CN110849460A - Precision detection device, humectant preparation system and precision detection method - Google Patents
Precision detection device, humectant preparation system and precision detection method Download PDFInfo
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- CN110849460A CN110849460A CN201911291578.6A CN201911291578A CN110849460A CN 110849460 A CN110849460 A CN 110849460A CN 201911291578 A CN201911291578 A CN 201911291578A CN 110849460 A CN110849460 A CN 110849460A
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- 238000001514 detection method Methods 0.000 title claims abstract description 73
- 239000003906 humectant Substances 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims description 13
- 238000005070 sampling Methods 0.000 claims abstract description 183
- 239000007788 liquid Substances 0.000 claims abstract description 84
- 238000005303 weighing Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 20
- 238000012937 correction Methods 0.000 claims description 11
- 230000003750 conditioning effect Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 2
- 238000012360 testing method Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 31
- 230000008569 process Effects 0.000 description 13
- 239000000178 monomer Substances 0.000 description 6
- 230000001186 cumulative effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G23/00—Auxiliary devices for weighing apparatus
- G01G23/01—Testing or calibrating of weighing apparatus
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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Abstract
The disclosure provides a precision detection device, a humectant modulation system and a precision detection method. The precision detection device comprises a controller, a metering pump, a flowmeter, a sampling valve and a charging bucket. The controller is used for correcting the set weight value to obtain a corrected weight value, controlling the metering pump to operate in a pre-filling stage to pre-fill the feed liquid, and reading the initial weight value of the flowmeter after the preset pre-filling time is up; and controlling the metering pump to operate in a sampling stage, opening a sampling port of the sampling valve to sample the feed liquid, and closing the sampling port of the sampling valve to stop sampling when the sampling accumulated weight value of the flowmeter reaches the corrected weight value. The sampling accumulated weight value is the difference value between the real-time accumulated weight value measured by the flowmeter and the initial weight value. And weighing the collected feed liquid to obtain an actual weight value of the collected feed liquid, and calculating the metering precision of the humectant modulating system according to the set weight value and the actual weight value. The method and the device improve the accuracy of system precision detection.
Description
Technical Field
The disclosure relates to the technical field of tobacco, in particular to a precision detection device, a humectant modulation system and a precision detection method.
Background
The humectant is an important formula of tobacco essence and flavor, and is prepared by mixing propylene glycol, glycerol and other monomers according to a certain proportion. In the preparation process, the weight of each monomer feed liquid is recorded according to a flow meter, so that various monomer feed liquids are mixed to prepare the humectant. Therefore, the accuracy of the mixture ratio of the monomers in the process of preparing the humectant directly influences the process quality of the humectant and influences the quality of the finally prepared essence and flavor. Therefore, in order to ensure the reliability of the humectant preparation system, it is necessary to periodically detect the accuracy of the humectant preparation system.
The traditional detection method is a manual detection mode. The manual detection method needs two persons to cooperate, one person reads and records the reading of the flowmeter, the other person uses the barrel to obtain a sample from the sampling port and weigh the sample, finally, the sample weight reading M1 passing through the flowmeter and the actual weight M2 after the sample is weighed are obtained, and the precision of the modulation system is calculated. This calibration method has the following disadvantages: (1) the reading of the flowmeter is observed and read by people, and certain errors exist; (2) the detection is completed by matching two persons, and the requirement on the tacit degree of the matching of the two persons is high; (3) the manual reading of the flowmeter is easy to have errors, and the detection process must be repeated for many times. Therefore, this detection method requires a high labor cost on one hand, and on the other hand, the time for reading data and acquiring samples by two persons must be synchronized, otherwise, a large error may occur.
Disclosure of Invention
The technical problem that this disclosure solved is: provided is a precision detection device for a humectant preparation system, so as to improve the accuracy of precision detection.
