CN110879558A - Compounding device with remote monitoring function - Google Patents
Compounding device with remote monitoring function Download PDFInfo
- Publication number
- CN110879558A CN110879558A CN201911303663.XA CN201911303663A CN110879558A CN 110879558 A CN110879558 A CN 110879558A CN 201911303663 A CN201911303663 A CN 201911303663A CN 110879558 A CN110879558 A CN 110879558A
- Authority
- CN
- China
- Prior art keywords
- mixing tank
- data
- servo motor
- chip microcomputer
- single chip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2205—Controlling the mixing process from a remote server, e.g. by sending commands using radio, telephone, internet, local network, GPS or other means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25196—Radio link, transponder
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Radar, Positioning & Navigation (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses a mixing device with a remote monitoring function, which comprises a bottom plate, wherein a mixing tank is fixedly arranged at the top of the bottom plate, a top cover is fixedly covered on the upper part of the mixing tank, a rack is fixedly connected to the middle position of the upper part of the top cover, a servo motor is vertically and downwards fixedly arranged on the upper part of the rack, and a transmission shaft lever of the servo motor is fixedly penetrated in the inner cavity of the mixing tank. The rotating speed sensor and the temperature sensor transmit data to the single chip microcomputer in the control box, the single chip microcomputer transmits the data to the data comparison module for comparison and then analyzes that once the rotating speed of the servo motor is lower than a set value, the single chip microcomputer controls the alarm to give an alarm to remind an operator to check the servo motor; after the data of the temperature sensor are transmitted to the data comparison module for comparison, the throttle electromagnetic valve is controlled by the single chip microcomputer according to the data to adjust the flow rate of hot water inflow, and the stable temperature is guaranteed to improve the reaction effect.
Description
Technical Field
The invention relates to the technical field of mixing, in particular to a mixing device with a remote monitoring function.
Background
At present, the retort is the container of chemical reaction, physical reaction, can be divided into there being pressure vessel and ordinary pressure vessel two kinds, the retort has the heating rapidly, high temperature resistant, corrosion-resistant, health, no environmental pollution, need not boiler automatic heating, characteristics such as convenient to use, wide application in the current industrial chemicals retort of fields such as petroleum, chemical industry, rubber, pesticide, dyestuff, medicine, food, most only have the effect of providing reaction condition for reaction raw materials, do not have the function of remote monitoring, when using at every turn, all need staff to arrive retort body side observation reaction's temperature and atmospheric pressure, then manual regulation reaction temperature and atmospheric pressure, a large amount of operating time of staff has been wasted like this, staff's work efficiency has been reduced.
In the prior art, factors influencing the reaction effect and efficiency are mainly the same; temperature and stirring speed; however, in the prior art, managers cannot detect the values of the temperature and the stirring speed in real time, and the later management and the actual mixing effect are influenced.
Disclosure of Invention
The invention aims to provide a mixing device with a remote monitoring function, and solves the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a mixing device with a remote monitoring function comprises a bottom plate, wherein a mixing tank is fixedly mounted at the top of the bottom plate, a top cover is fixedly covered on the upper part of the mixing tank, a rack is fixedly connected to the middle position of the upper part of the top cover, a servo motor is fixedly mounted vertically and downwards on the upper part of the rack, and a transmission shaft lever of the servo motor is fixedly penetrated in an inner cavity of the mixing tank; the lower end part of the transmission shaft lever is fixedly connected with a stirring rod; a rotating speed sensor is fixedly arranged in the middle of the right side of the rack and horizontally aligned with the transmission shaft lever;
a heating cavity is formed in the wall of the mixing tank, a water inlet pipe is fixedly communicated with the lower portion of the left side of the mixing tank, a throttling electromagnetic valve is fixedly mounted on the water inlet pipe, and a temperature sensor is fixedly mounted in the middle of the left side of the heating cavity; an alarm is fixedly arranged on the upper part of the control box.
As a preferred embodiment of the present invention, the left and right parts of the top cover are vertically and fixedly communicated with material injection pipes.
