driven shaft and the abaculus axial gear two that the cover was equipped with the abaculus bearing five, side abaculus driven shaft subassembly 21 is installed at the adjacent position of side abaculus driving shaft subassembly 22 axial, the meshing of the abaculus axial gear two of side abaculus driven shaft subassembly 21 and the abaculus axial gear of side abaculus driving shaft subassembly 22 for side abaculus driven shaft and adjacent side abaculus driving shaft synchronous rotation, thereby drive and the corresponding abaculus rotation of side abaculus driven shaft position. The embedded block driving shaft assembly 19, the embedded block transition shaft assembly 23, the embedded block driven shaft assembly 21, the side embedded block driving shaft assembly 22 and the side embedded block driven shaft assembly 21 are arranged in a radial hole machined in the braiding chassis 6 and can rotate around the radial hole.
The power transmission of the main transmission is divided into driving plate power and embedded block power, the driving plate power is 4 in sequence, and the driving plate power is respectively ① driving plate driving motor speed reducer 15-main shaft coupling-driving plate driving shaft assembly 17-long spindle subassembly 24, ② driving plate driving motor speed reducer 15-main shaft coupling-driving plate driving shaft assembly 17-driving plate transition shaft assembly 18-long spindle subassembly 24, ③ driving plate driving motor speed reducer 15-main shaft coupling-driving plate driving shaft assembly 17-driving plate driven shaft assembly 25-long spindle subassembly 24, ④ driving plate driving motor speed reducer 15-main shaft coupling-driving plate driving shaft assembly 17-driving plate transition shaft assembly 18-driving plate driven shaft assembly 25-long spindle subassembly 24, the embedded block power is 3 in sequence, and the embedded block power is respectively ① embedded block driving motor 16-embedded block coupling-embedded block driving shaft assembly 19-embedded block driven shaft assembly 20, ② embedded block driving motor 16-embedded block coupling-embedded block driving shaft assembly 19-embedded block driving shaft assembly 20-embedded block transition shaft assembly 23-embedded block driven shaft assembly 20, and ③ embedded block driving motor 16-embedded block driving shaft assembly 22-embedded block driving shaft assembly 21-side edge.
The frame comprises a bearing platform 26 and a braiding ring mounting rack 27, wherein the bearing platform 26 is mounted on a foundation, the braiding ring mounting rack 27 is fixedly connected on the bearing platform 26, the nose part 1 is placed above the frame 2, and the nose axis and the braiding ring axis are collinear.
The net collecting component comprises a left wall plate 33, a right wall plate 35, roller driving motor reducers (28 and 36) and a plurality of rollers (29, 30, 31, 38, 39 and 40); the left wall plate 33 and the right wall plate 35 are arranged on the foundation in parallel; the main roll net roller driving motor speed reducer 28 and the main net feeding roller driving motor speed reducer 36 are arranged on the outer sides of the left wall plate and the right wall plate, 2 of each speed reducer and 4 of the speed reducers; the main net rolling roller 29, the main net rolling pressing roller 30, the net rolling reversing roller 31, the net feeding reversing roller 38, the main net feeding roller 39 and the main net feeding pressing roller 40 are arranged between wall plates through roller bearing seat assemblies 34, two ends of the main net rolling roller 29 are connected with a main net rolling driving motor reducer 28 through a main net rolling coupler 32, and two ends of the main net feeding roller 39 are connected with a main net feeding roller driving motor reducer 36 through a main net feeding coupler 37; rubber sheets are wrapped on the surfaces of all the rollers, so that the friction force between the rollers and the knotless net is increased, and the net is convenient to collect.
The invention relates to a method for twisting and weaving a small-mesh multi-knot edge-sealing knotless net by using edge-sealing knotless net twisting, net collecting and forming integrated equipment.
By adopting the invention, the braiding machine 400 has 10mm mesh foot sealing edges without netting, 100 rows in the circumferential direction, 8 rows in the axial direction and 1 row and 2 rows in the sealing edges are arranged on a braiding chassis 6, and the total number of 802 drive plates, 701 embedded blocks 9, 176 embedded block driving shaft assemblies 19, 99 side embedded block driving shaft assemblies 22, 525 embedded block transition shaft assemblies 23, 702 embedded block driven shaft assemblies 20, 99 side embedded block driven shaft assemblies 21 and 1600 long spindle assemblies 24 are arranged in the notches of the drive plates according to 1. To illustrate the movement law of the spindles, these dials are named AiI represents the dial numbering sequence, and 2 dials at the edge sealing position are defined as A0And A801,AiArranged in a serpentine shape; the insert block participating in the movement is named as BjJ represents the sequence of the numbers of the embedded blocks, and the embedded block at the edge sealing position is B0And B800,BjArranged in a serpentine shape; definition Bj1 is in a knitting state, which indicates that spindles of two adjacent drive plates start to be exchanged and are in a twisted knot state, and BjThe state of 0 is the knitting state, which indicates that the spindles of two adjacent drive plates are not exchanged and are in the state of the twisting and knitting stitch.