According to an aspect of the embodiments of the present disclosure, there is provided an accuracy detection apparatus for a humectant modulation system, including: the device comprises a controller, a metering pump, a flowmeter, a sampling valve and a charging bucket; the metering pump and the flowmeter are arranged between the discharge hole of the material tank and the feed inlet of the sampling valve, and the discharge hole of the sampling valve is connected with the feed inlet of the material tank through a first pipeline; the controller is electrically connected with the metering pump, the flowmeter and the sampling valve respectively; the charging bucket is used for storing feed liquid; the metering pump is used for extracting the feed liquid from the charging bucket and outputting the feed liquid; the flow meter is used for measuring a real-time accumulated weight value of the feed liquid flowing through the flow meter and transmitting the real-time accumulated weight value to the controller; the sampling valve comprises a sampling port for sampling the feed liquid through the sampling port; the controller is used for receiving a set weight value and correcting the set weight value to obtain a corrected weight value, controlling the metering pump to operate in a pre-filling stage so as to pre-fill the feed liquid, and reading an initial weight value of the flow meter after a preset pre-filling time is reached; controlling the metering pump to operate in a sampling stage after the pre-filling stage, opening a sampling port of the sampling valve to sample the feed liquid, and closing the sampling port of the sampling valve to stop sampling when the sampling accumulated weight value of the flowmeter reaches the corrected weight value; wherein, the sampling accumulated weight value is the difference value between the real-time accumulated weight value measured by the flowmeter and the initial weight value; and weighing the collected feed liquid to obtain an actual weight value of the collected feed liquid, and calculating the metering precision of the humectant modulating system according to the set weight value and the actual weight value.
In some embodiments, the feeding port of the metering pump is connected with the discharging port of the charging bucket through a second pipeline, the discharging port of the metering pump is connected with the feeding port of the flow meter through a third pipeline, and the discharging port of the flow meter is connected with the feeding port of the sampling valve through a fourth pipeline.
In some embodiments, the controller is further configured to control the metering pump to operate at a first speed when the sampling is initiated, to operate at a second speed when the sampled cumulative weight value reaches a first percentage of the set weight value, and to operate at a third speed when the sampled cumulative weight value reaches a second percentage of the set weight value; wherein the first speed > the second speed > the third speed, 0< the first percentage < the second percentage < 100%.
In some embodiments, the first percentage ranges from 65% to 75% and the second percentage ranges from 85% to 95%.
In some embodiments, the metrology accuracy Δ is:
wherein, M1 is the setting weight value, and M2 is the actual weight value of the feed liquid of gathering.
In some embodiments, the accuracy detection apparatus further comprises: and the human-computer interface unit is electrically connected with the controller and used for transmitting the input set weight value to the controller and responding to the starting detection action and sending a starting signal to the controller so as to enable the controller to start executing the precision detection operation.
In some embodiments, the accuracy detection apparatus further comprises: the weighing device is arranged below the sampling port of the sampling valve, is electrically connected with the controller, and is used for receiving the material liquid from the sampling port of the sampling valve, automatically weighing the collected material liquid to obtain an actual weight value of the collected material liquid, and sending the actual weight value of the collected material liquid to the controller; the controller is also used for calculating the metering precision of the humectant modulating system according to the set weight value and the actual weight value.
In some embodiments, the correction weight value is the set weight value x a coefficient + a correction parameter, wherein the coefficient and the correction parameter are known parameters pre-stored in the controller.
In some embodiments, the controller is further configured to control closing of the discharge port of the sampling valve during the sampling phase.
According to another aspect of an embodiment of the present disclosure, there is provided a humectant preparation system including: the accuracy detection apparatus as described above.
According to another aspect of the embodiments of the present disclosure, there is provided an accuracy detection method performed by the accuracy detection apparatus as described above, including: receiving a set weight value and correcting the set weight value to obtain a corrected weight value; controlling the metering pump to operate in a pre-filling stage so as to pre-fill the feed liquid, and reading an initial weight value of the flow meter after a preset pre-filling time is reached; in a sampling stage after the pre-filling stage, controlling the metering pump to operate, opening a sampling port of the sampling valve to sample the feed liquid, and closing the sampling port of the sampling valve to stop sampling when the sampling accumulated weight value of the flowmeter reaches the corrected weight value; wherein, the sampling accumulated weight value is the difference value between the real-time accumulated weight value measured by the flowmeter and the initial weight value; weighing the collected feed liquid to obtain an actual weight value of the collected feed liquid; and calculating the metering precision of the humectant preparation system according to the set weight value and the actual weight value.
