CN110853916B

CN110853916B - Transformer coil dip coating device

Info

Publication number: CN110853916B
Application number: CN201911009835.2A
Authority: CN
Inventors: 李振省
Original assignee: Xuzhou Xinbeike Electric Power Equipment Co ltd
Current assignee: Xuzhou Xinbeike Electric Power Equipment Co ltd
Priority date: 2019-10-23
Filing date: 2019-10-23
Publication date: 2021-06-08
Anticipated expiration: 2039-10-23
Also published as: CN110853916A

Abstract

The invention discloses a transformer coil paint dipping device, which comprises a base, a driving mechanism, a stand column, a fixed pulley, a paint dipping tank and a stirring mechanism, wherein the driving mechanism is fixedly arranged on the upper end surface of the base, the stand column is vertically and fixedly arranged on the upper end surface of the base, the fixed pulley is fixedly arranged on one side of the stand column, which is far away from the end part of the base, and is arranged right above a tank opening of the paint dipping tank, the paint dipping tank is fixedly arranged on the upper end surface of the base, the stirring mechanism is fixedly arranged on the lower end surface of the base, and the output end of the stirring mechanism is arranged in the paint dipping tank. And then the flow of the paint liquid is accelerated, and the paint dipping efficiency of the coil is improved.

Description

Transformer coil dip coating device

Technical Field

The invention belongs to the technical field of transformer coil processing, and particularly relates to a transformer coil paint dipping device.

Background

The transformer coil is a core component of the transformer, and is required to be subjected to paint dipping treatment in the production and processing process so as to achieve the purposes of increasing mechanical strength and preventing moisture.

In the traditional transformer coil paint dipping process, the paint dipping efficiency is low, because the traditional paint dipping process can only dip a small amount of coils once and wastes more time in the coil paint dipping feeding and paint dipping discharging processes, the integral paint dipping efficiency is reduced, the integral paint dipping efficiency is further reduced due to the paint dipping dead angles existing on the surfaces of the coils in the paint dipping process, and a transformer coil paint dipping device needs to be designed.

The invention content is as follows:

the invention aims to solve the problems in the prior art and provide a transformer coil paint dipping device.

In order to solve the above problems, the present invention provides a technical solution:

the utility model provides a transformer coil dip coating device, includes base, actuating mechanism, stand, fixed pulley, dip coating tank and rabbling mechanism, base up end fixed mounting has actuating mechanism, the perpendicular fixed mounting of base up end has the stand, base tip one side fixed mounting is kept away from to the stand has the fixed pulley, the fixed pulley sets up directly over the dip coating tank jar mouth, base up end fixed mounting has the dip coating tank, terminal surface fixed mounting has rabbling mechanism under the base, the output setting of rabbling mechanism is in the dip coating tank.

Preferably, four equal perpendicular fixedly connected with support columns in edge of terminal surface under the base, four the support column specification is unanimous and each other is the rectangular array and distributes, four the support column is kept away from the equal fixed mounting of base one end and is had universal wheel, four the universal wheel specification is unanimous.

As preferred, actuating mechanism includes the motor mount pad, motor mount pad fixed mounting is at the base up end, the perpendicular fixed mounting of motor mount pad up end has first support plate and second support plate, second support plate one side fixed mounting is kept away from to first support plate has driving motor, driving motor output fixedly connected with drive shaft, the fixed wire rope cover that is equipped with of fixed cover in the drive shaft, the central point that first support plate one side was kept away from to the second support plate puts fixed mounting has the bearing, driving motor one end is kept away from in the drive shaft and is run through second support plate and bearing rotation installation, the winding has wire rope on the wire rope cover, wire rope keeps away from the vertical setting in the below of fixed pulley in the race of fixed pulley of wire rope cover one end bypass fixed pulley, wire rope keeps away from wire rope cover one end fixed mounting and has the.