The specific twisting and weaving steps of the edge-sealing knotless net are as follows:
(1) all the insert drive motors 16 are stopped, B j0, in the "braided wire state", the braided wire length is 10mm, and the main net winding motor 28 is driven by n1Collecting the net at a rotating speed;
(2) the dial driving motor reducer 15 and the screen collecting member 3 are stopped at the same time, and the insert driving motor 16 is rotated by 90 degrees, so that
(3) All the embedded block driving motors 16 are stopped, the driving plate driving motor speed reducer 15 and the net collecting part 3 are started simultaneously, BjIn "braided State" A0And A1Spindle exchange of A2And A3Spindle exchange of … …, A800And A801Exchanging;
(4) the dial driving motor reducer 15 and the screen collecting member 3 are stopped at the same time, and the insert driving motor 16 is rotated by 90 degrees, so that
(5) All the insert drive motors 16 are stopped, Bj(j 1-799) is in a "braided state", Bj(j is 0, 800) is in "braided state", a0And A1Exchange, A800And A801Spindle exchange, main net winding motor with n1Collecting the net at a rotating speed;
(6) the speed reducer 15 of the dial drive motor and the screen collecting member 3 are stopped at the same time, and the insert drive motor 16 is rotated by 90 degrees, so that Bj=0;
(7) All blocks drive the electrical 16 machine off, B j0, in the "knitting state", the main net winding motor 28 is driven by n1Collecting the net at a rotating speed;
(8) the dial driving motor reducer 15 and the screen collecting member 3 are stopped at the same time, and the insert driving motor 16 is rotated by 90 degrees, so that
(9) All the embedded block driving motors 16 are stopped, the driving plate driving motor speed reducer 15 and the net collecting part 3 are started simultaneously, BjIn "braided State" A1And A2Spindle exchange of A3And A4Spindle exchange of … …, A799And A800Spindle exchange;
(10) the speed reducer 15 of the driving plate driving motor and the net collecting part 3 stop at the same time, and the rotary embedded blockDrive motor 16, 90 degrees so that Bj=0;
(11) And (3) repeating the steps (1) to (10) all the time, so that the yarn is switched between the states of knitting yarn, knitting yarn and knitting yarn.
Claims (5)
1. The utility model provides a banding knotless net hank is compiled-is received net-shaping integration and is equipped which characterized in that, includes nose spare, frame and receives the net part, nose spare is located in the frame, and the frame includes the hank and compiles the ring, nose spare and hank and compile the ring coaxial arrangement, and the frame below is equipped with receives the net part, and the banding knotless net that finishes by nose spare hank is propped to open the design back and is deviate from to receiving the net part through the hank of frame, finishes closing knotless hank and compiles the net by receiving the net part, wherein:
the machine head part comprises an annular twisting and weaving chassis, a back plate, an embedding block driving mechanism, a drive plate driving mechanism, an edge sealing chassis and an edge sealing back plate, wherein an edge sealing area is formed by the inner side surface of the edge sealing chassis and part of the annular surface of the inner side of the twisting and weaving chassis; the n drive plates are arranged on the inner surface of the stranded base plate except for the edge sealing area; groove-shaped fixed spindle tracks which are distributed along the axial direction and the circumferential direction and correspond to the n drive plates are arranged on the inner surface of the twisting and weaving chassis except for the edge sealing area; the edge sealing area is provided with 2 drive plates arranged along the circumferential direction and groove-shaped fixed spindle rails corresponding to the drive plates, and the center of each drive plate in the 2 drive plates is provided with a yarn core pipe; the outer side surface of the edge sealing chassis is provided with a yarn barrel, yarns on the yarn barrel respectively penetrate into the two yarn core tubes and then extend to the braiding ring, and in the whole braiding process, the two yarns led out from the two yarn core tubes are used as edge seals at two ends of the knotless net and do not participate in the braiding; the groove-shaped fixed spindle tracks which are adjacent in the circumferential direction and the axial direction are respectively intersected through an embedding block; the surface of the insert is provided with a crossed spindle track and a non-crossed spindle track; when the embedded blocks are in a crossed state, the groove-shaped fixed spindle rails which are adjacent in the circumferential direction or the axial direction are crossed through the crossed spindle rails; when the embedded blocks are in a non-crossed state, the groove-shaped fixed spindle tracks which are adjacent in the circumferential direction or the axial direction are not crossed with each other at the embedded blocks; 2n long spindles with taper sleeves are correspondingly arranged in dial plate notches of the n dial plates in a one-to-one manner according to the mode that 1 occupies 1, and the 2 dial plates in the edge sealing area are only used for exchanging the long spindles with