In some embodiments, the step of controlling the operation of the metering pump during the sampling phase comprises: controlling the metering pump to run at a first speed when sampling is started; controlling the metering pump to operate at a second speed when the sampled accumulated weight value reaches a first percentage of the set weight value; and controlling the metering pump to operate at a third speed when the sampled accumulated weight value reaches a second percentage of the set weight value; wherein the first speed > the second speed > the third speed, 0< the first percentage < the second percentage < 100%.
The precision detection device can avoid the problem of inaccurate sampling caused by manual reading of the flowmeter during sampling, thereby improving the accuracy of system precision detection and saving the labor cost and time.
Other features of the present disclosure and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description, serve to explain the principles of the disclosure.
The present disclosure may be more clearly understood from the following detailed description, taken with reference to the accompanying drawings, in which:
FIG. 1 is a schematic diagram illustrating the structure of a precision detection device for a humectant modulation system in accordance with some embodiments of the present disclosure;
FIG. 2 is a schematic diagram illustrating a configuration of an accuracy detection apparatus for a humectant modulation system in accordance with further embodiments of the present disclosure;
FIG. 3 is a flow chart illustrating a method of accuracy detection for a humectant modulation system according to some embodiments of the present disclosure;
fig. 4 is a flow chart illustrating a method of controlling operation of a metering pump during a sampling phase according to some embodiments of the present disclosure.
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present disclosure unless specifically stated otherwise.
Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description.
The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the disclosure, its application, or uses.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
FIG. 1 is a schematic diagram illustrating a configuration of an accuracy detection apparatus for a humectant modulation system according to some embodiments of the present disclosure.
As shown in fig. 1, the accuracy detection apparatus includes: controller 110, metering pump 120, flow meter 130, sampling valve 140, and bucket 150. The metering pump 120 and the flow meter 130 are disposed between the discharge port 152 of the bucket 150 and the feed port 141 of the sampling valve 140. The discharge port 142 of the sampling valve 140 is connected with the feed port 151 of the bucket 150 through a first pipe 161. The controller 110 is electrically connected to the metering pump 120, the flow meter 130, and the sampling valve 140, respectively.
The bucket 150 is used for storing feed liquid. The feed liquid is a monomer feed liquid for preparing the humectant.
The metering pump 120 is used to draw the feed liquid from the bucket 150 and output the feed liquid. That is, the metering pump is used to enable the feed liquid to flow in the precision detecting device. The metering pump may be configured to receive a speed adjustment signal from the controller and adjust its operating speed in accordance with the speed adjustment signal.
The sampling valve 140 includes a sampling port 143. The sampling valve 140 is used to sample the feed liquid through the sampling port 143. For example, the sampling valve 140 may be configured to receive a sampling signal from a controller and open a sampling port for sampling based on the sampling signal.
The controller 110 is configured to receive the set weight value and modify the set weight value to obtain a modified weight value. For example, the corrected weight value is set as weight value × coefficient + correction parameter. The coefficient and the correction parameter are known parameters that are pre-stored in the controller. The coefficients and the correction parameters may be determined by the material being tested (i.e., monomer feed). For example, the coefficient may take a value in the range of 1 to 1.01. For example, the correction parameter has a value in the range of 0.01 to 0.5. Here, in order to make the weight of the collected sample liquid as large as possible reach the set weight value, the set weight value of the sample is corrected by the above-mentioned coefficient and correction parameter, that is, the corrected weight value is equal to the set weight value x coefficient + correction parameter input by the operator. Therefore, the residual error of the pipeline can be offset, and the weight of the collected sample is closer to the set weight value of the sample.
The controller 110 is further configured to control the operation of the metering pump 120 to pre-fill the feed liquid during the pre-fill period, and to read the initial weight value of the flow meter 130 after a pre-set pre-fill time is reached. In this embodiment, the entire pipe (i.e., the entire precision measurement apparatus) is filled with the feed liquid through the pre-filling operation, i.e., the metering pump, the flow meter, the sampling valve, and the pipe connecting the metering pump, the flow meter, the sampling valve, and the material tank are filled with the feed liquid. This enables more accurate sampling in the subsequent sampling phase. After the preset prefill time has expired, the controller automatically reads the flow count value, i.e., the initial weight value. For example, the prefill time may range from 1 minute to 3 minutes. Of course, those skilled in the art will appreciate that the scope of the prefill time of the present disclosure is not so limited.
