CN110865559A - Tool control system, method and equipment and storage medium - Google Patents
Tool control system, method and equipment and storage medium Download PDFInfo
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- CN110865559A CN110865559A CN201910954430.XA CN201910954430A CN110865559A CN 110865559 A CN110865559 A CN 110865559A CN 201910954430 A CN201910954430 A CN 201910954430A CN 110865559 A CN110865559 A CN 110865559A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/72—Mobile telephones; Cordless telephones, i.e. devices for establishing wireless links to base stations without route selection
- H04M1/724—User interfaces specially adapted for cordless or mobile telephones
- H04M1/72403—User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality
- H04M1/72409—User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality by interfacing with external accessories
- H04M1/72415—User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality by interfacing with external accessories for remote control of appliances
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- Computer Networks & Wireless Communication (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Stored Programmes (AREA)
Abstract
The embodiment of the invention discloses a tool control system, a tool control method, equipment and a storage medium, wherein the system comprises: user's terminal and frock controller. And the tool controller is used for outputting the AP hot spot carrying the controller identifier. The user terminal is used for establishing network connection with the tool controller based on the hot spot after detecting the AP hot spot, further monitoring equipment information and an execution process of tool equipment for assembling products controlled by the tool controller based on the terminal application, further generating corresponding assembly control data based on the equipment information and the execution process, and sending the assembly control data to the tool controller through network connection. And the tool controller controls corresponding tool equipment to carry out tool of the product to be assembled according to the received assembly control data. By adopting the invention, the tooling control of the controller can be realized through terminal application programming, the requirement on the professional skill of a programmer is not high by simplifying the programming control mode, and the popularization of the intelligent tooling control is facilitated.
Description
Technical Field
The invention relates to the technical field of tool control, in particular to a tool control system, a tool control method, tool control equipment and a storage medium.
Background
With the progress of science and technology, it has been generally adopted in the field of industrial control to program in a tooling control device to realize tooling control on the tooling device, for example, a current controller of an automobile tooling uses a PLC to control, and the programming control is realized through the PLC. However, the PLC programming control is adopted, the program is complicated, the modification takes time, the hardware cost is high, the requirement on the professional skill of a programmer is high, and the popularization of tool intelligent control is not facilitated.
Disclosure of Invention
The embodiment of the invention provides a tool control system, a tool control method, equipment and a storage medium, wherein the tool control system, the equipment and the storage medium can realize the monitoring of a tool controller through terminal application by establishing network connection between a user terminal and the tool controller, and realize the tool control of the controller through terminal application programming, the requirement on the professional skill of a programmer by a simplified programming control mode is not high, and the popularization of tool intelligent control is facilitated.
A first aspect of an embodiment of the present invention provides a tool control system, which may include: a user terminal and a tool controller;
the tool controller is used for outputting an AP hotspot carrying a controller identifier;
the user terminal is used for establishing network connection with the tool controller based on the AP hot spot after the AP hot spot is detected;
the user terminal is also used for monitoring equipment information and an execution process of the tooling equipment for assembling the product, which is controlled by the tooling controller, based on the terminal application;
the user terminal is also used for generating corresponding assembly control data based on the equipment information and the execution process;
the user terminal is also used for sending the assembly control data to the tool controller based on network connection;
and the tool controller is also used for controlling corresponding tool equipment to carry out tool of the product to be assembled according to the received assembly control data.
A second aspect of the embodiments of the present invention provides a tool control method, which may include:
after detecting an AP hotspot which is output by a tool controller and carries a controller identifier, establishing network connection with the tool controller based on the AP hotspot;
monitoring equipment information and an execution process of tooling equipment for assembling products, which is controlled by a tooling controller, based on a terminal application;
generating corresponding assembly control data based on the equipment information and the execution process;
and sending the assembly control data to the tool controller based on network connection so that the tool controller controls corresponding tool equipment to carry out tool of the product to be assembled according to the received assembly control data.
A third aspect of an embodiment of the present invention provides a computer device, where the computer device includes a processor and a memory, where the memory stores at least one instruction, at least one program, a code set, or an instruction set, and the at least one instruction, the at least one program, the code set, or the instruction set is loaded and executed by the processor to implement a control process in the tool control system according to the above aspect.
A fourth aspect of the embodiments of the present invention provides a computer storage medium, where at least one instruction, at least one program, a code set, or an instruction set is stored in the computer storage medium, and the at least one instruction, the at least one program, the code set, or the instruction set is loaded and executed by a processor to implement the control process in the tool control system according to the above aspect.
