Portable proximity switch sensor test equipment
Technical Field
The invention relates to electronic product detection, in particular to portable proximity switch sensor testing equipment.
Background
The proximity switch is a position switch which can be operated without mechanical direct contact with a moving part, and when the sensing surface of the object proximity switch reaches an action distance, the switch can be actuated without mechanical contact and any pressure applied, so that a direct current electric appliance is driven or a control instruction is provided for a computer (plc) device. The approach switch is a switch type sensor (i.e. a non-contact switch), which has the characteristics of a travel switch and a microswitch, and has the characteristics of sensing performance, reliable action, stable performance, fast frequency response, long service life, strong anti-interference capability and the like, and has the characteristics of water resistance, shock resistance, corrosion resistance and the like. The product has inductance type, capacitance type, Hall type, AC type and DC type.
When the quality of the access switch is detected, most of the access switch is taken out from a production factory and sent to a laboratory for detection, but the access switch has the defects that much time and labor are needed, the detection process in the laboratory is slow, and the subsequent production efficiency is influenced.
In summary, some of the disadvantages of the existing proximity switch sensor detection are that a portable proximity switch sensor testing device capable of quickly detecting and conveniently carrying the proximity switch sensor into a factory workshop is designed.
Disclosure of Invention
In order to overcome the defects that the prior proximity switch detection mode needs a lot of time to send a sample into a laboratory for detection, the time and the labor are wasted, the detection speed is slow, and the subsequent production efficiency is influenced, the technical problems of the invention are as follows: the portable proximity switch sensor testing equipment is high in detection speed and convenient to carry and enter a factory workshop.
The technical implementation scheme of the invention is as follows: a portable proximity switch sensor test device comprises an installation shell, a handle, a connecting box, a first bearing seat, a first rotating rod, an installation rod, a conversion device containing metal for detection and a socket, a handle is arranged at the lower side of the installation shell, a first empty groove is arranged at the right part of the installation shell, side holes are arranged at the front side and the rear side of the right part of the installation shell, the side hole is communicated with the first empty groove, the front side and the rear side of the left part of the installation shell are both connected with a connecting box, the positions of the mounting shells in the connecting box are all connected with first bearing blocks, the first bearing blocks are all connected with first rotating rods, the right side of the connecting box is provided with a through hole, the first rotating rods are connected with mounting rods, the mounting rods extend out of the through hole, a conversion device is arranged between the mounting rods, a mounting groove is formed in the left part of the mounting shell, and a socket is placed in the mounting groove; when the proximity switch is rapidly detected, the installation rod can be rotated anticlockwise, the installation rod rotates through the through hole, the installation rod drives the conversion device to rotate anticlockwise, so that the conversion device is screwed out of the first empty groove and the side hole, the conversion device is located above the installation groove, the proximity switch can be placed in the socket at the moment, a power supply of the socket is started to supply power to the proximity switch, and the proximity switch can be detected through the conversion device at the moment; and after the detection is finished, the proximity switch is taken out, and the mounting rod drives the conversion device to rotate back to the first empty groove.
Optionally, the device supplies power and transmits data through an external data line and a power line, the external data line can be connected to an external computer for data storage, an external connecting pipe can be arranged on the left side of the mounting shell, and the socket is connected with the external data line and the power line through a circuit.
Optionally, the socket supplies power and transmits data to the proximity switch, and the socket pin hole is matched with the proximity switch.
Optionally, the conversion device comprises a fixed rod, a second bearing seat, a rotating ring, a connecting block, a metal sheet and a rotating handle, the fixed rod is connected between the mounting rods, the second bearing seat is arranged in the middle of the fixed rod, the rotating ring is arranged outside the second bearing seat, the connecting block is arranged around the outer side of the rotating ring, the metal sheet is connected outside the connecting block, and a plurality of groups of rotating handles are arranged outside the rotating ring; when the proximity switch is detected, the rotating ring can be rotated through the rotating handle, and the rotating ring drives the connecting block and the metal sheet to rotate so as to detect the electronic reaction of the proximity switch to the metal sheet.
Optionally, the metal sheet may be a plurality of groups of metals made of different materials, and may be a combination of other metals such as iron, copper, aluminum, and tin.