The controller 110 is further configured to control the operation of the metering pump 121 during a sampling phase after the pre-filling phase, open the sampling port 143 of the sampling valve 140 to sample the feed liquid, and close the sampling port 143 of the sampling valve 140 to stop sampling when the accumulated sampled weight value of the flow meter 130 reaches the corrected weight value. Here, the sampling accumulated weight value is a difference value between a real-time accumulated weight value measured by the flow meter and an initial weight value. For example, the sample accumulated weight value at the time of sample stop is the real-time accumulated weight value at the time of sample stop — the initial weight value.
For example, controller 110 sends a sample signal to sample valve 140 after the prefill time has expired, causing sample valve 140 to open sample port 143, thereby sampling the feed liquid; when the real-time accumulated weight value read from the flow meter 130 indicates that the difference between the real-time accumulated weight value and the initial weight value (i.e., the sampled accumulated weight value) reaches the corrected weight value, the sampling port 143 of the sampling valve 140 is controlled to be closed, thereby stopping sampling.
In some embodiments, the controller 110 may also be used to control the closing of the outlet 142 of the sampling valve 140 during the sampling phase. For example, the controller 110 sends a sampling signal to a sampling valve, and the sampling valve 140 may be used to close a discharge port of the sampling valve upon receiving the sampling signal.
It should be noted that in some embodiments, the controller may be a PLC (Programmable logic controller), such as a Siemens S7-300 PLC. In other embodiments, the controller may be implemented using hardware circuitry. For example, the controller may be implemented by using hardware such as a comparator, an adder, a multiplier, and a timer to form a control circuit.
In some embodiments, the collected feed liquid (i.e., the feed liquid sample) is weighed to obtain an actual weight value of the collected feed liquid, and the metering accuracy of the humectant blending system is calculated according to the set weight value and the actual weight value.
For example, the metering accuracy Δ of the humectant conditioning system can be calculated according to the following relationship:
wherein, M1 is the weight value that sets for, and M2 is the actual weight value of the feed liquid (being the feed liquid sample) of gathering.
To this end, an accuracy detection apparatus for a humectant preparation system in accordance with some embodiments of the present disclosure is provided. This precision detection device includes: the device comprises a controller, a metering pump, a flowmeter, a sampling valve and a charging bucket. The metering pump and the flowmeter are arranged between the discharge hole of the material tank and the feed inlet of the sampling valve, and the discharge hole of the sampling valve is connected with the feed inlet of the material tank through a first pipeline; the controller is respectively electrically connected with the metering pump, the flowmeter and the sampling valve. The controller is used for receiving the set weight value and correcting the set weight value to obtain a corrected weight value, controlling the metering pump to operate in a pre-filling stage so as to pre-fill the feed liquid, and reading the initial weight value of the flowmeter after the preset pre-filling time is up; and controlling the metering pump to operate in a sampling stage after the pre-filling stage, opening a sampling port of the sampling valve to sample the feed liquid, and closing the sampling port of the sampling valve to stop sampling when the sampling accumulated weight value of the flowmeter reaches the corrected weight value. And after the collected feed liquid is weighed, obtaining the actual weight value of the feed liquid, and calculating the metering precision of the humectant modulating system according to the set weight value and the actual weight value.
The precision detection device of the embodiment can avoid the problem of inaccurate sampling caused by reading errors of the manual reading flowmeter in the sampling process, thereby improving the precision detection accuracy of the system. For example, the accuracy detection device can be used for detecting the metering accuracy of the humectant preparation system quickly and efficiently by only one person, so that the labor cost and time are saved.
In some embodiments, as shown in fig. 1, the inlet 121 of the metering pump 120 is connected to the outlet 152 of the material tank 150 through a second pipeline 162, the outlet 122 of the metering pump 120 is connected to the inlet 131 of the flow meter 130 through a third pipeline 163, and the outlet 132 of the flow meter 130 is connected to the inlet 141 of the sampling valve 140 through a fourth pipeline 164.
