CN110843231A - Full-automatic production line of high-performance full-composite plate spring - Google Patents

Full-automatic production line of high-performance full-composite plate spring Download PDF

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Publication number
CN110843231A
CN110843231A CN201911341011.5A CN201911341011A CN110843231A CN 110843231 A CN110843231 A CN 110843231A CN 201911341011 A CN201911341011 A CN 201911341011A CN 110843231 A CN110843231 A CN 110843231A
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CN
China
Prior art keywords
module
full
core mold
plate spring
intelligent
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CN201911341011.5A
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Chinese (zh)
Inventor
包兆鼎
张立靖
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Nanjing Lianhai Composite New Materials Co Ltd
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Nanjing Lianhai Composite New Materials Co Ltd
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Priority to CN201911341011.5A priority Critical patent/CN110843231A/en
Publication of CN110843231A publication Critical patent/CN110843231A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/545Perforating, cutting or machining during or after moulding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention belongs to the technical field of plate spring processing, and particularly relates to a full-automatic production line of a high-performance full-composite plate spring, which comprises an automatic glass fiber preform preparation module, a preform overturning and placing module, an automatic vacuum low-pressure glue feeding module, a core mold transferring and placing module, a product hot-pressing module, a product and a mold transferring module, wherein the automatic glass fiber preform preparation module comprises a fiber creel, a constant tension device, a carding device, an intelligent glue spraying device, a constant temperature presetting device and a cross traction cutting device, the preform overturning and placing module comprises an intelligent manipulator, a preform clamping tool and a core mold conveyor belt, the automatic vacuum low-pressure glue feeding module comprises a glue injecting machine, a mobile tracking glue feeding system, a replaceable glue injecting head, a vacuum pump and a mold exhaust port, the product hot-pressing module comprises a hot press, a plate spring hot-pressing mold, a press control, the product and mold transfer module comprises a second intelligent mechanical arm, a clamping tool, a product ejection device and a product sorting table.