As a preferred embodiment of the invention, the upper part of the right side of the mixing tank is fixedly communicated with a water outlet pipe; the middle position of the bottom of the mixing tank is fixedly communicated with a discharge pipe.
As a preferred embodiment of the invention, a control box is fixedly arranged on the right side of the top of the bottom plate, and an electric appliance in the control box is composed of a single chip microcomputer, a wireless transmission module, a data comparison module and an analog-to-digital conversion module.
Compared with the prior art, the invention has the following beneficial effects:
the rotating speed sensor and the temperature sensor transmit data to the single chip microcomputer in the control box, the single chip microcomputer transmits the data to the data comparison module for comparison and then analyzes that once the rotating speed of the servo motor is lower than a set value, the single chip microcomputer controls the alarm to give an alarm to remind an operator to check the servo motor; after the data of the temperature sensor is transmitted to the data comparison module for comparison, the throttle electromagnetic valve is controlled by the singlechip according to the data to adjust the flow rate of hot water inflow, so that the stable temperature is ensured, and the reaction effect is improved; and according to servo motor's rotational speed data, the singlechip can control servo motor according to real-time temperature adjustment rotational speed to rotational speed sensor and temperature sensor pass through wireless transmission module remote transmission with data for administrator control host computer.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic view of an overall structure of a mixing device with a remote monitoring function according to the present invention;
fig. 2 is a schematic view of a remote control operation structure of a mixing device with a remote monitoring function according to the present invention.
In the figure: the device comprises a bottom plate 1, a discharge pipe 2, a stirring rod 3, a throttling electromagnetic valve 4, a water inlet pipe 5, a transmission shaft lever 6, a mixing tank 7, a top cover 8, a material injection pipe 9, a rack 10, a servo motor 11, a rotating speed sensor 12, a water outlet pipe 13, a heating cavity 14, an alarm 15, a control box 16 and a temperature sensor 17.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention; in the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can, for example, be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-2, the present invention provides a technical solution: a mixing device with a remote monitoring function comprises a bottom plate 1, wherein a mixing tank 7 is fixedly mounted at the top of the bottom plate 1, a top cover 8 is fixedly covered on the upper part of the mixing tank 7, a rack 10 is fixedly connected to the middle position of the upper part of the top cover 8, a servo motor 11 is vertically and downwards fixedly mounted on the upper part of the rack 10, and a transmission shaft lever 6 of the servo motor 11 fixedly penetrates through the inner cavity of the mixing tank 7; the lower end part of the transmission shaft lever 6 is fixedly connected with a stirring rod 3; a rotating speed sensor 12 is fixedly arranged in the middle of the right side of the rack 10 and horizontally aligned with the transmission shaft lever 6, the rotating speed sensor 12 detects the rotating speed of the transmission shaft lever 6 and transmits data to the control box 16 in real time;
a heating cavity 14 is formed in the wall of the mixing tank 7, a water inlet pipe 5 is fixedly communicated with the lower portion of the left side of the mixing tank 7, a throttling electromagnetic valve 4 is fixedly mounted on the water inlet pipe 5, a temperature sensor 17 is fixedly mounted in the middle of the left side of the heating cavity 14, the temperature sensor 17 detects the temperature in the heating cavity 14 in real time, and data are transmitted to a control box 16 in real time; an alarm 15 is fixedly arranged at the upper part of the control box 16; the rotating speed sensor 12 and the temperature sensor 17 transmit data to a single chip microcomputer in the data transmission control box 16, the single chip microcomputer transmits the data to a data comparison module for comparison and then analyzes that once the rotating speed of the servo motor 11 is lower than a set value, the single chip microcomputer controls the alarm 15 to give an alarm to remind an operator to pay attention to checking the servo motor 11; after the data of the temperature sensor 17 is transmitted to the data comparison module for comparison, the single chip microcomputer controls the throttling electromagnetic valve 4 to adjust the flow rate of the hot water inlet according to the data, so that the stable temperature is ensured, and the reaction effect is improved; according to the rotating speed data of the servo motor 11, the single chip microcomputer can control the servo motor 11 to adjust the rotating speed according to real-time temperature, and the rotating speed sensor 12 and the temperature sensor 17 remotely transmit the data to the administrator control host through the wireless transmission module;
the model of the temperature sensor 17 is DS18B20, and the model of the rotating speed sensor 12 is SC 12-20K-.