During the pre-fill phase, the metering pump 120 operates to draw feed liquid from the tank 150, which in turn passes through the metering pump 120, the flow meter 130, and the sampling valve 140, and from the outlet 142 of the sampling valve back to the tank 150, thereby filling the entire circuit with feed liquid.
In the sampling stage, the sampling port 143 of the sampling valve 140 is opened and the discharge port 142 is closed, the metering pump 120 operates to draw the feed liquid from the charging bucket 150, and the feed liquid passes through the metering pump 120, the flow meter 130 and the sampling valve 140 in sequence and flows out from the sampling port 143 of the sampling valve, so that the feed liquid is sampled.
In some embodiments, the controller 110 can be further configured to control the metering pump 120 to operate at a first speed when the sampling is initiated, to control the metering pump 120 to operate at a second speed when the sampled accumulated weight value reaches a first percentage of the set weight value, and to control the metering pump 120 to operate at a third speed when the sampled accumulated weight value reaches a second percentage of the set weight value. For example, first speed > second speed > third speed. 0< first percentage < second percentage < 100%.
In some embodiments, the first percentage ranges from 65% to 75% and the second percentage ranges from 85% to 95%. For example, the first percentage is 70% and the second percentage is 90%.
In the above embodiment, after the sampling is started and the sample accumulated weight value does not reach the first percentage of the set weight value, the metering pump is operated at the first speed to sample at a high speed. When the sample accumulated weight value reaches a first percentage (e.g., 70%) of the set weight value, the metering pump is switched to the second speed operation so that the sampling is performed at a medium speed. Thus, when the sampled accumulated weight value is between the first percentage and the second percentage of the set weight value, the metering pump operates at the second speed to sample at the intermediate speed. When the sampling accumulated weight value reaches a second percentage (for example, 90%) of the set weight value, the metering pump is switched to the third speed to run so as to sample at a low speed. Thus, when the sampling accumulated weight value reaches the second percentage of the set weight value and until the sampling is finished, the metering pump operates at the third speed so as to sample at a low speed. I.e. the closer to the end of the sampling, the slower the running speed of the metering pump and the slower the sampling. Through using different speeds at different stages of metering pumps, the sampling efficiency can be guaranteed, and the sampling accuracy can be improved.
It should be noted that the speeds (e.g., the first speed, the second speed, and the third speed) of the metering pump described above may be flow rates or rotational speeds.
For example, the metering pump is operated at a flow rate of 1.0kg/s (as a first speed) when the sampled accumulated weight value does not reach 70% of the set weight value, at a flow rate of 0.5kg/s (as a second speed) when the sampled accumulated weight value is 70% to 90% of the set weight value, and at a flow rate of 0.1kg/s (as a third speed) when the sampled accumulated weight value reaches 90% of the set weight value. For example, the controller may store respective speed values of the metering pump, and may control the frequency of the metering pump according to a PID (proportional-integral-derivative) algorithm, thereby controlling the speed of the metering pump. And the operation of the metering pump is controlled by adopting a constant speed (such as flow rate) within different percentage ranges of the sampling accumulated weight value in the set weight value, so that the sampling precision can be better controlled.
For another example, the first speed (e.g., the first rotational speed) may be 1000 rpm, the second speed (e.g., the second rotational speed) may be 500 rpm, and the third speed (e.g., the third rotational speed) may be 100 rpm.
Of course, those skilled in the art will appreciate that the first speed, the second speed and the third speed can be set according to actual requirements. Therefore, the specific values of the first speed, the second speed, and the third speed are not limited thereto.
FIG. 2 is a schematic diagram illustrating a precision detection apparatus for a humectant modulation system according to further embodiments of the present disclosure. Similar to the precision detecting apparatus shown in fig. 1, the precision detecting apparatus shown in fig. 2 may include a controller 110, a metering pump 120, a flow meter 130, a sampling valve 140, and a bucket 150.
