Concrete mould convenient to demoulding
Technical Field
The invention relates to the technical field of concrete, in particular to a concrete mould convenient for demoulding.
Background
The concrete is characterized in that cement is used as a cementing material, and sand and stone are used as aggregates; the cement concrete is obtained by mixing with water according to a certain proportion and stirring, and is widely applied to civil engineering. In the prior art, except for directly pouring the building load-bearing wall, the concrete blocks such as terrace blocks, lintels and other scenes which are inconvenient to carry out on-site formwork erection are required to be prepared in advance.
The concrete blocks prepared by the prior art are mainly prepared by pouring concrete into a mould, but the biggest problem of the prior art is that demoulding is difficult, concrete remained on the mould is difficult to remove even after demoulding is finished, and the concrete blocks are inconvenient to prepare and reuse next time.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a concrete mold convenient for demoulding.
In order to achieve the purpose, the invention adopts the following technical scheme: a concrete mould convenient for demoulding comprises an outer mould and an inner mould, wherein a cylindrical groove is formed in the outer mould, an annular air bag and a spiral coil are fixedly attached to the inner wall of the outer mould, and a soft liquid bag is fixed on the outer wall of the air bag, which is close to the geometric center of the outer mould;
the inner bottom of the outer mold is provided with a substrate for placing the inner mold, the substrate is fixedly connected with the outer mold through a plurality of arc-shaped connecting rods, the inner bottom of the outer mold is provided with a lower groove communicated with the air bag, a horizontal groove plate is placed in the lower groove, the upper wall of the groove plate is fixedly provided with a storage bag in a gluing mode, the storage bag is communicated with the liquid bag through a conveying pipe, and the storage bag and the liquid bag are filled with magnetorheological fluid;
the end faces, attached to each other, of the groove plate and the storage bag are provided with a plurality of transverse grooves, an air inlet pipe penetrates through the groove plate, the air inlet pipe is communicated with the transverse grooves between the groove plate and the storage bag, the air inlet pipe is communicated with an air pump, and the air pump is fixedly connected with the outer mold;
an air outlet pipe penetrates through and is fixed on the groove plate, the air outlet pipe is communicated with the transverse groove and the outside, the air inlet pipe and the air outlet pipe are both made of telescopic corrugated pipes, and the pipe diameter of the air inlet pipe is larger than that of the air outlet pipe.
In the concrete mould convenient for demoulding, the upper end and the lower end of the spiral coil are fixed with the outer mould, and the middle part of the spiral coil is attached to the outer mould.
In the concrete mold convenient for demolding, the number of the liquid bags is at least five, the liquid bags are symmetrically fixed on the air bag, and each liquid bag is communicated with the storage bag through the conveying pipe.
Compared with the prior art, the invention has the advantages that:
1. when the concrete block with a simple shape is prepared, the inner die is placed on the base plate, the air pump pumps air into the lower groove to enable the storage bag to be extruded to extrude magnetorheological fluid in the storage bag into the liquid bag, current is introduced into the spiral coil after the liquid bag and the inner die are completely wrapped and tightly abutted, the magnetorheological fluid shows the property that the magnetorheological fluid can not deform like a solid under the action of a magnetic field, then the inner die is taken out and poured into a space formed by concrete, reinforcing steel bars are inserted into the concrete, the concrete can be taken out after the concrete is initially set after 1-3 hours, and the process of preparing the concrete block can be completed after the concrete is finally set by airing;
if the concrete blocks with the same shape need to be manufactured again, the concrete and the reinforcing steel bars are placed in the liquid bag to form a space, and the operation is repeated to finish the manufacture of the concrete blocks with the same shape again.
2. When the concrete block with a complex shape is prepared, the air pump works to enable the plurality of liquid bags to be tightly abutted against the inner mold, the power supply of the air pump is disconnected after the spiral coil is electrified to stop working, the spiral coil is still in an electrified state, so that the shape of each liquid bag is kept fixed, but the air bags shrink under the elastic action of the air bags to drive each liquid bag to be far away from the inner mold and cling to the inner wall of the outer mold, and the inner mold is easily taken out; the internal mold is taken out, the air pump is enabled to work again until the liquid sacs recover to be in a tightly and mutually abutted state, then concrete is poured into a space formed by the liquid sacs until the concrete block is manufactured; similarly, the same concrete block needs to be made only by repeating the above process;
3. after the mold is manufactured, the power supply of the spiral coil is disconnected, the magnetorheological fluid loses the action of the magnetic field and recovers the liquid property, and the storage bags expand under the action of the elasticity of the storage bags to suck the magnetorheological fluid in each liquid bag back into the storage bags; the air pump is controlled to pump air from the lower groove to the outside until the two air bags and the liquid bag are tightly attached to the inner wall of the outer mold, alternating current is introduced into the spiral coil at the moment, the magnetic fields of all turns of metal are opposite in the same stage and opposite in different poles, and the spiral coil is fixed with the outer mold only at the upper end and the lower end of the spiral coil, so that the spiral coil can shake obviously along the axial direction of the spiral coil.