Preferably, a mounting plate is fixedly sleeved at a tank opening of the paint dipping tank, two first sliding grooves are formed in the upper end surface of the mounting plate close to two opposite side edges, second sliding grooves are formed in the upper end surface of the mounting plate close to the center line of the two opposite side edges, connecting column grooves are formed in the center positions of the two opposite end portions of the mounting plate in a penetrating mode, the two connecting column grooves are respectively communicated with the two second sliding grooves, a first semi-circular plate and a second semi-circular plate are arranged above the mounting plate, the first semi-circular plate and the second semi-circular plate are consistent in specification and are arranged in parallel, moving plates are fixedly mounted at the arc-shaped edges far away from the first semi-circular plate and the second semi-circular plate, first sliding blocks are fixedly mounted at the lower ends of the two moving plates, and second sliding blocks are fixedly mounted at the longitudinal center line of the, and connecting columns are fixedly arranged at the lower ends of the second sliding blocks far away from the moving plate.

Preferably, the first sliding blocks are arranged in a mode of being matched with four first sliding grooves and in a position opposite mode, the second sliding blocks are arranged in a mode of being matched with two second sliding grooves and in a position opposite mode, the connecting columns are inserted into the two connecting column grooves in a sliding mode respectively, the connecting columns are designed in a mode of being matched with the two connecting column grooves respectively, and the movable plate is installed with the installation plate in a sliding mode through the two first sliding blocks, the second sliding blocks, the connecting columns, the two first sliding grooves, the second sliding grooves and the connecting column grooves.

As preferred, the half slot has all been seted up, two at the middle part of one side in opposite directions to first semicircle board and second semicircle board the equal and relative setting in position of semicircle inslot, first semicircle board is close to second semicircle board one side perpendicular fixed mounting has two inserted blocks, the second semicircle board is close to first semicircle board one side and has seted up two slots, two the slot sets up with two inserted block looks adaptations and position respectively relatively, two the equal screw thread fixed mounting of one end has the nut to be kept away from mutually to the spliced pole.

As preferred, rabbling mechanism includes agitator motor, agitator motor fixed mounting is relative department in base lower bottom and dip tank position, agitator motor output fixedly connected with (mixing) shaft, agitator motor one end is kept away from to the (mixing) shaft runs through base and dip tank lower bottom and stretches into to dip tank inner chamber in, agitator motor one end is kept away from to the (mixing) shaft and dip tank lower bottom run through junction fixed mounting has the metal seal ring, agitator motor one end fixed mounting is kept away from to the (mixing) shaft has the stirring board, the perpendicular fixed mounting of stirring board up end has four puddlers, four the puddler rule is unanimous and each other is the rectangular array and distributes.

Preferably, a support plate is arranged above the stirring plate, the support plate is arranged in a space formed by the four stirring rods, a lifting rod is vertically and fixedly connected to the center of the upper end face of the support plate, connecting holes are formed in two opposite side edges of the end portion, far away from the support plate, of the lifting rod in a penetrating mode, the connecting holes are matched with hooks in design, and the outer diameter of the lifting rod is consistent with the inner diameter of the semicircular groove.

The invention has the beneficial effects that: the invention relates to a transformer coil paint dipping device which has the characteristic of high paint dipping efficiency, and in the specific use, compared with the traditional transformer coil paint dipping device, the transformer coil paint dipping device is innovatively provided with a quick lifting structure combined by a driving motor and a fixed pulley aiming at the problems of slow feeding and discharging speed and low paint dipping process efficiency of the traditional paint dipping process, a plurality of coils are borne by a carrier plate and a lifting rod and are connected with a steel wire rope through hooks and connecting holes, the quick feeding and quick discharging of the coils are realized through the forward and reverse driving of the driving motor, and in the paint dipping process, a stirring motor is additionally provided to drive a stirring rod to rotate, so that the flowing of paint liquid is accelerated, and the paint dipping efficiency of the coils is improved.

Description of the drawings:

for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the driving mechanism of the present invention;

FIG. 3 is a schematic view of the mounting plate of the present invention in a top view;

FIG. 4 is a schematic view of a first semicircular plate mounting structure according to the present invention;

fig. 5 is a schematic view of the internal installation structure of the paint dipping tank of the invention.

In the figure: 1. a base; 2. a drive mechanism; 3. a column; 4. a fixed pulley; 5. a paint dipping tank; 6. a stirring mechanism; 11. a support pillar; 12. a universal wheel; 21. a motor mounting seat; 22. a first carrier plate; 23. a second carrier plate; 24. a drive motor; 25. a drive shaft; 26. a steel wire rope sleeve; 27. a bearing; 28. a wire rope; 29. hooking; 51. mounting a plate; 52. a first chute; 53. a second chute; 54. a first semi-circular plate; 55. a second semicircular plate; 56. moving the plate; 57. a first slider; 58. a second slider; 59. connecting columns; 510. a semicircular groove; 511. inserting a block; 512. a slot; 513. a nut; 61. a stirring motor; 62. a stirring shaft; 63. a metal seal ring; 64. a stirring plate; 65. a stirring rod; 66. a carrier plate; 67. lifting a pull rod; 68. and connecting the holes.