In this embodiment, the top 8 top left and right sides all vertically fixed intercommunication have notes material pipe 9.
In the embodiment, the upper part of the right side of the mixing tank 7 is fixedly communicated with a water outlet pipe 13; the middle position of the bottom of the mixing tank 7 is fixedly communicated with a discharge pipe 2, and the upper part of the right side of the mixing tank 7 is fixedly communicated with a water outlet pipe 13; the middle position of the bottom of the mixing tank 7 is fixedly communicated with a discharge pipe 2.
In the embodiment, a control box 16 is fixedly installed on the right side of the top of a bottom plate 1, and an electric appliance in the control box 16 is composed of a single chip microcomputer, a wireless transmission module, a data comparison module and an analog-to-digital conversion module; the rotating speed sensor 12 and the temperature sensor 17 transmit data to a single chip microcomputer in the data transmission control box 16, the single chip microcomputer transmits the data to a data comparison module for comparison and then analyzes that once the rotating speed of the servo motor 11 is lower than a set value, the single chip microcomputer controls the alarm 15 to give an alarm to remind an operator to pay attention to checking the servo motor 11; after the data of the temperature sensor 17 is transmitted to the data comparison module for comparison, the single chip microcomputer controls the throttling electromagnetic valve 4 to adjust the flow rate of the hot water inlet according to the data, so that the stable temperature is ensured, and the reaction effect is improved; and according to the rotational speed data of servo motor 11, the singlechip can control servo motor 11 and adjust the rotational speed according to real-time temperature to rotational speed sensor 12 and temperature sensor 17 transmit data to administrator control host computer through wireless transmission module long-rangely.
When the mixing device with the remote monitoring function is used, it needs to be explained that the mixing device with the remote monitoring function comprises a bottom plate 1, a discharge pipe 2, a stirring rod 3, a throttling electromagnetic valve 4, a water inlet pipe 5, a transmission shaft rod 6, a mixing tank 7, a top cover 8, a material injection pipe 9, a rack 10, a servo motor 11, a rotating speed sensor 12, a water outlet pipe 13, a heating cavity 14, an alarm 15, a control box 16 and a temperature sensor 17, wherein the components are all universal standard components or components known by technicians in the field, and the structure and the principle of the mixing device can be known by technicians or conventional experimental methods.
When the device is used, the rotating speed sensor 12 and the temperature sensor 17 transmit data to a single chip microcomputer in the data transmission belt control box 16, the single chip microcomputer transmits the data to a data comparison module for comparison and then analyzes that once the rotating speed of the servo motor 11 is lower than a set value, the single chip microcomputer controls the alarm 15 to give an alarm to remind an operator to pay attention to checking the servo motor 11; after the data of the temperature sensor 17 is transmitted to the data comparison module for comparison, the single chip microcomputer controls the throttling electromagnetic valve 4 to adjust the flow rate of the hot water inlet according to the data, so that the stable temperature is ensured, and the reaction effect is improved; and according to the rotational speed data of servo motor 11, the singlechip can control servo motor 11 and adjust the rotational speed according to real-time temperature to rotational speed sensor 12 and temperature sensor 17 transmit data to administrator control host computer through wireless transmission module long-rangely.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (4)
1. The utility model provides a compounding device with remote monitoring function, includes bottom plate (1), its characterized in that: the top of the bottom plate (1) is fixedly provided with a mixing tank (7), the upper part of the mixing tank (7) is fixedly covered with a top cover (8), the middle position of the upper part of the top cover (8) is fixedly connected with a rack (10), the upper part of the rack (10) is vertically and downwards fixedly provided with a servo motor (11), and a transmission shaft lever (6) of the servo motor (11) is fixedly penetrated in the inner cavity of the mixing tank (7); the lower end part of the transmission shaft lever (6) is fixedly connected with a stirring rod (3); a rotating speed sensor (12) is fixedly arranged in the middle of the right side of the rack (10) and horizontally aligned with the transmission shaft lever (6);
a heating cavity (14) is formed in the wall of the mixing tank (7), a water inlet pipe (5) is fixedly communicated with the lower portion of the left side of the mixing tank (7), a throttling electromagnetic valve (4) is fixedly mounted on the water inlet pipe (5), and a temperature sensor (17) is fixedly mounted in the middle of the left side of the heating cavity (14); an alarm (15) is fixedly arranged on the upper part of the control box (16).