Optionally, the proximity switch further comprises a follow-up device which can enable the proximity switch to be linked with the conversion device, the follow-up device comprises a mounting ring, a slide rail, a slide block, an elastic part, a pawl, a first rotating shaft, a ratchet wheel, a first gear, a third bearing seat, a second rotating rod, a second gear, a first belt pulley, a toothed belt, a guide rail, a guide sleeve, a moving rod, a second rotating shaft, a second belt pulley, a fourth bearing seat, a flat belt, a third rotating rod and a third gear, the follow-up device is arranged on the rear mounting rod, connected with the conversion device and connected with the socket, the mounting ring is connected to the inner right side of the rotating ring, a plurality of groups of slide rails are arranged on the inner circumference of the mounting ring, the slide rails are all connected with the slide block in a sliding manner, the elastic part is connected between the slide block and the slide rail, the pawl is connected on the slide block, the ratchet wheel is connected onto the first rotating shaft, the ratchet wheel is matched with the pawl, the first rotating shaft is connected with a first gear, a second dead slot is formed in the fixed rod, a third bearing seat is arranged in the fixed rod, a second rotating rod is connected into the third bearing seat, the front side of the second rotating rod is connected with a second gear, the second gear is meshed with the first gear, a third dead slot is formed in the rear side mounting rod, first belt pulleys are connected onto the inner walls of the third dead slot in the rear side mounting rod and the rear side mounting rod respectively, a toothed belt is connected between the first belt pulleys, a guide rail is arranged on the lower side in the mounting groove of the mounting shell, a guide sleeve is connected onto the guide rail in a sliding manner, a moving rod is arranged on the front side of the guide sleeve, the front side of the moving rod is connected onto the socket, and a second rotating shaft is arranged on the rear wall of the mounting groove of the mounting shell, a fourth bearing seat is arranged above the rear side wall of the mounting shell, a third rotating rod is connected in the fourth bearing seat, the front side of the third rotating rod and the front side of the second rotating shaft are both connected with second belt pulleys, a flat belt is connected between the second belt pulleys, the right side of the flat belt is connected with the guide sleeve, the rear side of the third rotating rod is connected with a third gear, and the third gear is meshed with a toothed belt; when the rotating ring is rotated, if the rotating ring is rotated counterclockwise, the rotating ring will drive the mounting ring to rotate counterclockwise, so as to drive the slide rail to rotate counterclockwise, so as to drive the pawl to rotate counterclockwise, so that the pawl drives the ratchet to rotate counterclockwise, the ratchet drives the first gear to rotate counterclockwise, the first gear drives the second gear to rotate clockwise, the second gear drives the second rotating rod to rotate clockwise, the second rotating rod drives the first belt pulley and the toothed belt to rotate clockwise, the toothed belt drives the third gear to rotate counterclockwise, the third gear drives the third rotating rod, the second belt pulley and the flat belt to rotate counterclockwise, the flat belt will drive the guide sleeve to move upward, and the guide sleeve drives the socket and the proximity switch to move upward through the moving rod, so that the proximity switch can test the electronic reaction generated by different distances of the metal sheet; if the rotating ring is rotated clockwise, the pawl is compressed through the slide rail, the slide block and the elastic piece, so that the pawl cannot drive the ratchet wheel to rotate, and tests on different metal sheets at equal intervals can be performed.
Alternatively, the elastic member may be a spring.
Optionally, there is a friction between the guide rail and the guide sleeve, which can prevent the guide sleeve from moving downward when not under force.
Alternatively, the number of the metal sheets can be N, and the rotating handle, the sliding rail and other components are N.
The invention has the following advantages: according to the invention, the device can be held by the handle to enter a factory workshop, so that the time waste caused by sending a sample into a laboratory for detection can be avoided, and the effect is more obvious if the sample amount is large; by adopting the mode of placing the proximity switch into the socket and detecting through different metal sheets, the detection result has contrast.
Drawings
Fig. 1 is a front view of a first state of motion of the present invention.
Fig. 2 is a front view of a second state of motion of the present invention.
Fig. 3 is a left side view of the present invention.
Fig. 4 is a partial enlarged left side view of the present invention.
Fig. 5 is a front view of the rotating ring of the present invention.
Fig. 6 is a partially enlarged front view of the present invention.
Fig. 7 is a partial enlarged left side view of the present invention.
Fig. 8 is a partially enlarged front view of the present invention.