Description

Full-automatic production line of high-performance full-composite plate spring
Technical Field
The invention belongs to the technical field of plate spring processing, and particularly relates to a full-automatic production line of a high-performance full-composite material plate spring.
Background
The automobile plate spring is an indispensable important accessory in an automobile damping system, and mainly has the functions of absorbing and reducing the vibration generated in the driving process of an automobile, so that the automobile is more stable, and the driving and automobile safety are ensured. The plate spring is a vulnerable part of the automobile, and the quality of the plate spring directly influences the safety and the service life of the automobile. The manufactured full-composite material automobile plate spring can effectively reduce the whole weight of an automobile, has the weight reduction of more than 50% compared with the traditional metal plate spring, and has the characteristics of high specific strength, high specific modulus, good noise reduction, excellent damping performance, corrosion resistance, long service cycle and other high cost performance; however, the existing process for manufacturing the composite plate spring is to thermally press the glass fiber prepreg, so that the prepreg is high in price, the manufacturing process is complex, the operation of the plate spring mould pressing procedure is complicated, and the productivity cannot be improved and the cost cannot be reduced.
Disclosure of Invention
In view of the problems raised by the above background art, the present invention is directed to: aims to provide a full-automatic production line of a high-performance full-composite plate spring. In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:
a full-automatic production line of a high-performance full-composite plate spring comprises an automatic glass fiber preform preparation module, a preform overturning and placing module, an automatic vacuum low-pressure glue feeding module, a core mold transferring and placing module, a product hot-pressing module, a product and a mold transferring module;
the automatic preparation module of the glass fiber preform comprises a fiber creel, a constant tension device, a carding device, an intelligent glue spraying device, a constant temperature pre-shaping device, a cross traction cutting device and a transmission device, wherein the fiber creel, the constant tension device, the carding device, the intelligent glue spraying device, the constant temperature pre-shaping device, the cross traction cutting device and the transmission device are sequentially arranged from left to right;
the preform overturning and placing module is positioned behind the automatic glass fiber preform preparing module and comprises an intelligent manipulator, a preform clamping tool and a core mold conveyor belt, and a movable core mold is mounted on the core mold conveyor belt;
the automatic vacuum low-pressure glue feeding module is positioned between the core mold transferring and placing module and the preform overturning and placing module, the automatic vacuum low-pressure glue feeding module comprises a glue injecting machine, a mobile tracking glue feeding system, a replaceable glue injecting head, a vacuum pump and a mold air suction opening, the mobile tracking glue feeding system comprises a mold cavity upper cover and a core mold guide rail, and the replaceable glue injecting head is connected with the output end of the glue injecting machine;
the core mold transferring and placing module is positioned in front of the product hot-pressing module and comprises a plurality of first intelligent manipulators and a plurality of core mold clamping tools, and the core mold clamping tools are installed on the corresponding first intelligent manipulators;
the product hot-pressing module comprises a hot press, a plate spring hot-pressing die, a press control system and an oil temperature machine, wherein the plate spring hot-pressing die is provided with a movable core die groove;
the product and mold transfer module comprises a second intelligent mechanical arm, a clamping tool, a product ejection device, a core mold rotary conveying belt, a formed product conveying belt, a conveying belt distributor and a product sorting table, wherein the product ejection device is connected with an oil pipeline, and the oil pipeline is connected with a hydraulic machine.
As a preferred scheme of the invention, the intelligent glue spraying device comprises an intelligent glue spraying box, an air pressure gas station and an epoxy glue powder metering storage, wherein the input end of the air pressure gas station is communicated with the epoxy glue powder metering storage (the output end of the air pressure gas station is communicated with the intelligent glue spraying box, and the intelligent glue spraying box is provided with a constant temperature controller and a glue spraying opening.
As a preferred scheme of the invention, the constant-temperature presetting device comprises a setting mold, a heating pipe and an air cooling channel, wherein the heating pipe is arranged in the setting mold. By the design, the pre-forming effect of the constant-temperature pre-forming device is better, and the structure is simple.
As a preferable scheme of the invention, the cross traction cutting device comprises a guide rail, a reciprocating cutter and a cross intelligent mechanical gripper, wherein the reciprocating cutter is arranged on the guide rail. By the design, the cross traction cutting device can conveniently and quickly cut the preset composite material plate spring into required sizes.
As a preferable aspect of the present invention, the plate spring hot press mold is provided with an overflow well. By the design, redundant resin can enter the overflow groove in the plate spring hot-pressing die, so that the die pressing effect is better.
As a preferable mode of the present invention, a core mold transfer device is provided between the core mold revolving conveyor and the core mold conveyor. By the design, the empty movable core mould can be conveniently returned to the core mould conveyor belt for continuous use.