The specific implementation mode is as follows:

as shown in fig. 1 to 5, the following technical solutions are adopted in the present embodiment:

example (b):

the utility model provides a transformer coil dip coating device, which comprises a base 1, actuating mechanism 2, stand 3, fixed pulley 4, dip coating tank 5 and

rabbling mechanism

6, 1 up end fixed mounting on base has

actuating mechanism

2, 1 up end vertical fixation on base has

stand

3, 1 tip one side fixed mounting of base has fixed pulley 4 is kept away from to stand 3, fixed pulley 4 sets up directly over 5 jar mouths of dip coating tank, 1 up end fixed mounting on base has

dip coating tank

5, 1 end fixed mounting in base has rabbling mechanism 6, the output setting of rabbling mechanism 6 is in dip coating tank 5.

Wherein, the equal perpendicular fixedly connected with support column 11 in four edges of terminal surface under

base

1, 11 specifications of four support columns are unanimous and are the rectangular array distribution each other, and four support columns 11 keep away from the equal fixed mounting of 1 one end of base and have

universal wheel

12, and 12 specifications of four universal wheels are unanimous, conveniently remove to the workplace of difference.

Wherein, actuating mechanism 2 includes motor mount pad 21, motor mount pad 21 fixed mounting is at base 1 up end, the perpendicular fixed mounting of motor mount pad 21 up end has first support plate 22 and second support plate 23, first support plate 22 keeps away from second support plate 23 one side fixed mounting has driving motor 24, driving motor 24 output end fixedly connected with drive shaft 25, fixed cover is equipped with wire rope cover 26 on the drive shaft 25, second support plate 23 keeps away from the central point of first support plate 22 one side fixed mounting has bearing 27, the driving shaft 25 is kept away from driving motor 24 one end and is run through second support plate 23 and bearing 27 and rotate the installation, the winding has wire rope 28 on the wire rope cover 26, wire rope 28 keeps away from wire rope cover 26 one end and walks around the vertical setting in the below of fixed pulley 4 of race of fixed pulley 4, wire rope 28 keeps away from wire rope cover 26 one end fixed mounting has couple 29, guarantee vertical upwards and vertical downstream.

Wherein, the fixed cover of jar mouth department of dip coating jar 5 is equipped with mounting panel 51, mounting panel 51 up end is close to double-phase relative side department and has all seted up twice first spout 52, mounting panel 51 up end is close to double-phase relative side central line department and has all seted up second spout 53, the central point of two relative tip of mounting panel 51 all runs through and has seted up the connecting column groove, two connecting column grooves communicate the setting with two second spout 53 respectively, mounting panel 51 top is provided with first semicircle board 54 and second semicircle board 55, first semicircle board 54 and the consistent and mutual parallel arrangement of second semicircle board 55 specification, the equal fixed mounting in arc limit department that first semicircle board 54 and second semicircle board 55 kept away from has movable plate 56, the equal fixed mounting in lower extreme of two movable plates 56 has first slider 57, the equal fixed mounting in lower extreme central line department of the lower extreme central line of two movable plates 56 has second slider 58, the equal fixed mounting in lower extreme that the movable plate of two second slider 58 kept away from 56 has spliced pole.

Wherein, four first sliders 57 set up with four first spout 52 looks adaptations and position respectively relatively, two second sliders 58 set up with two second spout 53 looks adaptations and position respectively relatively, two spliced poles 59 slide insert two spliced pole inslots respectively, two spliced poles 59 design with two spliced pole groove looks adaptations respectively, movable plate 56 all through two first sliders 57, a second slider 58, a spliced pole 59, two first spouts 52, a second spout 53 and a spliced pole groove and mounting panel 51 slidable mounting.

