Equivalent variable water inlet pipe forming process
Technical Field
The present invention relates to the field of engine component manufacturing.
In particular to a forming process of an equivalent variable water inlet pipe used on an engine.
Background
The equivalent variation water inlet pipe is a part used on an engine, and the forming process of the equivalent variation water inlet pipe adopts a mechanical shape correction mode to ensure the forming precision of parts. However, for some components, such as some closed shells or closed cross-section components with curved axial directions, the orthopedic female die is difficult to extend into the cross section of the component, a mechanical orthopedic method cannot be adopted, and the forming precision is difficult to guarantee. How to accurately form the thin-wall welded shell and the large-section differential hollow component and effectively ensure the precision of the formed part is a main problem faced by the forming of the part.
Disclosure of Invention
The invention aims to overcome the defects of the traditional technology and provide the equivalent variable water inlet pipe forming process with high part forming precision.
The aim of the invention is achieved by the following technical measures:
a forming process of an equivalent variable water inlet pipe comprises the following steps:
s1, preparing materials, and preparing the pipe fitting to be processed;
s2, manufacturing a pipe blank, and bending the pipe fitting to be processed into a specific shape;
s3, molding:
s31, placing the pipe blank into a mold, closing the mold, and applying a mold closing force;
s32, filling a liquid medium into a pipe blank, wherein one end of the pipe blank is arranged in a sealing manner, and the other end of the pipe blank is provided with a pressurizing device;
s33, pressurizing the liquid medium of the pipe blank through a pressurizing device, and fitting and forming the pipe blank and the die cavity under the combined action of liquid pressure and a die closing force;
and S34, taking the parts.
Pressurizing the liquid medium of the pipe blank, deforming the pipe blank under the action of the liquid medium, fitting the pipe blank with a mold cavity, and limiting the appearance of the pipe blank by the mold.
As an improvement: in step S2, the pipe blank includes a straight pipe portion, one end of the straight pipe portion is provided with a first bending portion, and the other end of the straight pipe portion is provided with a second bending portion.
The pipe fitting to be processed is bent into a pipe blank with a specific shape, and the pipe blank is conveniently placed in a die.
As an improvement: an included angle is formed between the first bending part and the straight pipe part, the included angle is 90 degrees to 120 degrees, an included angle is formed between the second bending part and the straight pipe part, and the included angle is 90 degrees to 120 degrees.
The pipe fitting to be processed is bent into a pipe blank with a specific shape, and the pipe blank is conveniently placed in a die.
As an improvement: the first bending part and the second bending part are arranged in parallel.
The pipe fitting to be processed is bent into a pipe blank with a specific shape, and the pipe blank is conveniently placed in a die.
As an improvement: further comprising:
and step S4, cutting, namely cutting the pipe blank along the middle part of the straight pipe part and cutting the pipe blank into two parts.
The pipe blank is in a point-symmetrical shape, and two parts with the same shape are formed after the pipe blank is cut along the middle part of the straight pipe part, so that the production efficiency is improved.
As an improvement: in step S33, the straight tube portion has a rectangular cross section at a middle portion thereof, the first bent portion has a circular cross section at an end thereof remote from the straight tube portion, and the second bent portion has a circular cross section at an end thereof remote from the straight tube portion.
As an improvement: in step S34, after the molding is completed, the sealing device is removed, the mold is opened, and the molded tube blank is taken out.
And (3) releasing the pressure of the liquid medium to 0Mpa, releasing the mold closing force to 0kN, and conveniently taking out the formed pipe blank.
As an improvement: further comprising:
and step S5, welding a flange plate, and welding the flange plate at the cutting position of the product S4.
As an improvement: further comprising:
and step S6, welding the pipe joint, and welding the pipe joint at a position far away from the cutting position of the S4 product.
As an improvement: in step S32, the liquid medium is water, oil, or an emulsion.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the advantages that:
1. the shape and the precision of the molded part are ensured by adopting the mold, the range of the molded part is greatly expanded, and the precision of the molded part is improved;
2. the manufacturability of the part is effectively improved, and the application range of the formed part is expanded.
The invention is further described with reference to the following figures and detailed description.
Drawings
FIG. 1 is a schematic structural diagram of a pipe blank in the equivalent metamorphic water inlet pipe forming process of the present invention.
FIG. 2 is a schematic structural diagram of a pipe blank after internal high pressure forming in the equivalent metamorphic water inlet pipe forming process.
FIG. 3 is a schematic structural diagram of a cut pipe blank in the equivalent metamorphic water inlet pipe forming process of the present invention.
FIG. 4 is a schematic structural diagram of a pipe fitting in the equivalent variation water inlet pipe forming process of the present invention.
Fig. 5 is a left side view of fig. 4.
In the figure: 1-a straight tube portion; 2-a first bending part; 3-a second bending part; 4-a flange plate; 5-pipe joint.
Detailed Description
Example 1: as shown in the attached fig. 1 to 5, a forming process of an equivalent variable water inlet pipe comprises the following steps:
and S1, preparing materials and preparing the pipe fitting to be processed.
S2, manufacturing a pipe blank, and bending the pipe fitting to be processed into a specific shape; the pipe blank comprises a straight pipe part 1, wherein one end of the straight pipe part 1 is provided with a first bent part 2, the other end of the straight pipe part 1 is provided with a second bent part 3, an included angle A is formed between the first bent part 2 and the straight pipe part 1, the included angle A is 90 degrees, an included angle B is formed between the second bent part 3 and the straight pipe part 1, and the included angle B is 90 degrees;
the first bending part 2 and the second bending part 3 are arranged in parallel.