4. When the concrete is solidified, the steel bars and the spiral coils in the concrete form the electromagnet, namely the steel bars have a magnetism gathering effect to increase the surrounding magnetic field intensity, so that the magnetic field intensity of the magnetorheological fluid in the liquid bag is ensured to be larger, the solid property of the magnetorheological fluid is more obvious, and similarly, under the condition of ensuring a certain magnetic field intensity, the current in the spiral coils can be reduced, and the effect of reducing energy consumption is achieved.
5. When the concrete is solidified, the electricity communicated in the spiral coil is changed into alternating current, and the alternating current can generate an alternating magnetic field at the position of the reinforcing steel bar, so that the reinforcing steel bar generates an eddy current effect to generate a heating effect on the reinforcing steel bar, and particularly in cold winter, when the environmental temperature is obviously lower than the optimum solidification temperature of the concrete, the concrete block can be heated by adopting the mode, and the manufactured concrete block is ensured to have good structural performance.
Drawings
FIG. 1 is a schematic structural view of a concrete mold facilitating demolding according to the present invention;
fig. 2 is a top view of a concrete mold facilitating demolding according to the present invention.
In the figure: the device comprises an outer die 1, an inner die 2, an air bag 3, a liquid bag 4, a base plate 5, a connecting rod 6, an air pump 7, a spiral coil 8, a lower groove 9, an air inlet pipe 10, a groove plate 11, a storage bag 12, a conveying pipe 13 and an air outlet pipe 14.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
Example one
Referring to fig. 1, the concrete mold convenient for demolding comprises an outer mold 1 and an inner mold 2, wherein a cylindrical groove is formed in the outer mold 1, an annular air bag 3 and a spiral coil 8 are fixedly attached to the inner wall of the outer mold 1, and a soft liquid bag 4 is fixed on the outer wall, close to the geometric center of the outer mold 1, of the air bag 3;
the inner bottom of the outer die 1 is provided with a base plate 5 for placing the inner die 2, the base plate 5 is fixedly connected with the outer die 1 through a plurality of arc-shaped connecting rods, the inner bottom of the outer die 1 is provided with a lower groove 9 communicated with the air bag 3, a horizontal groove plate 11 is arranged in the lower groove 9, the upper wall of the groove plate 11 is fixedly provided with a storage bag 12 in a gluing mode, the storage bag 12 is communicated with the liquid bag 4 through a conveying pipe 13, and the storage bag 12 and the liquid bag 4 are filled with magnetorheological fluid;
the end faces of the groove plates 11 and the storage bags 12, which are mutually attached, are provided with a plurality of transverse grooves, an air inlet pipe 10 penetrates through the groove plates 11, the air inlet pipe 10 is communicated with the transverse grooves between the groove plates 11 and the storage bags 12, the air inlet pipe 10 is communicated with an air pump 7, and the air pump 7 is fixedly connected with the outer die 1;
an air outlet pipe 14 penetrates through and is fixed on the groove plate 11, the air outlet pipe 14 is communicated with the transverse groove and the outside, the air inlet pipe 10 and the air outlet pipe 14 are both made of telescopic corrugated pipes, and the pipe diameter of the air inlet pipe 10 is larger than that of the air outlet pipe 14;
the upper end and the lower end of the spiral coil 8 are fixed with the outer die 1, and the middle of the spiral coil 8 is attached to the outer die 1.
In the invention, the concrete block to be prepared has simple shape: if the cross-sectional shapes of the concrete blocks on all horizontal planes are completely consistent or the structure is large at the top and small at the bottom, firstly, the internal mold 2 with the shape made in advance is placed on the base plate 5, the air pump 7 is started to pump air into the lower groove 9, the air in the lower groove 9 can be communicated with the outside through the air outlet pipe 14, and when the air flows outwards from the lower groove 9, the groove plate 11 partially receives the reaction force generated by the outward outflow of the air, so that the upward acting force is applied to the groove plate 11 and the storage bag 12, and under the action of the acting force, the storage bag 12 is extruded to extrude the magnetorheological fluid in the storage bag into the liquid bag 4;
since the pipe diameter of the air inlet pipe 10 is greater than that of the air outlet pipe 14, that is, when the air pump 7 pumps air into the lower tank 9, the escape speed of the air in the lower tank 9 from the air outlet pipe 14 is lower than the pumping speed, so that the air bag 3 expands until the liquid bag 4 is tightly abutted against the inner mold 2, after the liquid bag 4 is completely wrapped and tightly abutted against the inner mold 2, current is introduced into the spiral coil 8, the current generates an obvious magnetic field on the liquid bag 4, and the magnetorheological fluid feels the action of the magnetic field and is converted into the property that the magnetorheological fluid cannot be deformed like a solid (when the magnetorheological fluid feels the magnetic field, the shear strength of the magnetorheological fluid rises in geometric progression, which is the known property of the magnetorheological fluid), and then the inner mold 2 is taken out.