taper sleeves during edge sealing and braiding; each driving plate drives the long spindle to move along a snake-shaped spindle path formed by the groove-shaped fixed spindle rail and the embedded block under the driving of a driving plate driving mechanism fixed on the annular surface at the outer side of the braiding chassis, and a yarn outlet of the long spindle is close to the braiding ring; the method comprises the following steps that each insert block which is located on the same vertical line in the axial direction and is not provided with a drive plate is defined as a row of insert blocks, K rows of insert blocks are shared, K is an even number, each insert block which is located on the same horizontal plane in the circumferential direction and is not provided with a drive plate is defined as a row of insert blocks, J rows are shared, and each row is provided with K insert blocks; except one embedded block in the edge sealing area, the embedded block at the top end of the 2K-1 column and each embedded block at the bottom end of the 2K column are driven by respective independent embedded block driving mechanisms fixed on the outer annular surface of the stranded chassis, so that the embedded blocks are switched between a non-crossed state and a crossed state, and K is more than or equal to 1 and less than or equal to K/2; each line of the J lines of the embedded blocks is controlled by K/4 embedded block driving mechanisms which are uniformly distributed in the circumferential direction, the lines of the J lines of the embedded blocks are not connected, and all the embedded blocks on each line of the embedded blocks are changed synchronously; two embedded blocks of the edge sealing area, which are positioned on the same horizontal plane, are synchronously controlled by a single embedded block driving mechanism.
2. The edge banding knotless braiding-net retracting-forming integrated equipment of claim 1, wherein the drive plate driving mechanism comprises two rows of drive plate driving motor reducers arranged on the outer annular surface of the stranding back plate, a drive plate driving shaft assembly, a drive plate transition shaft assembly and a drive plate driven shaft assembly arranged on the outer annular surface of the braiding chassis; all the drive plate driving motor reducers of each row of drive plate driving motor reducers are uniformly distributed along the circumferential direction, and each drive plate driving motor reducer is connected with one drive plate driving shaft component; the driving plate driving shaft assembly comprises a driving plate driving shaft, a driving plate axial series gear and a driving plate side circumferential gear, wherein the driving plate driving shaft is sleeved with a driving plate bearing I; two rows of driving plate transition shaft assemblies are respectively arranged at the upper part and the lower part of the braiding chassis; the drive plate transition shaft assembly comprises a drive plate transition shaft sleeved with a drive plate bearing II, a drive plate axial series gear II and a drive plate side circumferential gear II, wherein the drive plate side circumferential gear II of the drive plate transition shaft assembly adjacent in the circumferential direction is meshed with the drive plate side circumferential gear I of the drive plate driving shaft assembly, so that the drive plate transition shaft and the adjacent drive plate driving shaft synchronously rotate, and the drive plate axial series gear II corresponding to the position of the drive plate transition shaft are driven to rotate; the circumferential gears on the sides of the drive plates of the two circumferentially adjacent drive plate transition shaft assemblies are meshed with each other, so that the two adjacent drive plate transition shafts synchronously rotate, and the drive plates corresponding to the positions of the two drive plate transition shafts and the drive plate axial serial gears are driven to rotate; the drive plate driving shaft component and the drive plate transition shaft component drive the drive plate driven shaft component which is adjacent to the drive plate driving shaft component in the axial direction to rotate; the driving plate driven shaft assembly comprises a driving plate driven shaft sleeved with a driving plate bearing III and a driving plate axial series gear III, the driving plate axial series gear III of the driving plate driven shaft assembly is meshed with a driving plate axial series gear I of a driving plate driving shaft assembly adjacent to the driving plate in the axial direction or a driving plate axial series gear II of a driving plate transition shaft assembly, so that the driving plate driven shaft and the adjacent driving plate driving shaft or the adjacent driving plate transition shaft synchronously rotate, and the driving plate axial series gear III corresponding to the driving plate driven shaft are driven to rotate; the driving plate axial serial gears of two driving plate driven shaft assemblies which are adjacent in the axial direction are in three-phase meshing, so that the two adjacent driving plate driven shafts synchronously rotate, and the driving plate corresponding to the two driving plate driven shafts and the driving plate axial serial gear II are driven to rotate.