Wherein, half slot 510 has all been seted up at the middle part of one side in opposite directions to first semicircle board 54 and second semicircle board 55, the homogeneous is sent and the position sets up relatively in two half slot 510, first semicircle board 54 is close to the perpendicular fixed mounting in second semicircle board 55 one side has two inserted blocks 511, second semicircle board 55 is close to first semicircle board 54 one side and has seted up two slots 512, two slots 512 set up with two inserted blocks 511 looks adaptations and position relatively respectively, two spliced poles 59 keep away from the equal screw thread fixed mounting in one end and have nut 513 mutually.

Wherein, rabbling mechanism 6 includes agitator motor 61, agitator motor 61 fixed mounting is relative department in base 1 lower and dip tank 5 position, agitator motor 61 output end fixedly connected with (mixing) shaft 62, agitator motor 61 one end is kept away from and is run through base 1 and dip tank 5 lower and stretch into to dip tank 5 inner chambers, (mixing) shaft 62 keep away from agitator motor 61 one end and dip tank 5 lower through connection department fixed mounting have metal seal ring 63, guarantee to seal well, (mixing) shaft 62 keeps away from agitator motor 61 one end fixed mounting and has stirring board 64, the perpendicular fixed mounting of stirring board 64 up end has four puddlers 65, four puddlers 65 specifications are unanimous and are the rectangular array distribution each other.

Wherein, be provided with the support plate 66 above the stirring board 64, the support plate 66 sets up in the space that four puddlers 65 formed, and the perpendicular fixedly connected with of support plate 66 up end central point puts and carries pull rod 67, and the two opposite sides of the tip that carries away from support plate 66 of pull rod 67 run through and are seted up connecting hole 68, and connecting hole 68 and couple 29 looks adaptation design, and the external diameter of pull rod 67 is unanimous with half slot 510 internal diameter, avoids the lacquer liquid to spill.

The using state of the invention is as follows: firstly, injecting a proper amount of paint liquid into a paint dipping tank 5, then respectively and sequentially sleeving and inserting a plurality of coils on a lifting rod 67, wherein the end part of the lifting rod 67 is detachably connected with a hook 29 through a connecting hole 68, at the moment, a carrier plate 66 slowly extends into the paint dipping tank 5, the lifting rod 67 is positioned at the central axis of the paint dipping tank 5, at the moment, a first half circular plate 54 and a second half circular plate 55 are slid, two insertion blocks 511 are respectively inserted into two insertion slots 512, at the moment, a whole circular slot formed by the two half circular slots 510 is just buckled around the lifting rod 57, at the moment, nuts 513 at two rotating ends fix the positions of the first half circular plate 54 and the second half circular plate 55, after the preparation work is completed, the driving motor 24 is started to drive a driving shaft 25, namely a steel wire rope sleeve 26 to rotate, the steel wire rope 28 starts to be wound, at the moment, the steel wire rope 28 pulls the coils to rapidly rise through, the wire rope 28 is released, the coil descends in the paint dipping tank 5 due to gravity, and the process is repeated for 5 minutes, so that complete paint dipping of the coil surface is realized.

While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

Claims

1. The utility model provides a transformer coil dip coating device, its characterized in that, includes base (1), actuating mechanism (2), stand (3), fixed pulley (4), dip coating tank (5) and rabbling mechanism (6), base (1) up end fixed mounting has actuating mechanism (2), base (1) up end vertical fixed mounting has stand (3), stand (3) keep away from base (1) tip one side fixed mounting has fixed pulley (4), fixed pulley (4) set up directly over dip coating tank (5) jar mouth, base (1) up end fixed mounting has dip coating tank (5), base (1) down end fixed mounting has rabbling mechanism (6), the output setting of rabbling mechanism (6) is in dip coating tank (5);

four corners of the lower end face of the base (1) are vertically and fixedly connected with supporting columns (11), the four supporting columns (11) are consistent in specification and are distributed in a rectangular array, universal wheels (12) are fixedly mounted at one ends of the four supporting columns (11) far away from the base (1), and the four universal wheels (12) are consistent in specification;