And after the inner mold 2 is taken out, pouring concrete into a space formed by the liquid bag 4, inserting reinforcing steel bars into the concrete, waiting for 1-3 hours, taking out the concrete after the initial setting of the concrete is finished, and airing until the final setting of the concrete is finished to finish the whole mold reversing process.
If the concrete blocks with the same shape need to be manufactured again, the concrete and the reinforcing steel bars are placed in the liquid bag 4 to form a space, and the operation is repeated to finish the manufacture of the concrete blocks with the same shape again.
In the prior art, the mold is difficult to clean after being manufactured, in the embodiment, after the mold is manufactured, the power supply of the spiral coil 8 is disconnected, the magnetorheological fluid loses the action of the magnetic field and recovers the liquid property, and the storage bags 12 expand under the elastic action of the storage bags to suck the magnetorheological fluid in each liquid bag 4 back to the storage bags 12; the air pump 7 is controlled to pump air from the lower groove 9 to the outside, air in the air bags 3 is reduced and reduced until the two air bags 3 and the liquid bag 4 are tightly attached to the inner wall of the outer mold 1, at the moment, alternating current is introduced into the spiral coil 8, the coil can generate an inductive reactance effect, each circle of metal of the spiral coil 8 can generate a magnetic field, under the action of the alternating current, the magnetic fields presented by the circles of metal are opposite in the same level and opposite in different poles, and because the spiral coil 8 is only fixed to the outer mold 1 at the upper end and the lower end of the spiral coil 8, the spiral coil 8 can generate obvious shaking along the axial direction of the spiral coil, at the moment, the liquid bag 4 and the outer mold 1 are in an attaching state, the same liquid bag 4 is also tightly attached to the spiral coil 8, at the moment, the initial setting of concrete is completed, and the shaking coil can strip the concrete attached.
Example two
Referring to fig. 1-2, the present embodiment differs from the first embodiment in that: the number of the liquid bags 4 is at least five, a plurality of the liquid bags 4 are symmetrically fixed on the air bag 3, and each liquid bag 4 is communicated with the storage bag 12 through a conveying pipe 13.
The embodiment has wider application range and comprises a concrete block structure with multiple size changes from top to bottom, in the embodiment, after the air pump 7 works until the liquid bag 4 is tightly abutted against the inner die 2, the spiral coil 8 is electrified to convert the magnetorheological fluid in the liquid bag 4 into a solid state, then the power supply of the air pump 7 is disconnected to stop working, the spiral coil 8 is still in an electrified state, so that the shape of each liquid bag 4 is kept fixed, but the air bag 3 contracts under the elastic action of the air bag 3 to drive each liquid bag 4 to be far away from the inner die 2 and attached to the inner wall of the outer die 1, and the inner die 2 is easily taken out;
and after the internal mold 2 is taken out, the air pump 7 works again until the liquid bags 4 recover to be in a tightly and mutually abutted state, and then the concrete is poured into the space formed by the liquid bags 4 by the operation of the first embodiment until the concrete block is manufactured finally.
It is worth to be noted that when the concrete in the invention is solidified, the steel bars in the concrete and the spiral coil 8 jointly form an electromagnet, that is, the steel bars have a magnetism gathering effect to increase the surrounding magnetic field strength, thereby ensuring that the magnetic field strength of the magnetorheological fluid in the liquid bag 4 is larger and the solid property of the magnetorheological fluid is more obvious, and similarly, under the condition of ensuring a certain magnetic field strength, the current in the spiral coil 8 can be reduced, thereby achieving the effect of reducing energy consumption.
It is further explained that, when the concrete of the invention is solidified, the electricity communicated in the spiral coil 8 is changed into alternating current, and the alternating current can generate an alternating magnetic field at the reinforcing steel bar, so that the reinforcing steel bar generates an eddy current effect to generate a heating effect on the reinforcing steel bar, and especially in cold winter, when the environmental temperature is obviously lower than the optimum solidification temperature of the concrete, the concrete block can be heated by adopting the mode, and the manufactured concrete block is ensured to have good structural performance.
Although the terms outer mold 1, inner mold 2, balloon 3, sac 4, base plate 5, link 6, air pump 7, spiral coil 8, lower groove 9, air inlet tube 10, groove plate 11, reservoir 12, delivery tube 13, air outlet tube 14, etc. are used more herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.