In a preferred embodiment of the present invention, the core mold conveyor belt is connected to a conveyor belt steering device. The design can facilitate the rotation of the movable core mould.
Compared with the prior art, the invention has the beneficial effects that: the brand-new preforming preparation scheme is matched with the brand-new low-pressure vacuum glue injection molding process, so that the manufacturing process is simple, the whole process is continuous, automatic and intelligent, and the cost is reduced.
Drawings
The invention is further illustrated by the non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic structural diagram of an embodiment of a fully automatic production line for a high performance fully composite leaf spring of the present invention;
FIG. 2 is a schematic structural diagram of an automatic glass fiber preform preparation module in an embodiment of a full-automatic production line for a high-performance full-composite leaf spring according to the present invention;
FIG. 3 is a schematic structural diagram of a module for placing a prefabricated body in a turning manner in an embodiment of a full-automatic production line of a high-performance full-composite plate spring according to the invention;
FIG. 4 is a schematic structural diagram of an automatic vacuum low-pressure glue feeding module in an embodiment of a full-automatic production line for a high-performance full-composite plate spring according to the present invention;
FIG. 5 is a schematic diagram of a product hot press module in an embodiment of a fully automatic production line for a high performance fully composite leaf spring of the present invention;
FIG. 6 is a schematic diagram of the product and mold transfer module in an embodiment of a fully automated production line for high performance fully composite leaf springs of the present invention;
the main element symbols are as follows:
the automatic preparation module 1 of the glass fiber preform, a fiber creel 11, a constant tension device 12, a carding device 13, an intelligent glue spraying device 14, an intelligent glue spraying box 141, a constant temperature controller 1411, a glue spraying opening 1412, an air pressure station 142, an epoxy glue powder metering storage 143, a constant temperature pre-shaping device 15, a shaping mold 151, a heating pipe 152, an air cooling channel 153, a cross traction cutting device 16, a guide rail 161, a reciprocating cutter 162, a cross intelligent mechanical gripper 163, a transmission device 17, a preform overturning and placing module 2, an intelligent manipulator 21, a preform clamping tool 22, a core mold conveyor belt 23, a movable core mold 231, a conveyor belt steering device 232, an automatic vacuum low-pressure glue feeding module 3, a glue injecting machine 31, a mobile tracking glue feeding system 32, an upper cover 321, a core mold guide rail 322, a replaceable glue injecting head 33, a vacuum pump 34, a mold air pumping opening 35, a core mold transferring and placing module 4, The automatic product sorting machine comprises a first intelligent mechanical hand 41, a core mold clamping tool 42, a product hot-pressing module 5, a hot press 51, a plate spring hot-pressing mold 52, a movable core mold groove 521, an overflow groove 522, a press control system 53, an oil temperature machine 54, a product and mold transfer module 6, a second intelligent mechanical hand 61, a clamping tool 62, a product ejection device 63, an oil pipeline 631, a core mold rotary conveyor belt 64, a formed product conveyor belt 65, a conveyor belt distributor 66, a product sorting table 67 and a core mold transfer device 7.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
As shown in fig. 1 to 6, the full-automatic production line of the high-performance full-composite plate spring of the invention comprises an automatic glass fiber preform preparation module 1, a preform overturning and placing module 2, an automatic vacuum low-pressure glue feeding module 3, a core mold transferring and placing module 4, a product hot-pressing module 5, and a product and mold transferring module 6;
the automatic glass fiber preform preparation module 1 comprises a fiber creel 11, a constant tension device 12, a carding device 13, an intelligent glue spraying device 14, a constant temperature presetting device 15, a cross traction cutting device 16 and a transmission device 17, wherein the fiber creel 11, the constant tension device 12, the carding device 13, the intelligent glue spraying device 14, the constant temperature presetting device 15, the cross traction cutting device 16 and the transmission device 17 are sequentially arranged from left to right;
the preform overturning and placing module 2 is positioned behind the automatic glass fiber preform preparing module 1, the preform overturning and placing module 2 comprises an intelligent manipulator 21, a preform clamping tool 22 and a core mold conveyor belt 23, and the core mold conveyor belt 23 is provided with a movable core mold 231;
the automatic vacuum low-pressure glue feeding module 3 is positioned between the core mould transferring and placing module 4 and the preform overturning and placing module 2, the automatic vacuum low-pressure glue feeding module 3 comprises a glue injecting machine 31, a mobile tracking glue feeding system 32, a replaceable glue injecting head 33, a vacuum pump 34 and a mould air suction opening 35, the mobile tracking glue feeding system 32 comprises a mould cavity upper cover 321 and a core mould guide rail 322, and the replaceable glue injecting head 33 is connected with the output end of the glue injecting machine 31;
the core mold transferring and placing module 4 is positioned in front of the product hot-pressing module 5, the core mold transferring and placing module 4 comprises a plurality of first intelligent manipulators 41 and a plurality of core mold clamping tools 42, and the core mold clamping tools 42 are installed on the corresponding first intelligent manipulators 41;
the product hot-pressing module 5 comprises a hot press 51, a plate spring hot-pressing die 52, a press control system 53 and an oil temperature machine 54, wherein the plate spring hot-pressing die 52 is provided with a movable core die groove 521;