3. The edge banding knotless braiding-net retracting-forming integrated equipment of claim 1, wherein the insert driving mechanism comprises an insert driving motor arranged on the outer ring surface of the back plate, an insert driving shaft assembly, an insert transition shaft assembly, an insert driven shaft assembly, a side insert driving shaft assembly and a side insert driven shaft assembly arranged on the outer ring surface of the braiding chassis; each embedded block driving motor is connected with an embedded block driving shaft assembly or a side embedded block driving shaft assembly, a circle of embedded blocks which are positioned at the same axial position in the circumferential direction are defined as a row of embedded blocks, M embedded block driving motors are uniformly distributed in the circumferential direction outside a back plate where each row of embedded blocks are positioned, an embedded block transition shaft assembly is arranged at the central position of every two adjacent embedded blocks in the circumferential direction, four embedded block driven shaft assemblies, three embedded block transition shaft assemblies, an embedded block driving shaft assembly and an embedded block driving motor which drives the embedded block driving shaft assembly are defined as an embedded block driving unit, each row of embedded blocks are driven by M embedded block driving units, the embedded block driving units are mutually connected end to end in the circumferential direction, a side embedded block driven shaft assembly, a side embedded block driving shaft assembly and an embedded block driving motor which drives the assembly are defined as a side embedded block driving unit, the driving plates are distributed between adjacent driving plates in the uppermost row and between adjacent driving plates in the lowermost row in the axial direction; the embedded block driving shaft assembly comprises an embedded block driving shaft and an embedded block circumferential gear I, wherein the embedded block driving shaft is sleeved with an embedded block bearing I; the embedded block driven shaft assembly comprises an embedded block driven shaft and an embedded block circumferential gear II, wherein an embedded block bearing II is sleeved on the embedded block driven shaft, the embedded block driven shaft assembly is arranged at a position adjacent to the embedded block driving shaft assembly in the circumferential direction, and the embedded block circumferential gear II of the embedded block driven shaft assembly is meshed with the embedded block circumferential gear I of the embedded block driving shaft assembly, so that the embedded block driven shaft and the adjacent embedded block driving shaft synchronously rotate, and the embedded block corresponding to the embedded block driven shaft is driven to rotate; the embedded block transition shaft assembly comprises an embedded block transition shaft sleeved with an embedded block bearing III and an embedded block circumferential gear III, the embedded block transition shaft assembly is arranged at a position circumferentially adjacent to the embedded block driven shaft assembly, and the embedded block circumferential gear III of the embedded block transition shaft assembly is meshed with the embedded block circumferential gear II of the embedded block driven shaft assembly, so that the embedded block transition shaft and the adjacent embedded block driven shaft synchronously rotate; the side embedded block driving shaft assembly comprises a side embedded block driving shaft and an embedded block axial gear I, wherein the embedded block driving shaft is sleeved with an embedded block bearing IV; side abaculus driven shaft subassembly is including the side abaculus driven shaft and the abaculus axial gear two that the cover was equipped with the abaculus bearing five, and side abaculus driven shaft subassembly is installed at the axial adjacent position of side abaculus driving shaft subassembly, and the abaculus axial gear two of side abaculus driven shaft subassembly meshes with the abaculus axial gear of side abaculus driving shaft subassembly for side abaculus driven shaft rotates with adjacent side abaculus driving shaft is synchronous, thereby drives and rotates with the corresponding abaculus of side abaculus driven shaft position.
4. The edge banding knotless net winching, net retracting and forming integrated equipment of claim 1, wherein the frame comprises a bearing table and a winching ring mounting frame, the bearing table is mounted on a foundation, the winching ring mounting frame is fixedly connected to the bearing table, and the winching ring is mounted on the winching ring mounting frame.
5. The edge banding knotless net braiding, net collecting and forming integrated equipment as claimed in claim 4, wherein the net collecting component comprises an L-shaped left wall plate and an L-shaped right wall plate which are arranged in parallel, and the left wall plate and the right wall plate are installed on a foundation; a main net rolling roller, a main net rolling pressing roller and a net rolling reversing roller which are matched with the main net rolling pressing roller are arranged between one ends of the horizontal sections of the left wall plate and the right wall plate and are driven to rotate by a roller driving motor reducer, and a net feeding reversing roller is arranged between the other ends of the horizontal sections of the left wall plate and the right wall plate; a main net feeding roller driven by a roller driving motor reducer II to rotate and a main net feeding pressing roller matched with the main net feeding roller are arranged between the vertical sections of the left wall plate and the right wall plate; the closed knotless twisted net separated from the twisted ring is sent to a net-feeding reversing roller through a main net-rolling roller and a main net-rolling roller, then is sent to a main net-feeding roller through the net-feeding reversing roller, and the main net-feeding roller realizes discharging.
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