In the embodiment of the invention, the mobile phone terminal and the tool controller are connected through the AP hot spot to establish network connection, and then the mobile phone terminal directly edits the action sequence of the product tool into a control program through the control process of the terminal application, namely the APP monitoring tool controller, and submits the control program to the inside of the tool controller through network connection to realize the control of the tool. The programming control mode is simplified through the programming control sequence in the mobile phone APP, the requirement on the professional skill of a programmer is not high, the modification is convenient, and the popularization of tool intelligent control is facilitated.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a tool control system according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a tool controller according to an embodiment of the present invention;
FIG. 3 is a schematic diagram illustrating a connection relationship between modules in a tool controller according to an embodiment of the present invention;
fig. 4 is a schematic flow chart of a tool control method according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a computer device according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terms "including" and "having," and any variations thereof, in the description and claims of this invention and the above-described drawings are intended to cover a non-exclusive inclusion, and the terms "first" and "second" are used for distinguishing designations only and do not denote any order or magnitude of a number. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
It should be noted that the tool control method in the embodiment of the present application may be applied to an application scenario of automobile tool control, and may also be applied to other similar scenarios.
In the embodiment of the present invention, the user terminal in the tool control system may be a Computer device, and the Computer device may be a terminal such as a smart phone, a tablet Computer, a PC (Personal Computer), or other electronic devices with computing processing capability.
As shown in fig. 1, the tool control system may include a user terminal 1, a tool controller 2, and a tool device 3.
The tooling device 3 may be an assembling device controlled by the tooling controller 2 and used for assembling products, and may be various devices (such as a detector, a press machine, a turnover machine, a suspension crane, etc.) in an automobile engine assembling line, for example. The tooling equipment 3 is not a key point in the system of the application, and the tooling equipment is also needed in any other tooling system, so the tooling equipment 3 is not detailed in the application.
In one implementation, the tool controller 2 may be as shown in fig. 2, and include a main control module 21, a WIFI module 22, an IO module 23, a display module 24, a communication module 25, and an embedded system module 26, where connection relationships among the modules are as shown in fig. 3.
The main control module 21 may be a minimum system that is composed of an ARM core, a DDR, and a flash, and takes an ARM motherboard as a hardware platform. The WIFI module 22 may adopt a main chip supporting a security encryption mechanism such as WPA-PSK/WPA2-PSK, WPA/WPA2, and the like. The WIFI module 22 can select a main chip supporting both AP and station, and the module is mounted on the USB bus of the main control module 21, and both sides communicate via the USB protocol. IO module 23 can adopt the main chip that possesses GPIO extended functionality, and this module mounting is on main control module 21's I2C bus, and both sides communicate through communication protocol to IO module 23 can adopt the opto-coupler chip to keep apart, plays the guard action. The display module 24 can adopt the operating state of the OLED display system, and is mounted on the SPI bus of the main control module 21, and both sides communicate through the SPI protocol. The communication module 25 can adopt a wired network port, and by using the network port, the tool control system can be accessed into a factory network, so that the system can be in network communication with other factory systems. The embedded system module 26 is composed of a Linux kernel, a device driver, a file system, and application layer software, and it is understood that the module 26 may be any available kernel such as windows or MS-DOS, besides the Linux kernel
As the important equipment forming the cost system, the terminal application needing to install the tool control in the user terminal 1 is the tool control APP, and the tool control of the system can be realized through the APP and the embedded system module 26 in the tool controller 2.
In a preferred implementation, the APP in the user terminal 1 may interact with the background program of the system application layer through the HTTP protocol using a mobile phone installation package developed by HTML 5. Optionally, the APP in the user terminal 1 may also adopt an installation package developed in another manner, and interact with the background program through a protocol matched with the installation package.
In a specific implementation manner of the present application, after being powered on, the main control module 21 in the tool controller 2 may send out an AP hotspot carrying a controller identifier, where the identifier may be a product number of the controller. After the user terminal 1 is connected to the AP hotspot through the password, network connection is established with the tool controller 2, and network data interaction between the user terminal 1 and the tool controller 2 can be realized through the connection.
Further, the user terminal 1 may monitor the device information and the execution process of the tooling device 3 for assembling the product, which are controlled by the tooling controller through the APP, wherein the device information may be the number information of the solenoid valves used by the tooling device 3 and the working state information of the solenoid valves. The user terminal 1 can set the number of the solenoid valves currently needed by the system and the working state of each solenoid valve based on the APP, for example, the working states of different solenoid valves can be switched among clamping, neutral position and releasing according to different control sequences. Optionally, the user terminal 1 may also configure corresponding signal points according to the working states of the solenoid valves, for example, the signal points used when each solenoid valve is clamped or unclamped may be configured. Optionally, the user terminal 1 may also configure tool alarm information according to an action process of the electromagnetic valve, and may output alarm information if the action process is overtime. Optionally, the user terminal 1 may also display all current input/output signal states.