In the above drawings: 1: mounting a housing, 2: handle, 3: first empty groove, 4: side hole, 5: connecting box, 6: first bearing seat, 7: first rotating rod, 8: through hole, 9: mounting rod, 10: conversion device, 11: mounting groove, 12: socket, 100: fixing rod, 101: second bearing housing, 102: rotating ring, 103: connecting block, 104: metal sheet, 105: turning handle, 30: follower device, 301: mounting ring, 302: slide rail, 303: a slider, 304: elastic member, 305: pawl, 306: first rotating shaft, 307: ratchet, 308: first gear, 309: second empty slot, 3010: third bearing block, 3011: second rotary bar, 3012: second gear, 3013: third empty slot, 3014: first pulley, 3015: toothed belt, 3016: guide rail, 3017: guide sleeve, 3018: travel bar, 3019: second rotating shaft, 3020: second pulley, 3021: fourth bearing seat, 3022: flat belt, 3023: third rotating rod, 3024: a third gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A portable proximity switch sensor test equipment, as shown in fig. 1-3, includes an installation casing 1, a handle 2, a connection box 5, a first bearing seat 6, a first rotating rod 7, an installation rod 9, a conversion device 10 containing metal for detection, and a socket 12, specifically:
1 downside of installation casing is equipped with handle 2, 1 right part of installation casing is opened there is first dead slot 3, side opening 4 has all been opened to the side around 1 right part of installation casing, side opening 4 with 3 intercommunications of first dead slot, the side all is connected with connecting box 5 around 1 left part of installation casing, installation casing 1 is located position in connecting box 5 all is connected with primary shaft bearing 6, all be connected with first bull stick 7 in the primary shaft bearing 6, open on 5 right sides of connecting box has through-hole 8, all be connected with installation pole 9 on the first bull stick 7, installation pole 9 stretches out through-hole 8, be equipped with conversion equipment 10 between installation pole 9, 1 left part of installation casing is opened there is mounting groove 11, socket 12 has been placed in the mounting groove 11.
In the embodiment, during specific operation, when a proximity switch is rapidly detected, a user can hold the handle 2 of the device by hand to bring the device to a proximity switch production workshop, place the device on a plane, switch on a power supply and a data terminal, at this time, the mounting rod 9 can be rotated counterclockwise, the mounting rod 9 rotates through the through hole 8, the mounting rod 9 drives the conversion device 10 to rotate counterclockwise, so that the conversion device 10 is screwed out of the first empty groove 3 and the side hole 4, the conversion device 10 is positioned above the mounting groove 11, at this time, the proximity switch can be placed in the socket 12, the power supply of the socket 12 is started to supply power to the proximity switch, at this time, the proximity switch can be detected through the conversion device 10, and detected data are output to the terminal; after the detection is finished, the proximity switch is taken out, and the mounting rod 9 drives the conversion device 10 to rotate back into the first empty groove 3, or other proximity switch samples can be detected.
Further, the device supplies power and transmits data through an external data line and a power line, the external data line can be connected to an external computer for data storage, an external connecting pipe can be arranged on the left side of the mounting shell 1, and the socket 12 is connected with the external data line and the power line through a circuit.
Further, the socket 12 supplies power to the proximity switch and transmits data, the pin holes of the socket 12 are matched with the proximity switch, and if different types of proximity switches are detected, the socket 12 with different pin holes can be replaced.
Example 2
On the basis of embodiment 1, as shown in fig. 2 to 3, the switching device 10 includes a fixing rod 100, a second bearing seat 101, a rotating ring 102, a connecting block 103, a metal sheet 104 and a rotating handle 105, the fixing rod 100 is connected between the mounting rods 9, the second bearing seat 101 is arranged in the middle of the fixing rod 100, and specifically:
a rotating ring 102 is arranged outside the second bearing seat 101, a connecting block 103 is arranged around the outer side of the rotating ring 102, a metal sheet 104 is connected to the outer side of the connecting block 103, and a plurality of groups of rotating handles 105 are arranged outside the rotating ring 102.
In the above embodiment, in a specific operation, when the proximity switch is detected, the rotating ring 102 can be rotated by the rotating handle 105, and the rotating ring 102 will drive the connecting block 103 and the metal sheet 104 to rotate, so as to detect an electronic reaction of the proximity switch to the metal sheet 104.
Further, the metal sheet 104 may be a plurality of groups of metals of different materials, and may be other combinations of metals such as iron, copper, aluminum, tin, and the like, so that different metal sheets can be detected for the same proximity switch, and whether the proximity switch can make correct responses to different metal sheets or not can be detected.