actuating mechanism (2) are including motor mount pad (21), motor mount pad (21) fixed mounting is at base (1) up end, the perpendicular fixed mounting of up end has first support plate (22) and second support plate (23) in motor mount pad (21), second support plate (23) one side fixed mounting is kept away from in first support plate (22) has driving motor (24), driving motor (24) output end fixed connection has drive shaft (25), fixed cover is equipped with wire rope cover (26) on drive shaft (25), central point that first support plate (22) one side was kept away from in second support plate (23) puts fixed mounting has bearing (27), driving motor (24) one end is kept away from in drive shaft (25) and runs through second support plate (23) and bearing (27) and rotate the installation, the winding has wire rope (28) on wire rope cover (26), wire rope (28) are kept away from wire rope cover (26) one end and are walked around the vertical setting of wheel groove of fixed pulley (4) and are being in wheel groove A hook (29) is fixedly arranged at one end, far away from the steel wire rope sleeve (26), of the steel wire rope (28) below the fixed pulley (4);

the paint dipping tank is characterized in that a mounting plate (51) is fixedly sleeved at a tank opening of the paint dipping tank (5), two first sliding grooves (52) are formed in the upper end face of the mounting plate (51) close to two opposite side edges, second sliding grooves (53) are formed in the upper end face of the mounting plate (51) close to the center line of the two opposite side edges, connecting column grooves are formed in the center positions of the two opposite end portions of the mounting plate (51) in a penetrating mode and are communicated with the two second sliding grooves (53), a first half circular plate (54) and a second half circular plate (55) are arranged above the mounting plate (51), the first half circular plate (54) and the second half circular plate (55) are consistent in specification and are arranged in parallel, a movable plate (56) is fixedly installed at the arc-shaped edge position where the first half circular plate (54) and the second half circular plate (55) are far away from each other, a first sliding block (57) is fixedly installed at the lower end of the two, second sliding blocks (58) are fixedly mounted at the longitudinal center lines of the lower ends of the two moving plates (56), and connecting columns (59) are fixedly mounted at the lower ends, far away from the moving plates (56), of the two second sliding blocks (58);

the four first sliding blocks (57) are respectively matched with the four first sliding grooves (52) and are oppositely arranged in position, the two second sliding blocks (58) are respectively matched with the two second sliding grooves (53) and are oppositely arranged in position, the two connecting columns (59) are respectively inserted into the two connecting column grooves in a sliding mode, the two connecting columns (59) are respectively designed in a matched mode with the two connecting column grooves, and the moving plate (56) is slidably mounted with the mounting plate (51) through the two first sliding blocks (57), the one second sliding block (58), the one connecting column (59), the two first sliding grooves (52), the one second sliding groove (53) and the one connecting column groove;

the middle part of one opposite side of each of the first semicircular plate (54) and the second semicircular plate (55) is provided with a semicircular groove (510), the two semicircular grooves (510) are uniformly arranged in opposite positions, one side of the first semicircular plate (54) close to the second semicircular plate (55) is vertically and fixedly provided with two insertion blocks (511), one side of the second semicircular plate (55) close to the first semicircular plate (54) is provided with two insertion grooves (512), the two insertion grooves (512) are respectively matched with the two insertion blocks (511) and are arranged in opposite positions, and one ends of the two connecting columns (59) far away from each other are fixedly provided with nuts (513) through threads;

the stirring mechanism (6) comprises a stirring motor (61), the stirring motor (61) is fixedly arranged at the position, opposite to the position of the paint dipping tank (5), of the lower bottom of the base (1), the output end of the stirring motor (61) is fixedly connected with a stirring shaft (62), one end of the stirring shaft (62) far away from the stirring motor (61) penetrates through the base (1) and the bottom of the paint dipping tank (5) and extends into the inner cavity of the paint dipping tank (5), a metal sealing ring (63) is fixedly arranged at the penetrating connection part of one end of the stirring shaft (62) far away from the stirring motor (61) and the lower bottom of the paint dipping tank (5), a stirring plate (64) is fixedly arranged at one end of the stirring shaft (62) far away from the stirring motor (61), the upper end face of the stirring plate (64) is vertically and fixedly provided with four stirring rods (65), and the four stirring rods (65) are consistent in specification and are distributed in a rectangular array;

a support plate (66) is arranged above the stirring plate (64), the support plate (66) is arranged in a space formed by four stirring rods (65), a lifting rod (67) is vertically and fixedly connected to the center of the upper end face of the support plate (66), two opposite side edges of the end part of the lifting rod (67) far away from the support plate (66) are penetrated through to form connecting holes (68), the connecting holes (68) are matched with the hooks (29), and the outer diameter of the lifting rod (67) is consistent with the inner diameter of the semicircular groove (510).