Further, the user terminal 1 may generate assembly control data by editing an operation flow of the solenoid valve, and send the data to the tool controller 2, and the tool controller 2 may control the tool device 3 to perform tooling of a product to be assembled by analyzing different execution processes in the data.
It should be noted that the working state of the APP in the user terminal 1 may be divided into a manual mode and an automatic mode, and generally, the working state is in the automatic mode, and the above system control flows are all control processes in the automatic mode, that is, the APP in the automatic mode may be configured by system setting, signal configuration, signal display, alarm information output, and program editing. In the manual mode, besides the above process, the APP needs to acquire a manual action, and the automatic and manual switching needs to be selected when the system is set, for example, the number of solenoid valves that can be used in the system setting, the operation mode is set manually or automatically, and the system is set to be a power-off hold type or a non-hold type. In the present application, manual is used as a clamping or neutral position or a releasing state of the corresponding solenoid valve by manual clicking, that is, the state of the solenoid valve is manually switched, and the state of the solenoid valve is automatically configured in the automatic mode.
It should be noted that the manual mode is generally applicable to a case where a new tooling device 3 is added to the control system or a device control parameter in the control system is updated, the entire system needs to be tested, and the automatic mode can be entered after the test is successful. Preferably, after a long time in manual mode, the system can automatically go to automatic mode.
In the embodiment of the invention, the mobile phone terminal and the tool controller are connected through the AP hot spot to establish network connection, and then the mobile phone terminal directly edits the action sequence of the product tool into a control program through the control process of the terminal application, namely the APP monitoring tool controller, and submits the control program to the inside of the tool controller through network connection to realize the control of the tool. The programming control mode is simplified through the programming control sequence in the mobile phone APP, the requirement on the professional skill of a programmer is not high, the modification is convenient, and the popularization of tool intelligent control is facilitated.
As shown in fig. 4, a schematic path diagram of a tool control method provided in an embodiment of the present invention may include the following steps:
s101, after detecting an AP hotspot which is output by a tool controller and carries a controller identifier, establishing network connection with the tool controller based on the AP hotspot.
And S102, monitoring equipment information and an execution process of the tooling equipment for assembling the product, which is controlled by the tooling controller, based on the terminal application.
And S103, generating corresponding assembly control data based on the equipment information and the execution process.
And S104, sending the assembly control data to the tool controller based on the network connection.
Further, the tool controller can control corresponding tool equipment to carry out tool assembly on the product to be assembled according to the received assembly control data.
It should be noted that, for each execution flow of the control method of this embodiment, reference may be made to the description of the user terminal in the system embodiment, and for an execution process of the tool controller related in the method, reference may be made to the description of the controller in the embodiment, and a detailed description of the execution process of the method is omitted here.
In the embodiment of the invention, the mobile phone terminal and the tool controller are connected through the AP hot spot to establish network connection, and then the mobile phone terminal directly edits the action sequence of the product tool into a control program through the control process of the terminal application, namely the APP monitoring tool controller, and submits the control program to the inside of the tool controller through network connection to realize the control of the tool. The programming control mode is simplified through the programming control sequence in the mobile phone APP, the requirement on the professional skill of a programmer is not high, the modification is convenient, and the popularization of tool intelligent control is facilitated.
An embodiment of the present invention further provides a computer storage medium, where the computer storage medium may store a plurality of instructions, and the instructions are suitable for being loaded by a processor and executing the execution steps of the terminal and/or the controller in the system according to the embodiment shown in fig. 1 to fig. 3, and a specific execution process may refer to specific descriptions of the embodiment shown in fig. 1 to fig. 3, which is not described herein again.
The embodiment of the application also provides a computer device which can be a user terminal in the system. As shown in fig. 5, the computer device 20 may include: the at least one processor 201, e.g., CPU, the at least one network interface 204, the user interface 203, the memory 205, the at least one communication bus 202, and optionally, a display 206. Wherein a communication bus 202 is used to enable the connection communication between these components. The user interface 203 may include a touch screen, a keyboard or a mouse, among others. The network interface 204 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface), and a communication connection may be established with the server via the network interface 204. The memory 205 may be a high-speed RAM memory or a non-volatile memory (non-volatile memory), such as at least one disk memory, and the memory 205 includes a flash in the embodiment of the present invention. The memory 205 may optionally be at least one memory system located remotely from the processor 201. As shown in fig. 5, memory 205, which is a type of computer storage medium, may include an operating system, a network communication module, a user interface module, and program instructions.
It should be noted that the network interface 204 may be connected to a receiver, a transmitter or other communication module, and the other communication module may include, but is not limited to, a WiFi module, a bluetooth module, etc., and it is understood that the computer device in the embodiment of the present invention may also include a receiver, a transmitter, other communication module, etc.