the product and mold transfer module 6 comprises a second intelligent manipulator 61, a clamping tool 62, a product ejection device 63, a core mold rotary conveyor belt 64, a molded product conveyor belt 65, a conveyor belt distributor 66 and a product sorting table 67, wherein the product ejection device 63 is connected with an oil pipeline 631, and the oil pipeline 631 is connected with a hydraulic machine.
The intelligent glue spraying device 14 comprises an intelligent glue spraying box 141, an air compression air station 142 and an epoxy glue powder metering storage 143, the input end of the air compression air station 142 is communicated with the epoxy glue powder metering storage 143, the output end of the air compression air station 142 is communicated with the intelligent glue spraying box 141, and the intelligent glue spraying box 141 is provided with a constant temperature controller 1411 and a glue spraying opening 1412. By the design, the air pressure station 142 can provide power, and the epoxy rubber powder metering storage 143 provides rubber powder, so that the intelligent rubber spraying device 14 is simple in control structure.
The constant temperature presetting device 15 includes a setting mold 151, a heating pipe 152, and an air cooling channel 153, wherein the heating pipe 152 is disposed in the setting mold 151. By adopting the design, the pre-forming effect of the constant-temperature pre-forming device 15 is better, and the structure is simple.
The cross traction cutting device 16 includes a guide rail 161, a reciprocating cutter 162, and a cross smart mechanical gripper 163, wherein the reciprocating cutter 162 is mounted on the guide rail 161. Such a design enables the cross-drag cutting device 16 to easily and quickly cut the pre-shaped composite leaf spring to the desired size.
Wherein the plate spring hot press die 52 is provided with an overflow groove 522. With this arrangement, the excess resin can be made to enter the overflow groove 522 in the plate spring hot press die 52, thereby making the die pressing effect better.
Wherein a core mold transfer device 7 is provided between the core mold turning conveyor 64 and the core mold conveyor 23. With this arrangement, the empty movable core mold 231 can be returned to the core mold transfer belt 23 for further use.
Wherein the core mold conveyor belt 23 is connected with a conveyor belt steering device 232. With such a design, the movable core mold 231 can be conveniently rotated.
When a full-automatic production line of a high-performance full-composite plate spring is used, continuous glass fibers are arranged from a fiber creel 11 through an arrangement roller and enter a constant tension device 12, the constant tension device 12 enables the continuous constant tension of the glass fibers to pass through a carding device 13 through tension monitoring and variable frequency servo, the carding device 13 is designed according to the layering sequence of the composite plate spring, and the layering of the glass fibers is completed in the process; the continuous fiber laying layer enters an intelligent glue spraying device 14 for glue spraying, the continuous fiber laying layer after glue spraying is transmitted to a constant-temperature pre-shaping device 15 for shaping, curing and cooling forming of the continuous fiber laying layer are completed in the constant-temperature pre-shaping device 15, a long-strip plate spring prefabricated body is obtained, then the long-strip plate spring prefabricated body is used for drawing the continuous fiber laying layer through a cross-traction cutting device 16 and cutting the long-strip plate spring prefabricated body, and the plate spring prefabricated body is obtained; the plate spring preform is conveyed to a position needing to be clamped by the intelligent manipulator 21 through the conveying device 17, then the plate spring preform is clamped and installed in a movable core mold 231 on a core mold conveyor belt 23 through the matching of a preform clamping tool 22 and the intelligent manipulator 21, and the movable core mold 231 filled with the preform is moved to the automatic vacuum low-pressure glue feeding module 3 through the core mold conveyor belt 23; the upper mold cavity cover 321 in the movable tracking glue inlet system 32 moves to the position above the movable core mold 231 filled with the preform through the core mold guide rail 322 and is combined and sealed, and the vacuum pump 34 works through the mold pumping hole 35 to enable the mold cavity of the movable core mold 231 filled with the preform to be in a set negative pressure state; the set epoxy resin is injected into the movable core mold 231 which is completed by filling the preform by moving the replaceable glue injection head 33 in the tracking glue injection system 32, thereby completing the automatic vacuum low-pressure glue injection process; the core mold after glue feeding is turned and transferred through the matching of the first intelligent manipulator 41 and the core mold clamping tool 42, then the core mold is accurately placed into a plate spring hot-pressing mold 52 of the hot press 51 and limited in a movable core mold groove 521, the plate spring hot-pressing mold 52 is heated through an oil temperature machine 54 to keep a constant temperature state, the hot press 51 performs a mold pressing action through a press control system 53, and the core mold after glue feeding is subjected to mold pressing and curing under the action of the hot press 51; the core mold after hot pressing is grabbed through the matching of the second intelligent mechanical arm 61 and the clamping tool 62 and moved to the product ejection device 63, and the product ejection device 63 is supplied with hydraulic oil by a hydraulic machine and is connected through an oil pipeline 631; the products are respectively conveyed through a conveyor belt distributor 66 after being ejected out, and the molded products are moved to a product sorting table 67 through a molded product conveyor belt 65; the empty movable core mold 231 is rotated to the core mold conveyor belt 23 by the core mold rotation conveyor belt 64 and then continuously used; thus, the automatic production and processing of the composite plate spring are completed.
The foregoing embodiments are merely illustrative of the principles of the present invention and its efficacy, and are not to be construed as limiting the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (7)