In some embodiments, as shown in fig. 2, the precision detection apparatus may further include a human-machine interface unit 270. The human interface unit 270 is electrically connected to the controller 110. For example, the human interface unit may include a touch display screen, or a display and an input keyboard, etc. The human-machine interface unit 270 serves to transmit the input set weight value to the controller 110, and in response to the start detection action, to send a start signal to the controller 110 to cause the controller to start performing the accuracy detection operation.
For example, in the actual detection process, a worker inputs a sample set weight value detected at this time in the human-computer interface unit, and then clicks a precision detection start button on the human-computer interface; the human-machine interface unit transmits the inputted set weight value to the controller and transmits a start signal to the controller to cause the controller to start performing the accuracy detecting operation.
In some embodiments, as shown in fig. 2, the precision detection apparatus may further include a weighing device 280. The weighing device 280 is disposed below the sampling port 143 of the sampling valve 140. The weighing apparatus 280 is electrically connected to the controller 110. The weighing apparatus 280 may be configured to receive the feed liquid from the sampling port 143 of the sampling valve, automatically weigh the collected feed liquid to obtain an actual weight value of the collected feed liquid, and send the actual weight value of the collected feed liquid to the controller 110. The controller 110 can also be used to calculate the metering accuracy of the humectant blending system according to the set weight value and the collected actual weight value of the feed liquid. In the embodiment, the weighing device is arranged below the sampling port of the sampling valve, so that the collected feed liquid is automatically weighed.
In other embodiments, the automatic weighing device is not provided, and a worker can manually weigh the collected feed liquid sample to obtain an actual weight value of the sample, and then calculate the metering accuracy of the humectant preparation system according to the formula (1).
In some embodiments of the present disclosure, a humectant conditioning system is also provided. The humectant conditioning system may include an accuracy detection device as previously described, such as the accuracy detection device shown in fig. 1 or fig. 2.
FIG. 3 is a flow chart illustrating a method of accuracy detection for a humectant modulation system according to some embodiments of the present disclosure. As shown in fig. 3, the accuracy detection method may include steps S302 to S310.
In step S302, the set weight value is received and corrected to obtain a corrected weight value.
For example, a worker inputs a set weight value of the sample detected at this time in the human-computer interface unit, and the human-computer interface unit transmits the input set weight value to the controller; the controller receives the set weight value and corrects the set weight value to obtain a corrected weight value.
In step S304, the metering pump is controlled to operate to pre-fill the feed liquid during the pre-filling period, and the initial weight value of the flow meter is read after the preset pre-filling time is reached.
For example, a worker clicks a precision detection start button on a human-computer interface unit, and the human-computer interface unit sends a start signal to a controller so that the controller starts to execute precision detection operation; the controller controls the metering pump to operate so that the whole pipeline is filled with the feed liquid, and whether the pre-filling time is up or not is judged; if the prefill time is not reached, the prefill of the feed liquid is continued, and if the prefill time is reached, the initial weight value of the flow meter is read and sampling is started.
The pre-filling time may be preset in the controller or may be input into the controller by a worker through the human-machine interface unit.
In step S306, in the sampling phase after the pre-filling phase, the metering pump is controlled to operate, and the sampling port of the sampling valve is opened to sample the feed liquid, and the sampling port of the sampling valve is closed to stop sampling when the sampling accumulated weight value of the flow meter reaches the corrected weight value. The sampling accumulated weight value is the difference value between the real-time accumulated weight value measured by the flowmeter and the initial weight value.
For example, the controller may determine whether the sampled accumulated weight value reaches the corrected weight value in real time, and if not, continue to control the sampling; and if the corrected weight value is reached, stopping sampling.
In step S308, the collected material liquid is weighed to obtain an actual weight value of the collected material liquid.
In step S310, the metering accuracy of the humectant preparation system is calculated based on the set weight value and the actual weight value.
To this end, a method of accuracy detection for a humectant modulation system in accordance with some embodiments of the present disclosure is provided. The precision detection method can avoid the problem of inaccurate sampling caused by reading errors of the manual reading flow meter in the sampling process, thereby improving the accuracy of system precision detection to a certain extent and saving the labor cost and time.