Processor 201 may be used to call program instructions stored in memory 205 and cause computer device 20 to perform the following operations:
after detecting an AP hotspot which is output by a tool controller and carries a controller identifier, establishing network connection with the tool controller based on the AP hotspot;
monitoring equipment information and an execution process of tooling equipment for assembling products, which is controlled by a tooling controller, based on a terminal application;
generating corresponding assembly control data based on the equipment information and the execution process;
and sending the assembly control data to the tool controller based on network connection so that the tool controller controls corresponding tool equipment to carry out tool of the product to be assembled according to the received assembly control data.
In some embodiments, the device information is information on the number of solenoid valves used by the device and on the operating states of the solenoid valves, and the device 20 is further configured to:
the number of the solenoid valves to be used and the working states of the solenoid valves are set based on the terminal application, and the working states include clamping, neutral position and releasing.
In some embodiments, apparatus 20 is further configured to:
and configuring corresponding signal points according to the working state of each electromagnetic valve.
In some embodiments, apparatus 20 is further configured to:
and configuring tool alarm information according to the action process of the electromagnetic valve.
In some embodiments, apparatus 20 is further configured to:
and acquiring manual settings of the number and working states of the electromagnetic valves by a user.
In the embodiment of the invention, the mobile phone terminal and the tool controller are connected through the AP hot spot to establish network connection, and then the mobile phone terminal directly edits the action sequence of the product tool into a control program through the control process of the terminal application, namely the APP monitoring tool controller, and submits the control program to the inside of the tool controller through network connection to realize the control of the tool. The programming control mode is simplified through the programming control sequence in the mobile phone APP, the requirement on the professional skill of a programmer is not high, the modification is convenient, and the popularization of tool intelligent control is facilitated.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), or the like.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention, and it is therefore to be understood that the invention is not limited by the scope of the appended claims.
Claims (10)
1. The utility model provides a frock control system which characterized in that includes: a user terminal and a tool controller;
the tool controller is used for outputting an AP hotspot carrying a controller identifier;
the user terminal is used for establishing network connection with the tool controller based on the AP hot spot after the AP hot spot is detected;
the user terminal is also used for monitoring equipment information and an execution process of tooling equipment for assembling products, which is controlled by the tooling controller, based on terminal application;
the user terminal is also used for generating corresponding assembly control data based on the equipment information and the execution process;
the user terminal is further used for sending the assembly control data to the tool controller based on the network connection;
and the tool controller is also used for controlling corresponding tool equipment to carry out tool of the product to be assembled according to the received assembly control data.
2. The system according to claim 1, wherein the equipment information is information on the number of solenoid valves used by the equipment and information on the operating states of the solenoid valves;
the user terminal is further used for setting the number of the electromagnetic valves to be used and the working states of the electromagnetic valves based on the terminal application, wherein the working states comprise clamping, neutral position and releasing.
3. The system of claim 2,
and the user terminal is also used for configuring corresponding signal points according to the working state of each electromagnetic valve.
4. The system of claim 2,
and the user terminal is also used for configuring tool alarm information according to the action process of the electromagnetic valve.
5. The system of claim 2,
and the user terminal is also used for acquiring the number of the electromagnetic valves and the manual setting of the working state of the user.
6. A tool control method is characterized by comprising the following steps:
after detecting an AP hotspot which is output by a tool controller and carries a controller identifier, establishing network connection with the tool controller based on the AP hotspot;
monitoring equipment information and an execution process of tooling equipment for assembling products, which is controlled by the tooling controller, based on terminal application;
generating corresponding assembly control data based on the equipment information and the execution process;
and sending the assembly control data to the tool controller based on the network connection so that the tool controller controls corresponding tool equipment to carry out tool of the product to be assembled according to the received assembly control data.
7. The method according to claim 6, wherein the equipment information is information on the number of solenoid valves used by the equipment and information on the operating states of the solenoid valves, and the method further comprises:
and setting the number of the solenoid valves to be used and the working states of the solenoid valves based on the terminal application, wherein the working states comprise clamping, neutral position and loosening.
8. The method of claim 7, further comprising:
and configuring corresponding signal points according to the working state of each electromagnetic valve.
9. A computer device comprising a processor and a memory, wherein the memory has stored therein at least one instruction, at least one program, set of codes, or set of instructions, which is loaded and executed by the processor to implement a control process in a tool control system according to any one of claims 1 to 5.
10. A computer readable storage medium having stored therein at least one instruction, at least one program, a set of codes, or a set of instructions, which is loaded and executed by a processor to implement a control process in a tool control system according to any one of claims 1 to 5.
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| CN201910954430.XA CN110865559A (en) | 2019-10-09 | 2019-10-09 | Tool control system, method and equipment and storage medium |
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| CN201910954430.XA CN110865559A (en) | 2019-10-09 | 2019-10-09 | Tool control system, method and equipment and storage medium |
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