1. The utility model provides a full automatic production line of full combined material leaf spring of high performance which characterized in that: the device comprises an automatic glass fiber preform preparation module (1), a preform overturning and placing module (2), an automatic vacuum low-pressure glue feeding module (3), a core mold transferring and placing module (4), a product hot-pressing module (5) and a product and mold transferring module (6);
the automatic glass fiber preform preparation module (1) comprises a fiber creel (11), a constant tension device (12), a carding device (13), an intelligent glue spraying device (14), a constant temperature presetting device (15), a cross traction cutting device (16) and a transmission device (17), wherein the fiber creel (11), the constant tension device (12), the carding device (13), the intelligent glue spraying device (14), the constant temperature presetting device (15), the cross traction cutting device (16) and the transmission device (17) are sequentially arranged from left to right;
the prefabricated body overturning and placing module (2) is positioned behind the automatic glass fiber prefabricated body preparing module (1), the prefabricated body overturning and placing module (2) comprises an intelligent manipulator (21), a prefabricated body clamping tool (22) and a core mold conveyor belt (23), and a movable core mold (231) is installed on the core mold conveyor belt (23);
the automatic vacuum low-pressure glue feeding module (3) is positioned between the core mold transferring and placing module (4) and the prefabricated body overturning and placing module (2), the automatic vacuum low-pressure glue feeding module (3) comprises a glue injecting machine (31), a movable tracking glue feeding system (32), a replaceable glue injecting head (33), a vacuum pump (34) and a mold air suction opening (35), the movable tracking glue feeding system (32) comprises a mold cavity upper cover (321) and a core mold guide rail (322), and the replaceable glue injecting head (33) is connected with the output end of the glue injecting machine (31);
the core mold transferring and placing module (4) is positioned in front of the product hot-pressing module (5), the core mold transferring and placing module (4) comprises a plurality of first intelligent manipulators (41) and a plurality of core mold clamping tools (42), and the core mold clamping tools (42) are installed on the corresponding first intelligent manipulators (41);
the product hot-pressing module (5) comprises a hot press (51), a plate spring hot-pressing die (52), a press control system (53) and an oil temperature machine (54), wherein the plate spring hot-pressing die (52) is provided with a movable core die groove (521);
the product and mold transfer module (6) comprises a second intelligent mechanical arm (61), a clamping tool (62), a product ejection device (63), a core mold rotary conveying belt (64), a formed product conveying belt (65), a conveying belt distributor (66) and a product sorting table (67), wherein the product ejection device (63) is connected with an oil pipeline (631), and the oil pipeline (631) is connected with a hydraulic machine.
2. The full-automatic production line of the high-performance full-composite plate spring as claimed in claim 1, is characterized in that: the intelligent glue spraying device (14) comprises an intelligent glue spraying box (141), an air compression air station (142) and an epoxy glue powder metering storage device (143), wherein the input end of the air compression air station (142) is communicated with the epoxy glue powder metering storage device (143), the output end of the air compression air station is communicated with the intelligent glue spraying box (141), and the intelligent glue spraying box (141) is provided with a constant temperature controller (1411) and a glue spraying opening (1412).
3. The full-automatic production line of the high-performance full-composite plate spring as claimed in claim 2, is characterized in that: the constant-temperature pre-setting device (15) comprises a setting mold (151), a heating pipe (152) and an air cooling channel (153), wherein the heating pipe (152) is arranged in the setting mold (151).
4. The full-automatic production line of the high-performance full-composite plate spring as claimed in claim 3, is characterized in that: the cross traction cutting device (16) comprises a guide rail (161), a reciprocating cutter (162) and a cross intelligent mechanical gripper (163), wherein the reciprocating cutter (162) is installed on the guide rail (161).
5. The full-automatic production line of the high-performance full-composite plate spring as claimed in claim 4, is characterized in that: the plate spring hot-pressing die (52) is provided with an overflow groove (522).
6. The full-automatic production line of the high-performance full-composite plate spring as claimed in claim 5, is characterized in that: and a core mold transfer device (7) is arranged between the core mold rotary conveying belt (64) and the core mold conveying belt (23).
7. The full-automatic production line of the high-performance full-composite plate spring as claimed in claim 6, is characterized in that: the core mold conveyor belt (23) is connected with a conveyor belt steering device (232).
CN201911341011.5A 2019-12-23 2019-12-23 Full-automatic production line of high-performance full-composite plate spring Pending CN110843231A (en)

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Application Number Priority Date Filing Date Title
CN201911341011.5A CN110843231A (en) 2019-12-23 2019-12-23 Full-automatic production line of high-performance full-composite plate spring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911341011.5A CN110843231A (en) 2019-12-23 2019-12-23 Full-automatic production line of high-performance full-composite plate spring

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CN110843231A true CN110843231A (en) 2020-02-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114905768A (en) * 2022-06-02 2022-08-16 贵州翰凯斯智能技术有限公司 Machining method of automobile plate spring

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114905768A (en) * 2022-06-02 2022-08-16 贵州翰凯斯智能技术有限公司 Machining method of automobile plate spring

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