In some embodiments, the step of controlling the operation of the metering pump during the sampling phase may comprise: controlling a metering pump to run at a first speed when sampling is started; when the sampling accumulated weight value reaches a first percentage of the set weight value, controlling the metering pump to operate at a second speed; and controlling the metering pump to operate at a third speed when the sampled accumulated weight value reaches a second percentage of the set weight value. First speed > second speed > third speed, 0< first percentage < second percentage < 100%. This can improve the accuracy and the work efficiency of the precision detection.
Fig. 4 is a flow chart illustrating a method of controlling operation of a metering pump during a sampling phase according to some embodiments of the present disclosure. As shown in fig. 4, the method includes steps S402 to S416.
In step S402, sampling is started.
In step S404, the metering pump is controlled to operate at a first speed.
In step S406, it is determined whether the sampled accumulated weight value reaches a first percentage of the set weight value. If so, the process advances to step S408; otherwise, the process returns to step S404 to continue to control the metering pump to operate at the first speed. Here, 0< first percentage < 100%. For example, the first percentage is 70%.
In step S408, the metering pump is controlled to operate at the second speed. Here, the second speed < the first speed.
In step S410, it is determined whether the sampled accumulated weight value reaches a second percentage of the set weight value. If so, the process advances to step S412; otherwise, the process returns to step S408, and the metering pump is continuously controlled to operate at the second speed. Here, 0< first percentage < second percentage < 100%. For example, the second percentage is 90%.
In step S412, the metering pump is controlled to operate at a third speed. Here, the third speed < the second speed.
In step S414, it is determined whether the sampled cumulative weight value reaches the set weight value. If so, the process advances to step S416; otherwise, the process returns to step S412 to continue to control the metering pump to operate at the third speed.
In step S416, the sampling is stopped.
To this end, a method of controlling the operation of a metering pump during a sampling phase according to some embodiments of the present disclosure is provided. In the method, the metering pump is controlled to use different speeds at different stages, so that the working efficiency and the accuracy of sampling can be improved, and the sampling can be completed quickly and efficiently.
In the embodiment of the disclosure, the precision detection device and the precision detection method can detect the precision of the humectant modulation system more quickly and accurately. Automatic sampling in the detection process is realized through control design, so that the problems of high interference of human factors and high labor cost in the traditional manual detection mode are solved.
Thus far, the present disclosure has been described in detail. Some details that are well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
The method and system of the present disclosure may be implemented in a number of ways. For example, the methods and systems of the present disclosure may be implemented by software, hardware, firmware, or any combination of software, hardware, and firmware. The above-described order for the steps of the method is for illustration only, and the steps of the method of the present disclosure are not limited to the order specifically described above unless specifically stated otherwise. Further, in some embodiments, the present disclosure may also be embodied as programs recorded in a recording medium, the programs including machine-readable instructions for implementing the methods according to the present disclosure. Thus, the present disclosure also covers a recording medium storing a program for executing the method according to the present disclosure.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the foregoing examples are for purposes of illustration only and are not intended to limit the scope of the present disclosure. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (12)
1. An accuracy detection apparatus for a humectant conditioning system comprising: the device comprises a controller, a metering pump, a flowmeter, a sampling valve and a charging bucket;
the metering pump and the flowmeter are arranged between the discharge hole of the material tank and the feed inlet of the sampling valve, and the discharge hole of the sampling valve is connected with the feed inlet of the material tank through a first pipeline; the controller is electrically connected with the metering pump, the flowmeter and the sampling valve respectively;
the charging bucket is used for storing feed liquid;
the metering pump is used for extracting the feed liquid from the charging bucket and outputting the feed liquid;
the flow meter is used for measuring a real-time accumulated weight value of the feed liquid flowing through the flow meter and transmitting the real-time accumulated weight value to the controller;
the sampling valve comprises a sampling port for sampling the feed liquid through the sampling port;
the controller is used for receiving a set weight value and correcting the set weight value to obtain a corrected weight value, controlling the metering pump to operate in a pre-filling stage so as to pre-fill the feed liquid, and reading an initial weight value of the flow meter after a preset pre-filling time is reached; controlling the metering pump to operate in a sampling stage after the pre-filling stage, opening a sampling port of the sampling valve to sample the feed liquid, and closing the sampling port of the sampling valve to stop sampling when the sampling accumulated weight value of the flowmeter reaches the corrected weight value; wherein, the sampling accumulated weight value is the difference value between the real-time accumulated weight value measured by the flowmeter and the initial weight value;
and weighing the collected feed liquid to obtain an actual weight value of the collected feed liquid, and calculating the metering precision of the humectant modulating system according to the set weight value and the actual weight value.