2. A mixing device with remote monitoring function according to claim 1, characterized in that: the left part and the right part of the top cover (8) are vertically and fixedly communicated with a material injection pipe (9).
3. A mixing device with remote monitoring function according to claim 1, characterized in that: a water outlet pipe (13) is fixedly communicated with the upper part of the right side of the mixing tank (7); the middle position of the bottom of the mixing tank (7) is fixedly communicated with a discharge pipe (2).
4. A mixing device with remote monitoring function according to claim 1, characterized in that: the control box (16) is fixedly installed on the right side of the top of the bottom plate (1), and an electric appliance inside the control box (16) is composed of a single chip microcomputer, a wireless transmission module, a data comparison module and an analog-to-digital conversion module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911303663.XA CN110879558A (en) | 2019-12-17 | 2019-12-17 | Compounding device with remote monitoring function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911303663.XA CN110879558A (en) | 2019-12-17 | 2019-12-17 | Compounding device with remote monitoring function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110879558A true CN110879558A (en) | 2020-03-13 |
Family
ID=69731426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911303663.XA Withdrawn CN110879558A (en) | 2019-12-17 | 2019-12-17 | Compounding device with remote monitoring function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110879558A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921448A (en) * | 2020-06-30 | 2020-11-13 | 界首市南都华宇电源有限公司 | Automatic paste mixing machine control system and method for lead paste preparation |
-
2019
- 2019-12-17 CN CN201911303663.XA patent/CN110879558A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921448A (en) * | 2020-06-30 | 2020-11-13 | 界首市南都华宇电源有限公司 | Automatic paste mixing machine control system and method for lead paste preparation |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207271255U (en) | A kind of full-automatic energy-saving reaction kettle | |
| CN110879558A (en) | Compounding device with remote monitoring function | |
| CN209019941U (en) | A kind of chemical industry crystallization kettle | |
| CN209576660U (en) | Reaction kettle is used in a kind of production of silane low polymer | |
| CN205182725U (en) | Novel high -efficient chemical industry reation kettle | |
| CN211293686U (en) | Compounding device with remote monitoring function | |
| CN201978747U (en) | Lab trial polymerizer used for experiment | |
| CN203469990U (en) | Novel reaction kettle | |
| CN202860447U (en) | Stirring tank | |
| CN206027710U (en) | A reaction unit for antiseptic solution production | |
| CN205023847U (en) | Aeration type chlorine dioxide generator | |
| CN209317671U (en) | Reaction kettle is used in a kind of preparation of graphene | |
| CN203695049U (en) | Reaction kettle for harmless treatment of animal and meat products and kitchen wastes | |
| CN202995443U (en) | Automatic control system for production of methylamine nitrate | |
| CN206560854U (en) | A kind of stainless steel cauldron | |
| CN209222101U (en) | A kind of hydroxyacetic acid hydrolytic reaction pot | |
| CN208894206U (en) | A kind of digital display pyroreaction kettle | |
| CN201940221U (en) | Special reaction device for essence | |
| CN208661128U (en) | A kind of anti-spilled reaction kettle | |
| CN206132716U (en) | Indisputable ionic energy power detection device is stabilized to ion stabilizer | |
| CN209501639U (en) | Reaction kettle is used in a kind of production of organosilicon auxiliary agent | |
| CN207769781U (en) | A kind of turbulation device for reaction kettle | |
| CN216224371U (en) | Device for preparing hydrogen chloride gas | |
| CN109569483A (en) | A kind of new and effective hydrolysis kettle | |
| CN204848882U (en) | Multi -parameter automatic control fermentation cylinder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200313 |
|
| WW01 | Invention patent application withdrawn after publication |