S3, molding:
s31, placing the pipe blank into a mold, closing the mold, and applying a mold closing force;
s32, filling a liquid medium into the pipe blank, wherein the liquid medium is water, oil or emulsion, one end of the pipe blank is arranged in a sealing manner, and the other end of the pipe blank is provided with a pressurizing device;
and S33, pressurizing the liquid medium of the pipe blank through a pressurizing device, and fitting the pipe blank with a mold cavity under the combined action of liquid pressure and mold clamping force, wherein the section of the middle part of the straight pipe part 1 is rectangular, the section of one end, away from the straight pipe part 1, of the first bent part 2 is circular, and the section of one end, away from the straight pipe part 1, of the second bent part 3 is circular. The cross-sectional area of the middle part of the straight pipe part 1 is the same as that of the end of the first bent part 2 far away from the straight pipe part 1, and the cross-sectional area of the middle part of the straight pipe part 1 is the same as that of the end of the second bent part 3 far away from the straight pipe part 1. Can prevent the formation of vortex well, make rivers stable, reduce cooling water circulation resistance.
S34, taking out the part, withdrawing the sealing device after the molding is finished, opening the mold, and taking out the molded pipe blank;
and S4, cutting the pipe blank along the middle part of the straight pipe part 1, and cutting the pipe blank into two parts.
And S5, welding the flange plate 4, and welding the flange plate 4 at the cutting position of the S4 product.
S6, welding the pipe joint 5 away from the cut at the S4 product.
Example 2: as shown in the attached fig. 1 to 5, a forming process of an equivalent variable water inlet pipe comprises the following steps:
and S1, preparing materials and preparing the pipe fitting to be processed.
S2, manufacturing a pipe blank, and bending the pipe fitting to be processed into a specific shape; the pipe blank comprises a straight pipe part 1, wherein one end of the straight pipe part 1 is provided with a first bent part 2, the other end of the straight pipe part 1 is provided with a second bent part 3, an included angle A is formed between the first bent part 2 and the straight pipe part 1, the included angle A is 106 degrees, an included angle B is formed between the second bent part 3 and the straight pipe part 1, and the included angle B is 106 degrees;
the first bending part 2 and the second bending part 3 are arranged in parallel.
S3, molding:
s31, placing the pipe blank into a mold, closing the mold, and applying a mold closing force;
s32, filling a liquid medium into the pipe blank, wherein the liquid medium is water, oil or emulsion, one end of the pipe blank is arranged in a sealing manner, and the other end of the pipe blank is provided with a pressurizing device;
and S33, pressurizing the liquid medium of the pipe blank through a pressurizing device, and fitting the pipe blank with a mold cavity under the combined action of liquid pressure and mold clamping force, wherein the section of the middle part of the straight pipe part 1 is rectangular, the section of one end, away from the straight pipe part 1, of the first bent part 2 is circular, and the section of one end, away from the straight pipe part 1, of the second bent part 3 is circular. The cross-sectional area of the middle part of the straight pipe part 1 is the same as that of the end of the first bent part 2 far away from the straight pipe part 1, and the cross-sectional area of the middle part of the straight pipe part 1 is the same as that of the end of the second bent part 3 far away from the straight pipe part 1. Can prevent the formation of vortex well, make rivers stable, reduce cooling water circulation resistance.
S34, taking out the part, withdrawing the sealing device after the molding is finished, opening the mold, and taking out the molded pipe blank;
and S4, cutting the pipe blank along the middle part of the straight pipe part 1, and cutting the pipe blank into two parts.
And S5, welding the flange plate 4, and welding the flange plate 4 at the cutting position of the S4 product.
S6, welding the pipe joint 5 away from the cut at the S4 product.
Example 3: as shown in the attached fig. 1 to 5, a forming process of an equivalent variable water inlet pipe comprises the following steps:
and S1, preparing materials and preparing the pipe fitting to be processed.
S2, manufacturing a pipe blank, and bending the pipe fitting to be processed into a specific shape; the pipe blank comprises a straight pipe part 1, wherein one end of the straight pipe part 1 is provided with a first bent part 2, the other end of the straight pipe part 1 is provided with a second bent part 3, an included angle A is formed between the first bent part 2 and the straight pipe part 1, the included angle A is 120 degrees, an included angle B is formed between the second bent part 3 and the straight pipe part 1, and the included angle B is 120 degrees;
the first bending part 2 and the second bending part 3 are arranged in parallel.
S3, molding:
s31, placing the pipe blank into a mold, closing the mold, and applying a mold closing force;
s32, filling a liquid medium into the pipe blank, wherein the liquid medium is water, oil or emulsion, one end of the pipe blank is arranged in a sealing manner, and the other end of the pipe blank is provided with a pressurizing device;
and S33, pressurizing the liquid medium of the pipe blank through a pressurizing device, and fitting the pipe blank with a mold cavity under the combined action of liquid pressure and mold clamping force, wherein the section of the middle part of the straight pipe part 1 is rectangular, the section of one end, away from the straight pipe part 1, of the first bent part 2 is circular, and the section of one end, away from the straight pipe part 1, of the second bent part 3 is circular. The cross-sectional area of the middle part of the straight pipe part 1 is the same as that of the end of the first bent part 2 far away from the straight pipe part 1, and the cross-sectional area of the middle part of the straight pipe part 1 is the same as that of the end of the second bent part 3 far away from the straight pipe part 1. Can prevent the formation of vortex well, make rivers stable, reduce cooling water circulation resistance.
S34, taking out the part, withdrawing the sealing device S after the molding is finished, opening the mold, and taking out the molded pipe blank;
and S4, cutting the pipe blank along the middle part of the straight pipe part 1, and cutting the pipe blank into two parts.
And S5, welding the flange plate 4, and welding the flange plate 4 at the cutting position of the S4 product.
S6, welding the pipe joint 5 away from the cut at the S4 product.
Although several embodiments of the present invention have been described in detail, the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.