2. The accuracy detection apparatus according to claim 1,
the feed inlet of measuring pump pass through the second pipeline with the discharge gate of material jar is connected, the discharge gate of measuring pump pass through the third pipeline with the feed inlet of flowmeter is connected, the discharge gate of flowmeter pass through the fourth pipeline with the feed inlet of sampling valve is connected.
3. The accuracy detection apparatus according to claim 1,
the controller is further used for controlling the metering pump to operate at a first speed when sampling is started, controlling the metering pump to operate at a second speed when the sampling accumulated weight value reaches a first percentage of the set weight value, and controlling the metering pump to operate at a third speed when the sampling accumulated weight value reaches a second percentage of the set weight value;
wherein the first speed > the second speed > the third speed,
0< the first percentage < the second percentage < 100%.
4. The accuracy detection apparatus according to claim 3,
the first percentage ranges from 65% to 75% and the second percentage ranges from 85% to 95%.
5. The accuracy detection device according to claim 1, wherein the measurement accuracy Δ is:
wherein, M1 is the setting weight value, and M2 is the actual weight value of the feed liquid of gathering.
6. The accuracy detection device according to claim 1, further comprising:
and the human-computer interface unit is electrically connected with the controller and used for transmitting the input set weight value to the controller and responding to the starting detection action and sending a starting signal to the controller so as to enable the controller to start executing the precision detection operation.
7. The accuracy detection device according to claim 1, further comprising:
the weighing device is arranged below the sampling port of the sampling valve, is electrically connected with the controller, and is used for receiving the material liquid from the sampling port of the sampling valve, automatically weighing the collected material liquid to obtain an actual weight value of the collected material liquid, and sending the actual weight value of the collected material liquid to the controller;
the controller is also used for calculating the metering precision of the humectant modulating system according to the set weight value and the actual weight value.
8. The accuracy detection apparatus according to claim 1,
the corrected weight value is the set weight value x the coefficient + the correction parameter, wherein the coefficient and the correction parameter are known parameters pre-stored in the controller.
9. The accuracy detection apparatus according to claim 1,
the controller is also used for controlling and closing the discharge hole of the sampling valve in the sampling stage.
10. A humectant conditioning system comprising: the accuracy detection apparatus according to any one of claims 1 to 9.
11. An accuracy detection method performed by the accuracy detection apparatus according to any one of claims 1 to 9, comprising:
receiving a set weight value and correcting the set weight value to obtain a corrected weight value;
controlling the metering pump to operate in a pre-filling stage so as to pre-fill the feed liquid, and reading an initial weight value of the flow meter after a preset pre-filling time is reached;
in a sampling stage after the pre-filling stage, controlling the metering pump to operate, opening a sampling port of the sampling valve to sample the feed liquid, and closing the sampling port of the sampling valve to stop sampling when the sampling accumulated weight value of the flowmeter reaches the corrected weight value; wherein, the sampling accumulated weight value is the difference value between the real-time accumulated weight value measured by the flowmeter and the initial weight value;
weighing the collected feed liquid to obtain an actual weight value of the collected feed liquid; and
and calculating the metering precision of the humectant preparation system according to the set weight value and the actual weight value.
12. The accuracy testing method of claim 11, wherein the step of controlling operation of the metering pump during the sampling phase comprises:
controlling the metering pump to run at a first speed when sampling is started;
controlling the metering pump to operate at a second speed when the sampled accumulated weight value reaches a first percentage of the set weight value; and
when the sampling accumulated weight value reaches a second percentage of the set weight value, controlling the metering pump to operate at a third speed;
wherein the first speed > the second speed > the third speed,
0< the first percentage < the second percentage < 100%.
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