Example 3
In addition to embodiment 2, as shown in fig. 4 to 8, a follower 30 capable of linking the proximity switch with the switch device 10 is further included, where the follower 30 includes a mounting ring 301, a sliding rail 302, a slider 303, an elastic member 304, a pawl 305, a first rotating shaft 306, a ratchet 307, a first gear 308, a third bearing block 3010, a second rotating rod 3011, a second gear 3012, a first pulley 3014, a toothed belt 3015, a guide track 3016, a guide sleeve 3017, a moving rod 3018, a second rotating shaft 3019, a second pulley 3020, a fourth bearing block 3021, a flat belt 3022, a third rotating rod 3023, and a third gear 3024, and specifically:
the servo device 30 is arranged on a rear mounting rod 9, connected with the conversion device 10, connected with the socket 12, the right side in the rotating ring 102 is connected with a mounting ring 301, the inner circumference of the mounting ring 301 is provided with a plurality of sets of slide rails 302, the slide rails 302 are connected with slide blocks 303 in a sliding manner, the slide blocks 303 and the slide rails 302 are connected with elastic members 304, the slide blocks 303 are connected with pawls 305, the inner wall of the fixing rod 100 is provided with a first rotating shaft 306, the first rotating shaft 306 is connected with a ratchet 307, the ratchet 307 is matched with the pawls 305, the first rotating shaft 306 is connected with a first gear 308, the fixing rod 100 is internally provided with a second empty groove 309, the fixing rod 100 is internally provided with a third bearing block 3010, the third bearing block 3010 is connected with a second rotating rod 3011, the front side of the second rotating rod 3011 is connected with a second gear 3012, the second gear 3012 is engaged with the first gear 308, a third empty groove 3013 is formed in the rear mounting rod 9, a first belt pulley 3014 is connected to inner walls of the third empty groove 3013 in the rear mounting rod 3011 and the rear mounting rod 9, a toothed belt 3015 is connected between the first belt pulley 3014, a guide rail 3016 is arranged on the lower side in the mounting groove 11 of the mounting shell 1, a guide sleeve 3017 is slidably connected to the guide rail 3016, a moving rod 3018 is arranged on the front side of the guide sleeve 3017, the front side of the moving rod 3018 is connected to the socket 12, a second rotating shaft 3019 is arranged on the rear wall of the mounting groove 11 of the mounting shell 1, a fourth bearing 3021 is arranged on the rear side wall of the mounting shell 1, a third rotating rod 3023 is connected to the fourth bearing 3021, a second belt pulley 3020 is connected to the front side of the third rotating rod 3013 and the second rotating shaft 3019, a flat belt 3022 is connected between the second belt 3020, and the right side of the flat 3022 is connected to the belt guide sleeve 3017, a third gear 3024 is connected to the rear side of the third rotating rod 3023, and the third gear 3024 is engaged with the toothed belt 3015.
In specific operation, when the rotating ring 102 is rotated, if the rotating ring 102 is rotated counterclockwise, the rotating ring 102 will drive the mounting ring 301 to rotate counterclockwise, so as to drive the sliding rail 302 to rotate counterclockwise, so as to drive the pawl 305 to rotate counterclockwise, so that the pawl 305 drives the ratchet 307 to rotate counterclockwise, the ratchet 307 drives the first gear 308 to rotate counterclockwise, the first gear 308 drives the second gear 3012 to rotate clockwise, the second gear 3012 drives the second rotating rod 3011 to rotate clockwise, the second rotating rod 3011 drives the first belt pulley 3014 and the toothed belt 3015 to rotate clockwise, the toothed belt 3015 drives the third gear 3024 to rotate counterclockwise, the third gear 3024 drives the third rotating rod 3023, the second belt 3020 and the flat belt 3022 to rotate clockwise, the flat belt 3022 will drive the guide sleeve 3017 to move upward, the guide sleeve 3017 drives the socket 12 and the proximity switch to move upwards through the moving rod 3018, so that the proximity switch can test the electronic reaction generated by the metal sheet 104 at different distances, and each group of the pawls 305 drives the proximity switch to lift upwards for a certain distance when passing through the ratchet 307; if the rotating ring 102 is rotated clockwise, the pawl 305 will be compressed by the slide rail 302, the sliding block 303 and the elastic member 304, so that the pawl 305 will not rotate the ratchet wheel 307, and thus tests with different metal sheets 104 at equal distances can be performed.
Further, the elastic member 304 may be a spring.
Further, there is a friction between the guide track 3016 and the guide sleeve 3017, which can prevent the guide sleeve 3017 from moving downward when not being stressed.
Further, the number of the metal sheets 104 may be N, and the rotating handle 105, the sliding rail 302 and other components are N.
While the disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Accordingly, the scope of the present disclosure should not be limited to the above-described embodiments, but should be defined not only by the appended claims, but also by equivalents thereof.